SEV5343 Water Resources Engineering Topic 01 Pipe Flow and Networks 1 Classifying Flow • Laminar Flow and Turbulent Flow • Flow in a conduit is classified as being either laminar or turbulent, depending on the magnitude of the Reynolds number. 2 Classifying Flow • Laminar Flow and Turbulent Flow • When the velocity was low, the streak of dye flowed down the tube with little expansion • If velocity was increased, at some paint in the tube, the dye would all at once mix with the water. • When the dye exhibited rapid mixing , illumination with an electric spark revealed eddies in the mixed fluid 3 Classifying Flow • Laminar Flow and Turbulent Flow • The Reynolds number is often written as ReD, where the subscript “D” denotes that diameter is used in the formula. (eg.Rex, ReL) • Reynolds number can be calculated with four different equations. • Based on Reynolds' experiments, engineers use guidelines to establish whether or not flow in a conduit will be laminar or turbulent. Precise values of Reynolds number versus flow regime do not exist. 4 Classifying Flow • Developing Flow and Fully Developed Flow • As the fluid moves down the pipe, the velocity profile changes in the streamwise direction as viscous effects cause the plug-type profile to gradually change into a parabolic profile. This region of changing velocity profile is called developing flow. • After the parabolic distribution is achieved, the flow profile remains unchanged in the streamwise direction, and flow is called fully developed flow. 5 Classifying Flow • Developing Flow and Fully Developed Flow 6 Classifying Flow • Developing Flow and Fully Developed Flow • The distance required for flow to develop is called the entry or entrance length (Le). • The entry length is defined as the distance at which the shear stress reaches 2% of the fully developed value. 7 Classifying Flow • Developing Flow and Fully Developed Flow – Valid for flow entering a circular pipe from a reservoir under quiescent conditions. • Other upstream components such as valves, elbows, and pumps produce complex flow fields that require different lengths to achieve fully developing flow. 8 Specifying Pipe Sizes • Standard Sizes for Pipes (DN) • One of the most common standards for pipe sizes is called the Diameter Nominal (DN) system. • Pipe schedule is related to the thickness of the wall. The original meaning of schedule was the ability of a pipe to withstand pressure, thus pipe schedule correlates with wall thickness. 9 Specifying Pipe Sizes • Standard Sizes for Pipes (DN) Diameter Nominal 10 Pipe Head Loss • Combined (Total) Head Loss • Pipe head loss is one type of head loss; the other type is called component head loss. All head loss is classified using these two categories: • Component head loss is associated with flow through devices such as valves, bends, and tees. • Pipe head loss is associated with fully developed flow in conduits, and it is caused by shear stresses that act on the flowing fluid. 11 Pipe Head Loss • Derivation of the Darcy-Weisbach Equation • Apply the momentum equation to the control volume 12 Pipe Head Loss • Derivation of the Darcy-Weisbach Equation • The net efflux of momentum is zero because the velocity distribution at section 2 is identical to the velocity distribution at section 1. The momentum accumulation term is also zero because the flow is steady. 13 Pipe Head Loss • Derivation of the Darcy-Weisbach Equation • sinα = (Δz/ΔL). • Apply the energy equation to the control volume with hp = ht = 0, V1 = V2, and α1= α2 14 Pipe Head Loss • Derivation of the Darcy-Weisbach Equation Re-arrange 15 Pipe Head Loss • Derivation of the Darcy-Weisbach Equation • Define a new π-group called the friction factor f that gives the ratio of wall shear stress (τ0) to kinetic pressure (ρV2/2): – Other names: friction factor, Darcy friction factor, DarcyWeisbach friction factor, and the resistance coefficient. • Another coefficient, the Fanning friction factor, often used by chemical engineers 16 Pipe Head Loss • Derivation of the Darcy-Weisbach Equation Darcy-Weisbach Equation – To use the Darcy-Weisbach equation, the flow should be fully developed and steady. – For either laminar flow or turbulent flow and for either round pipes or non round conduits such as a rectangular duct. 17 Stress Distributions in Pipe Flow • In pipe flow the pressure acting on a plane that is normal to the direction of flow is hydrostatic. • The pressure distribution varies linearly. 18 Stress Distributions in Pipe Flow • Vin=Vout ---net momentum eflux is zero. • Steady--- momentum accumulation is also zero. 19 Stress Distributions in Pipe Flow • Let W = γAΔL, and let sin α = Δz/ΔL Divide by AΔL • Shear-stress distribution varies linearly with r. • Shear stress is zero at the centerline, it reaches a maximum value of τ0 at the wall, and the variation is linear in between. 20 Laminar Flow in a Round Tube • laminar flow occurs when ReD = 2000. • Laminar flow in a round tube is called Poiseuille flow or Hagen-Poiseuille flow in honor of researchers who studied low-speed flows in the 1840s. • Velocity Profile – Change variables by letting y = r0 - r, where r0 is pipe radius and r is the radial coordinate. 21 Laminar Flow in a Round Tube • Velocity Profile – The left side of the equation is a function of radius r, and the right side is a function of axial location s. This can be true if and only if each side is equal to a constant. Thus, – Δh is the change in piezometric head over a length ΔL of conduit. 22 Laminar Flow in a Round Tube • Velocity Profile Integrate • Apply the no-slip condition, which states that the velocity of the fluid at the wall is zero. 23 Laminar Flow in a Round Tube • Velocity Profile • The maximum velocity occurs at r = 0: 24 Laminar Flow in a Round Tube • Velocity Profile • Velocity varies as radius squared (V ~ r2), parabolic distribution. 25 Laminar Flow in a Round Tube • Discharge and Mean Velocity V • Apply the flow rate equation Integrate 26 Laminar Flow in a Round Tube • Discharge and Mean Velocity V • Apply • substitute D/2 for r0 27 Laminar Flow in a Round Tube • Head Loss and Friction Factor f • Apply the energy equation from section 1 to 2 • Let hL = hf • Expand mean velocity equation 28 Laminar Flow in a Round Tube • Head Loss and Friction Factor f replace ΔL with L. • assumptions are (a) laminar flow, (b) fully developed flow, (c) steady flow, and (d) Newtonian fluid. 29 Laminar Flow in a Round Tube • Head Loss and Friction Factor f – head loss in laminar flow varies linearly with velocity. • Combine with the Darcy-Weisbach equation – Friction factor for laminar flow depends only on Reynolds number. 30 Turbulent Flow and the Moody Diagram • Qualitative Description of Turbulent Flow • Turbulent flow occurs when Re ≥ 3000. • Produces high levels of mixing and has a velocity profile that is more uniform or flatter than the corresponding laminar velocity profile. • Model turbulent flow by using an empirical approach. This is because the complex nature of turbulent flow has prevented researchers from establishing a mathematical solution of general utility. 31 Turbulent Flow and the Moody Diagram • Equations for the Velocity Distribution • The time-average velocity distribution is often described using an equation called the power law formula. – m is an empirically determined variable that depends on Re – Velocity in the center of the pipe is typically about 20% higher than the mean velocity V. 32 Turbulent Flow and the Moody Diagram • Equations for the Velocity Distribution • To use the turbulent boundary-layer equations, the velocity distribution can be expressed by the logarithmic velocity distribution – u*, the shear velocity, is given by . 33 Turbulent Flow and the Moody Diagram • Equations for the Friction Factor, f • After integration, algebra, and tweaking the constants to better fit experimental data, the result is 34 Turbulent Flow and the Moody Diagram • Equations for the Friction Factor, f Resistance coefficient f versus Reynolds number for sand-roughened pipe (After Nikuradse). ks---Sand roughness height ks/D---relative roughness 35 Turbulent Flow and the Moody Diagram • Equations for the Friction Factor, f Effects of Wall Roughness • In laminar flow, wall roughness does not influence f. • In turbulent flow, wall roughness has a major impact on f. 36 Turbulent Flow and the Moody Diagram • Moody Diagram • Colebrook advanced Nikuradse's work by acquiring data for commercial pipes and then developing an empirical equation, called the Colebrook-White formula, for the friction factor. • Moody used the Colebrook, White formula to generate a design chart, named as the Moody diagram for commercial pipes. • ks denotes the equivalent sand roughness. 37 Turbulent Flow and the Moody Diagram • Moody Diagram 38 Turbulent Flow and the Moody Diagram • Moody Diagram • To find f, given Re and ks/D, one goes to the right to find the correct relative roughness curve. Then one looks at the bottom of the chart to find the given value of Re and, with this value of Re, moves vertically upward until the given ks/D curve is reached. Finally, from this point one moves horizontally to the left scale to read the value of f. 39 Turbulent Flow and the Moody Diagram • Moody Diagram • The top of the Moody diagram presents a scale based on the parameter Re f1/2, This parameter is useful when hf and ks/D are known but the velocity V is not. Using the Darcy-Weisbach equation and the definition of Reynolds number, one can show that 40 Turbulent Flow and the Moody Diagram • Moody Diagram • In the Moody diagram, curves of constant Re f1/2 are planed using heavy black lines that slant from the left to right. • When using computers to carry out pipe-flow calculations, it is much more convenient to have an equation for the friction factor as a function of Reynolds number and relative roughness. By using the ColebrookWhite formula, Swamee and Jain developed an explicit equation for friction factor, namely – predicts friction factors that differ by less than 3% from those on the Moody diagram for 4 X 103 < ReD < 108 and 10-4 < ks/D < 2 X 10-2 41 Turbulent Flow and the Moody Diagram • Strategy for Solving Problems • To solve a turbulent flow problem using the traditional approach, one classifies the problems into three cases: • Case 1 to find the head loss, given the pipe length, pipe diameter, and flow rate. This problem is straightforward because it can be solved using algebra; 42 Turbulent Flow and the Moody Diagram • Strategy for Solving Problems • Case 2 to find the flow rate, given the head loss (or pressure drop), the pipe length, and the pipe diameter. This problem usually requires an iterative approach; – An iterative approach can sometimes be avoided by using an explicit equation developed by Swamee and Jain 43 Turbulent Flow and the Moody Diagram • Strategy for Solving Problems • Case 3 to find the pipe diameter, given the flow rate, length of pipe, and head loss (or pressure drop). This problem usually requires an iterative approach. – can sometimes use an explicit equation developed by Swamee and Jain and modified by Streeter and Wylie 44 Combined Head Loss • The Minor Loss Coefficient, K • When fluid flows through a component such as a partially open value or a bend in a pipe, viscous effects cause the flowing fluid to lose mechanical energy. To characterize component head loss, engineers use a π-group called the minor loss coefficient K – the head loss across a single component or transition is hL = K(V2/2g), where K is the minor loss coefficient for that component or transition. 45 Combined Head Loss • The Minor Loss Coefficient, K • Most values of K are found by experiment. • To find K, flow rate is measured and mean velocity is calculated using V = (Q/A). • Pressure and elevation measurements are used to calculate the change in piezometric head. • Then, values of V and Δh are used to calculate K. 46 • Data for the Minor Loss Coefficient 47 Combined Head Loss • Combined Head loss Equation Combined head loss equation 48 Nonround Conduits • When a conduit is noncircular, then engineers modify the Darcy-Weisbach equation, to use hydraulic diameter Dh in place of diameter. • The hydraulic diameter that emerges from this derivation is – where the “wetted perimeter” is that portion of the perimeter that is physically touching the fluid. 49 Nonround Conduits • The wetted perimeter of a rectangular duct of dimension L × w is 2L + 2w. Thus, the hydraulic diameter of this duct is: • The resistance coefficient f is found using a Reynolds number based on hydraulic diameter. • Introduces an uncertainty of 40% for laminar flow and 15% for turbulent flow. 50 Nonround Conduits • In addition to hydraulic diameter, engineers also use hydraulic radius, which is defined as – Notice that the ratio of Rh to Dh is 1/4 instead of 1/2. Although this ratio is not logical, it is the convention used in the literature and is useful to remember. 51 Pumps and Systems of Pipes • Modeling a Centrifugal Pump • A centrifugal pump is a machine that uses a rotating set of blades situated within a housing to add energy to a flowing fluid. • The amount of energy that is added is represented by the head of the pump hp and the rate at which work is done on the flowing fluid is P = ṁghp. • Engineers commonly use a graphical solution involving the energy equation and a pump curve. 52 Pumps and Systems of Pipes • Modeling a Centrifugal Pump • Apply Energy Equation • For a system with one size of pipe, this simplifies to • Hence, for any given discharge, a certain head hp must be supplied to maintain that flow. A head-versus-discharge curve is constructed and called the system curve. 53 Pumps and Systems of Pipes • Modeling a Centrifugal Pump • Now, a given centrifugal pump has a head-versusdischarge curve that is characteristic of that pump. This curve, called a pump curve, can be acquired from a pump manufacturer, or it can be measured. 54 Pumps and Systems of Pipes • Modeling a Centrifugal Pump • As the discharge increases in a pipe, the head required for flow also increases. • However, the head that is produced by the pump decreases as the discharge increases. 55 Pumps and Systems of Pipes • Modeling a Centrifugal Pump • The two curves intersect, and the operating point is at the point of intersection--that point where the head produced by the pump is just the amount needed to overcome the head loss in the pipe. 56 Pumps and Systems of Pipes • Pipes in Parallel • A pipe that branches into two parallel pipes and then rejoins. • The pressure difference between the two junction points is the same. • The elevation difference between the two junction points is the same. 57 Pumps and Systems of Pipes • Pipes in Parallel • Because hL = (p1/γ + z1) - (p2/γ + z2), it follows that hL between the two junction points is the same in both of the pipes of the parallel pipe system. Thus, 58 Pumps and Systems of Pipes • Pipe Networks • The most common pipe networks are the water distribution systems for municipalities. • Engineer is often engaged to design the original system or to recommend an economical expansion to the network. • An expansion may involve additional housing or commercial developments, or it may be to handle increased loads within the existing area. 59 Pumps and Systems of Pipes • Pipe Networks • Have to estimate the future loads for the system and will need to have sources (wells or direct pumping from streams or lakes) to satisfy the loads, layouts, pipe sizes and cost. • The design process usually involves a number of iterations on pipe sizes and layouts before the optimum design (minimum cost) is achieved. 60 Pumps and Systems of Pipes • Pipe Networks • Must determine pressures throughout the network. • For various combinations of pipe sizes, sources, and loads. The solution of a problem for a given layout and a given set of sources and loads requires that two conditions be satisfied: • 1. The continuity equation must be satisfied. That is, the flow into a junction of the network must equal the flow out of the junction. This must be satisfied for all junctions. • ρQin=ρQout 61 Pumps and Systems of Pipes • Pipe Networks • 2. The head loss between any two junctions must be the same regardless of the path in the series of pipes taken to get from one junction point to the other. This requirement results because pressure must be continuous throughout the network (pressure cannot have two values at a given point). This condition leads to the conclusion that the algebraic sum of head losses around a given loop must be equal to zero. Here the sign (positive or negative) for the head loss in a given pipe is given by the sense of the flow with respect to the loop, that is, whether the flow has a clockwise or counterclockwise direction. 62 Pumps and Systems of Pipes • Pipe Networks • Hardy Cross method • For each loop of the network, a discharge correction is applied to yield a zero net head loss around the loop • Consider the isolated loop, the loss of head in the clockwise direction will be given by • The loss of head for the loop in the counterclockwise direction is 63 Pumps and Systems of Pipes • Pipe Networks • Hardy Cross method • For a solution, the clockwise and counterclockwise head losses have to be equal, or • A correction in discharge, ΔQ, will have to be applied to satisfy the head loss requirement. If the clockwise head loss is greater than the counterclockwise head loss 64 Pumps and Systems of Pipes • Pipe Networks • Hardy Cross method • Expand the summation on either side of equation and include only two terms of the expansion: 65 Pumps and Systems of Pipes • Pipe Networks • Hardy Cross method • Thus if ΔQ as computed is positive, the correction is applied in a counterclockwise sense (add ΔQ to counterclockwise flows and subtract it from clockwise flows). • A different ΔQ is computed for each loop of the network and applied to the pipes. • Some pipes will have two ΔQs applied. 66 Pumps and Systems of Pipes • Pipe Networks • Hardy Cross method • For most loop configurations, applying ΔQ as computed produces too large a correction. • Fewer trials are required to solve for Qs if approximately 0.6 of the computed ΔQ is used. 67