2014 IEEE Students’ Conference on Electrical, Electronics and Computer Science Solar PV Stand-Alone Water Pumping System Employing PMSM Drive Menka Dubey, Shailendra Sharma, Member IEEE and Rakesh Saxena Electrical Engineering Department Shri G.S. Institute of Technology & Science 23 Park Road, Indore-452003, India menkadubey@gmail.com, ssharma.iitd@gmail.com, rakeshsaxena@hotmail.com Abstract - This paper deals with the stand alone solar PV (Photo Voltaic) supplied PMSM (Permanent Magnet Synchronous Motor) drive for water pumping system. An interlink Boost converter is used between solar PV panel and DC bus of PMSM drive. The DC bus voltage of PMSM drive is maintained constant by controlling the duty cycle of boost converter. Three phase VSI (Voltage Source Inverter) is controlled to supply PMSM under change in solar irradiation to regulate discharge of water. Solar PV stand–alone water pumping system employing PMSM drive is modelled in MATLAB/SIMULINK environment using the sim power system toolboxes. The performance of the proposed system is obtained under wide variation in PMSM speed with change in solar irradiation. Keywords- DC to DC boost converter; PMSM drive; photo voltaic; vector control; water pumping system I. INTRODUCTION Renewable energy penetrations are increased in power sector to reduce dependency on fossil fuels [1]. Solar PV (Photo-Voltaic) systems are now well recognized for trapping solar energy. Solar energy has the greatest availability compared to other energy sources. It has been estimated that the amount of energy supplied to the earth in one day is sufficient to cater energy needs of the earth of one year [2]. For such solar PV systems, maximum power point tracking control is preferred for efficient operation [3]-[5]. Matsui et. al have presented a MPPT control system for solar PV system by utilizing steady state power balancing condition at DC link [6]. It has further improved by Mikihiko for sensorless application [7]. Integration of PV system with the grid fulfil standard power quality requirements and it have been reported in [8]-[10]. The solar PV system has found many potential applications such as residential, vehicular, space air craft and water pumping system [11]. PV water-pumping is highly competitive compared to traditional energy technologies and best suited for remote site applications that have small to moderate power requirements. Most of the existing photovoltaic irrigation systems offer a mechanical output power from 0.85 kW up to 2.2 kW. The efficiency of Induction motors are less compared to permanent magnet motors, whereas DC machines are not suitable for submersible 978-1-4799-2526-1/14/$31.00©2014 IEEE installations [12]. In recent years, the use of PMSM (Permanent Magnet Synchronous Motors) are increased for drives applications due to its high efficiency, large torque to weight ratio, longer life and recent development in permanent magnet technologies [13]-[15]. It need power processor for effective control [16]. PMSM become a serious challenger of induction motors in hybrid electric vehicle applications [17]-[18]. This paper presents a stand alone solar PV supplied PMSM drive for water pumping system. Pumping water is a universal need for agriculture and the use of PV panels is a natural choice for such applications. In the proposed system, duty cycle of boost converter is controlled to maintain the DC link voltage at required level. The speed of a PMSM drive is a function of solar irradiation. Three phase VSI (Voltage Source Inverter) is controlled to supply PMSM under change in irradiation in vector oriented mode. II. SYSTEM CONFIGURATION AND PRINCIPLE OF OPERATION Fig.1 shows schematic diagram for the stand-alone solar PV based PMSM drive for water pumping system. The proposed system consists of solar PV panel, a boost converter, a three phase VSI (Voltage Source Inverter)and a PMSM coupled with a centrifugal water pump. A PV or solar cell is the basic building block of a PV system. An individual PV cell is usually quite small, typically producing about 1 or 2W of power. To increase the power output of PV cells, these cells are connected in series and parallel to assemble larger unit called PV module. The PV array is connected to the DC to DC boost converter to increase the output voltage level. An IGBT (Insulated Gate Bipolar Transistor) based VSI is used for DC to AC conversion and connected to the PMSM drive. The constant DC voltage is converted to the AC output using a VSI. Reference speed of PMSM is a function of solar irradiation. III. DESIGN OF PV BASED PMSM DRIVE The design of a PV based PMSM drive consists of PV array, a DC to DC converter, a DC link capacitor and a VSI. Ratings of selected parameters are given in Appendix. The designs of various components of drive system are as follows, + Fig. 1 Schematic diagram of standalone solar PV based PMSM drive for water pumping system. A. Design of PV Array The PV panel is designed for a 1.5 kW peak power capacity. According to design considerations, one solar module consists of 36 cells in series. Each cell has an open circuit voltage of 0.6V and short circuit current of 4 A. Its one module has an open circuit voltage of 21.67 V and short circuit current of 4 A. For the desired output voltage and current, the proposed SPV power generating system consists of 3 modules in parallel and 11 module in series to form a SPV array. This PV array can produce maximum 1.5 kW power. It is obtained as 1500 VA. The rms current through a VSI is given as, B. Design of Boost Converter The boost converter is used to feed the active power from PV array to the DC link capacitor connected VSI fed PMSM. The design parameters of the boost converter are given as, Fig.1 shows the comprehensive control scheme for a stand alone solar PV based PMSM drive. The control scheme is discussed in two parts, i.e. control of boost converter to maintain constant DC link voltage and control of VSI in vector oriented mode to achieve fast dynamic response under change in solar irradiances and load conditions. Basic Eq. used in control algorithms are as follows, The value of a boost inductor L is given as, [21] L= VPV D 2 * Δi * f sw =2.67 mH (1) where D is duty cycle, Vpv is output voltage of PV array, fsw is switching frequency, ∆i is ripple in output current of PV array. Considering Vpv =198.99V, ∆i=10% of PV current and fsw = 15 kHz, the value of L is obtained as 2.67 mH. The maximum current through boost converter IGBTs is obtained as 1.25 (ipp+ Ipv) where ipp is peak to peak ripple current considering 10% ripple 25 A, 600 V IGBT is used for boost converter. C. Voltage Source Inverter The apparent power rating of a VSI is given as, S VSI = P2 + Q2 I VSI = kW * 10 3 3 Vm =2.165A where Vm is stator voltage of PMSM. The maximum current through IGBTs is obtained as 1.25 (ipp+ IVSI) [20]. Considering 7.5% peak-peak ripple current, 25 A, 600 V IGBTs are used in a VSI. IV. CONTROL SCHEME A. Control of Boost Converter The DC bus voltage and the output of the DC PI controller is used to estimate the DC voltage error at the kth sampling instant is as, * (k ) − V (k ) Vdce (k ) = Vdc dc (4) where Vdc and V*dc are sensed and reference DC bus voltages respectively. The output of the DC PI controller at the kth sampling instant is expressed as, I*pv (k ) = I*pv (k − 1) + k pa [Vdce (k ) − Vdce (k − 1)] + k ia Vdce (k ) (2) (3) (5) where kpa and kia are the proportional and integral gain constants of the PI controller. Vdce (k) and Vdce (k-1) are the SCEECS 2014 DC bus voltage errors in the kth and (k-1)th sampling instant and I*pv (k) and I*pv (k-1) are output of DC PI controller in the kth and (k-1)th instant needed for voltage control. The reference and actual PV bus current are used to estimate the PV bus current error at the kth sampling instant as, I pve (k ) = I*pv (k ) − I pv (k) (6) The PV bus current error (Ipve) is amplified using gain K and compared with fixed frequency carrier signal to generate switching signals for IGBT used in boost converter. B. Control of VSI For the VSI, a VOC (Vector Oriented Control) scheme is used. Two Hall effect current sensors are used to sense two phase motor currents ia, ib and third phase source current ic is estimated considering that instantaneous sum of three-phase currents is zero. Reference motor speed (ω*r) is the function of solar irradiation and used to track the maximum power. Irradiation sensor transducer gives the output in the form of voltage signal which is fed to the look up table. Reference speed is compared with the measured rotor speed (ωr) and it provided speed error ωe. The speed error at the kth sampling instant is given as, ω re (k ) = ω*r (k ) − ω r (k ) (7) Speed error is processed using the speed PI controller, which provide the reference electromagnetic torque (T*ref). The reference torque (T*ref) is used to generate reference qaxis current (i*q) as follows, i *q (k ) = i *q (k − 1) + k pa [ω e (k ) − ω e (k − 1)] + k ia ω e (k ) (8) where kpa and kia are the proportional and integral gain constants of the PI controller. ωe (k) and ωe (k-1) are the speed errors in the kth and (k-1)th sampling instant and i*q (k) and i*q (k-1) is the output of speed PI controller in the kth and (k-1)th instant needed for speed control. Similarly, from the sensed rotor speed of the PMSM, magnitude of d-axis PMSM current (i*d) is obtained which is consider zero below rated speed. i *d = 0 (9) For the estimation of three phase PMSM currents the transformation angle (θre) is obtained as, P θr 2 where P is the number of poles of the PMSM. θ re = (10) Three-phase reference PMSM currents (i*a, i*b, i*c) are obtained using i*d and i*q and the rotor angular position in electrical rad/sec by inverse park transformation. Three-phase reference PMSM currents are as [13], i*a = i*d cosθre − i*q sinθre (11) i*b = i*d cos(θre − 2π / 3) − i*q sin(θre − 2π / 3) (12) i *c (13) = i *d cos(θ re + 2π / 3) − i *q sin(θ re + 2π / 3) Three phase reference currents (i*a, i*b, i*c) are compared with sensed PMSM currents (ia, ib, ic) and resulting current errors are fed to the PWM current controller for generating the switching signals. V. RESULTS AND DISCUSSION The model of stand-alone solar PV based PMSM drive system for water pumping application is developed using MATLAB/ SIMULINK R2010. The performance of the PV based PMSM drive system for water pumping application is evaluated under various operating conditions and observed in terms of PV voltage (VPV), PV currents (IPV), PMSM currents (Imabc), PMSM speed (N), electromagnetic torque and load torque (T,Tl), DC link voltage (Vdc) and mechanical power (Pm). A. Performance of PV based PMSM Drive under Starting Fig. 2 shows the performance of the PV based PMSM drive under starting. During starting of a PMSM drive, it is observed that the DC link voltage is maintained constant and motor allows developing rated torque. The PMSM achieves the reference speed in a 50 ms. The observed performance of proposed drive establishes the efficacy of proposed system. B. Transient Performance of PV based PMSM Drive Fig. 3 shows the performance of solar PV based PMSM drive under step change in irradiation. At 0.6s, a step change in PV radiation from 1000 to 900 W/m2. It leads to instantaneous change in electromagnetic torque of PMSM due to which the PMSM starts deaccelerate and it is achieved the desired speed within 20 ms. The time require to achieve steady state point is reasonably small. However under such transient conditions, the DC link voltage remains fairly constant and necessary changes in stator currents are also monitored to maintain power balance between input supply and load. C. Steady State Performance of the PV based PMSM Drive Fig. 4 shows the performance of the solar PV based PMSM drive under steady state operation at the rated condition. The PMSM drive is running at 4000 rpm which is the rated reference speed. The electromagnetic torque (Te) developed by PMSM, coincides with the load torque (TL) which is the function of speed as evident from obtained results. A centrifugal pump load is considered in this study. The DC link voltage is maintained at its reference value and three phase PMSM stator currents are observed balanced and sinusoidal. Fig. 5 shows the graphical plot of PMSM speed, input and output power under change in solar irradiances. It is observed that as irradiance decreases, PMSM speed fall. It is also observed that at very low value of radiation, input and output power are also very less in accordance with characteristics of solar PV. SCEECS 2014 Fig. 2 Performance of PV based PMSM drive during starting. Fig. 3 Performance of the PV based PMSM drive under change in solar irradiation. SCEECS 2014 Fig. 4 Performance of the solar PV based PMSM drive under constant solar irradiation. Fig. 5 Change in PMSM speed and input and output power respect to change in irradiation. APPENDIX VI. CONCLUSION A stand alone solar PV system has been modelled for the PMSM drive used in water pumping system. Solar PV water-pumping systems are simple, reliable, conserve energy and need less maintenance. It has been demonstrated that proposed system provide satisfactory control on motor speed for water pumping under wide change in solar irradiation. Specification of PMSM Specification of Boost Converter SCEECS 2014 1.5kW, 400V, 50Hz, 4Pole, 4000 rpm, 3.6 Nm, Stator resistance-2.2 ohm, Stator inductance-8.2 mH, Moment of interia-0.000553 kgm2, Flux linkage0.1885 V.s Interface inductor- 2.67 mH, DC link capacitor- 1800µf, DC PI gain Kp=0.289, Ki=1.8 REFERENCES [1] A. Khaligh and O.C. Onar , Energy harvesting solar, wind, and ocean energy conversion systems, CRC Press, New York, 2010. [2] R. Teodorescu, M. Liserre and P. Rodriguez, Grid Converters for Photovoltaic and Wind Power Systems, 1st edition, John Wiley, United Kingdom, 2011. [3] M.G Villalva, J.R. Gazoli and E.R. Filho, “Comprehensive Approach to Modeling and Simulation of Photovoltaic Arrays,” IEEE Trans. Power Electronics, vol. 24, no. 5, pp. 1198-1208, Mar. 2009. [4] W. J. A. Teulings, J. C. Marpinard, A. Capel, and D. O’Sullivan, “A new maximum power point tracking system,” Proc. IEEE 24th Annu. Power Electron. Spec. Conf., Jun. 1993, pp. 833–838. [5] T. Esram and P. L. Chapman, “Comparison of photovoltaic array maximum power point tracking techniques,” IEEE Trans. Energy Conversion, vol. 22, no. 2, pp. 439-449, June 2007. [6] M. Matsui, T. Kitano, D. H. Xu and Z. Q. Yang, “A new maximum photovoltaic power tracking control scheme based on power equilibrium at dc link,” Proc. IEEE Industry Application Conf., Oct. 1999, vol. 2, pp. 804-809. [7] T. K. Mikihiko and M. De-H. Xu, “Power sensor-less MPPT control scheme utilizing power balance at dc link - system design to ensure stability and response,” Proc IEEE IECON Conf., Dec. 2001, pp. 13091314. [8] J. M. Shen, H. L. Jou and J. C. Wu, “Novel transformer less grid connected power converter with negative grounding for photovoltaic generation system,” IEEE Trans. Power Electronics, vol. 27, no. 4, pp. 1818-1829, Apr. 2012. [9] A. K. Verma, B. Singh and T. Shahani, “Grid interfaced solar photovoltaic power generating system with power quality improvement at ac mains,” Proc IEEE ICSET Conf. ,Sep. 2012, pp. 177-182. [10] H. Moussa, M. Fadel and H. Kanaan, “A single-stage DC-AC boost topology and control for solar PV systems supplying a PMSM,” in Proc REDEC Conf., Nov. 2012, pp. 1-7. [11] W. Lawrance, B. Wichert and D. Langridge, “Simulation and performance of a photovoltaic pumping system,” Proc. Power Electronics and Drive systems Conf., vol. 1, Feb. 1995. pp. 513–518. [12] S. Henneberger, S. V. Haute, K. Hameyer and R. Belmans, “Submersible installed permanent magnet synchronous motor for a photovoltaic pump system,” Proc. IEEE Electric Machines and Drives Conf., May 1997, pp. WB2/10.1 - WB2/10.3. [13] P. Vas, Sensor less Vector and Direct Torque Control, Oxford University Press, 1998. [14] B. K. Bose, Power Electronics and Variable Frequency Drives Technology andApplication, IEEE Press, New York, 1996. [15] R. Krishnan, Permanent Magnet Synchronous and Brushless DC Motor Drives, CRC Press, New York, 2010. [16].P. Pillay and R. Krishnan, “Modeling of permanent magnet motor drives, IEEE Trans. Industrial Electronics, vol. 35, no. 4, pp. 537-541, Nov. 1988. [17] B. A. Essalam and K. Mabrouk, “Grid-Connected Modeling, Control and simulation of single phase two-level photovoltaic power generation system coupled to a permanent magnet synchronous,” Proc. IEEE WOSSPA Workshop, May 2011, pp. 29-34. [18] F. Mayssa , F. Aymen and S. Lassaad, “ Influence of photovoltaic DC bus voltage on the high speed PMSM drive,” Proc. IEEE IECON Conf., Oct. 2012 , pp. 4489 - 4494. [19] B. N. Singh, P. Rastgoufard, B. Singh, A. Chandra, and K. Al-Haddad, “Design, simulation and implementation of three-pole/four-pole topologies for active filters,” Proc. IEE, Elect. Power Appl., vol. 151, no. 4, pp. 467–476, Jul. 2004. [20] B. Singh, S. S. Murthy and S. Gupta, “Analysis and design of STATCOM-based voltage regulator for self-excited induction generators,” IEEE Trans. Energy Conversion, vol. 19, no. 4, pp. 783790, Dec. 2004. [21] N. Mohan, T. M. Undeland and W. P. Robbins, Power Electronics: Converters Applications and Design, 2nd edition, John Wiley, New York, 1995. SCEECS 2014