PROFORMA FOR ELECTRICAL SAFETY STATEMENT OF THE INDUSTRIAL UNIT I Basic Details 1. at check box in case of complied respective Regulation otherwise leave blank Industry Details a) Name of the Industry b) Address c) Phone Numbers of responsible persons d) Email ID e) Service number of the Installation f) 2. Date of release of supply Load details a) Connected load b) Contracted maximum Demand 3. System Voltage a) 11kV b) 33kV c) 132kV d) 220kV 4. 1) II 1) 2) 2) III. 1) 2) 3) 4) 5. Statutory Requirements Whether Statutory Approval Obtained from the CEIG of AP (Enclose copy) Designated persons in Electrical work Whether any Electrical installation work carried out upon the premises of any consumer with Electrical Contractor in this behalf by the State Government and under the direct supervision of a person holding a certificate of Competency and a person holding a Permit issued or recognized by the State Government (Regulation -29) a) Electrical Contractor License No. b) Validity of license (copy of same enclosed) Permit Holders a) Whether the register of the designated persons properly made and kept up to date & duly attested? ( Regulation-3) (Enclose the copy of supervisor permit) b) Whether all the qualified persons obtain Electrical Wireman Permit/Supervisor Permit (Enclose copy of the list ) Electrical safety Officer(Regulation -5) a) Whether Electrical Safety Officer appointed for ensuring observations of safety measures where electrical load is more than 250kW b) Name & Qualification of Electrical safety officer c) Years of Experience d) Field of Experience Substation Whether the natural contaminants and humidity deposit on the high voltage insulators properly cleaned to avoid Flashover and leakage. Whether Isolators /AB switches contacts adjusted for free operation a) Whether Earthing switch provided at various locations for inter lock arrangements. (Regulation 45) Whether the Lightning Arrestor kept in the circuit to protect from Electrical Surges due to lightning ( Replace with new one in case of failure of Lightning Arrestor) (Regulation 74) Whether any Over Head line passing through Premises, Please specify the details Whether the oil level in the transformer and Silica gel in the Transformers checked a) Oil level indication b) Colour of the silica gel 6. Whether the insulation Resistance measured and recorded between HT to Earth: LT to Earth: HT to LT Terminals : L.T Voltage : (measured if energized) Continuity between phases. (Enclose copy of the Test Report ) 7) Fire Fighting and Oil Soak Pit a) Whether Oil soak pit provided in case of transformers involving the use of more than 9,000 litres of oil in any one oil tank(Regulation 44) b) Whether spare oil stored in the vicinity of oil filled equipment.(Regulation 44) c) Whether trenches inside the sub-station containing cables are filled with non- inflammable material or completely covered with non- inflammable slabs (Regulation 44) d) Whether Fire Fighting system provided for the Power Transformers of above 10 MVA capacity or incase of oil filled transformers with oil capacity of more than 2000 litres as per IS 3034:1993 or with Nitrogen injection fire protection system. (Regulation 44) Protection system a) Whether the Relay checks consists of inspection and polishing of contacts, foreign matter removal, screw checked for tightness and secondary injection test . b) Whether insulation test between the Relay case : each terminal: AC and DC circuits: Terminals normally separated by open contacts : (Enclose copy of the Test Report ) c) Whether all Circuit breakers tripped by manual contact closing/opening. d) Copy of test report enclosed Maximum rated break time for circuit breakers adapted 132 KV Breakers: 33 KV Breakers: 11 KV Breakers: (100ms for 132 KV and 1 second for 33&11 KV as per Regulation 43 & 59 of CEA Technical Standards.) PCC,MCC,PDB,LDB Power Control Centre a) Whether Main panel boards and sub-panel boards regularly cleaned by using vacuum cleaners/ air blowers b) Whether adequate capacity of ACB/MCCB /MPCB/MCB provided. 8) IV 1) 2) c) Whether terminations and wiring placement of components as per BIS:8623 d) Whether any inflammable material placed near panel room e) Whether Proper ventilation provided. f) Whether approved Electrical Wiring Layouts displayed in the power Room g) Whether Control Room provided with Fire detection and alarm system based on smoke detectors and/ or heat detectors. Process Area and LDB a) Whether RCCB of 30mA in lighting Distribution Boards,100 mA in Power Distribution Boards Provided to protect from risks of Electric Shock, Electrocution and fires that are caused due to faulty wiring or earth faults.(Regulation 42). b) Whether Storage tanks of liquids, gases in liquid form and unused wastage placed underneath the over head power lines. c) Whether any improper cable joints/terminations noticed d) Whether any temporary/loose wires present. 3) (same may be made permanent by using conduits ) Load Area (Motors and connected equipment) a) Whether Motor terminal connections examined for carbon formation b) Whether insulation resistance and Thermograpy tests conducted for motors.(enclose reports ) c) Whether Motors and machines overhauled periodically. d) Whether equipment Failure Register maintained with cause of failure for study of the performance of particular equipment e) Whether Earth Electrodes, Earth strips and Bolts and nuts provided for Earth pits as per BIS:3043/1987 (Damaged/corroded shall be replaced with new one) f) Whether PVC insulated wires used for earthing (Same shall be replaced with GI/Cu wire or flat) V 1) 2) VI 1) 2) 3) 4) 5) VII Protection from Lightning in the industry premises Whether Earth strips provided for Lightning spikes have continuity. Whether entire premises of the industry comes under the protection zone of Lightning Spikes/Conductors . General Whether any personal protection equipment provided while working on electrical maintenance work. Whether Earth Electrodes, Earth strips and Bolts and nuts provided for Earth pits as per BIS:3043/1987 (Damaged/corroded shall be replaced with new one) Whether the earth resistance values and Results recorded in a register (Enclose copy of the Test Report ) Whether IR values of 33kV cable, 11kV cable and LT cable from Transformer to PCC panel measured periodically. Any other points noticed by the Deputy Electrical Inspectors during the Joint Inspections shall be complied by the Occupier. REPORTS i) Authorised Testing Agency for TEST REPORTS shall be approved by A.P. State Government . Signature of Occupier Signature of Electrical Safety Officer: Signature of Electrical Engineer/Electrical Supervisor: