ALTERNATIVE METHODS OF PRODUCING IODIZED SALT I N C O O P E R AT I O N W I T H T H E DEPARTMENT OF SCIENCE AND TECHNOLGY Thaddeus P. Amado Romylee A. Ejercito Imee S. Martinez Vincent Paul S. Villegas Ma. Isidora Margarita M. Yap Mr. Edmund Jason Baranda Research Adviser ABSTRACT The aim of this research is to discover different methods of making iodized salt. Different gadgets designed to thoroughly mix salt and potassium iodate (KIO3) were made. Iodometric titration method was used to determine the iodine content of the produced salt. To determine the efficiency of the gadgets, the Analysis of Variance Test was performed. Satisfactory results were obtained when iodine was evenly distributed at the standard amount of 100 parts per million (ppm). However, the appearance and stability of the salt when stored may need some improvement. INTRODUCTION Iodine deficiency diseases (IDD) are very common in the Philippines especially in places that are far from the sea. According to a health survey conducted in 1987, about 3.5 percent of the population is suffering from IDD. Iodine is an element essential for the normal functioning of the human body. Lack of iodine in the body may result in fetal and infant death, mental and neuromotor underdevelopment, infertility and goiter. The aim of the research is to produce affordable iodized salt. The product must be able to meet the standards set for commercial iodized salt. The stability of the processed salt must also be tested by monitoring iodine levels over a certain period of time. Its iodine content must also be able to withstand heat. It must be able to retain its iodine content even after cooking. This research project can be part of the government’s program on health and nutrition and the production of food supplements that are relatively cheap but effective in the prevention and treatment of diseases related to iodine deficiencies. FRESHMAN 15 The chemicals commonly used for salt iodination are potassium iodate and potassium iodide. Potassium iodate (KIO3) is recommended for use in countries where salt is often moist. Potassium iodide (KI) was introduced in countries where the salt is pure and the climate is temperate. The final design made use of a plastic motor and a plastic blade REVIEW OF RELATED LITERATURE About 3.5 percent of the country’s population suffer from iodine deficiency diseases. However, more than 10 percent of the population in Mountain Province, Bukidnon, Oriental Mindoro, Abra, Kalinga-Apayao, Marinduque, Romblon, Ifugao, Quirino, Batangas, Cavite, Quezon, Pangasinan and Agusan del Sur suffer from IDD. This rate is higher than what the World Health Organization (WHO) considers to be of public health significance. Iodine is an element or substance needed by the body to function properly. It is essential in the formation of thyroid hormones T3 and T4 which are important in regulating cellular metabolic rate. Iodine deficiency results in fetal deaths, infant morality, low birth weight, mental and neuromotor underdevelopment, infertility, cretinism in infants and myxedema in adults or, if less severe, simple goiter. The recommended minimum daily requirement is 150 µg. An iodine particle the size of a pinhead is enough to satisfy a person’s nutritional requirement for one month. The WHO recommends 50 ppm of iodine. 16 FRESHMAN The stability of iodine on different types of salts may vary depending on the type of salt, crystal size, quality, moisture, packing and storage conditions. The techniques used in iodination are the dry mixing process, drip-feed addition, spray-mixing and the submersion process. The dry-mixing process involves mixing one part KIO3 and 9 parts anti-caking agent (such as CaCO3, Ca3PO4 and MgCO3) to 100 parts salt. This process is suitable for fine salt only. In drip-feed addition, KIO3 is discharged at a constant rate from feed bottles, while salt is conveyed on narrow belts beneath the bottles. In the spray-mixing process salt is crushed to a coarse powder and receives a fine, atomized spray of KIO3 solution. Submersion process involves the immersion of salt in a sodium chloride solution containing a pre-determined quantity of potassium iodate for 10 to 15 minutes. The iodinated salt is then spread out to dry before crushing. The iodination technique used depends on the type of salt to be iodized. The concentration of iodine is measured by using a dilute solution of HCl and a starch solution mixed with potassium iodide. However, to determine exactly the iodine content of the salt, iodimetric titration is used. In this method, a certain quantity of salt is dissolved and titrated with a standard solution of sodium thiosulfate and starch until the endpoint (when the solution becomes colorless) is reached. METHODOLOGY Three devices were designed to grind and mix salt with potassium iodate (KIO3). The first device, made up of two iron rollers for crushing salt and an iron mixer, was soon corroded by the salt. Painting the rollers and the blades did not solve the problem. The second device was able to crush the salt finely. But it does not have a mixer, a container for crushed salt and an apparatus for spraying potassium iodide and potassium iodate. Of the three devices designed, the one with a plastic motor and a plastic blade for mixing and crushing proved to be efficient. It was able to withstand corrosion and rust. speeds, was able to mix the salt with the iodate and reduce it to fine crystals. The Analysis of Variance Test showed that there was no significant difference between the experimental and commercial iodized salts. However, T-test results revealed a significant difference in the distribution of iodine between the salt processed manually and those processed using the apparatus. SUMMARY AND CONCLUSIONS The KIO3 solution was prepared by mixing 0.4 grams of KIO3 with 100 millilitres (mL) of distilled water. Two millilitres of this solution was then diluted with 3 mL of distilled water. Using the devices, the diluted solution was mixed with the salt. To test the efficiency of the devices, the concentration of iodine in the salt was determined by applying the principles of iodometric titration. A solution of ten (10) grams of iodinated salt and 50 mL of distilled water was prepared. Then, one (1) mL of 2N sulfuric acid (H2SO4) was added to five (5) mL of a 10% potassium iodide (KI) solution. The mixture was kept away from light for ten minutes. A standard sodium thiosulfate (Na2S2O3) solution was prepared by dissolving 0.124 grams of Na2S2O3 in 100 mL distilled water. This was used to titrate the salt solution until its color turned light yellow. A starch solution, prepared by adding 10 mL of 10 percent chemical starch to 90 mL of saturated NaCl (analytical grade) solution, was mixed with the solution and titrated once more until it lost its color. The final design was able to mix the iodate and the salt more thoroughly and more efficiently. Due to its relatively low cost, it can be used to produce iodized salt in remote barrios where commercially prepared iodized salt is not available. There was a certain difficulty in determining the iodine content of the salt. The test used was not effective enough to determine the minute quantities of iodine present in the salt mixture. RECOMMENDATIONS It is recommended that the device be designed so that the iodate drips into the salt at a regulated rate. A dropper may be used for this purpose. A sample amount of the salt should be packed and its iodine content be measured after several weeks to determine its stability. The stability of the salt mixture when heated should also be tested. Its iodine content should not change significantly after cooking. A hand-operated version of the mixer may also be designed for use in areas where electricity is not available. RESULTS AND DISCUSSIONS The device, designed to crush the salt and mix it with the potassium iodate solution works the way an electric fan does. The blades of the device, which rotates at high Note: No part of this article may be used or reproduced in any form whatsoever without written permission from the Philippine Science High School, Diliman, Quezon City, except in the case of brief citation as embodied in the laws of scientific articles and reviews. FRESHMAN 17