917031 Revision D 03/05 ® SL7610, SL7710 (EU) and SL7810 Skid-Steer Loaders Form No. PARTS MANUAL Introduction For your safety and continued proper operation, use only genuine GEHL service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit is located behind the left lift cylinder. “Right” and “left” are determined from a position sitting on the seat and facing forward. IMPORTANT For SL7710 (EU) parts ordering information, use SL7610 parts, except where noted separately. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. NOTE: Purchase equivalent-quality tires for your loader. Contact your dealer for replacement tire information. NOTE: Replacement batteries are not provided by the GEHL Company. For battery specifications see “Electrical - Chassis” chapter. ALL REPLACEMENT BATTERIES MUST BE PURCHASED LOCALLY. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number description in parenthesis. Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specified. NOTE: The following abbreviations and symbols may be used herein: A . . . . . AR . . . . ASSY . . . AUX . . . CCA . . . CYL . . . FOPS . . . FRT . . . . FL. . . . . GA . . . . HEX . . . HF . . . . HYD . . . JIC . . . . JS . . . . . kW . . . . LBS . . . . LT. . . . . M (m) . . . MM (mm) NA . . . . N/A . . . . NEG . . . NILN . . . NO . . . . N­m . . . . NPT . . . . OPER . . . PN . . . . POS . . . . PSI . . . . QTY . . . REF . . . . REQ’D . . ROPS . . . RPM . . . RT . . . . SAE . . . . SN . . . . SQ . . . . ST. . . . . TURBO. . V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ampere As Required Assembly Auxiliary Cold Cranking Amperage Cylinder Falling Object Protective Structure Front Flare Gauge Hexagon High Flow Hydraulics Joint Industrial Council Joystick Kilowatt Pounds Left Meter Millimeter Naturally Aspirated Not Applicable Negative Nylon Insert Lock Nut Number Newton Meter National Pipe Thread Operator Part Number Positive Pounds per Square Inch Quantity Reference Required Roll Over Protective Structure Revolutions Per Minute Right Society of Automotive Engineers Serial Number Square Straight Turbocharged Volt GEHL is a registered trademark of the Gehl Company. TABLE OF CONTENTS DESCRIPTION PAGE SECTION A: MAIN LOADER COMPONENTS Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Air Cleaner and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Radiator and Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Hydrostatic System with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Controls - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 All-Tach™ and Power-A-Tach™ Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 ROPS and Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Electrical - ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Electrical - Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 SECTION B: HYDRAULIC COMPONENTS Drive Motor and Parking Brake - Single and Two Speed Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . Load-Sensing Axial Piston Pump . . . . . . . . . . . . . Self-Level Valve . . . . . . . . . . . . . . . . . . . . . Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . Solenoid Valve - Brake . . . . . . . . . . . . . . . . . . ROPS Lift-Assist Pump Valve . . . . . . . . . . . . . . Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . Tilt Cylinder. . . . . . . . . . . . . . . . . . . . . . . . Main Control Valve . . . . . . . . . . . . . . . . . . . . Manifold - Hydraglide™ Ride Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 137 141 145 147 149 151 153 155 157 161 (continued on next page) Hydraglide, Power-A-Tach and All-Tach are trademarks of the Gehl Company. TABLE OF CONTENTS DESCRIPTION PAGE SECTION C: KITS Backup Alarm Kit 810387. . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Block Heater Kit 808203 . . . . . . . . . . . . . . . . . . . . . . . . Rear View Mirror Kit 806894 . . . . . . . . . . . . . . . . . . . . . . . . . . Strobe Light Kit 805803 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab - Side Window Kit 808403 . . . . . . . . . . . . . . . . . . . . . . . . . Cab - Front Door Kit 808624 . . . . . . . . . . . . . . . . . . . . . . . . . . Cab - Heater Kit 810445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . Cab - Air Conditioning/Heater Combination Kit 810446 . . . . . . . . . . . . Cab - Air Conditioning/Heater Combination Kit Service Parts Assemblies. Impact Resistant Door Kit 810088 . . . . . . . . . . . . . . . . . . . . . . . Single Point Lift Kit 810101 . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Cleaner Kit 810442 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric ROPS/FOPS Lift Kit 810448 . . . . . . . . . . . . . . . . . . . . . . Block Heater Kit 810441 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power-A-Tach™ Kit 810443 . . . . . . . . . . . . . . . . . . . . . . . . . . 810588 Backup Alarm Kit (Joystick Controls) . . . . . . . . . . . . . . . . . Cab - Air Conditioning/Heater Combination Kit 810638 . . . . . . . . . . . . Cab - Air Conditioning/Heater Combination Kit Service Parts Assemblies. Cab - Heater Kit 810640. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 166 166 167 168 169 170 171 172 173 174 175 176 177 178 178 179 180 181 183 184 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . 194 SECTION D: SCHEMATICS Hydrostatic/Hydraulic Schematic . . . . . . . . . . . Hydrostatic/Hydraulic Schematic - Joystick Controls HVAC Schematic - 810446 . . . . . . . . . . . . . . HVAC Schematic - 810638 . . . . . . . . . . . . . . Heater Schematic - 810640 Kit . . . . . . . . . . . . ROPS/FOPS Electrical Schematic. . . . . . . . . . . Chassis Electrical Schematic - Naturally Aspirated . Chassis Electrical Schematic - Turbocharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 198 199 200 201 202 203 204 Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Air Cleaner and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Radiator and Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Hydrostatic System with Drive Motors . . . . . . . . . . . . . . . . . . . . . . 25 Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Controls - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 All-Tach™ and Power-A-Tach™ Hitch . . . . . . . . . . . . . . . . . . . . . . 83 ROPS and Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Electrical - ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Electrical - Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 SECTION A: MAIN LOADER COMPONENTS SECTION A: MAIN LOADER COMPONENTS CHASSIS 95 46 92 20 90 70 75 15 35 1 41 43 11 14 76 20 90 70 94 68 64 91 23 19 19 45 59 47 4 79 84 36 60 6 71 7 5 85 38 73 19 5 63 8 75 17 3 12 13 71 22 31 28 55 18 3 4 1 14 27 76 89 74 81 93 24 1 11 80 74 88 51 85 10 21 92 89 40 31 93 83 29 27 65 2 48 44 9 42 71 7 50 30 9 7 9 39 72 64 44 7 86 87 9 53 72 56 26 87 86 32 62 86 69 66 61 34 54 78 71 9 57 9 49 33 26 56 83 82 67 16 5 77 19 90 71 82 82 20 29 52 36 37 25 16 58 140525 917031/DP0305 1 PRINTED IN USA CHASSIS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Part No. 064260 064354 067847 068034 070634 070648 076590 091421 092164 114665 122485 122633 123501 124078 128015 131522 131797 131799 131842 131913 131940 132293 132366 132493 134345 134852 134853 135661 136420 136453 136470 137591 137592 137623 137641 137805 137807 137815 137876 138245 138619 138635 139879 140074 140534 140551 140748 187599 140844 140847 Quantity 7610/7810 Description NUT/HEX 5/16 SCREW/CAP WHIZLOCK 5/16 X 1 NUT/HEX 3/8 NUT/LOCK 1/2 NUT/HEX WHIZLOCK 1/4 NUT/HEX WHIZLOCK 5/16 SCREW/CAP LOCKING 1/2 X 1 PIN/LOCK SCREW/CAP LOCKING 1/2 X 1-1/4 SPRING/COMPRESSION STUD/BALL SLEEVE/CRIMP WIRE WASHER/BELLEVILLE WASHER/SHIM PLUG SAE12 MOUNT/LATCH ROD/LATCH NUT/SPIRALOCK™ 5/16 BUMPER BUSHING SPRING/GAS BRACKET CLIP/GAS SPRING COVER/TOE PLATE NUT/SPIRALOCK™ 3/8 NUT/SPIRALOCK™ 1/2 SPACER COVER/CHAINCASE PLATE/FLOOR STOP/AXLE SPROCKET ASSEMBLY/BAR SUPPORT RIGHT ASSEMBLY/BAR SUPPORT LEFT WELDMENT/CROSSMEMBER HINGE/PIANO 32” BREATHER 3/4 NPT COVER/FRONT LEFT COVER/FRONT RIGHT PLATE/COVER PLUG 3/8 NPT SOCKET HEAD LINK/ENGINE COVER PIVOT CAP/FUEL VENTED CHASSIS MOUNT/FRONT LEFT COVER/UPPER ENGINE COVER/ENGINE WELDMENT/BACK END TANK/FUEL COVER/FRONT LEFT COVER/FRONT RIGHT 3 1 2 2 21 1 7 1 8 1 2 2 1 2 2 4 1 1 7 3 1 1 1 2 1 6 10 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 Parts List Continued On Next Page Spiralock is a trademark of H.D. Holmes, licensed to Detroit Tool Industries. License includes U.S. and foreign patent rights. Loctite is a registered trademark of the Loctite Corporation. PRINTED IN USA 2 917031/DP0305 CHASSIS 95 46 92 20 90 70 75 15 35 1 41 43 11 14 76 20 90 70 94 68 64 91 23 19 19 45 59 47 4 79 84 36 60 6 71 7 5 85 38 73 19 5 63 8 75 17 3 12 13 71 22 31 28 55 18 3 4 1 14 27 76 89 74 81 93 24 1 11 80 74 88 51 85 10 21 92 89 40 31 93 83 29 27 65 2 48 44 9 42 71 7 50 30 9 7 9 39 72 64 44 7 86 87 9 53 72 56 26 87 86 32 62 86 69 66 61 34 54 78 71 9 57 9 49 33 26 56 83 82 67 16 5 77 19 90 71 82 82 20 29 52 36 37 25 16 58 140525 917031/DP0305 3 PRINTED IN USA CHASSIS Continued from previous page Ref. No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 Part No. 140875 183146 183320 183468 183627 183648 183712 183729 183780 183812 183882 183945 183997 184233 184676 184816 184820 184851 184867 210-19533 310-21411 650500 650545 650579 650585 650687 650704 650748 650758 650811 650834 651041 651042 651308 651539 651544 651564 651625 653010 653034 654004 654009 654049 656047 656149 PRINTED IN USA Quantity 7610/7810 Description STRIKER STEP BUMPER GRILLE/REAR LATCH/REAR GRILLE SEAL/SHROUD SEAL/SHROUD GRILLE HANDLE/MOULDED GRAB SCREEN COVER/BUMPER LEFT COVER/BUMPER RIGHT BRACKET/PUMP MOUNT STRIP/TRIM 11-1/2 MOUNTING/FILTER SEAL/SHROUD BRACKET COVER/SIDE LEFT COVER/SIDE RIGHT NUT/HEX FLANGED CENTERLOCK 3/8 SCREW/THREAD CUTTING HEX WASHER HEAD 3/8 X 3/4 SCREW/CAP 3/4 X 1-1/2 SCREW/CAP 5/16 X 1-1/4 SCREW/CAP 3/8 X 1-3/4 SCREW/CAP 1/2 X 2 BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 3/8 X 1 BOLT/CARRIAGE 1/4 X 5/8 BOLT/CARRIAGE 1/4 X 3/4 BOLT/CARRIAGE 1/2 X 1-1/2 BOLT/CARRIAGE 1/2 X 1-1/2 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4 SCREW/CAP BUTTON HEAD 1/2 X 1-1/2 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 WASHER/HARDENED 5/8 SCREW/CAP BUTTON HEAD 3/8 X 1-1/4 NUT/HEX 3/8 NUT/JAM HEX 5/16 WASHER/FLAT 5/16 WASHER/FLAT 1/2 WASHER/FLAT 3/8 NUT/HEX M6 SCREW/CAP M6 X 16 MM 4 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 8 4 1 2 2 5 6 2 8 1 1 7 36 11 4 8 4 2 2 3 11 3 2 2 2 917031/DP0305 CHASSIS 12 2 12 Covers - T-Bar and Dual Hand Controls 6 3 10 3 9 9 1 10 1 11 5 8 11 9 8 8 4 7 8 7 183804 7 7 Covers - Hand and Foot Controls 3 5 12 2 12 10 2 1 9 9 10 9 1 4 11 8 11 8 8 6 7 7 7 183805 7 917031/DP0305 5 PRINTED IN USA CHASSIS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 Part No. 081380 137624 183249 183613 183614 183640 183802 183803 651042 656047 656092 656128 Part No. 081380 183249 183259 183272 183352 183372 183802 183803 651042 656047 656092 656128 PRINTED IN USA Quantity T-Bar/Dual Hand Control Covers Description SCREW/CAP LOCKING 5/16 X 3/4 MAT/FLOOR RETAINER/PANEL PLATE/COVER ASSEMBLY/FLOOR PLATE COVER/BATTERY RECEPTACLE/CLIP-ON STUD/BAIL-STYLE SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 NUT/HEX M6 SCREW/CAP M6 X 12 MM SCREW/CAP M6 X 30 MM 2 1 2 1 1 1 4 4 3 2 2 2 Quantity Hand & Foot Control Covers Description SCREW/CAP LOCKING 5/16 X 3/4 RETAINER/PANEL COVER/BATTERY ASSEMBLY/FLOOR PLATE MAT/FLOOR PLATE/COVER RECEPTACLE/CLIP-ON STUD/BAIL-STYLE SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 NUT/HEX M6 SCREW/CAP M6 X 12 MM SCREW/CAP M6 X 30 MM 6 2 2 1 1 1 1 4 4 3 2 2 2 917031/DP0305 CHASSIS Covers - Joystick Controls 15 19 14 19 19 2 19 16 9 13 2 6 22 19 12 4 17 20 11 18 10 3 18 10 3 21 8 5 8 7 186157 917031/DP0305 7 PRINTED IN USA CHASSIS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. 073687 076950 081380 183249 183613 183640 183802 183803 184497 184904 184963 184964 184965 184966 184975 187364 187462 651042 651308 656047 656092 656128 PRINTED IN USA Quantity Joystick Control Covers Description GROMMET SCREW/CAP LOCKING 1/2 X 1 SCREW/CAP LOCKING 5/16 X 3/4 RETAINER/PANEL PLATE/COVER COVER/BATTERY RECEPTACLE/CLIP-ON STUD/BAIL-STYLE CROSSMEMBER PLATE/FLOOR LOWER PLASTIC/LEFT COVER/BATTERY PLASTIC/UPPER TOWER COVER/LEFT TOWER COVER/RIGHT LOWER PLASTIC/RIGHT MAT/FLOOR SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 SCREW/MACHINE PHILLIPS 1/4 X 3/4 NUT/HEX M6 SCREW/CAP M6 X 12 MM SCREW/CAP M6 X 30 MM 8 1 4 2 2 1 1 4 4 1 1 1 1 1 1 1 1 1 3 14 2 2 2 917031/DP0305 WHEEL DRIVES 8 4 9 6 5 3 13 12 1 APPLY LOCTITE 242 Threads and Mounting Surface to be free of paint 10 7 11 TORQUE TO 240 FT-LBS 2 183955 TORQUE TO 280 FT-LBS(LUBED HARDWARE) 5 4 2 1 3 6 8 1 2 11 10 9 13 12 246-26730 917031/DP0305 Assembly Note: 1) Press inner seal into casting(500 lbs) 2) Press outside bearing cup into casting(6000 lbs) 3) Press outer seal into casting(500 lbs) 4) Press inner bearing cup into casting(6000 lbs) 5) Pack bearing with synthetic grease 6) Press bearing cone onto axle(6000 lbs) 7) Assemble axle into housing 8) Pack bearing with synthetic grease 9) Press bearing onto axle and into casting(6000 lbs) 10) Install retaining ring 11) Measure gap between bearing and snap ring 12) Remove retaining ring 13) Install special washer of appropiate thickness 14) Install retaining ring and remove pressure 9 14 15 16 7 PRINTED IN USA WHEEL DRIVES Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. 067847 131609 136175 136470 137065 137072 137914 183519 136111 183520 136339 246-26730 137915 651530 654006 656080 Part No. 010-28854 010-32401 138759 183784 320-32692 335-32282 350-32539 350-32542 400-32513 400-32514 400-32515 400-32521 400-32522 400-32523 400-32555 400-32556 PRINTED IN USA Quantity Description 7610 NUT/LOCK 3/8 NUT/SPIRALOCK™ 3/4 WASHER/SPECIAL STOP/AXLE SPROCKET CHAIN/ROLLER #100 X 68 BOLT/CARRIAGE 3/4 X 2 NUT/WHEEL 5/8 ASSEMBLY/SPROCKET 14T ASSEMBLY/SPROCKET 16T ASSEMBLY/SPROCKET 100-34 ASSEMBLY/SPROCKET 100-32 ASSEMBLY/AXLE BOLT/WHEEL WASHER/FLAT HARDENED 3/4 WASHER/FLAT 3/8 SCREW/CAP M10 X 20MM 7810 4 32 2 4 4 32 32 2 4 4 32 32 4 4 4 32 2 4 4 32 32 2 4 4 32 32 4 4 Quantity Axle Assembly Description CUP/BEARING CONE/BEARING ASSEMBLY/AXLE SEAL/AXLE ASSEMBLY/AXLE AND BOLT SEAL/OIL RETAINING RING/EXTERNAL O-RING WASHER/SPECIAL .254 WASHER/SPECIAL .250 WASHER/SPECIAL .246 WASHER/SPECIAL .234 WASHER/SPECIAL .230 WASHER/SPECIAL .226 WASHER/SPECIAL .238 WASHER/SPECIAL .242 2 2 1 1 1 1 1 1 AR AR AR AR AR AR AR AR 10 917031/DP0305 ENGINE 86 HP Engine - 7610 Models FUEL SEPARATOR (LOOSE WITH ENGINE) 3 45 5 37 C APPLY COUPLING GREASE 30 42 8 LOCTITE 242 16 44 5 18 26 VIEW FLY-WHEEL END RIGHT SIDE VIEW 20 39 LOCTITE 242 24 ENGINE OIL DRAIN 29 19 22 22 LOCTITE 242 41 A 46 15 LOCTITE 242 12 10 27 28 DETAIL C 25 43 35 11 36 38 34 2 5 1 46 23 14 LOCTITE 242 9 40 13 MAKE CERTAIN THAT HOSE DOES NOT RUB ENGINE OR FUEL TANK 31 RETURN PORT 7 33 6 29 32 ENGINE RPM SPECIFICATIONS 1. LOW IDLE (NO LOAD) 825 25 RPM 2. HIGH IDLE (NO LOAD) 2520 48 RPM +10 3. EU UNIT ONLY (7710) - HIGH IDLE 2400 -25 RPM 2 21 SUCTION PORT 27 DETAIL A 183033 917031/DP0305 11 PRINTED IN USA ENGINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Part No. 055648 062023 071401 073024 076147 081377 087851 095955 134852 135427 136045 136601 137063 139966 140737 140774 183073 183523 183531 184236 183604 184045 184199 184296 184316 184720 184734 184735 184736 184737 186721 187604 187606 188437 188855 310-32613 420-19671 650448 651379 651623 656016 656019 656045 656047 656090 656171 P471548 Quantity 7610 Description TIE/WIRE CLAMP/HOSE #M5 NUT/HEX 1/4 BUSHING/FUEL TANK CLAMP/HOSE SCREW/CAP LOCKING 3/8 X 1-1/4 TUBE/FUEL CLAMP/HOSE NUT/SPIRALOCK™ 3/8 WASHER/SNUBBING ISOLATOR NUT/SPIRALOCK 5/8™ ISOLATOR MOUNT/ENGINE SUPPORT MOUNT/MOTOR FRONT HOUSING/FLYWHEEL SPACER/MOUNT COUPLING 14T ENGINE 86 HP BELT/FAN VALVE/DRAIN BRACKET/MATING/CABLE SPACER/MOUNT HOSE/FUEL 5/16 X 25 HOSE/DRAIN ADAPTER/TEE 05-05-05 HOSE/FUEL HOSE/FUEL HOSE/FUEL HOSE/FUEL TAB/1/4 PUSH-ON HOSE/FUEL 5/16 TUBE/FUEL PICKUP/FUEL BASE/PUSH MOUNT SCREW/CAP M6 X 50 MM CLAMP/TUBE SCREW/CAP 1/4 X 3/4 SCREW/CAP 5/8 X 3-3/4 SCREW/CAP M12 X 25 MM SCREW/CAP M12 X 30 MM SCREW/CAP M12 X 45 MM SCREW/CAP M10 X 30 MM NUT/HEX M6 SCREW/CAP M10 X 16 MM SCREW/CAP M8 X 14 MM WASHER/FLAT 1/2 HARDENED 1 14 3 1 3 2 2 1 2 4 2 4 2 2 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 4 6 8 8 12 3 1 1 16 ENGINE IDLE AND HIGH IDLE RPM CHART TYPE OF ENGINE IDLE (RPM) HIGH IDLE (RPM) 1104C-44 (86 HP) 825±25 2520±50 1104C-44 (86 HP) - 7710 (EU) 825±25 2400+10/-25 PRINTED IN USA 12 917031/DP0305 ENGINE 115 HP Engine - 7810 Models FUEL SEPARATOR (LOOSE WITH ENGINE) APPLY COUPLING GREASE 28 27 LOCTITE 242 40 18 20 22 10 37 LOCTITE 242 1 8 4 RIGHT SIDE VIEW VIEW FLY-WHEEL END 26 ENGINE OIL DRAIN 21 5 23 23 6 43 3 35 24 A 33 39 17 11 1 9 14 LOCTITE 13 242 41 36 1 43 7 42 16 34 25 DETAIL A 2 15 6 LOCTITE 242 38 29 32 30 31 MAKE CERTAIN THAT FUEL HOSES DO NOT RUB ON THE ENGINE, FUEL TANK, OR ANY MOVING PARTS. 183049 917031/DP0305 13 PRINTED IN USA ENGINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No. 062023 067880 070634 073024 074091 076147 081377 081841 087851 095955 134852 135427 136045 136601 137063 139966 140737 140774 183073 183523 183544 189583 183604 184199 184296 184314 184316 184720 184728 184730 187604 187606 188437 420-19671 420-34839 650835 651379 651623 656016 656019 656045 656047 656090 P471548 Quantity 7810 Description CLAMP/HOSE #M5 CLAMP/HOSE NUT/SERRATED LOCK 1/4 BUSHING/FUEL TANK TIE/NYLON CLAMP/HOSE SCREW/CAP LOCKING 3/8 X 1-1/4 HOSE/FUEL TUBE/FUEL CLAMP/HOSE NUT/SPIRALOCK™ 3/8 WASHER/SNUBBING ISOLATOR NUT/SPIRALOCK 5/8™ ISOLATOR MOUNT/ENGINE SUPPORT MOUNT/MOTOR FRONT HOUSING/FLYWHEEL SPACER/MOUNT COUPLING 14T ENGINE 115 HP BELT/FAN VALVE/DRAIN SPACER/MOUNT HOSE/FUEL 5/16 X 25 BRACKET/DIPSTICK HOSE/DRAIN ADAPTER/TEE 05-05-05 HOSE/FUEL HOSE/FUEL HOSE/FUEL 5/16 TUBE/FUEL PICKUP/FUEL CLAMP/TUBE HOSE/FUEL SCREW/CAP 1/4 X 1 SCREW/CAP 5/8 X 3-3/4 SCREW/CAP M12 X 25 MM SCREW/CAP M12 X 30 MM SCREW/CAP M12 X 45 MM SCREW/CAP M10 X 30 MM NUT/HEX M6 SCREW/CAP M10 X 16 MM WASHER/FLAT 1/2 HARDENED 14 1 1 1 1 2 2 1 2 1 2 4 2 4 2 2 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 4 6 8 8 12 3 1 16 ENGINE IDLE AND HIGH IDLE RPM CHART TYPE OF ENGINE IDLE (RPM) HIGH IDLE (RPM) 1104E-44T (115 HP) 1000±50 2400+50(-0) PRINTED IN USA 14 917031/DP0305 AIR CLEANER AND EXHAUST 7610 Models 22 1 14 1 14 22 11 3 4 2 19 28 20 16 8 5 15 25 25 17 24 27 4 3 22 9 2 18 21 7 10 4 26 6 23 29 30 31 183034 917031/DP0305 15 PRINTED IN USA AIR CLEANER AND EXHAUST Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. 071703 087849 088937 127428 131842 136383 136443 136686 140124 140259 183088 183096 183110 183630 183657 183658 183659 184659 184660 184661 420-18160 650430 650491 650745 654028 654049 656007 656008 137659 137498 137501 PRINTED IN USA Quantity 7610 Description NUT/LOCK 3/8 CLAMP/HOSE #52 CLAMP/HOSE #64 CLAMP/MUFFLER NUT/SPIRALOCK™ 5/16 CLEANER/AIR CLAMP/AIR CLEANER ELBOW 90°/AIR CLEANER COUPLER/FLEX 2-1/2 WELDMENT/EXHAUST HOSE/INTAKE TUBE/INTAKE FLANGE MUFFLER SPACER PIPE/EXHAUST GASKET PLATE/MUFFLER SUPPORT PLATE/MUFFLER SUPPORT PLATE/HEAT SHIELD GAUGE/RESTRICTION SCREW/CAP 3/8 X 1 SCREW/CAP 3/8 X 1-1/4 BOLT/CARRIAGE 5/16 X 1-1/4 WASHER/LOCK 7/16 WASHER/FLAT 3/8 SCREW/CAP M10 X 25 MM SCREW/CAP M10 X 30 MM EJECTOR/DUST ELEMENT/PRIMARY ELEMENT/SAFETY 4 2 2 3 2 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 4 2 2 7 6 3 4 1 1 1 16 917031/DP0305 AIR CLEANER AND EXHAUST 7810 Models 20 5 28 25 10 5 15 19 2 18 26 TO TURBOCHARGER EXHAUST OUTLET 26 22 5 11 12 23 26 4 27 25 21 8 6 16 26 22 7 4 5 13 26 3 9 17 3 1 14 24 1 29 30 31 183050 917031/DP0305 17 PRINTED IN USA AIR CLEANER AND EXHAUST Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. 061166 071703 087849 088937 127428 131842 136383 136443 136686 140085 140124 140259 140365 140366 140599 140838 183510 183512 183513 183550 183629 650430 650491 650745 654028 654049 656007 656010 137659 137498 137501 PRINTED IN USA Quantity 7810 Description CLAMP/HOSE NUT/LOCK 3/8 CLAMP/HOSE #52 CLAMP/HOSE #64 CLAMP/MUFFLER NUT/SPIRALOCK™ 5/16 CLEANER/AIR CLAMP/AIR CLEANER ELBOW 90°/AIR CLEANER FLANGE COUPLER/FLEX 2-1/2 WELDMENT/EXHAUST ADAPTER HOSE/INLET/TURBO 2-3/8 COUPLING/AIR INTAKE HOSE/INTAKE PIPE/TAIL BRACKET/MATING/MUFFLER WELDMENT/INLET/MUFFLER MUFFLER GAUGE/RESTRICTION SCREW/CAP 3/8 X 1 SCREW/CAP 3/8 X 1-1/4 BOLT/CARRIAGE 5/16 X 1-1/4 WASHER/LOCK 7/16 WASHER/FLAT 3/8 SCREW/CAP M10 X 25 MM SCREW/CAP M10 X 40 MM EJECTOR/DUST ELEMENT/PRIMARY ELEMENT/SAFETY 2 2 2 2 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 5 6 2 3 1 1 1 18 917031/DP0305 RADIATOR AND COOLER 25 1 7610 Models 18 29 31 10 12 19 24 35 13 38 34 36 28 27 8 2 37 33 40 16 7 14 39 6 2 17 22 20 15 32 9 7 23 26 A 33 11 34 18 3 5 13 38 41 28 4 39 15 38 B 8 SECTION A-A 17 21 REAR (BACK) VIEW A 183035 40 DETAIL B 917031/DP0305 19 PRINTED IN USA RADIATOR AND COOLER Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part No. 054818 058615 062023 068034 076590 081380 087850 134852 137108 137375 183240 183242 183376 183384 183427 183648 183665 183668 183678 183680 183711 183716 183724 183750 183753 183765 183773 183785 183800 184296 184541 184560 210-19470 420-34828 420-34829 650585 650687 651041 651067 651624 654009 PRINTED IN USA Quantity 7610 Description FITTING/STRAIGHT SAE12 X JIC16 CLAMP CLAMP/HOSE M5 NUT/HEX 1/2 SCREW/CAP LOCKING 1/2 X 1 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 CLAMP/HOSE #40 NUT/SPIRALOCK™ 3/8 BRACKET/RADIATOR SUPPORT SEAL/SHROUD PLATE/RADIATOR SUPPORT SHROUD WELDMENT/MOUNT BRACKET/RADIATOR MOUNT/RADIATOR SEAL/SHROUD SPACER/FAN DRIVE LATCH HOSE/RADIATOR UPPER HOSE/RADIATOR LOWER PLATE FAN/PUSHER TUBE ASSEMBLY/COOLER HOSE/LOW PRESSURE 1 X 32 RADIATOR/OIL COOLER HOSE/LOW PRESSURE 1 X 45 HOSE/LOW PRESSURE 1 X 76 BRACKET/COOLER MOUNT SEAL/SHROUD HOSE/FUEL 5/16 X 25 CAP/RADIATOR CLAMP/TUBE 15/16 NUT/LOCK FLANGED 5/16 TANK/COOLANT RECOVERY CAP/RADIATOR OVERFLOW SCREW/CAP 1/2 X 2 BOLT/CARRIAGE 5/16 X 3/4 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 BOLT/CARRIAGE 3/8 X 1 SCREW/MACHINE HEX WASHER HEAD M8 X 50 MM WASHER/FLAT 1/2 20 2 2 1 1 1 2 4 26 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 6 26 4 1 917031/DP0305 RADIATOR AND COOLER 12 1 7710 (EU) Models 18 27 29 10 31 28 19 23 35 13 38 34 36 26 25 8 37 33 40 16 7 14 39 20 6 32 2 17 30 15 9 7 22 24 35 A 33 11 34 18 3 5 13 38 41 26 4 REAR (BACK) VIEW 15 B 39 38 8 SECTIONA-A 17 21 A 186175 40 DETAIL B 917031/DP0305 21 PRINTED IN USA RADIATOR AND COOLER Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part No. 054818 058615 062023 068034 076590 081380 087850 134852 137108 137375 183240 183318 183376 183384 183427 183648 183665 183668 183678 183680 183711 183724 183750 183765 183773 183785 183800 184296 184541 184560 186908 187023 210-19470 420-34828 420-34829 650585 650687 651041 651067 651624 654009 PRINTED IN USA Quantity 7710 (EU) Description FITTING/STRAIGHT SAE12 X JIC16 CLAMP/INSULATED HOSE CLAMP/HOSE M5 NUT/HEX 1/2 SCREW/CAP LOCKING 1/2 X 1 SCREW/CAP LOCKING 5/16 X 3/4 CLAMP/HOSE #40 NUT/SPIRALOCK™ 3/8 BRACKET/RADIATOR SUPPORT SEAL/SHROUD PLATE/RADIATOR SUPPORT RADIATOR/OIL COOLER WELDMENT/MOUNT BRACKET/RADIATOR MOUNT/RADIATOR SEAL/SHROUD SPACER/FAN DRIVE LATCH HOSE/RADIATOR UPPER HOSE/RADIATOR LOWER PLATE TUBE ASSEMBLY/COOLER HOSE/LOW PRESSURE 1 X 32 HOSE/LOW PRESSURE 1 X 45 HOSE/LOW PRESSURE 1 X 76 BRACKET/COOLER MOUNT SEAL/SHROUD HOSE/FUEL 5/16 X 25 CAP/RADIATOR CLAMP/TUBE 15/16 SHROUD FAN 19" NUT/LOCK FLANGED 5/16 TANK/COOLANT RECOVERY CAP/RADIATOR OVERFLOW SCREW/CAP 1/2 X 2 BOLT/CARRIAGE 5/16 X 3/4 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 BOLT/CARRIAGE 3/8 X 1 SCREW/MACHINE HEX WASHER HEAD M8 X 50 MM WASHER/FLAT 1/2 22 2 2 1 1 1 2 4 26 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 6 26 4 1 917031/DP0305 RADIATOR AND COOLER 12 1 18 7810 Models 29 21 25 31 10 30 19 35 13 34 38 27 28 36 37 33 8 16 7 16 14 9 20 39 17 23 6 10 2 15 32 7 26 A 33 11 34 18 5 3 13 38 28 41 4 39 15 B BACK (REAR) VIEW 8 38 SECTIONA-A 22 17 A 183676 40 DETAIL B 917031/DP0305 23 PRINTED IN USA RADIATOR AND COOLER Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part No. 054818 058615 062023 068034 076590 081380 087850 134852 137108 137375 183240 183318 183376 183384 183427 183648 183665 183668 183678 183680 183681 183711 183716 183724 183750 183765 183773 183785 183800 184296 184541 184560 210-19470 420-34828 420-34829 650585 650687 651041 651067 651624 654009 PRINTED IN USA Quantity 7810 Description FITTING/STRAIGHT SAE12 X JIC16 CLAMP CLAMP/HOSE M5 NUT/HEX 1/2 SCREW/CAP LOCKING 1/2 X 1 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 CLAMP/HOSE #40 NUT/SPIRALOCK™ 3/8 BRACKET/RADIATOR SUPPORT SEAL/SHROUD PLATE/RADIATOR SUPPORT RADIATOR/OIL COOLER WELDMENT/MOUNT BRACKET/RADIATOR MOUNT/RADIATOR SEAL/SHROUD SPACER/FAN DRIVE LATCH HOSE/RADIATOR UPPER HOSE/RADIATOR LOWER SHROUD/TURBO PLATE FAN/PUSHER TUBE ASSEMBLY/COOLER HOSE/LOW PRESSURE 1 X 32 HOSE/LOW PRESSURE 1 X 45 HOSE/LOW PRESSURE 1 X 76 BRACKET/COOLER MOUNT SEAL/SHROUD HOSE/FUEL 5/16 X 25 CAP/RADIATOR CLAMP/TUBE NUT/LOCK FLANGED 5/16 TANK/COOLANT RECOVERY CAP/RADIATOR OVERFLOW SCREW/CAP 1/2 X 2 BOLT/CARRIAGE 5/16 X 3/4 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 BOLT/CARRIAGE 3/8 X 1 SCREW/MACHINE HEX WASHER HEAD M8 X 50 MM WASHER/FLAT 1/2 24 2 2 1 2 1 2 4 26 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 6 26 4 2 917031/DP0305 HYDROSTATIC WITH DRIVE MOTORS Tandem Pump 17 6 16 11 17 9 14 11 5 13 5 17 6 16 7 19 15 8 4 3 18 1 10 2 12 186884 917031/DP0305 25 PRINTED IN USA HYDROSTATIC WITH DRIVE MOTORS Ref. No. Part No. Quantity Tandem Description 1 2 3 4 5 6 7 8 9 10 11 12 13 072587 FITTING/STRAIGHT SAE12 X JIC12 092164 SCREW/CAP LOCKING 1/2 X 1-1/4 2 121773 FITTING/45° SAE16 X JIC12 1 121774 FITTING/STRAIGHT SAE16 X JIC12 1 134853 NUT/SPIRALOCK™ 1/2-13 2 135773 WASHER/FLAT 5/8 HARDENED 2 136884 SUPPORT PLATE/PUMP 1 137412 KIT/FLANGE 4 137465 SUPPORT/PUMP 1 137599 HOSE/MEDIUM PRESSURE 3/4 X 26 1 183877 PORT/TEST 3/4 2 186704 HOSE/SUCTION 3/4 1 188047b PUMP/LOAD SENSING 1 138424a PUMP/LOAD SENSING 1 14 188073 PUMP TANDEM/REXROTH 1 188088 PUMP TANDEM/REXROTH JOYSTICK 15 650495 SCREW/CAP 1/2 X 1-1/4 2 16 651075 SCREW/CAP 5/8 X 1-3/4 2 17 651123 SCREW/CAP 5/8 X 1 4 18 651549 SCREW/CAP 5/8-11 X 2 2 19 P471548 WASHER/HARD FLATTENED 1/2 2 a) 7610 Models: SN 702233 and earlier. 7710 Models: SN 120006 and earlier. 7810 Models: SN 903486 and earlier. b) 7610 Models: SN 702234 and later. 7710 Models: SN 120007 and later. 7810 Models: SN 903487 and later. PRINTED IN USA 26 Quantity Joystick Tandem 2 2 1 1 2 2 1 4 1 1 2 1 1 1 1 2 2 4 2 2 917031/DP0305 HYDROSTATIC WITH DRIVE MOTORS Single Speed 19 3 25 11 27 4 26 14 9 12 24 2 9 23 5 16 6 7 10 15 22 28 1 21 17 15 13 18 4 1 8 7 8 28 26 20 27 10 183058 917031/DP0305 27 PRINTED IN USA HYDROSTATIC WITH DRIVE MOTORS Ref. No. Part No. Quantity Single Speed Description 1 2 3 4 5 6 7 8 9 054626 FITTING/STRAIGHT SAE08 X JIC08 054820 FITTING/TEE SAE06 X JIC06 X JIC06 054994 FITTING/STRAIGHT SAE06 X JIC06 068938 FITTING/90° SAE06 X JIC06 072580 FITTING/STRAIGHT SAE10 X JIC10 088044 TEE/BRANCH FITTING 088442 FITTING/90° SAE08 X JIC08 135928 FITTING/STRAIGHT SAE12 X FF12 135940 FITTING/45° SAE12 X FF12 137205 O-RING/FACE SEAL #12 10 137099a MOTOR/DRIVE SINGLE 11 137540 HOSE/6000 PSI 3/4 X 38-1/2 12 137604 HOSE/MEDIUM PRESSURE 3/8 X 17 13 137611 HOSE/MEDIUM PRESSURE 3/8 X 21 14 137613 HOSE/MEDIUM PRESSURE 3/8 X 18-1/2 15 137832 HOSE/MEDIUM PRESSURE 5/8 X 18 16 137885 VALVE/RELIEF 17 138674 HOSE/6000 PSI 3/4 X 25-1/4 18 138773 HOSE/6000 PSI 3/4 X 21-1/4 19 184102a VALVE/SOLENOID 20 184847 TUBE/HYDROSTATIC CASE DRAIN 21 184848 TUBE/HYDROSTATIC CASE DRAIN 22 188059 HOSE/6000 PSI 3/4 X 26 23 188086 HOSE/MP .62 X 22-1/5 24 230-24749 FITTING/STRAIGHT SAE08 X JIC06 25 650419 SCREW/CAP 1/4 X 1-3/4 26 651531 WASHER/FLAT 7/8 HARDENED 27 651533 NUT/HEX 7/8 28 651534 SCREW/CAP 7/8 X 2-1/2 a) For breakdown see “Section B” of this manual. 2 1 1 2 1 1 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 16 16 16 PRESSURE SETTINGS AMOUNT OF PRESSURE CHARGE PRESSURE 350-400 PSI @ Full Throttle (24-28 bar) TANDEM RELIEF 5580±200 PSI (385±14 bar) PRINTED IN USA 28 917031/DP0305 HYDROSTATIC WITH DRIVE MOTORS Two Speed 22 3 28 4 14 13 30 29 9 4 27 17 2 12 9 26 5 6 7 19 18 10 25 31 1 24 21 15 18 4 16 7 20 1 8 23 31 11 29 30 183059 917031/DP0305 29 PRINTED IN USA HYDROSTATIC WITH DRIVE MOTORS Ref. No. Part No. Quantity Two Speed Description 1 2 3 4 5 6 7 8 9 054626 FITTING/STRAIGHT SAE08 X JIC08 054820 FITTING/TEE SAE06 X JIC06 X JIC06 054994 FITTING/STRAIGHT SAE06 X JIC06 068938 FITTING/90° SAE06 X JIC06 072580 FITTING/STRAIGHT SAE10 X JIC10 088044 TEE/BRANCH FITTING 088442 ELBOW/SWIVEL 135928 FITTING/STRAIGHT SAE12 X FF12 135940 FITTING/45° SAE12 X FF12 137205 O-RING/FACE SEAL #12 10 136332a MOTOR/DRIVE RIGHT TWO-SPEED 11 136333a MOTOR/DRIVE LEFT TWO-SPEED 12 137540 HOSE/6000 PSI 3/4 X 38-1/2 13 137604 HOSE/MEDIUM PRESSURE 3/8 X 17 14 137605 HOSE/MEDIUM PRESSURE 3/8 X 16-1/2 15 137606 HOSE/MEDIUM PRESSURE 3/8 X 23-1/2 16 137611 HOSE/MEDIUM PRESSURE 3/8 X 21 17 137613 HOSE/MEDIUM PRESSURE 3/8 X 18-1/2 18 137832 HOSE/MEDIUM PRESSURE 5/8 X 18 19 137885 VALVE/RELIEF 20 138672 HOSE/6000 PSI 3/4 X 21-1/4 21 138673 HOSE/6000 PSI 3/4 X 26-3/4 22 183978a VALVE/MANIFOLD 23 184847 TUBE/HYDROSTATIC CASE DRAIN 24 184848 TUBE/HYDROSTATIC CASE DRAIN 25 186712 HOSE/6000 PSI 3/4 X 25 26 188086 HOSE/MEDIUM PRESSURE 5/8 X 22-1/2 27 230-24749 FITTING/STRAIGHT SAE08 X JIC06 28 650419 SCREW/CAP 1/4 X 1-3/4 29 651531 WASHER/FLAT 7/8 HARDENED 30 651533 NUT/HEX 7/8 31 651534 SCREW/CAP 7/8 X 2-1/2 a) For breakdown see “Section B” of this manual. 2 2 1 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 16 16 16 PRESSURE SETTINGS AMOUNT OF PRESSURE CHARGE PRESSURE 350-400 PSI @ Full Throttle (24-28 bar) TANDEM RELIEF 5580±200 PSI (385±14 bar) PRINTED IN USA 30 917031/DP0305 HYDRAULICS - CHASSIS 14 13 77 40 72 16 71 41 22 49 65 63 17 35 45 48 5 43 56 3 21 29 54 64 38 37 35 51 46 72 13 14 41 77 4 2 50 40 62 6 60 57 30 8 53 58 7 59 23 67 70 19 39 31 12 36 27 65 71 32 42 74 69 35 34 76 28 52 66 5 55 18 61 9 75 78 73 33 47 5 39 25 44 69 6 26 15 18 24 1 11 36 20 5 10 78 75 68 26 183037 917031/DP0305 31 PRINTED IN USA HYDRAULICS - CHASSIS Ref. No. Part No. Quantity 7610/7810 Description 1 054816 FITTING/90° SAE08 X JIC08 2 054994 FITTING/STRAIGHT SAE06 X JIC06 3 055030 CLAMP/HOSE 4 058610 FITTING/TEE SWIVEL JIC10 XJIC10 X JIC10 5 067761 FITTING/90° SAE10 XJIC10 6 072587 FITTING/STRAIGHT SAE12 X JIC12 7 072602 FITTING/STRAIGHT SAE12 X JIC10 8 072615 FITTING/90° SAE12 X JIC10 9 072803 FITTING/STRAIGHT SAE06 X JIC08 10 072807 FITTING/TEE SAE10 X JIC10 X JIC10 11 075236 FITTING/CAP JIC10 12 076031 FITTING/90° SAE10 XJIC08 13 079098 PLATE/TWIN COVER 14 079126 CLAMP/TUBE 5/8 15 114742 FITTING/TEE SAE08 X JIC08 X JIC08 16 127342 CAP/FILLER 17 131405 TUBE/VALVE SELF-LEVEL 18 131522 PLUG SAE12 19 131842 NUT/SPIRALOCK™ 5/16 20 132049 SWITCH/TEMPERATURE 21 134615 TUBE/TILT SOLENOID 22 134852 NUT/SPIRALOCK™ 3/8 23 134853 NUT/SPIRALOCK™ 1/2 24 135367a VALVE/SELF-LEVEL 25 137046 FITTING/SUCTION LINE 26 137049 CLAMP 2-1/2 27 137413 KIT/FLANGE 28 137414 KIT/FLANGE 29 137511 TUBE/TILT FRONT 30 137512 TUBE/TILT REAR 31 137514 TUBE/TILT 32 137515 TUBE/TILT 33 137516 TUBE/TILT 34 137531 PLATE/VALVE MATING 35 137542 FITTING/90° BULKHEAD JIC10 X JIC10 36 137586 HOSE/MEDIUM PRESSURE 5/8 X 41 37 137588 HOSE/MEDIUM PRESSURE 5/8 X 40 38 137608 HOSE/MEDIUM PRESSURE 3/8 X 35 39 137614 HOSE/MEDIUM PRESSURE 3/8 X 18 40 137750 TUBE/RISER a) For breakdown see “Section B” of this manual. 1 1 2 1 6 4 3 1 1 2 1 1 8 4 1 1 1 2 2 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 4 Parts Listing Continued On Next Page PRINTED IN USA 32 917031/DP0305 HYDRAULICS - CHASSIS 14 13 77 40 72 16 71 41 22 49 65 63 17 35 45 48 5 43 56 3 21 29 54 64 38 37 35 51 46 72 13 14 41 77 4 2 50 40 62 6 60 57 30 8 53 58 7 59 23 67 70 19 39 31 12 36 27 65 71 32 42 74 69 35 34 76 28 52 66 5 55 18 61 9 75 78 73 33 47 5 39 25 44 69 6 26 15 18 24 1 11 36 20 5 10 78 75 68 26 183037 917031/DP0305 33 PRINTED IN USA HYDRAULICS - CHASSIS (Continued from previous page) Ref. No. Part No. Quantity 7610/7810 Description 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 137783 HOSE/MEDIUM PRESSURE 1/2 X 22 137784 FITTING/90° SAE04 X JIC06 137811 CLAMP/HOSE 137816 MANIFOLD 138877 FILTER/VENTILATION 139115 VALVE/RELIEF 140505 TANK/RESERVOIR 140518 HOSE/FILL 140538 TUBE/FILL 140630 GAUGE/SIGHT 140756 MANIFOLD/HYDRAULIC 140861 TUBE/GAUGE 140863 BREATHER 140865 TUBE/GAUGE 183631 CLAMP/HOSE 183632 MOUNT/BREATHER 183649 HOSE/BREATHER 183650 FILTER/HYDRAULIC INTAKE 189746 O-RING/COVER 59 183669 FITTING/STRAIGHT JIC05 X JIC08 60 183670 FITTING/STRAIGHT JIC05 X JIC06 61 183675 PLUG 08 BRITISH-STRAIGHT PARALLEL PIPE 62 183684 HOSE/LOW PRESSURE 1 X 18-1/2 63 183685 CLAMP 2-1/8 64 183691 TUBE/HYDRAULIC CROSS 65 184110a VALVE/SOLENOID 66 184244 TUBE/HYDRAULIC 67 184277 HOSE/HYDRAULIC 1 X 20 68 188063 HOSE/HYD/LOW PRESSURE 69 188066 HOSE/MEDIUM PRESSURE 1/2 X 23-1/2 70 230-32667 FITTING/ELBOW 90° 1-5/16 SAE X 1-7/16 JIC 71 650490 SCREW/CAP 3/8 X 1 72 650692 SCREW/CAP 5/16 X 1-3/4 73 650732 SCREW/CAP 5/16 X 3-3/4 74 650784 SCREW/CAP 5/16 X 2-3/4 75 650786 BOLT/CARRIAGE 3/8 X 1-1/4 76 652040 BOLT/CARRIAGE 5/16 X 2-1/2 77 653007 NUT/HEX 5/16 78 653010 NUT/HEX 3/8 a) For breakdown see “Section B” of this manual. PRINTED IN USA 34 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 6 2 1 2 4 2 2 4 917031/DP0305 HYDRAULICS - CHASSIS Main Control Valve - Standard Auxiliary 5 3 6 7 1 4 2 183278 917031/DP0305 35 PRINTED IN USA HYDRAULICS - CHASSIS Ref. No. Part No. Quantity Standard Auxiliary Description 1 068938 FITTING/90° SAE06 X JIC06 2 136584 KNOB/ADJUSTMENT 3 136619 JOINT/UNIVERSAL 4 136627 ROD/FLOW CONTROL 5 184066a VALVE/MAIN CONTROL 6 650533 SCREW/CAP 3/8 X 1-1/2 7 653010 NUT/HEX 3/8 a) For breakdown see “Section B” of this manual. 1 1 1 1 1 4 4 PRESSURE SETTINGS AMOUNT OF PRESSURE CONTROL VALVE RELIEF 3300±50 PSI @ Full Throttle (228±4 bar) PRINTED IN USA 36 917031/DP0305 HYDRAULICS - CHASSIS Main Control Valve - Standard Joystick Auxiliary 4 3 6 7 1 5 2 186094 917031/DP0305 37 PRINTED IN USA HYDRAULICS - CHASSIS Ref. No. Part No. Quantity Joystick Auxiliary Description 1 068938 FITTING/90° SAE06 X JIC06 2 136584 KNOB/ADJUSTMENT 3 136619 JOINT/UNIVERSAL 4 184162a VALVE/MAIN CONTROL 5 187704 ROD/FLOW CONTROL 6 650533 SCREW/CAP 3/8 X 1-1/2 7 653010 NUT/HEX 3/8 a) For breakdown see “Section B” of this manual. 1 1 1 1 1 4 4 PRESSURE SETTINGS AMOUNT OF PRESSURE CONTROL VALVE RELIEF 3500 PSI @ Full Throttle (241,3 bar) PRINTED IN USA 38 917031/DP0305 HYDRAULICS - CHASSIS Hydraglide™ Ride Control 7610 Models: SN 702223 and later 7710 Models: SN 120001 and later 7810 Models: SN 903395 and later 9 13 9 15 7 3 18 20 4 6 5 23 1 10 2 8 19 2 11 8 22 17 16 21 186278 917031/DP0305 39 PRINTED IN USA HYDRAULICS - CHASSIS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 Part No. 054626 054816 072807 076880 112712 114742 128738 131842 137797 138627 138628 184243 184363 184631 184842 186710 186718 186823 187351 650573 650687 650814 PRINTED IN USA Quantity Hydraglide™ Description FITTING/STRAIGHT SAE08 X JIC08 FITTING/90° SAE08 X JIC08 TEE/MALE RUN STRAIGHT FITTING/45° SAE08 X JIC08 FITTING/STRAIGHT SAE08 X JIC10 FITTING/TEE SAE08 X JIC08 X JIC08 BULB - LAMP NUT/SPIRALOCK™ 5/16 NUT/SERRATED FLANGE #10 ACCUMULATOR CLAMP/ACCUMULATOR MODULE/TWO-SPEED RIDE CONTROL MANIFOLD/HYDRAGLIDE FUSE 10 A BRACKET/ACCUMULATOR TUBE/HYDRAULIC 1/2 TUBE/HYDRAULIC 1/2 TUBE/HYDRAULIC 1/2 X .065 HOSE/MEDIUM PRESSURE 1/2 X 61 BOLT/CARRIAGE 5/16 X 1 BOLT/CARRIAGE 5/16 X 3/4 SCREW/CAP 5/16 X 4 1 2 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 2 2 2 40 917031/DP0305 HYDRAULICS - CHASSIS Hydraglide™ Ride Control 7610 Models: SN 702222 and earlier 7710 Models: SN 120000 and earlier 7810 Models: SN 903394 and earlier NOTE: MACHINES THAT HAVE THE TWO-SPEED OPTION ALREADY HAVE THESE PARTS. ANOTHER SET IS NOT REQUIRED. RELAY PANEL LOCATED UNDER ROPS. 8 18 17 INSERT 10 AMP FUSE LOCATION IS SHOWN ON DECAL LOCATED ON THE FUSE COVER 19 3 12 1 13 1 TO HYDRAULIC OIL TANK 16 7 4 1 1 14 21 5 10 15 6 2 9 6 20 184362 917031/DP0305 41 PRINTED IN USA HYDRAULICS - CHASSIS Ref. No. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 Part No. 054626 054816 088044 114742 128738 131842 132274 137751 138627 138628 138730 138731 138732 138744 139221 184631 650549 650550 650687 650814 PRINTED IN USA Quantity Hydraglide™ Description FITTING/STRAIGHT SAE08 X JIC08 FITTING/90° SAE08 X JIC08 FITTING/TEE JIC10 X SAE10 X JIC10 FITTING/TEE SAE08 X JIC08 X JIC08 BULB - LAMP NUT/SPIRALOCK™ 5/16 CONNECTOR/ELECTRICAL MODULE/CONTROL TWO-SPEED SHIFT ACCUMULATOR CLAMP/ACCUMULATOR HOSE/MEDIUM PRESSURE 1/2 X 59 HOSE/MEDIUM PRESSURE 1/2 X 23 HOSE/MEDIUM PRESSURE 1/2 X 12 HOSE/MEDIUM PRESSURE 1/2 X 25 ASSY/MANIFOLD FUSE/ATM 10 A WASHER/LOCK #10 NUT/HEX MACHINE SCREW #10 BOLT/CARRIAGE 5/16 X 3/4 SCREW/CAP 5/16 X 4 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 42 917031/DP0305 HYDRAULICS - LIFTARM 38 10 27 5 6 9 14 5 9 17 9 5 6 6 7 31 7 6 1 34 4 26 21 35 7 11 6 9 9 18 9 5 1 9 3 29 18 28 14 33 13 38 4 36 32 35 6 10 7 9 6 17 7 16 22 6 26 19 10 8 11 19 38 20 2 20 1 14 7 6 29 15 1 24 18 7 21 2 23 6 34 14 1 1 12 LIFTARM REFERENCE 10 12 24 13 27 6 2 2 23 30 25 8 18 38 1 1 37 37 CHASSIS CYLINDER ANCHOR REFERENCE 30 33 25 3 CHASSIS CYLINDER ANCHOR REFERENCE 183038 917031/DP0305 43 PRINTED IN USA HYDRAULICS - LIFTARM Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part No. 054816 064260 068034 070648 074395 079098 079126 088904 131842 135773 136861 189257 137004 137130 137135 137186 137573 137574 137576 137577 137672 137700 137740 137741 137811 137859 137902 139817 140768 140769 183177 183178 183693 650692 650732 650741 650834 651645 PRINTED IN USA Quantity 7610/7810 Description FITTING/90° SAE08 X JIC08 NUT/HEX 5/16 NUT/HEX 1/2 NUT/HEX WHIZLOCK 5/16 CLAMP/HOSE PLATE/TWIN COVER CLAMP/TUBE 5/8 CLAMP/TUBE 1/2 NUT/SPIRALOCK™ 5/16 WASHER/FLAT HARDENED 5/8 PIN/TILT CYLINDER PIN/LIFT CYLINDER TUBE/OUTSIDE CORNER BAR/HOSE PIVOT LINKAGE PIVOT/HOSE TUBE/CROSSMEMBER REAR HOSE/MEDIUM PRESSURE 5/8 X 73 HOSE/MEDIUM PRESSURE 1/2 X 24 HOSE/MEDIUM PRESSURE 5/8 X 72 HOSE/MEDIUM PRESSURE 5/8 X 68 STUD/THREADED 5/16 X 3-1/4 STRIP/TRIM 18-3/8” TUBE/LIFT CYLINDER BASE TUBE/LIFT CYLINDER ROD CLAMP/HOSE TIE/CLAMP DUAL STUD/THREADED 5/16 X 3-3/4 PLATE/COVER CYLINDER/TILT WITH CUSHION CYLINDER/LIFT WITH CUSHION TUBE/ARM TO UPPER TILT TUBE/ARM TO BOTTOM TILT ASSEMBLY/PIN SCREW/CAP 5/16 X 1-3/4 SCREW/CAP 5/16 X 3-3/4 SCREW/CAP 5/16 X 3-1/4 BOLT/CARRIAGE 1/2 X 1-1/2 SCREW/CAP 5/8 X 5 8 6 2 2 8 12 7 2 8 4 2 2 2 4 1 2 2 4 1 1 2 1 2 2 2 2 2 1 2 2 1 1 2 2 4 1 2 4 44 917031/DP0305 HYDRAULICS - AUXILIARY 6 3 6 13 2 12 14 11 12 1 1 10 15 12 15 16 18 4 14 13 9 12 3 5 7 17 8 183039 917031/DP0305 45 PRINTED IN USA HYDRAULICS - AUXILIARY Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. 072602 079098 079126 131952 131953 137003 137082 137090 137091 137509 137510 137573 137576 137577 137859 137891 650485 650692 654002 PRINTED IN USA Quantity 7610/7810 Description FITTING/STRAIGHT SAE12 X JIC10 PLATE/TWIN COVER CLAMP/TUBE 5/8 COUPLER/MALE COUPLER/FEMALE TUBE/INSIDE CORNER BRACKET/AUXILIARY COUPLER TUBE/ARM TO BOTTOM AUXILIARY TUBE/ARM TO TOP AUXILIARY TUBE/AUXILIARY FRONT TUBE/AUXILIARY REAR HOSE/MEDIUM PRESSURE 5/8 X 73 HOSE/MEDIUM PRESSURE 5/8 X 72 HOSE/MEDIUM PRESSURE 5/8 X 68 TIE/DUAL CLAMP BLOCK/RUB SCREW/CAP 5/16 X 5/8 SCREW/CAP 5/16 X 1-3/4 WASHER/FLAT 1/4 2 1 2 1 1 2 1 1 1 1 1 2 1 1 2 1 2 2 2 46 917031/DP0305 HYDRAULICS - AUXILIARY Auxiliary Hydraulics - High Flow - 7810 Models 21 6 40 9 21 5 4 9 6 4 46 9 4 7 4 9 46 36 30 6 6 27 9 31 46 36 2 28 2 7 32 27 6 46 34 27 25 33 2 27 5 26 2 6 6 31 38 37 41 3 23 43 5 6 22 45 16 50 46 39 24 29 44 19 35 7 1 14 49 13 17 48 51 10 6 47 8 12 52 42 11 18 20 15 183064 917031/DP0305 47 PRINTED IN USA HYDRAULICS - AUXILIARY Ref. No. Part No. Quantity 7810 HF Description 1 055981 FITTING/TEE JIC06 X SAE06 X JIC06 2 064260 NUT/LOCK 5/16 3 072587 FITTING/STRAIGHT SAE12 X JIC12 4 074395 CLAMP/HOSE 5 079097 CLAMP/TUBE 3/4 6 079098 PLATE/TWIN COVER 7 088904 CLAMP/TUBE 1/2 8 127717 YOKE 9 131842 NUT/SPIRALOCK™ 5/16 10 131958 COUPLER/MALE 11 134880 CLEVIS M8 12 134988 BOX/LEVER PIVOT 13 134991 LEVER/HAND 14 135007 SPACER 15 136584 KNOB/ADJUSTMENT 16 136610 ROD/CONTROL HIGH FLOW 17 136619 JOINT/UNIVERSAL 18 136627 ROD/FLOW CONTROL 19 137058 COUPLER/MALE 20 137059 COUPLER/FEMALE 21 137089 TUBE/HIGH FLOW INTO LIFTARM 22 137096 TUBE/ARM TO BOTTOM HIGH FLOW 23 137097 TUBE/ARM TO UPPER HIGH FLOW 24 137098 TUBE/ARM TO DRAIN COUPLER 25 137111 TUBE/HYDRAULIC AUXILIARY CHASSIS 26 137112 TUBE/HYDRAULIC AUXILIARY CHASSIS 27 137130 BAR/HOSE PIVOT LINKAGE 28 137135 PIVOT/HOSE 29 137430 BRACKET/COUPLER HIGH FLOW 30 137496 TUBE/CASE INTO LIFTARM 31 137578 HOSE/MEDIUM PRESSURE 3/4 X 73 32 137579 HOSE/MEDIUM PRESSURE 3/4 X 72 33 137580 HOSE/MEDIUM PRESSURE 3/4 X 72 34 137581 HOSE/MEDIUM PRESSURE 3/8 X 66 35 137582 HOSE/MEDIUM PRESSURE 3/8 X 102 36 137679 STUD/THREADED 5/16 X 2-1/4 37 137700 STRIP/TRIM 18-3/8 38 137859 TIE/DUAL CLAMP 39 137891 BLOCK/RUB 40 137902 STUD/THREADED 5/16 X 3-3/4 41 183416a VALVE/MAIN CONTROL 42 650485 SCREW/CAP 5/16 X 5/8 43 650533 SCREW/CAP 3/8 X 1-1/2 44 650692 SCREW/CAP 5/16 X 1-3/4 45 650725 SCREW/CAP 5/16 X 2-1/4 46 650732 SCREW/CAP 5/16 X 3-3/4 47 650741 SCREW/CAP 5/16 X 3-1/4 48 653007 NUT/HEX 5/16 49 653010 NUT/HEX 3/8 50 653039 NUT/JAM 3/8 51 654002 WASHER/FLAT 1/4 52 656048 NUT/HEX M8 a) For breakdown see “Section B” of this manual. PRINTED IN USA 1 6 2 4 4 11 3 1 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 2 1 1 1 1 2 1 1 1 2 1 2 4 2 2 5 1 2 4 1 2 1 48 917031/DP0305 HYDRAULICS - AUXILIARY Joystick Auxiliary Hydraulics - High Flow 18 8 37 12 18 7 6 12 8 6 45 12 6 9 6 12 45 33 27 8 8 24 12 28 45 33 3 25 3 9 29 24 8 45 31 24 30 3 24 7 23 3 8 22 8 28 35 34 43 5 20 7 8 46 8 19 45 36 21 26 1 9 10 2 44 16 32 47 48 15 49 38 40 48 39 13 10 42 41 4 17 14 4 11 186092 917031/DP0305 49 PRINTED IN USA HYDRAULICS - AUXILIARY Ref. No. Part No. Quantity Joystick HF Description 1 055981 FITTING/TEE JIC06 X SAE06 X JIC06 2 062282 GRIP/FLAT HANDLE 3 064260 NUT/LOCK 5/16 4 067950 RING/EXTERNAL RETAINING 5 072587 FITTING/STRAIGHT SAE12 X JIC12 6 074395 CLAMP/HOSE 7 079097 CLAMP/TUBE 3/4 8 079098 PLATE/TWIN COVER 9 088904 CLAMP/TUBE 1/2 10 127717 YOKE 11 128316 BUSHING/PIVOT 12 131842 NUT/SPIRALOCK™ 5/16 13 131958 COUPLER/MALE 14 136584 KNOB/ADJUSTMENT 15 136619 JOINT/UNIVERSAL 16 137058 COUPLER/MALE 17 137059 COUPLER/FEMALE 18 137089 TUBE/HIGH FLOW INTO LIFTARM 19 137096 TUBE/ARM TO BOTTOM HIGH FLOW 20 137097 TUBE/ARM TO UPPER HIGH FLOW 21 137098 TUBE/ARM TO DRAIN COUPLER 22 137111 TUBE/HYDRAULIC AUXILIARY CHASSIS 23 137112 TUBE/HYDRAULIC AUXILIARY CHASSIS 24 137130 BAR/HOSE PIVOT LINKAGE 25 137135 PIVOT/HOSE 26 137430 BRACKET/COUPLER HIGH FLOW 27 137496 TUBE/CASE INTO LIFTARM 28 137578 HOSE/MEDIUM PRESSURE 3/4 X 73 29 137579 HOSE/MEDIUM PRESSURE 3/4 X 72 30 137580 HOSE/MEDIUM PRESSURE 3/4 X 72 31 137581 HOSE/MEDIUM PRESSURE 3/8 X 66 32 137582 HOSE/MEDIUM PRESSURE 3/8 X 102 33 137679 STUD/THREADED 5/16 X 2-1/4 34 137700 STRIP/TRIM 18-3/8 35 137859 TIE/DUAL CLAMP 36 137891 BLOCK/RUB 37 137902 STUD/THREADED 5/16 X 3-3/4 38 184161a VALVE/MAIN CONTROL 39 184480 HANDLE/HIGH FLOW 40 184495 ROD/HIGH FLOW CONTROL 41 187704 ROD/FLOW CONTROL 42 650485 SCREW/CAP 5/16 X 5/8 43 650533 SCREW/CAP 3/8 X 1-1/2 44 650692 SCREW/CAP 5/16 X 1-3/4 45 650732 SCREW/CAP 5/16 X 3-3/4 46 650741 SCREW/CAP 5/16 X 3-1/4 47 653010 NUT/HEX 3/8 48 653039 NUT/JAM 3/8 49 654002 WASHER/FLAT 1/4 a) For breakdown see “Section B” of this manual. PRINTED IN USA 1 1 6 2 2 4 4 11 3 2 2 6 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 2 4 2 5 1 4 2 2 50 917031/DP0305 CONTROLS - AUXILIARY HYDRAULICS T-Bar, Dual Hand and Joystick Controls 4 11 10 9 12 18 8 13 14 2 5 1 19 6 5 17 7 3 15 16 137393 917031/DP0305 51 PRINTED IN USA CONTROLS - AUXILIARY HYDRAULICS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. 064260 067847 071401 127716 128633 128634 132372 136903 137530 137537 137557 137570 137709 650486 650492 650580 650835 651042 654004 PRINTED IN USA Quantity T-Bar/DH/Joystick Description NUT/HEX 5/16 NUT/LOCK 3/8 NUT/LOCK 1/4 PIN/SPRING BUSHING/BRONZE SPACER ROD END/FEMALE 1/4 ASSEMBLY/AUXILIARY PEDAL PIN/CLEVIS 3/8 WITH 1/4 THREAD BRACKET/CONTROL CABLE U-BOLT/CABLE CABLE/CONTROL 66” BAR/LOCK AUXILIARY SCREW/CAP 5/16 X 3/4 SCREW/CAP 3/8 X 2-1/2 WASHER/FLAT 3/16 SCREW/CAP 1/4 X 1 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 WASHER/FLAT 5/16 52 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 917031/DP0305 CONTROLS - AUXILIARY HYDRAULICS Hand and Foot Controls 14 5 3 5 13 25 21 21 10 1 12 4 19 22 11 1 19 2 8 23 18 9 24 24 16 13 17 SEE NOTE 1 & 2 SEE NOTE 3 15 25 NOTES: 1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING TERMINALS INTO CONNECTORS 20 6 2) INSERT RED WIRE INTO PIN LOCATION 1, GRAY INTO 2, BLUE INTO 3, AND BLACK INTO 4 6 6 3) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED 20 20 16 6 20 7 18 SEE NOTE 1 & 2 SEE NOTE 3 17 183799 917031/DP0305 53 PRINTED IN USA CONTROLS - AUXILIARY HYDRAULICS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part No. 071401 127716 132346 132372 132373 134588 136003 136011 137522 137530 137537 137557 183147 183273 183286 184210 184211 650225 650484 650542 650580 650835 650839 651042 651467 PRINTED IN USA Quantity Hand/Foot Description NUT/LOCK 1/4 PIN/SPRING PIVOT/SPACER ROD END/FEMALE 1/4 BEARING/FLANGED 1/2 NUT/SPIRALOCK™ 1/4 HANDLE/LOWER LEFT HANDLE/LOWER RIGHT CABLE/CONTROL 54” PIN/CLEVIS 3/8 WITH 1/4 THREAD BRACKET/CONTROL CABLE U-BOLT/CABLE GRIP MOUNT/GRIP MOUNT/GRIP PLUG/4-PIN WEDGE/4-PIN SCREW/SET SQUARE HEAD 5/16 X 1/2 SCREW/CAP 5/16 X 1/2 SCREW/CAP 1/4 X 1/2 WASHER/FLAT 3/16 SCREW/CAP 1/4 X 1 SCREW/CAP 1/4 X 2-1/4 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 PIN/ROLL M5 X 30 MM 54 2 1 1 1 2 4 1 1 1 1 1 1 2 1 1 2 2 2 2 4 2 1 1 2 2 917031/DP0305 CONTROLS - LIFT AND TILT T-Bar Controls 21 6 14 6 22 15 22 6 22 22 12 1 19 6 3 23 20 10 9 11 20 23 19 7 2 10 4 5 NOTES: 8 16 SEE NOTES 1 & 2 1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING TERMINALS INTO CONNECTORS 2 7 22 4 17 SEE NOTE 3 13 9 2) INSERT RED WIRE INTO PIN LOCATION 1, GRAY INTO 2, BLUE INTO 3, AND BLACK INTO 4 3) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED 18 183798 917031/DP0305 55 PRINTED IN USA CONTROLS - LIFT AND TILT Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. 054202 056937 074093 074868 079039 127717 128316 134327 134792 134852 135393 137642 137643 183147 183153 184210 184211 650491 650533 651125 651467 653039 654004 PRINTED IN USA Quantity T-Bar Description ROD END/FEMALE 3/8 STUDDED WASHER BOOT/CONTROL LEVER SPACER ROD END/FEMALE 3/8 YOKE BUSHING/PIVOT STOP/T-BAR ROD END/ELASTOMERIC NUT/SPIRALOCK™ 3/8 PIVOT ROD/TILT CONTROL ROD/LIFT CONTROL GRIP LEVER/RIGHT CONTROL PLUG 4-PIN WEDGE 4-PIN SCREW/CAP 3/8 X 1-1/4 SCREW/CAP 3/8 X 1-1/2 SCREW/CAP 3/8 X 3/4 PIN/ROLL M5 X 30 MM NUT/JAM 3/8 WASHER/FLAT 5/16 1 2 1 2 1 2 2 1 2 2 1 1 1 1 1 1 1 1 2 2 1 5 2 56 917031/DP0305 CONTROLS - LIFT AND TILT Dual Hand Controls 11 19 3 12 5 1 17 8 10 4 18 8 2 ATTACH TO LEFT CONTROL HANDLE 17 16 16 6 2 9 ATTACH TO RIGHT CONTROL HANDLE 7 9 11 15 19 12 5 18 13 SEE NOTE 1 & 2 4 1 16 5 3 17 17 14 SEE NOTE 3 16 NOTES: 6 1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING TERMINALS INTO CONNECTORS 15 2) INSERT RED WIRE INTO PIN LOCATION 1, GRAY INTO 2, BLUE INTO 3, AND BLACK INTO 4 3) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED 183796 917031/DP0305 57 PRINTED IN USA CONTROLS - LIFT AND TILT Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. 071401 127716 132346 132372 132373 136011 137522 137530 137557 137570 183147 183273 184210 184211 650225 650484 650580 650835 651467 PRINTED IN USA Quantity Dual Hand Description NUT/HEX 1/4 PIN/SPRING SPACER/PIVOT ROD END/FEMALE 1/4 BEARING/FLANGE 1/2 HANDLE/LOWER CABLE/CONTROL 54” CLEVIS M8 U-BOLT/LIGHT DUTY CABLE CABLE/CONTROL 66” GRIP MOUNT/GRIP PLUG 4-PIN WEDGE 4-PIN SCREW/SET SQUARE HEAD 5/16 X 1/2 SCREW/CAP 5/16 X 1/2 WASHER/FLAT 3/16 SCREW/CAP 1/4 X 1 PIN/ROLL M5 X 30 MM 2 2 2 2 4 2 1 2 2 1 2 2 2 2 2 4 4 2 2 58 917031/DP0305 CONTROLS - LIFT AND TILT Hand and Foot Controls 5 21 18 9 6 21 1 5 6 9 8 11 10 1 6 5 1 20 17 5 5 19 16 7 5 1 17 3 13 4 1 6 2 6 8 3 12 6 4 1 14 19 1 8 6 15 7 137392 917031/DP0305 59 PRINTED IN USA CONTROLS - LIFT AND TILT Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No. 056937 075288 081377 090-30303 127717 128316 131842 134852 137323 137324 137326 137346 137347 137353 137372 137373 137376 137377 650487 650851 653039 PRINTED IN USA Quantity Hand/Foot Description WASHER/FLAT 25/32 PIN/ROLL 5/16 X 1-1/4 SCREW/CAP LOCKING 3/8 X 1-1/4 PEDAL/FOOT CASTING CLEVIS/ASSEMBLY BEARING/SINTERED BRONZE NUT/SPIRALOCK™ 5/16 NUT/SPIRALOCK™ 3/8 ROCKER SHAFT SUPPORT/ROCKER ASSEMBLY/PEDAL ROCKER ASSEMBLY/LEVER ASSEMBLY/PEDAL SHAFT BRACKET/PIVOT BRACKET/PIVOT ROD/CONTROL ROD/CONTROL SCREW/CAP 5/16 X 1 SCREW/CAP 3/8 X 4-1/2 NUT/JAM HEX 3/8 7 1 4 2 8 8 6 5 2 1 1 1 1 1 1 1 2 2 6 1 4 60 917031/DP0305 CONTROLS - LIFT AND TILT Joystick Controls 6 17 7 13 6 17 4 13 JOYSTICK PORT T 12 TO JOYSTICK PORT #4 14 TO JOYSTICK PORT #3 TO JOYSTICK PORT #2 10 11 JOYSTICK PORTS 1, 2, 3, 4 & P 9 14 1 19 8 19 15 TO JOYSTICK PORT P REMOVE AND DISCARD PLUG TO JOYSTICK PORT #1 TO JOYSTICK PORT T 18 3 5 16 2 186163 917031/DP0305 61 PRINTED IN USA CONTROLS - LIFT AND TILT Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. 071401 087393 088046 129124 136103 137784 183880 184645 184663 186858 REF REF 189352 189353 189355 189356 650426 650518 651065 PRINTED IN USA Quantity Joystick Description NUT/LOCK 1/4 FITTING/TEE JIC06 X JIC06 X JIC06 FITTING/STRAIGHT SAE12 X JIC08 FITTING/STRAIGHT SAE04 X JIC06 HOSE/MEDIUM PRESSURE 3/8 X 17 FITTING/90° SAE04 X JIC06 JOYSTICK BRACKET/JOYSTICK PLATE/JOYSTICK FITTING/STRAIGHT SAE08 X JIC06 W/SCREEN ADAPTER/QD/HD/6MB-4QD ADAPTER/QD/HD/6MB-6QD HOSE AND ADAPTER/LOW PRESSURE 1/4 X 52-1/2 (INCLUDES ITEM #11) HOSE AND ADAPTER/LOW PRESSURE 1/4 X 30-1/2 (INCLUDES ITEM #11) HOSE AND ADAPTER/LOW PRESSURE 1/4 X 29-1/2 (INCLUDES ITEM #11) HOSE AND ADAPTER/LOW PRESSURE 3/8 X 24 (INCLUDES ITEM #12) SCREW/CAP 1/4 X 1-1/4 NUT/LOCK FLANGED 5/16 BOLT/CARRIAGE 5/16 X 1 62 4 1 1 2 1 2 1 1 1 1 5 1 2 2 1 1 4 3 3 917031/DP0305 CONTROLS - WHEEL DRIVES T-Bar Controls 39 39 38 39 39 31 6 4 4 6 41 32 41 36 30 8 23 8 8 28 41 24 19 8 27 3 8 41 43 11 8 9 29 13 9 11 8 8 43 21 10 11 43 11 16 10 16 1 43 10 5 35 37 17 14 13 2 35 37 8 1 8 10 42 1 SEE NOTE 1 & 2 2 25 42 35 16 18 10 33 16 19 5 14 26 15 34 7 22 SEE NOTE 3 12 8 15 40 16 40 10 5 7 NOTES: 1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING TERMINALS INTO CONNECTORS 2) INSERT RED WIRE INTO PIN 1, GRAY INTO 2, BLUE INTO 3, AND BALCK INTO 4. 3) INSERT WEDGE AFTER TERMINALS ARE INSTALLED. 7 22 20 40 40 15 7 15 183797 917031/DP0305 63 PRINTED IN USA CONTROLS - WHEEL DRIVES Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No. 056937 072871 074093 074868 075288 079039 079216 081380 127717 128316 131842 134327 134757 134792 134851 134852 135393 136602 136818 137251 137256 137404 137406 137408 137428 137432 137434 137436 137450 137727 183147 183149 184210 184211 650533 650545 651125 651467 653007 653036 653039 654004 656048 PRINTED IN USA Quantity T-Bar Description WASHER/FLAT 25/32 SCREW/CAP 3/8 X 2 BOOT/CONTROL LEVER SPACER PIN/ROLL 5/16 X 1-1/4 ROD END/FEMALE THREAD RIGHT ROD END/FEMALE WITH STUD 5/16 SCREW/CAP LOCKING 5/16 X 3/4 YOKE BEARING/SINTERED BRONZE NUT/SPIRALOCK™ 5/16 STOP/T-BAR CENTERING DEVICE/DAMPER ROD END/ELASTOMERIC 3/8 NUT/SPIRALOCK™ 5/16 NUT/SPIRALOCK™ 3/8 PIVOT/T-BAR TUBE/PIVOT WELDMENT/BRACKET CONTROL WELDMENT/PIVOT ARM/LEVER ROD/CONTROL ROD/CONTROL ROD/CONTROL STOP/TRAVEL ASSEMBLY/ARM BRACKET/LEFT CENTER DEVICE BRACKET/RIGHT CENTER DEVICE SHAFT PLATE/ADAPTER GRIP LEVER/LEFT CONTROL PLUG/4-PIN WEDGE/4-PIN SCREW/CAP 3/8 X 1-1/2 SCREW/CAP 5/16 X 1-1/4 SCREW/CAP 3/8 X 3/4 PIN/ROLL M5 X 30 MM NUT/HEX 5/16 NUT/JAM HEX 5/16 NUT/JAM 3/8 WASHER/FLAT 5/16 NUT/HEX M8 6 2 1 2 3 2 4 12 2 6 4 1 2 2 4 5 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 1 4 4 4 2 4 64 917031/DP0305 CONTROLS - WHEEL DRIVES Hand/Foot and Dual Hand Controls 6 33 6 35 33 35 4 4 31 21 8 28 37 26 22 8 35 11 8 9 14 35 19 9 5 37 23 16 25 15 11 37 1 2 10 24 27 13 1 34 8 7 10 34 8 8 3 32 1 10 8 1 20 34 29 5 10 8 36 8 1 13 12 24 10 18 5 30 15 37 7 18 18 3 17 32 12 30 32 36 7 14 29 20 36 13 30 34 12 32 13 36 14 7 30 12 135859x.cpt 917031/DP0305 65 PRINTED IN USA CONTROLS - WHEEL DRIVES Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part No. 056937 072871 074093 074868 075288 079039 079216 081380 127717 128316 131842 134792 134851 134852 135332 136602 136611 136818 137256 137404 137406 137408 137428 137432 137434 137436 137450 137727 137897 650533 650545 651125 653007 653036 653039 654004 656048 PRINTED IN USA Quantity Dual Hand and Hand/Foot Description WASHER/FLAT 23/32 SCREW/CAP 3/8 X 2 BOOT/ CONTROL LEVER SPACER PIN/ROLL 5/16 X 1-1/4 ROD END/FEMALE THREAD RIGHT ROD END/FEMALE WITH STUD 5/16 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 CLEVIS/ASSEMBLY BEARING/SINTERED BRONZE NUT/SPIRALOCK™ 5/16 ROD END/ELASTOMERIC 3/8 NUT/SPIRALOCK™ 5/16 NUT/SPIRALOCK™ 3/8 DEVICE/CENTERING TUBE/PIVOT SHAFT WELDMENT/BRACKET CONTROL ARM/LEVER ROD/CONTROL ROD/CONTROL ROD/CONTROL STOP/TRAVEL ASSEMBLY/ARM BRACKET/LEFT CENTER DEVICE BRACKET/RIGHT CENTER DEVICE SHAFT PLATE/ADAPTER LEVER ASSEMBLY/LONG SCREW/CAP 3/8 X 1-1/2 SCREW/CAP 5/16 X 1-1/4 SCREW/CAP 3/8 X 3/4 NUT/HEX 5/16 NUT/JAM HEX 5/16 NUT/JAM HEX 3/8 WASHER/FLAT 5/16 NUT/HEX M8 66 AR 2 2 2 3 2 4 15 2 5 4 4 4 6 2 1 1 3 1 2 1 1 1 2 1 1 1 1 2 4 1 4 4 4 4 4 4 917031/DP0305 CONTROLS - WHEEL DRIVES Joystick Controls 2 2 11 TO JOYSTICK PORT #1 TO JOYSTICK PORT P 2 9 14 TO JOYSTICK PORT #3 10 6 12 2 TO JOYSTICK PORT #4 3 10 TO JOYSTICK PORT #2 16 16 1 8 JOYSTICK PORT T JOYSTICK PORTS 7 1, 2, 3, 4 & P 4 1 17 17 13 TO JOYSTICK PORT T 15 186164 917031/DP0305 67 PRINTED IN USA CONTROLS - WHEEL DRIVES Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. 071401 137784 183902 184645 184663 186858 REF REF 189358 189359 189351 189354 189357 650426 650518 650771 651065 PRINTED IN USA Quantity Joystick Description NUT/LOCK 1/4 FITTING/90° SAE04 X JIC06 JOYSTICK BRACKET/JOYSTICK PLATE/JOYSTICK FITTING/STRAIGHT SAE08 X JIC06 W/SCREEN ADAPTER/QD/HD/6MB-4QD ADAPTER/QD/HD/6MB-6QD HOSE AND ADAPTER/LOW PRESSURE 1/4 X 42 (INCLUDES ITEM #7) HOSE AND ADAPTER/LOW PRESSURE 1/4 X 33-1/2 (INCLUDES ITEM #7) HOSE AND ADAPTER/LOW PRESSURE 1/4 X 45 (INCLUDES ITEM #7) HOSE AND ADAPTER/LOW PRESSURE 1/4 X 40 (INCLUDES ITEM #7) HOSE AND ADAPTER/LOW PRESSURE 3/8 X 31-1/2 (INCLUDES ITEM #8) SCREW/CAP 1/4 X 1-1/4 NUT/LOCK FLANGED 5/16 BOLT/CARRIAGE 1/4 X 1/2 BOLT/CARRIAGE 5/16 X 1 68 7 4 1 1 1 1 5 1 1 2 1 1 1 3 3 4 3 917031/DP0305 CONTROLS - ENGINE 7610 Throttle - T-Bar and Dual Hand Controls 5 5 5 5 17 2 15 3 20 6 16 16 28 13 12 28 2 30 26 6 27 11 19 1 8 8 8 4 18 8 8 22 8 22 24 9 8 29 8 1 10 21 7 29 7 23 25 25 14 23 25 25 183280 917031/DP0305 69 PRINTED IN USA CONTROLS - ENGINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. 040775 054885 067847 121002 124078 127717 128633 131842 134757 136582 136837 136844 136910 137308 137703 137706 137759 140217 140221 183170 183227 650486 650487 650545 650573 650580 653007 653039 656048 L69789 PRINTED IN USA Quantity T-Bar/Dual Hand 7610 Description PIN/ROLL 1/4 X 1-1/4 JOINT/BALL NUT/LOCK 3/8 NUT/HEX 1/4 WASHER CLEVIS/ASSEMBLY BUSHING/BRONZE NUT/SPIRALOCK™ 5/16 CENTERING DEVICE/DAMPER ASSEMBLY/PEDAL ASSEMBLY/PEDAL ASSEMBLY/LEVER ROD/THREADED BAR/PEDAL SUPPORT ROD/HANDLE ASSEMBLY/PIVOT WITH FRICTION PAD KNOB/TAPERED SMALL BRACKET/STOP LEVER CABLE/THROTTLE BRACKET/MATING/CABLE SCREW/CAP 5/16 X 3/4 SCREW/CAP 5/16 X 1 SCREW/CAP 5/16 X 1-1/4 BOLT/CARRIAGE 5/16 X 1 WASHER/FLAT 3/16 NUT/HEX 5/16 NUT/JAM HEX 3/8 NUT/HEX M8 PAD/PEDAL 2 2 1 1 4 2 2 8 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 4 1 1 2 2 1 70 917031/DP0305 CONTROLS - ENGINE 7610 Throttle - Hand and Foot Controls 3 5 5 5 5 16 15 14 2 6 26 15 19 12 2 26 9 8 6 11 24 17 25 8 8 10 22 27 8 1 1 8 18 27 4 7 8 20 7 21 21 23 23 13 23 23 183281 917031/DP0305 71 PRINTED IN USA CONTROLS - ENGINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No. 040775 054885 067847 121002 124078 127717 128633 131842 134757 136582 136844 136910 137308 137703 137706 137759 140217 140221 183170 183227 650487 650545 650573 650580 653007 653039 656048 PRINTED IN USA Quantity 7610 H/F Description PIN/ROLL 1/4 X 1-1/4 JOINT/BALL NUT/LOCK 3/8 NUT/HEX 1/4 WASHER CLEVIS/ASSEMBLY BUSHING/BRONZE NUT/SPIRALOCK™ 5/16 CENTERING DEVICE/DAMPER ASSEMBLY/PEDAL ASSEMBLY/LEVER ROD/THREADED BAR/PEDAL SUPPORT ROD/HANDLE ASSEMBLY/PIVOT WITH FRICTION PAD KNOB/TAPERED SMALL BRACKET/STOP LEVER CABLE/THROTTLE BRACKET/MATING/CABLE SCREW/CAP 5/16 X 1 SCREW/CAP 5/16 X 1-1/4 BOLT/CARRIAGE 5/16 X 1 WASHER/FLAT 3/16 NUT/HEX 5/16 NUT/JAM HEX 3/8 NUT/HEX M8 2 2 1 1 4 2 2 6 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 2 2 72 917031/DP0305 CONTROLS - ENGINE 7610 Throttle -Joystick Controls 15 5 20 2 28 3 6 21 18 29 13 29 12 2 31 26 17 1 8 8 22 27 11 6 8 4 16 8 8 22 8 24 9 8 30 8 1 10 19 7 30 7 23 25 25 14 23 25 25 186153 917031/DP0305 73 PRINTED IN USA CONTROLS - ENGINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. 040775 054885 067847 121002 124078 127717 128633 131842 134757 136582 136837 136844 136910 137308 137759 140217 140221 183170 183227 184466 186152 650486 650487 650545 650573 650580 653007 653010 653039 656048 L69789 PRINTED IN USA Quantity Joystick 7610 Description PIN/ROLL 1/4 X 1-1/4 JOINT/BALL NUT/LOCK 3/8 NUT/HEX 1/4 WASHER CLEVIS/ASSEMBLY BUSHING/BRONZE NUT/SPIRALOCK™ 5/16 CENTERING DEVICE/DAMPER ASSEMBLY/PEDAL ASSEMBLY/PEDAL ASSEMBLY/LEVER ROD/THREADED BAR/PEDAL SUPPORT KNOB/TAPERED SMALL BRACKET/STOP LEVER CABLE/THROTTLE BRACKET/MATING/CABLE ROD/HANDLE PIVOT W/DISC SCREW/CAP 5/16 X 3/4 SCREW/CAP 5/16 X 1 SCREW/CAP 5/16 X 1-1/4 BOLT/CARRIAGE 5/16 X 1 WASHER/FLAT 3/16 NUT/HEX 5/16 NUT/HEX 3/8 NUT/JAM HEX 3/8 NUT/HEX M8 PAD/PEDAL 2 2 1 1 4 2 2 8 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 4 1 1 1 2 2 1 74 917031/DP0305 CONTROLS - ENGINE 7810 Throttle - T-Bar and Dual Hand Controls 5 3 17 5 5 5 16 15 21 30 9 24 16 6 22 13 4 32 26 23 32 26 6 2 34 28 20 1 12 8 10 29 25 31 8 8 11 8 7 33 14 7 1 19 33 27 27 25 183282 917031/DP0305 75 PRINTED IN USA CONTROLS - ENGINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. 040775 054885 067847 121002 124078 127717 128633 131842 134588 134757 136582 136837 136910 137308 137703 137706 137759 140217 140221 183601 183603 183605 183687 650426 650486 650546 650573 650580 650734 650835 653007 653039 656048 L69789 PRINTED IN USA Quantity T-Bar/Dual Hand 7810 Description Description PIN/ROLL 1/4 X 1-1/4 JOINT/BALL NUT/LOCK 3/8 NUT/HEX 1/4 WASHER CLEVIS/ASSEMBLY BUSHING/BRONZE NUT/SPIRALOCK™ 5/16 NUT/SPIRALOCK™ 1/4 CENTERING DEVICE/DAMPER ASSEMBLY/PEDAL ASSEMBLY/PEDAL ROD/THREADED BAR/PEDAL SUPPORT ROD/HANDLE ASSEMBLY/PIVOT WITH FRICTION PAD KNOB/TAPERED SMALL BRACKET/STOP LEVER LEVER/THROTTLE SENSOR/THROTTLE BRACKET/SENSOR/THROTTLE ROD/THREADED 1/4 SCREW/CAP 1/4 X 1-1/4 SCREW/CAP 5/16 X 3/4 NUT/HEX 1/4 BOLT/CARRIAGE 5/16 X 1 WASHER/FLAT 3/16 BOLT/CARRIAGE 5/16 X 2-1/4 SCREW/CAP 1/4 X 1 NUT/HEX 5/16 NUT/JAM HEX 3/8 NUT/HEX M8 PAD/PEDAL 2 1 1 1 4 2 2 8 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 4 1 1 2 1 2 2 1 76 917031/DP0305 CONTROLS - ENGINE 7810 Throttle - Hand and Foot Controls 3 5 5 5 16 5 14 19 21 9 15 6 29 31 12 29 4 31 23 4 6 25 20 22 1 8 17 25 27 10 28 18 30 2 8 11 32 7 7 1 32 8 24 26 13 26 183283 917031/DP0305 77 PRINTED IN USA CONTROLS - ENGINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part No. 040775 054885 067847 121002 124078 127717 128633 131842 134588 134757 136582 136910 137308 137703 137706 137759 140217 140221 183587 183601 183603 183687 650426 650486 650546 650573 650580 650734 650835 653007 653039 656048 PRINTED IN USA Quantity 7810 H/F Description PIN/ROLL 1/4 X 1-1/4 JOINT/BALL NUT/LOCK 3/8 NUT/HEX 1/4 WASHER CLEVIS/ASSEMBLY BUSHING/BRONZE NUT/SPIRALOCK™ 5/16 NUT/SPIRALOCK™ 1/4 CENTERING DEVICE/DAMPER ASSEMBLY/PEDAL ROD/THREADED BAR/PEDAL SUPPORT ROD/HANDLE ASSEMBLY/PIVOT WITH FRICTION PAD KNOB/TAPERED SMALL BRACKET/STOP LEVER BRACKET/SENSOR/THROTTLE LEVER/THROTTLE SENSOR/THROTTLE ROD/THREADED 1/4 SCREW/CAP 1/4 X 1-1/4 SCREW/CAP 5/16 X 3/4 NUT/HEX 1/4 BOLT/CARRIAGE 5/16 X 1 WASHER/FLAT 3/16 BOLT/CARRIAGE 5/16 X 2-1/4 SCREW/CAP 1/4 X 1 NUT/HEX 5/16 NUT/JAM HEX 3/8 NUT/HEX M8 2 1 1 2 4 2 2 6 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 1 1 2 1 2 2 78 917031/DP0305 CONTROLS - ENGINE 7810 Throttle -Joystick Controls 21 APPLY LOCTITE 242 33 15 13 31 31 4 31 31 6 27 14 12 30 17 3 23 10 32 16 3 10 30 34 8 1 18 35 24 20 28 26 7 11 5 28 28 25 28 29 2 22 29 35 19 9 9 2 11 184464 917031/DP0305 79 PRINTED IN USA CONTROLS - ENGINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. L69789 656048 653039 653010 653007 650835 650734 650580 650573 650546 650486 650426 186849 186152 184466 183687 183605 183601 140221 140217 137759 137308 136910 136837 136582 134757 134588 131842 128633 127717 124078 121002 067847 054885 040775 PRINTED IN USA Quantity Joystick 7810 Description PAD/PEDAL NUT/HEX M8 NUT/JAM HEX 3/8 NUT/HEX 3/8 NUT/HEX 5/16 SCREW/CAP 1/4 X 1 BOLT/CARRIAGE 5/16 X 2-1/4 WASHER/FLAT 3/16 BOLT/CARRIAGE 5/16 X 1 NUT/HEX 1/4 SCREW/CAP 5/16 X 3/4 SCREW/CAP 1/4 X 1-1/4 SENSOR/THROTTLE PIVOT W/DISC ROD/HANDLE ROD/THREADED BRACKET/SENSOR/THROTTLE LEVER/THROTTLE LEVER BRACKET/STOP KNOB/TAPERED SMALL BAR/PEDAL SUPPORT ROD/THREADED ASSEMBLY/PEDAL ASSEMBLY/PEDAL CENTERING DEVICE/DAMPER NUT/SPIRALOCK™ 1/4 NUT/SPIRALOCK™ 5/16 BUSHING/BRONZE CLEVIS/ASSEMBLY WASHER NUT/HEX 1/4 NUT/LOCK 3/8 JOINT/BALL PIN/ROLL 1/4 X 1-1/4 1 2 2 1 1 2 1 1 4 2 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 8 2 2 4 1 1 1 2 80 917031/DP0305 LIFTARM 2 NOTE 4 NOTES 1 & 2 21 10 6 22 13 23 2 16 22 NOTE 4 9 NOTES 1 & 2 19 4 18 23 5 17 NOTE 1 20 18 24 12 24 23 8 11 8 17 16 NOTE 4 9 NOTE 4 NOTE 3 5 15 7 23 NOTE 3 7 1 ALSO APPLY TO HUB INSIDE DIA. ON CHASSIS. DO NOT ALLOW ANTI SEIZE TO CONTACT COMPOSITE BUSHING. 13 6 3 21 20 NOTE 1 NOTES 1 & 2 19 NOTES 1 & 2 14 4 NOTES: 1. APPLY LOCTITE 242 2. TORQUE TO 240 FT-LB 3. APPLY ANTI SEIZE COMPOUND TO FLANGE END OF PIN. DO NOT ALLOW ANTI SEIZE TO CONTACT COMPOSITE BUSHING. ALSO APPLY TO INSIDE DIAMETER OF HUB ON CHASSIS. 4) APPLY ANTI SEIZE TO INSIDE DIAMETER OF HUB TO PREVENT ANTI SEIZE FROM CONTACTING THE BUSHING. 140629 917031/DP0305 81 PRINTED IN USA LIFTARM Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. 067847 079209 131842 135773 136493 136526 136539 136863 140697 183226 183717 184004 184089 184531 220-32679 570002 570003 650731 651167 651361 651537 651594 139525 188946 PRINTED IN USA Quantity 7610/7810 Description NUT/HEX 3/8 NUT/HEX 3/4 NUT/LOCK SPIRALOCK™ 5/16 WASHER/FLAT HARDENED 5/8 WELDMENT/TIMING LINK WASHER/THRUST PIN/PIVOT PIN/TIMING LINK PIN/LOWER REAR LINK LINK/REAR TIMING LIFTARM ASSEMBLY/SUPPORT PIN/REAR ARM PIVOT WELDMENT/SUPPORT MOUNT LYNCH/PIN WITH CHAIN FITTING/GREASE FITTING/GREASE 45° SCREW/CAP 3/8 X 3-1/2 SCREW/CAP 5/8 X 2 SCREW/CAP 1/2 X 4 SCREW/CAP 3/4 X 2 SCREW/CAP 3/4 X 5 BUSHING/COMPOSITE BUSHING/SPRING 2 2 2 2 2 2 2 2 2 1 1 1 2 1 1 2 2 2 2 2 2 2 4 2 82 917031/DP0305 HITCH Manual All-Tach™ 1 4 16 13 2 19 NOTE 3 1 18 NOTE 2 14 4 3 15 16 17 NOTE 1 2 10 20 NOTE 1 8 5 NOTE 4 14 NOTE 2 6 NOTE 4 18 19 NOTE 3 3 12 20 NOTE 1 NOTES 1. APPLY LOCTITE 242 2. GREASE 3. 380 FT-LBS 4. ADD SHIMS 136765 AND 136766 AS REQUIRED TO ACHIEVE A GAP BETWEEN THE LIFT ARM AND THE ALL-TACH, OF NO GREATER THEN 0.060" 7 11 9 139094 Actuator Group NOTE 2 NOTE 2 9 9 8 2 NOTES 1. APPLY LOCTITE 242 2. APPLY LOCTITE 680 11 6 5 4 137388 3 7 917031/DP0305 83 10 NOTE 1 1 PRINTED IN USA HITCH Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Ref. No. 1 2 3 4 5 6 7 8 9 10 11 Part No. 067847 079209 132707 136663 136765 136766 137168 137169 137170 137177 137386 137387 138841 139225 570002 650629 651269 651564 651566 651614 Part No. 088912 137147 137158 137164 137167 137379 137385 138752 138763 651614 H8049 PRINTED IN USA Quantity 7610/7810 Description NUT/HEX 3/8 NUT/HEX 3/4 WASHER/FLAT HARDENED 3/8 PIN SHIM SHIM LINK/PIN LINK/LATCH PIN/LATCH CAP/GREASE PIN/SPRING PIN/SPRING ALL-TACH™ PIN/PIVOT FITTING/GREASE SCREW/CAP 3/8 X 3-1/4 SCREW/CAP 1/4 X 7/8 WASHER/FLAT HARDENED 5/8 SCREW/CAP 3/4 X 7 SCREW/CAP 3/8 X 3-1/2 2 2 2 2 AR AR 2 2 2 2 2 2 1 2 4 2 6 2 2 2 Quantity Actuator Group Description WASHER/FLAT HEAVY HANDLE LINK/SPRING STOP LINK/SPRING SLIDE LINK/ADJUSTABLE END PLATE/PIN PIN/SPRING PIVOT/HANDLE STOP/PIN SCREW/CAP 3/8 X 3-1/2 SPRING 1 1 2 2 2 1 2 1 2 1 2 84 917031/DP0305 HITCH Electric Power-A-Tach™ 10 9 11 10 1 6 1 2 19 5 5 7 15 7 4 20 6 2 8 3 16 184348 917031/DP0305 85 PRINTED IN USA HITCH Ref. No. 1 2 3 4 5 6 7 8 9 10 11 15 16 19 20 Part No. 055648 064354 068034 074091 076147 131842 138535 138568 138839 138848 138850 184190 184191 310-32411 650585 PRINTED IN USA Quantity Power-A-Tach™ Electric Hitch Description TIE/WIRE SCREW/CAP WHIZLOCK 5/16 X 1 NUT/HEX 1/2 TIE/NYLON CLAMP/HOSE NUT/SPIRALOCK™ 5/16 COVER/POWER-A-TACH™ ACTUATOR ASSEMBLY/SWITCH HARNESS/POWER HARNESS/POWER LINK/EXTENSION LEFT LINK/EXTENSION RIGHT SCREW/SELF-TAPPING 3/8 SCREW/CAP 1/2 X 2 7 2 2 1 2 2 1 1 1 1 1 1 1 5 2 86 917031/DP0305 ROPS AND INTERIOR ROPS Structure 4 7 17 4 12 19 1 14 22 18 24 15 26 26 1 24 8 11 16 2 15 13 5 20 21 25 3 10 9 6 8 3 23 183030 917031/DP0305 87 PRINTED IN USA ROPS AND INTERIOR Ref. No. Part No. Quantity 7610/7810 Description 1 054626 FITTING/STRAIGHT SAE08 X JIC08 2 054994 FITTING/STRAIGHT SAE06 X JIC06 3 057557 WASHER/FLAT 17/32 4 064260 NUT/HEX 5/16 5 067823 NUT/LOCK 5/8 6 068034 NUT/LOCK 1/2 7 071401 NUT/LOCK 1/4 8 134852 NUT/SPIRALOCK™ 3/8 9 135427 WASHER/SNUBBING 10 137405 MOUNT/ISOLATION 11 137411 PIVOT/ROPS 12 137447 TUBE/HANDLE 13 137559 HOSE/LOW PRESSURE 3/8 X 70 14 137696 BAR/LOCK LIFT 15 137707 PIN/CLEVIS 16 140655a CYLINDER/SINGLE ACTING 17 140855 ASSEMBLY/LOCK 18 183635 WELDMENT/ROPS 19 183672a PUMP 20 184318 HOSE/LOW PRESSURE 3/8 X 70-1/2 21 650354 SCREW/CAP 5/8 X 4-1/2 22 650448 SCREW/CAP 1/4 X 3/4 23 650488 SCREW/CAP 3/8 X 3/4 24 650725 SCREW/CAP 5/16 X 2-1/4 25 651551 SCREW/CAP 1/2 X 4 26 655006 PIN/COTTER a) For breakdown see "Section B" of this manual. PRINTED IN USA 2 1 4 2 2 2 1 6 2 2 1 1 1 1 2 1 1 1 1 1 2 1 4 2 2 2 88 917031/DP0305 ROPS AND INTERIOR ROPS Interior - Windows 27 27 27 18 18 7 18 17 12 25 19 27 25 27 23 21 27 8 3 27 3 27 27 27 3 27 22 9 24 24 20 27 27 3 27 15 26 27 22 24 10 24 27 11 27 6 20 27 25 25 5 24 24 4 21 20 24 24 13 27 1 27 5 27 27 27 1 14 20 27 2 27 27 1 1 16 1 27 1 27 183031 917031/DP0305 89 PRINTED IN USA ROPS AND INTERIOR Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No. 067750 073687 134588 137117 137118 137132 137267 137348 137350 137351 137352 137441 186033 137454 186045 137456 137458 137462 137488 137502 137503 137507 137532 137821 137822 183911 651308 PRINTED IN USA Quantity 7610/7810 Description NUT/SPEED GROMMET NUT/SPIRALOCK™ 1/4 PAD/FRONT ROPS SEAL PAD/SIDE ROPS SEAL PAD/REAR ROPS SEAL WINDOW/REAR CLAMP/RIGHT LOWER WINDOW WINDOW/LOWER RIGHT CLAMP/LEFT LOWER WINDOW WINDOW/LOWER LEFT HEADLINER/MOLDED CONSOLE/UPPER LEFT CONSOLE/LOWER LEFT CONSOLE/UPPER RIGHT CONSOLE/LOWER RIGHT WINDOW/SKYLIGHT WASHER/SEALING 1/4 COVER/BOOK BOX LOUVRE/ROUND 3” LOUVRE/ROLL NOZZLE SUPPORT ASSEMBLY/ROPS SIDE HINGE/PIANO SCREW/MACHINE #6 X 1/2 SCREW/MACHINE #4 X 1/2 COVER/REAR DECK SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 8 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 11 1 4 2 2 1 8 4 1 42 90 917031/DP0305 SEAT 2 Standard Seat - 7610 Models 3 5 4 1 5 1 1 4 1 2 Suspension Seat - 7610 and 7810 Models 1 1 1 183056 and 183057 1 917031/DP0305 91 PRINTED IN USA SEAT Ref. No. 1 2 3 4 5 Ref. No. 1 2 Part No. 040-33761 137836 184017 184034 184036 650630 654046 Part No. 137836 184016 184022 184036 PRINTED IN USA Quantity Standard Seat Description BRACKET/SEAT BELT NUT/HEX WHIZLOCK M8 SEAT/STANDARD SWITCH/SEAT STANDARD RAIL/SLIDE (SET) SCREW/CAP 7/16 X 1 WASHER/FLAT 7/16 1 4 1 1 1 2 2 Quantity Suspension Seat Description NUT/HEX WHIZLOCK M8 SEAT/SUSPENSION SWITCH/SEAT SUSPENSION RAIL/SLIDE (SET) 4 1 1 1 92 917031/DP0305 SEAT Seat Belt Option 5 1 4 3 3 4 A 1 5 2 4 1 5 4 2 5 1 4 DETAIL A 183287_289 917031/DP0305 93 PRINTED IN USA SEAT Ref. No. 1 2 3 4 5 Part No. 081371 184007 420-36086 420-36087 650630 654046 PRINTED IN USA Description NUT/HEX LOCK 7/16 TAB/RETRACTOR MOUNT ASSEMBLY/ SEAT BELT 2" ASSEMBLY/SEAT BELT 3" SCREW/CAP 7/16 X 1 WASHER/FLAT 7/16 94 Quantity 2" Seat Belt Quantity 3" Seat Belt 3 1 1 3 3 3 1 1 3 3 917031/DP0305 SEAT EXTEND AND ASSEMBLE D-RING AS SHOWN 1 Seat Belt Option - 3-Point Restraint System 5 6 4 6 1 2 5 1 6 5 5 1 6 3 EXTEND AND ASSEMBLE D-RING AS SHOWN 5 1 6 VIEW FROM RIGHT DETAIL C B REF DETAIL C FOR CONNECTION C D OUTER FACE OF ROPS SIDE PANEL 3 1 REMOVE RETRACTOR COVER TO INSTALL CAP SCREW & WASHER 5 6 183288_290 DETAIL D DETAIL B 917031/DP0305 95 PRINTED IN USA SEAT Ref. No. Part No. 3-Point Restraint System Quantity Quantity 2" Seat Belt 3" Seat Belt Description 1 2 081371 NUT/HEX LOCK 7/16 139340a RESTRAINT ASSEMBLY/3-POINT 139341a RESTRAINT ASSEMBLY/3-POINT 3 183949 BOLT GROUP/SHOULDER 4 184007 TAB/RETRACTOR MOUNT 5 650630 SCREW/CAP 7/16 X 1 6 654046 WASHER/FLAT 7/16 a) Restraint assembly includes all associated hardware, except PN 184007. PRINTED IN USA 96 4 1 1 1 4 4 4 1 1 1 4 4 917031/DP0305 RESTRAINT BAR 22 8 12 6 18 6 10 3 12 6 22 27 15 12 1 6 6 9 8 12 1 6 23 7 3 11 24 20 6 1 25 5 26 1 6 6 19 12 20 21 10 27 9 1 14 6 20 2 7 21 25 26 16 13 11 23 1 24 4 20 6 17 2 140672 917031/DP0305 97 PRINTED IN USA RESTRAINT BAR Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No. 067950 070648 078942 121587 127963 128316 131913 137035 137036 137043 137061 137337 139007 139009 139010 139013 139014 183121 183122 650487 650573 651308 651529 653034 654002 654004 654049 PRINTED IN USA Quantity 7610/7810 Description RING/EXTERNAL RETAINING NUT/HEX WHIZLOCK 5/16 SPRING/COMPRESSION ACTUATOR SWITCH/RESTRAINT BAR BEARING/SINTERED BRONZE BUMPER PIN/PIVOT PIVOT/GROOVED PIN ROD/SPRING GUIDE NUT/HEX NYLON INSERT #4 CLIP/RETAINING BAR/RESTRAINT BRACKET/PIVOT BRACKET/PIVOT BRACKET/PIVOT BRACKET/PIVOT COVER/RESTRAINT BAR RIGHT COVER/RESTRAINT BAR LEFT SCREW/CAP 5/16 X 1 BOLT/CARRIAGE 5/16 X 1 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 WASHER/FLAT #4 NUT/JAM HEX 5/16 WASHER/FLAT 1/4 WASHER/FLAT 5/16 WASHER/FLAT 3/8 6 2 2 1 1 12 2 2 2 2 4 6 1 1 1 1 1 1 1 4 2 2 4 2 2 2 4 98 917031/DP0305 ELECTRICAL - CHASSIS 7610 Models: SN 702223 and later 7710 Models: SN 120001 and later MICRO RELAY HOUSING 32 1 9 40 34 29 DETAIL B 10 34 31 31 9 31 31 3 26 3 2 TO BACK UP ALARM 30 TO REAR LIGHTS 4 16 38 RELAY PANEL MOUNTED UNDER REAR OF ROPS DETAIL B TO ENGINE GROUND 27 37 15 25 TO ALTERNATOR 4 44 68 51 69 42 36 34 SPRAY CIRCUIT BREAKER ASSEMBLY WITH DIELECTRIC GREASE. USE CRC DIELECTRIC SPRAY GREASE #03082 OR #02083 14 45 53 9 14 9 20 5 53 69 18 46 4 66 62 22 66 20 69 17 TO HYDRAULIC LOCK SOLENOIDS 9 TO BACK UP ALARM SWITCHES 9 4 52 57 51 9 66 24 3 9 66 4 56 TO OIL PRESSURE SWITCH 9 68 67 5 53 39 DETAIL C 33 20 64 8 46, 70 12 4 9 5 11 59 TO LEFT CONTROL HANDLE 13 4 3 55 54 TO HYDRAULIC LOCK SOLENOIDS 4 63 TO RIGHT CONTROL HANDLE 29 SERVICE PARTS FUSE/ATM/5 AMP 184633 FUSE/ATM/7.5 AMP 184632 FUSE/ATM/10 AMP 184631 FUSE/ATM/15 AMP 184630 FUSE/ATM/20 AMP 184629 FUSE/ATM/25 AMP 184628 FUSE/ATM/30 AMP 184627 FUSE/MAXI/50 AMP 184654 RELAY/20 AMP/MICRO 183733 COVER/FUSE 184624 COVER/RELAY 184625 LATCH/COVER 184626 DIODE 187347 TO PARK BRAKE 4 28 TO TWO SPEED SOLENOID 51 DETAIL C 58 6 64 47 28 7 41 19 43 60 19 183044 917031/DP0305 99 PRINTED IN USA ELECTRICAL - CHASSIS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. 052048 054985 055648 058615 058805 064260 071401 072343 074091 076058 079097 079098 081380 088467 091666 091667 136226 128007 REF 131842 134588 134852 136204 136907 137425 137429 137442 137508 137797 138849 183429 183445 183547 183725 183727 Quantity 7610/7710 Description SCREW/THREAD HEX WASHER HEAD SELF-DRILLING #10 X 1/2 CABLE/SOLENOID TIE/WIRE CLAMP/INSULATED CLAMP/HOSE NUT/HEX 5/16 NUT/HEX 1/4 GASKET/FUEL SENDER TIE/NYLON RELAY/ISO SPDT CLAMP/TUBE 3/4 PLATE/TWIN COVER SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 TIE/NYLON SWITCH/DISCONNECT PLATE/FACE CLAMP/TUBE CLAMP/TUBE BATTERY/12 V DC WET NUT/SPIRALOCK™ 5/16 NUT/SPIRALOCK™ 1/4 NUT/SPIRALOCK™ 3/8 LOOM/BATTERY CABLE SENSOR/FUEL TERMINAL/REMOTE RED TERMINAL/REMOTE BLACK CABLE/BATTERY NEGATIVE ROD/BATTERY HOLD DOWN NUT/SERRATED FLANGE #10 HARNESS/POWER MULTI-TACH RELAY/ISO SPST 70 A PLATE/MATING BRACKET/FUSE BREAKER/CIRCUIT 50 A BRACKET/CIRCUIT BREAKER 2 2 4 12 4 4 3 1 13 1 3 3 2 2 1 1 2 2 1 4 1 1 1 1 1 1 1 2 6 1 4 1 1 3 1 Parts Listing Continued On Next Page PRINTED IN USA 100 917031/DP0305 ELECTRICAL - CHASSIS 7610 Models: SN 702223 and later 7710 Models: SN 120001 and later MICRO RELAY HOUSING 32 1 9 40 34 29 DETAIL B 10 34 31 31 9 31 31 3 26 3 2 TO BACK UP ALARM 30 TO REAR LIGHTS 4 16 38 RELAY PANEL MOUNTED UNDER REAR OF ROPS DETAIL B TO ENGINE GROUND 27 37 15 25 TO ALTERNATOR 4 44 68 51 69 42 36 34 SPRAY CIRCUIT BREAKER ASSEMBLY WITH DIELECTRIC GREASE. USE CRC DIELECTRIC SPRAY GREASE #03082 OR #02083 14 45 53 9 14 9 20 5 53 69 18 46 4 66 62 22 66 20 69 17 TO HYDRAULIC LOCK SOLENOIDS 9 TO BACK UP ALARM SWITCHES 9 4 52 57 51 9 66 24 3 9 66 4 56 TO OIL PRESSURE SWITCH 9 68 67 5 53 39 DETAIL C 33 20 64 8 46, 70 12 4 9 5 11 59 TO LEFT CONTROL HANDLE 13 4 3 55 54 TO HYDRAULIC LOCK SOLENOIDS 4 63 TO RIGHT CONTROL HANDLE 29 SERVICE PARTS FUSE/ATM/5 AMP 184633 FUSE/ATM/7.5 AMP 184632 FUSE/ATM/10 AMP 184631 FUSE/ATM/15 AMP 184630 FUSE/ATM/20 AMP 184629 FUSE/ATM/25 AMP 184628 FUSE/ATM/30 AMP 184627 FUSE/MAXI/50 AMP 184654 RELAY/20 AMP/MICRO 183733 COVER/FUSE 184624 COVER/RELAY 184625 LATCH/COVER 184626 DIODE 187347 TO PARK BRAKE 4 28 TO TWO SPEED SOLENOID 51 DETAIL C 58 6 64 47 28 7 41 19 43 60 19 183044 917031/DP0305 101 PRINTED IN USA ELECTRICAL - CHASSIS (continued from previous page) Ref. No. Part No. Quantity 7610/7710 Description 36 37 38 39 40 41 42 43 44 45 46 47 183728 BREAKER/CIRCUIT 10 A 183806 CABLE/BATTERY POSITIVE 183807 PANEL/ELECTRICAL 183814 HORN/WARNING 183816 BREAKER/CIRCUIT 30 A 183817 BAR/BUSS 188792 SENDING UNIT/TEMPERATURE 184279 TERMINAL/BATTERY 184327 CONDUIT/BATTERY CABLE 184560 CLAMP/TUBE 15/16 184689 TIE/CABLE STEEL 184844b BRACKET/CIRCUIT BREAKER 184164a BRACKET/CIRCUIT BREAKER 48 184894 HOLD DOWN/BATTERY 49 184895b HOLD DOWN/BATTERY 078998a HOLD DOWN/BATTERY 50 186749b HARNESS/CHASSIS 183721a HARNESS/CHASSIS 51 186832b CABLE/NEGATIVE 137444a CABLE/NEGATIVE 184281a BOOT/CABLE/BATTERY 52 186833b CABLE/POSITIVE 184280a CABLE/POSITIVE 53 420-19671 CLAMP/TUBE 54 650419 SCREW/CAP 1/4 X 1-3/4 55 650486 SCREW/CAP 5/16 X 3/4 56 650487 SCREW/CAP 5/16 X 1 57 650542 SCREW/CAP 1/4 X 1/2 58 650663 SCREW/CAP 1/4 X 5/8 59 650692 SCREW/CAP 5/16 X 1-3/4 60 650733 SCREW/CAP 5/16 X 2-1/2 61 651202 SCREW/MACHINE HEX HEAD #10 X 3/4 62 651312 SCREW/MACHINE PHILLIPS HEAD #10 X 1/2 63 654002 WASHER/FLAT 1/4 64 654004 WASHER/FLAT 5/16 65 654024 WASHER/LOCK 5/16 66 654042 WASHER/STAR 3/8 67 656006 SCREW/CAP M10 X 20 MM 68 656090 SCREW/CAP M10 X 16 MM 69 656171 SCREW/CAP M8 X 14 MM 70 186915 SLEEVE/CUSHION a) 7610 Models: SN 702222 and earlier. 7710 Models: SN 120000 and earlier. b) 7610 Models: SN 702223 and later. 7710 Models: SN 120001 and later. PRINTED IN USA 102 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 3 2 1 5 1 2 3 9 1 2 3 3 917031/DP0305 ELECTRICAL - CHASSIS 7810 Models - SN 903395 and later 1 MICRO RELAY HOUSING 31 39 33 35 33 33 9 33 DETAIL C 30 28 10 3 3 29 2 25 TO BACK UP ALARM 52 TO REAR LIGHTS 26 36 4 15 24 9 38 50 41 TO ALTERNATOR 68 14 43 53 69 19 ELECTRIC ENGINE CONNECTOR 53 5 53 56 23 62 9 66 45 49 4 16 5 9 57 19 66 TO HYDRAULIC SOLENOID LOCKS 28 8 20 5 6 9 32 17 TO HYDRAULIC SOLENOID LOCKS TO BACK UP ALARM SWITCHES 51 11 65 61 64 12 4 59 55 4 4 19 54 6 SERVICE PARTS FUSE/ATM/5 AMP 184633 FUSE/ATM/7.5 AMP 184632 FUSE/ATM/10 AMP 184631 FUSE/ATM/15 AMP 184630 FUSE/ATM/20 AMP 184629 FUSE/ATM/25 AMP 184628 FUSE/ATM/30 AMP 184627 FUSE/MAXI/50 AMP 184654 RELAY/20 AMP/MICRO 183733 COVER/FUSE 184624 COVER/RELAY 184625 LATCH/COVER 184626 DIODE 187347 3 9 22 4 SPRAY CIRCUIT BREAKER ASSEMBLY WITH DIELECTRIC GREASE. USE CRC DIELECTRIC SPRAY GREASE #03082 OR #02083. ENGINE GROUND 9 67 21 4 66 45 70 9 14 69 68 9 DETAIL B 37 RELAY PANEL MOUNTED UNDER REAR OF ROPS DETAIL C 44 4 63 64 TO BRAKE SOLENOID 13 TO TWO SPEED SOLENOID 48 46 42 34 40 7 27 60 DETAIL B 18 47 18 60 183052 917031/DP0305 103 PRINTED IN USA ELECTRICAL - CHASSIS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. 052048 054985 055648 058615 058805 064260 071401 072343 074091 076058 079097 079098 081380 088467 091667 136226 128007 REF 131842 134588 134852 136204 136907 137425 137429 137442 137508 137797 138849 183429 183445 183547 183725 183727 183728 Quantity 7810 Description SCREW/THREAD HEX WASHER HEAD SELF-DRILLING #10 X 1/2 CABLE/SOLENOID TIE/WIRE CLAMP/INSULATED CLAMP/HOSE NUT/HEX 5/16 NUT/HEX 1/4 GASKET/FUEL SENDER TIE/NYLON RELAY/ISO SPDT CLAMP/TUBE 3/4 PLATE/TWIN COVER SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 TIE/NYLON PLATE/FACE CLAMP/TUBE CLAMP/TUBE BATTERY/12 V DC WET NUT/SPIRALOCK™ 5/16 NUT/SPIRALOCK™ 1/4 NUT/SPIRALOCK™ 3/8 LOOM/BATTERY CABLE SENSOR/FUEL TERMINAL/REMOTE RED TERMINAL/REMOTE BLACK CABLE/BATTERY NEGATIVE ROD/BATTERY HOLD DOWN NUT/SERRATED FLANGE #10 HARNESS/POWER MULTI-TACH RELAY/ISO SPST 70 A PLATE/MATING BRACKET/FUSE BREAKER/CIRCUIT 50 A BRACKET/CIRCUIT BREAKER BREAKER/CIRCUIT 10 A 2 2 4 12 4 4 3 1 13 1 3 3 2 2 1 2 2 1 4 1 1 1 1 1 1 1 2 6 1 4 1 1 4 1 1 Parts Listing Continued On Next Page PRINTED IN USA 104 917031/DP0305 ELECTRICAL - CHASSIS 7810 Models - SN 903395 and later 1 MICRO RELAY HOUSING 31 39 33 35 33 33 9 33 DETAIL C 30 28 10 3 3 29 2 25 TO BACK UP ALARM 52 TO REAR LIGHTS 26 36 4 15 24 9 38 50 41 TO ALTERNATOR 68 14 43 53 69 19 ELECTRIC ENGINE CONNECTOR 53 5 53 56 23 62 9 66 45 49 4 16 5 9 57 19 66 TO HYDRAULIC SOLENOID LOCKS 28 8 20 5 6 9 32 17 TO HYDRAULIC SOLENOID LOCKS TO BACK UP ALARM SWITCHES 51 11 65 61 64 12 4 59 55 4 4 19 54 6 SERVICE PARTS FUSE/ATM/5 AMP 184633 FUSE/ATM/7.5 AMP 184632 FUSE/ATM/10 AMP 184631 FUSE/ATM/15 AMP 184630 FUSE/ATM/20 AMP 184629 FUSE/ATM/25 AMP 184628 FUSE/ATM/30 AMP 184627 FUSE/MAXI/50 AMP 184654 RELAY/20 AMP/MICRO 183733 COVER/FUSE 184624 COVER/RELAY 184625 LATCH/COVER 184626 DIODE 187347 3 9 22 4 SPRAY CIRCUIT BREAKER ASSEMBLY WITH DIELECTRIC GREASE. USE CRC DIELECTRIC SPRAY GREASE #03082 OR #02083. ENGINE GROUND 9 67 21 4 66 45 70 9 14 69 68 9 DETAIL B 37 RELAY PANEL MOUNTED UNDER REAR OF ROPS DETAIL C 44 4 63 64 TO BRAKE SOLENOID 13 TO TWO SPEED SOLENOID 48 46 42 34 40 7 27 60 DETAIL B 18 47 18 60 183052 917031/DP0305 105 PRINTED IN USA ELECTRICAL - CHASSIS (continued from previous page) Ref. No. Part No. Quantity 7810 Description 36 37 38 39 40 41 42 43 44 45 46 183806 CABLE/BATTERY POSITIVE 183807 PANEL/ELECTRICAL 183814 HORN/WARNING 183816 BREAKER/CIRCUIT 30 A 183817 BAR/BUSS 188793 SENDING UNIT/TEMPERATURE 184279 TERMINAL/BATTERY 184327 CONDUIT/BATTERY CABLE 184560 CLAMP/TUBE 15/16 184689 TIE/CABLE STEEL 184844b BRACKET/CIRCUIT BREAKER 184164a BRACKET/CIRCUIT BREAKER 47 184894 HOLD DOWN/BATTERY 48 184895b HOLD DOWN/BATTERY 078998a HOLD DOWN/BATTERY 49 186748b HARNESS/CHASSIS 183838a HARNESS/CHASSIS 50 186832b CABLE/NEGATIVE 137444a CABLE/NEGATIVE 184281a BOOT/CABLE/BATTERY 51 186833b CABLE/POSITIVE 184280a CABLE/POSITIVE 52 186863b SWITCH/DISCONNECT 091666a SWITCH/DISCONNECT 53 420-19671 CLAMP/TUBE 54 650419 SCREW/CAP 1/4 X 1-3/4 55 650486 SCREW/CAP 5/16 X 3/4 56 650487 SCREW/CAP 5/16 X 1 57 650542 SCREW/CAP 1/4 X 1/2 58 650663 SCREW/CAP 1/4 X 5/8 59 650692 SCREW/CAP 5/16 X 1-3/4 60 650733 SCREW/CAP 5/16 X 2-1/2 61 651202 SCREW/MACHINE HEX HEAD #10 X 3/4 62 651312 SCREW/MACHINE PHILLIPS HEAD #10 X 1/2 63 654002 WASHER/FLAT 1/4 64 654004 WASHER/FLAT 5/16 65 654024 WASHER/LOCK 5/16 66 654042 WASHER/STAR 3/8 67 656006 SCREW/CAP M10 X 20 MM 68 656090 SCREW/CAP M10 X 16 MM 69 656171 SCREW/CAP M8 X 14 MM 70 186915 SLEEVE/CUSHION a) 7810 Models: SN 903394 and earlier. b) 7810 Models: SN 903395 and later. PRINTED IN USA 106 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 3 2 1 5 1 2 3 9 1 2 3 3 917031/DP0305 ELECTRICAL - ROPS 7610 Models 3 21 21 16 17 8 8 13 12 4 21 20 11 19 2 5 TO STROBE LIGHT (ACCESSORY) TO DOME LIGHT 18 TO RESTRAINT BAR SWITCH 2 1 15 14 9 15 9 10 7 1 22 15 7 15 15 5 TO SEAT ACTUATOR SWITCH 1 1 6 183045 917031/DP0305 107 PRINTED IN USA ELECTRICAL - ROPS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. 067750 070636 072340 073036 074091 081380 088040 128738 130064 131842 137602 137603 137749 137753 137797 183634 187356 183732 183832 186840 651308 654042 PRINTED IN USA Quantity 7610 Description NUT/SPEED GROMMET HOURMETER SWITCH/LIGHT TIE/NYLON SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 HOUSING/DISPLAY BULB/LAMP WEDGE GASKET/HOUSING NUT/SPIRALOCK™ 5/16 CONNECTOR/12 V POWER PORT COVER/12 V POWER PORT SWITCH/PARK BRAKE MODULE/CONTROL INTERLOCK NUT/SERRATED FLANGE #10 GAUGE/FUEL LEVEL GAUGE/ENGINE TEMPERATURE/WATER PANEL/INSTRUMENT LEFT HARNESS/ROPS SWITCH/GLOW PLUG SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4 WASHER/STAR 3/8 108 4 3 1 1 4 1 2 9 2 1 1 1 1 1 6 1 1 1 1 1 4 1 917031/DP0305 ELECTRICAL - ROPS 7810 Models 3 20 20 16 17 8 8 13 12 4 20 11 19 5 2 TO STROBE LIGHT (ACCESSORY) TO DOME LIGHT 18 TO RESTRAINT BAR SWITCH 2 1 15 9 14 10 7 1 9 21 15 15 7 15 15 5 TO SEAT ACTUATOR SWITCH 1 1 6 183053 917031/DP0305 109 PRINTED IN USA ELECTRICAL - ROPS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No. 067750 070636 072340 073036 074091 081380 088040 128738 130064 131842 137602 137603 137749 137753 137797 183634 187356 183732 183832 651308 654042 PRINTED IN USA Quantity 7810 Description NUT/SPEED GROMMET HOURMETER SWITCH/LIGHT TIE/NYLON SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 HOUSING/DISPLAY BULB/LAMP WEDGE GASKET/HOUSING NUT/SPIRALOCK™ 5/16 CONNECTOR/12 V POWER PORT COVER/12 V POWER PORT SWITCH/PARK BRAKE MODULE/CONTROL INTERLOCK NUT/SERRATED FLANGE #10 GAUGE/FUEL LEVEL GAUGE/ENGINE TEMPERATURE/WATER PANEL/INSTRUMENT LEFT HARNESS/ROPS SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4 WASHER/STAR 3/8 110 4 3 1 1 4 1 2 8 2 1 1 1 1 1 6 1 1 1 1 4 1 917031/DP0305 ELECTRICAL - ROPS Electric ROPS Lift Assist 80 AMP FUSE ENGINE COVER BUMPER 1 BLUE WIRE UP 5 4 TO NEG JUMP START REMOTE TERMINAL 6 TO QUICK DISCONECT ON MOTER 7 10 3 8 2 TO POS JUMP START REMOTE TERMINAL GREEN WIRE DOWN TO ROPS CYLINDER DISCONNECT SWITCH 9 TO HYDRAULIC RESERVOIR 184486 917031/DP0305 111 PRINTED IN USA ELECTRICAL - ROPS Ref. No. 1 2 3 4 5 6 7 8 9 10 Part No. 055648 076588 184477 184485 184518 184643 184644 184646 184647 184687 PRINTED IN USA Quantity ROPS Lift Assist Description TIE/WIRE SCREW/FLANGE WHIZLOCK 3/8 X 3/4 FITTING/90° MAORB4 X MJ8 BRACKET/ELECTRIC ROPS LIFT WIRE HARNESS/ROPS PUMP SWITCH/PUSH BUTTON BOOT/SWITCH PUMP/ROPS LIFT PLUG SAE08 PLUG/HOLLOW HEX #4 2 2 1 1 1 2 2 1 1 1 112 917031/DP0305 ELECTRICAL - LIGHTS 10 9 4 3 7 11 5 2 3 8 4 5 1 2 7 3 2 2 2 8 6 3 2 12 6 183046 917031/DP0305 113 PRINTED IN USA ELECTRICAL - LIGHTS Ref. No. Part No. Quantity 7610/7810 Description 1 058648 TIE/WIRE 2 064260 NUT/HEX 5/16 3 132285 CLIP/SINGLE 4 132286 CLIP/DOUBLE 5 137424 LAMP/WORK, NO BEZEL 6 137426 LAMP/WORK, BEZEL 7 137427 LAMP/TAIL, NO BEZEL 8 137463 GROMMET/PANEL FASTENER 9 137497 LIGHT/DOME 10 137821 SCREW/PHILLIPS FLAT HEAD #6 X 1/2 11 139333 CLIP/CORD W/ ADHESIVE BACK 12 183839 HARNESS/LIGHTS Ref #5 and #6 - order replacement bulb part number 139529. Ref #7 - order replacement bulb part number 139530. PRINTED IN USA 4 6 4 2 2 2 2 8 1 2 1 1 114 917031/DP0305 ELECTRICAL - CONTROL Two-Speed /Hydraglide™ Ride Control Models 2 1 3 184487 917031/DP0305 115 PRINTED IN USA ELECTRICAL - CONTROL Ref. No. 1 2 3 Part No. 128738 137797 184243 PRINTED IN USA Description Quantity BULB/LAMP WEDGE NUT/SERRATED FLANGE #10 MODULE/CONTROL TWO SPEED SHIFT 1 2 1 116 917031/DP0305 IGNITION SWITCH 5 4 5 1 1 5 1 1 5 3 2 183743 917031/DP0305 117 PRINTED IN USA IGNITION SWITCH Ref. No. 1 2 3 4 5 Part No. 067750 131050 131688 183742 651308 PRINTED IN USA Quantity 7610/7810 Description NUT/SPEED KEYTAG SWITCH/IGNITION ASSEMBLY/RIGHT INSTRUMENT PANEL SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 4 1 1 1 4 118 917031/DP0305 TIRES Specify left or right side mounting on tire and wheel sets when ordering. 917031/DP0305 119 PRINTED IN USA TIRES Ref. No. Part No. Quantity Tires Description 1 807728 ASSY/WHEEL 14 X 17.5 12-PLY FLOTATION - HEAVY DUTY WIDE SIDEWALL 128508 WHEEL 17.5 X 10.5 8-BOLT REFa TIRE/HEAVY DUTY 14 X 17.5 14-PLY 128507 STEM/VALVE 1 810046 ASSY/WHEEL 14 X 17.5 12-PLY FLOTATION W/ SOFT-FLEX FOAM FILL 128508 WHEEL 17.5 X 10.5 8-BOLT REFa TIRE/HEAVY DUTY 14 X 17.5 14-PLY 128507 STEM/VALVE 2 810146 ASSY/WHEEL 14 X 17.5 14-PLY H/E SEVERE DUTY 128508 WHEEL 17.5 X 10.5 8-BOLT REFa TIRE/SEVERE DUTY 14 X 17.5 128507 STEM/VALVE 2 810310 ASSY/WHEEL 14 X 17.5 14-PLY H/E SEVERE DUTY W/ SOFT-FLEX FOAM FILL 128508 WHEEL 17.5 X 10.5 8-BOLT REFa TIRE/SEVERE DUTY 14 X 17.5 128507 STEM/VALVE a) Purchase equivalent-quality tires for your loader. Contact your dealer for replacement tire information. PRINTED IN USA 120 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 917031/DP0305 SECTION NOTES 917031/DP0305 121 PRINTED IN USA DECALS illustrated reference number. Find the part number, description and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s Manual for information on the safety decals. GENERAL INFORMATION CAUTION ALWAYS follow safety precautions on decals. Replace decals if they become damaged or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations. NEW DECAL APPLICATION Surfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Remove smaller portion of decal backing paper and apply the exposed adhesive to the clean surface, maintaining proper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth out the decal surface. Decal location information assists in the selection and application of new decals, in the event the original decals become damaged or the machine is repainted. For decal replacement compare the location photographs to your machine BEFORE starting to refinish. Check off each required decal using the DECAL KITS PAINT FINISH Specific decal part numbers for type of model, control option and the Gehl logo must be ordered separately. Use list below to order paint: PRINTED IN USA 122 184768 184767 184766 One Gallon Gehl Yellow One Quart Gehl Yellow 6-Pack Spray Cans Gehl Yellow 184765 184764 184930 One Gallon Gun Metal Gray One Quart Gun Metal Gray 6-Pack Spray Cans Gun Metal Gray 906315 906316 One Gallon Red 6 (12 oz. Spray Cans) Red 917031/DP0305 DECALS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. 130297 137545 137628 137632 137634 137647 137655 137657 137658 137660 137661 137756 137806 137808 137814 137841 140516 183748 183749 183936 184189 184214 184215 184221 Quantity 7610/7810 Description DECAL/HYDRALOC™ REFLECTOR/RED DECAL/WARNING MANUAL DECAL/HYDRAULIC OIL DECAL/DIESEL FUEL DECAL/DANGER WARNING DECAL/DANGER NO RIDERS DECAL/WARNING GENERAL DECAL/DANGER HOT SURFACE DECAL/ETHER DECAL/TIE DOWN DECAL/DANGER LIFT ARM DECAL/AUXILIARY FLOW DECAL/EMERGENCY EXIT DECAL/THROTTLE DECAL/TORQUE DECAL/FLAG DECAL/INSTRUMENT PANEL LEFT DECAL/INSTRUMENT PANEL RIGHT DECAL/FUSE DECAL/RELAY DECAL/WARNING ROPS DECAL/JACK DECAL/SERVICE 1 2 1 2 1 1 2 1 1 1 4 1 1 1 1 4 1 1 1 1 1 1 2 1 Hydraloc is a trademark of the Gehl Company. 917031/DP0305 123 PRINTED IN USA DECALS Model Designation Decals Ref. No. 25 26 Part No. Description 7610 Quantity 7710 (EU) 7810 184112 186039 184114 184113 186040 DECAL/7610 RIGHT DECAL/7710 RIGHT DECAL/7810 RIGHT DECAL/7610 LEFT DECAL/7710 LEFT 1 1 - 1 1 1 - 184115 DECAL/7810 LEFT - - 1 Gehl Decals Ref. No. 27 28 29 Part No. 183963 184043 184069 Quantity Description DECAL/GEHL 3-3/4 X 16 DECAL/GEHL 3-3/4 X 16 (WHITE ON ROPS) DECAL/GEHL 6-3/4 X 28-5/8 7610 7810 1 1 2 1 1 2 Control Decals Ref. No. 30 Part No. Description T-Bar Quantity Hand/Foot Dual Hand Joystick 31 184226 184228 184230 184525 184227 DECAL/T-BAR RIGHT DECAL/HAND AND FOOT RIGHT DECAL/DUAL HAND RIGHT DECAL/JOYSTICK RIGHT DECAL/T-BAR LEFT 1 1 1 - 1 - 1 - 41 184229 184231 184526 121030 DECAL/HAND AND FOOT LEFT DECAL/DUAL HAND LEFT DECAL/JOYSTICK LEFT STRIP/SKID - 1 2 1 - 1 - Option Decals Ref. No. Part No. Quantity Options Description 32 33 34 35 36 138711 137829 184116 184357 137755 DECAL/HYDRAGLIDE™ DECAL/HIGH FLOW DECAL/TWO-SPEED (SET OF TWO) DECAL/POWER-A-TACH™ DECAL/ATTACHMENT BRACKET (ALL-TACH™) 2 1 1 1 1 37 38 39 40 139101 139107 139109 184139 DECAL/POWER-A-TACH™ DECAL/LATCHING LEFT DECAL/LATCHING RIGHT DECAL/HIGH FLOW 1 1 1 1 PRINTED IN USA 124 917031/DP0305 DECALS 23 4 24 22 23 10 33 13 35 27 917031/DP0305 125 PRINTED IN USA DECALS 16 11 20 11 17 3 34 PRINTED IN USA 126 917031/DP0305 DECALS 12 6 26 14 29 7 25 29 7 36 917031/DP0305 127 PRINTED IN USA DECALS 30 31 28 1 2 2 32 18 19 41 PRINTED IN USA 41 128 917031/DP0305 DECALS 21 15 38 4 37 39 9 8 5 40 917031/DP0305 129 PRINTED IN USA DECALS 25 26 29 29 30 31 Joystick Controlled Models (Right Handle) PRINTED IN USA Joystick Controlled Models (Left Handle) 130 917031/DP0305 SECTION NOTES 917031/DP0305 131 PRINTED IN USA SECTION B: HYDRAULIC COMPONENTS Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Load-Sensing Axial Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . 141 Self-Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Solenoid Valve - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 ROPS Lift-Assist Pump Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Lift Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Tilt Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Manifold - Hydraglide™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 PRINTED IN USA 132 SECTION B: HYDRAULIC COMPONENTS Drive Motor and Parking Brake - Single and Two Speed . . . . . . . . . . . . 133 917031/DP0305 DRIVE MOTOR AND PARKING BRAKE Single Speed 1 1 3 3 21 20 19 18 16 1 15 17 22 34 23 33 2 29 27 26 24 32 30 31 9 8 7 35 11 28 10 25 7 8 14 6 36, 37 13 5 12 14 4 137099x.cpt 917031/DP0305 133 PRINTED IN USA DRIVE MOTOR AND PARKING BRAKE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part No. 137099 138186 138407 138191 138408 138409 138410 138195 138196 138197 138411 138199 138413 138414 138207 138209 138210 138211 138212 138213 138214 138215 138216 138416 138418 138419 138221 138222 138223 138420 138225 138226 138229 138230 138421 138422 138232 138233 PRINTED IN USA Quantity Single Speed Description MOTOR/DRIVE SINGLE BLOCK/CYLINDER CAM (includes item #3) O-RING COMPLETE VALVING COVER (includes items #5-13) COVER/VALVING SCREW/BOLT GASKET SCREW/BOLT O-RING VALVING/DISTRIBUTOR KIT/SEAL SPRING VALVE SPOOL/VALVE SUPPORT/BEARING RING/RUBBER SEAL BEARING BEARING SET OF SPUDS RING/THRUST RING/SNAP SEAL/ENVIRONMENT SHAFT BODY/BRAKE SCREW/BOLT O-RING PISTON/BRAKE WASHER/SPRING RING/SNAP SHAFT ASSEMBLY KIT/BRAKE DISCS PROTECTOR PLUG O-RING KIT/SEAL KIT/SEAL 134 2 1 1 2 1 1 12 4 4 1 1 1 9 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 917031/DP0305 DRIVE MOTOR AND PARKING BRAKE 1 Two Speed 1 1 3 3 25 24 23 22 20 19 21 26 1 27 38 37 2 33 31 30 28 36 34 35 14 13 15 12 16 7 8 6 37 10 32 9 29 6 7 39, 40 18 5 17 4 11 18 136332x.cpt 917031/DP0305 135 PRINTED IN USA DRIVE MOTOR AND PARKING BRAKE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. 136332 136333 138186 138190 138191 138193 138194 138195 138196 138197 138198 138199 132621 138201 138202 138203 138204 138205 138206 138207 138209 138210 138211 138212 138213 138214 138215 138216 138217 138219 138220 138221 138222 138223 138224 138225 138226 138229 138230 132638 138232 138233 PRINTED IN USA Quantity Two Speed Description MOTOR/DRIVE TWO SPEED RIGHT WITH PARKING BRAKE MOTOR/DRIVE TWO SPEED LEFT WITH PARKING BRAKE BLOCK/CYLINDER CAM O-RING COVER/VALVING SCREW/BOLT GASKET SCREW/BOLT O-RING VALVING/DISTRIBUTOR KIT/SEAL SPRING SPOOL/VALVE WASHER RING/SNAP SPRING O-RING VALVE SPOOL/VALVE SUPPORT/BEARING RING/RUBBER SEAL BEARING BEARING SET OF SPUDS RING/THRUST RING/SNAP SEAL/ENVIRONMENT SHAFT BODY/BRAKE SCREW/BOLT O-RING PISTON/BRAKE WASHER/SPRING RING/SNAP SHAFT SEAL KIT/BRAKE DISCS PROTECTOR PLUG KIT/SEAL KIT/SEAL 136 1 1 1 1 2 1 12 4 4 1 1 1 9 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 917031/DP0305 TANDEM PUMP 12 17 20 8 9 3 18 5 6 2 21 13 12 1 10 13 5 4 3 14 2 5 23 7 11 9 10 11 6 4 10 13 16 12 6 15 11 9 2 3 7 4 25 8 8 15 14 19 1 1 7 22 12 8 11 15 16 12 14 17 10 5 4 6 13 5 7 15 6 8 7 2 9 11 6 13 14 7 3 9 4 8 10 1 7 12 6 3 4 2 1 5 tandem.cpt 917031/DP0305 137 PRINTED IN USA TANDEM PUMP Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Ref. No. 1 2 3 4 5 6 7 Part No. 138895 138888 138890 138900 138901 138887 138891 139000 138917 131577 122778 138924 131529 138922 138998 138927 138929 138921 Part No. 138903 138938 138893 138932 138935 138937 138931 138902 138926 138997 138911 138904 138908 138939 138958 Part No. 138897 138909 138886 138934 138920 138907 138905 Quantity 138968 Engine End Description GROUP/ROTARY CONTROL/HYDRAULIC PLATE/PORT WITH VALVES ASSEMBLY/INTERNAL GEAR PUMP ASSEMBLY/INTERNAL GEAR PUMP MODULE/CONTROL HOUSING PIN/JOINT PIN/CYLINDER SCREW/LOCKING 7/8-14 SCREW/LOCKING 9/16-18 SCREW/LOCKING 7/16-20 SCREW/LOCKING 3/4-16 SCREW/LOCKING M10 PIN/DOUBLE BREAK-OFF ORIFICE PIN/CLAMPING O-RING 1 1 1 1 1 1 1 1 1 2 4 2 1 2 2 2 1 #1 Quantity 138968 Rotary Group Description GROUP/ROTARY HYDRAULIC SECTION RING/SLIDE SHAFT/DRIVE WIRE PIN/JOINT WIRE ROLLER LINER/BEARING (PAIR) BEARING/PLAIN ROLLER ASSEMBLY/CRADLE BEARING (SET) RING/RETAINING RING 68 X 2.5 RING/SHAFT SEAL RING/RETAINING CRADLE 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 #2 Quantity 138968 Hyd. Control Description POSITIONING PISTON/ COMP SCREW/SOCKET HEAD M8 X 16MM NUT/HEXAGON PIN/THREADED NUT/HEXAGON RING/GUIDE O-RING 1 4 1 2 2 2 2 Quantity 138967 Axial Pump End 1 1 1 1 1 1 1 1 1 2 4 2 1 2 2 2 1 #1 Quantity 138967 Rotary Group 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 #2 Quantity 138967 Hyd. Control 1 4 1 2 2 2 2 Parts List Continued On Next Page PRINTED IN USA 138 917031/DP0305 TANDEM PUMP 12 17 20 8 9 3 18 5 6 2 21 13 12 1 10 13 5 4 3 14 2 5 23 7 11 9 10 11 6 4 10 13 16 12 6 15 11 9 2 3 7 4 25 8 8 15 14 19 1 1 7 22 12 8 11 15 16 12 14 17 10 5 4 6 13 5 7 15 6 8 7 2 9 11 6 13 14 7 3 9 4 8 10 1 7 12 6 3 4 2 1 5 tandem.cpt 917031/DP0305 139 PRINTED IN USA TANDEM PUMP Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 138885 138896 138892 138936 138906 138912 138998 138919 138923 138915 138924 138933 138925 138999* 138959* 138960* #3 Quantity 138968 Port Plate Description VALVE/PRESSURE RELIEF VALVE/PRESSURE RELIEF PLATE/PORT BUSHING/BEARING SCREW/SOCKET HEAD M14 X 75MM PIN/CYLINDER PIN/DOUBLE BREAK-OFF SCREW/LOCKING M14 SCREW/LOCKING M8 O-RING SCREW/LOCKING 7/16-20 PIN/DOUBLE BREAK-OFF BEARING/PLAIN ROLLER SHIM 10 X 16 X 1 SHIM 10 X 16 X 0.5 SHIM 10 X 16 X 0.3 2 1 1 1 4 2 2 1 1 2 2 1 1 1 2 3 #3 Quantity 138967 Port Plate 2 1 1 1 4 2 2 1 1 2 2 1 1 1 2 3 * Make own choice of shims to order. Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 Part No. 138899 138961 138898 138936 138889 138962 138883 138894 138963 138930 138910 138964 138916 138913 138914 138965 138884 138918 Part No. 138955 138956 138957 138470 138516 138518 138954 138524 138928 138940 138941 138942 138943 138944 138945 138946 138947 138948 138949 138950 138966 138951 138918 138953 PRINTED IN USA #4 Quantity 138968 Internal Pump Description FLANGE/INTERMEDIATE FLANGE/INTERMEDIATE HOUSING BUSHING/BEARING DRIVE SHAFT/THROUGH DRIVE SHAFT/THROUGH SET/WHEEL KEY/SHAFT KEY/SHAFT RING/SNAP SCREW/SOCKET HEAD SCREW/SOCKET HEAD O-RING O-RING O-RING O-RING PLATE/WEAR PIN/CYLINDER 1 1 1 1 1 1 1 4 1 1 1 1 1 #5 Quantity 138968 Control Module Description HOUSING BUSHING/CONTROL SHAFT/CONTROL BUSHING/SPRING SPRING/PRESSURE PIN/ECCENTRIC LEVER COVER GASKET SCREW/SOCKET HEAD M6 X 65MM SCREW/SOCKET HEAD M6 X 50MM SCREW/SOCKET HEAD M5 X 20MM O-RING O-RING O-RING O-RING SCREW/SOCKET HEAD M5 X 10MM ROLLER/NEEDLE NUT/LOCK SEAL SHIM PIN/DOUBLE BREAK-OFF SCREW/LOCKING M20 PIN/CYLINDER LEVER/FEEDBACK 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 2 1 1 1 1 1 1 1 140 #4 Quantity 138967 Internal Pump 1 1 1 1 1 1 1 4 1 1 1 1 1 #5 Quantity 138967 Control Module 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 2 1 1 1 1 1 1 1 917031/DP0305 LOAD-SENSING AXIAL PISTON PUMP 7610 Models: SN 702233 and earlier 7710 Models: SN 120006 and earlier 7810 Models: SN 903486 and earlier 27 1 2 23 16 3 9 A 17 8 14 21 22 18 B View A-B 12 7 24 20 4 138424.cpt 917031/DP0305 141 6 11 19 10 15 25 13 5 26 PRINTED IN USA LOAD-SENSING AXIAL PISTON PUMP Ref. No. Part No. Quantity 7610/7710/7810 Description 138424a PUMP/LOAD SENSING 1 138425 VALVE/PILOT 2 138426 PISTON/CONTROL 3 138427 ROD/PISTON 4 138428 HOUSING/PUMP 5 138429 PLATE/PORT 6 138430 PLATE/SWASH 7 138431 SHAFT/DRIVE 8 138432 PLUG 9 138433 SPRING 10 138434 SHIM 11 138435 BEARING/ROLLER TAPERED 12 138436 BEARING/ROLLER TAPERED 13 138437 SHELL/CRADLE 14 138438 SEAL/SHAFT 28MM X 40MM X 6MM 15 138439 O-RING 125MM X 2.5MM 16 138440 O-RING 23.7MM X 2.8MM 17 138441 O-RING 7.65MM X 1.68MM 18 138442 RING/SAFETY 52MM X 2MM 19 138187 SCREW/SOCKET M14 X 35MM 20 138188 RING/STOP 21 138189 PLUG/TEAR-OFF DOWEL PIN M6 22 138192 PIN/DOWEL M6 X 18MM 23 138208 PLUG 7/8-14 UNF 24 138218 SCREW/COUNTERSUNK M5 X 16MM 25 138227 GROUP/ROTARY 26 138228 PLATE/DISTRIBUTOR 27 138404 O-RING 7.65MM X 1.78MM a) 7610 Models: SN 702233 and earlier. 7710 Models: SN 120006 and earlier. 7810 Models: SN 903486 and earlier. PRINTED IN USA 142 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 4 1 2 1 3 2 1 1 3 917031/DP0305 LOAD-SENSING AXIAL PISTON PUMP 7610 Models: SN 702234 and later 7710 Models: SN 120007 and later 7810 Models: SN 903487 and later 138424.cpt 917031/DP0305 143 PRINTED IN USA LOAD-SENSING AXIAL PISTON PUMP Ref. No. Part No. Quantity 7610/7810 Description 188047a PUMP/LOAD SENSING 1 189768 SHAFT/DRIVE 2 189770 KIT/SHIM CRUSH RING (SET OF THREE) 4 189772 ENDCOVER/SIDE PORTED 6 189754 PIN/ROLL 8 189765 PLATE/VALVE 10 350-32408 O-RING 12 189753 O-RING 14 189767 HOUSING 16 189763 BEARING/FRONT SHAFT 18 189764 BEARING/REAR SHAFT 22 189760 BEARING/SWASHPLATE 23 189761 SCREW/SWASH BEARING 24 189759 SPRING/BIAS 26 189766 SWASHPLATE 28 189762 GROUP/ROTATING 30 189756 SCREW/CAP 32 189758 SEAL/'SHAFT 33 350-32273 RING/RETAINING INTERNAL 36 189771 KIT/COMPENSATOR 38 189753 O-RING 40 189757 SCREW/CAP 42 189769 PISTON/CONTROL 50 189755 ASSEMBLY/PLUG 52 230-32736 PLUG 54 230-32736 PLUG 56 131577 PLUG a) 7610 Models: SN 702234 and later. 7710 Models: SN 120007 and later. 7810 Models: SN 903487 and later. PRINTED IN USA 144 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 4 1 1 1 3 4 1 1 2 1 1 917031/DP0305 SELF-LEVELING VALVE 8 10 9 7 10 3 4 2 10 11 10 1 10 5 6 10 6 9 7 10 8 10 135367x.cpt 917031/DP0305 145 PRINTED IN USA SELF-LEVELING VALVE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 Part No. 135367 080808 080809 080810 080811 129004 080813 088471 088472 088473 129066 089961 PRINTED IN USA Quantity 7610/7810 Description VALVE/SELF-LEVELING PIN CAP/ADJUSTMENT NUT SCREW/SET PLUG PLUG SPRING PLUG CHECK/LOAD KIT/SEAL SPRING 1 1 1 1 1 1 2 2 2 1 1 1 146 917031/DP0305 LIFT AND TILT SOLENOID VALVE 3 1 2 2 3 4 135367x.cpt 917031/DP0305 147 PRINTED IN USA LIFT AND TILT SOLENOID VALVE Ref. No. Part No. Quantity 7610/7810 Description 184110 VALVE/SOLENOID 1 REFa VALVE BODY/STEEL 2 122840 CARTRIDGE 3 184105 COIL 4 121897 KIT/SEAL a) Valve body not serviced separately. PRINTED IN USA 2 1 2 2 1 148 917031/DP0305 SOLENOIDS - BRAKE Single Speed Solenoid 3 1 4 184102 2 3 Two Speed Solenoid 1 4 183978 917031/DP0305 149 PRINTED IN USA SOLENOIDS - BRAKE Ref. No. Part No. Quantity Single Speed Description 184102 VALVE/SOLENOID 183978 VALVE/DUAL SOLENOID 1 184104 COIL 2 132199 KIT/SEAL 3 184117 CARTRIDGE 4 REFa BODY a ) Valve body not serviced separately. PRINTED IN USA 1 1 1 1 1 150 Two Speed 1 2 2 2 1 917031/DP0305 ROPS LIFT ASSIST PUMP AND CYLINDER 4 3 1 2 137439x.cpt 3 7 7 6 7 1 5 7 7 4 137698x.cpt 2 917031/DP0305 151 PRINTED IN USA ROPS LIFT ASSIST PUMP AND CYLINDER Ref. No. Part No. 183672 1 131529 2 137433a 3 137437 4 137438 a) Includes orifice. Ref. No. 1 2 3 4 5 6 7 Part No. 140655 184803 184802 184801 184800 184799 184798 184797 PRINTED IN USA Quantity 7610/7810 Description ASSEMBLY/PUMP PLUG/SAE08 BLOCK/VALVE CARTRIDGE/PUMP VALVE/NEEDLE 1 2 1 1 1 Quantity 7610/7810 Description CYLINDER/HYDRAULIC SINGLE ACTING NUT HEAD PISTON RING/SNAP SHAFT WITH CLEVIS BARREL WITH CLEVIS AND PORTS KIT/REPAIR 1 1 1 1 1 1 1 1 152 917031/DP0305 LIFT CYLINDER 4 7 2 5 6 3 10 8 9 1 140769 917031/DP0305 153 PRINTED IN USA LIFT CYLINDER Ref. No. 1 2 3 4 5 6 7 8 9 10 Part No. 140769 186234 137220 137221 137222 137223 186233 137225 186232 183423 188945 570019 PRINTED IN USA Quantity 7610/7810 Description CYLINDER/LIFT KIT/SEAL SCREW/SET 5/16 X 5/16 NUT/LOCK 1-3/8 WELDMENT/ROD GLAND/HEAD PISTON CAP/HEAD GLAND WELDMENT/TUBE BUSHING/COMPOSITE (ROD END) BUSHING/COMPOSITE (BASE END) FITTING/GREASE 1/4 2 1 1 1 1 1 1 1 1 2 2 2 154 917031/DP0305 TILT CYLINDER 11 10 12 3 2 6 4 5 9 7 8 1 140768 917031/DP0305 155 PRINTED IN USA TILT CYLINDER Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 Part No. 140768 186238 137228 186237 137230 186236 189142 186235 139520 230-21881 137279 570002 L99875 PRINTED IN USA Quantity 7610/7810 Description CYLINDER/TILT KIT/SEAL SCREW/SET 5/16 X 1/4 WELDMENT/ROD GLAND/HEAD PISTON CAP/HEAD GLAND WELDMENT/TUBE BUSHING/COMPOSITE PLUG/HEX HEAD 1/8 BUSHING/SPRING ZERK/GREASE SCREW/SET 5/16 X 5/8 2 1 1 1 1 1 1 1 1 1 1 1 3 156 917031/DP0305 MAIN CONTROL VALVE T-Bar, Hand/Foot and Dual Hand Controls - Standard and High-Flow Auxiliary 1 2 7 10 7 8 9 10 3 4 5 6 10 1 15 16 12 11 11 5 1 12 2 3 2 4 4 15 15 187420 3 187421 10 9 14 8 13 2 1 12 6 3 11 8 11 7 6 5 1 2 187419 3 12 187418 4 183416 917031/DP0305 4 157 PRINTED IN USA MAIN CONTROL VALVE Ref. No. 1 2 3 4 5 6 7 8 9 10 Ref. No. Part No. 138683 187418 187419 187420 187421 138682 138707 138708 138709 138710 Part No. Control Valve Quantity 184066 183416 Std. Aux. HF Aux. Description COVER/END BODY/HIGH FLOW AUXILIARY ASSEMBLY BODY/LIFT ASSEMBLY BODY/TILT ASSEMBLY BODY/STANDARD AUXILIARY ASSEMBLY COVER/INLET O-RING O-RING O-RING SHIM/ROUND Description 1 1 1 1 1 8 4 4 12 187418 1 1 1 1 1 1 10 5 5 15 Valve Sections Quantity 187419 187420 187421 1 2 3 4 5 138688 138689 138690 138691 138692 O-RING HOUSING/PRIMARY ASSEMBLY BEARING/BALL SEAT/SHUTTLE PLUG ASSEMBLY O-RING 2 1 1 1 2 2 1 1 1 - 2 1 1 - 2 1 1 1 2 6 7 8 9 10 138693 138694 138695 138696 186195 O-RING COUPLING/PIVOT DETENT HOUSING/DETENT ASSEMBLY SHAFT/DETENT PIVOTED SOLENOID 1 1 1 1 1 1 1 - - 1 11 12 13 14 15 138698 138699 138700 1602-058-022a 138703 COVER/DUST FILTER COUPLING/PIVOT DETENT SHAFT/DETENT PIVOTED RELIEF/ANTI-CAVITATION ASSEMBLY 1 1 - 1 1 1 1 2 1 1 1 1 1 - 16 138705 ASSEMBLY/PLUG - - 1 - a) Part number is supplier part number. Gehl part number not yet available. PRINTED IN USA 158 917031/DP0305 MAIN CONTROL VALVE Joystick Controls - Standard and High-Flow Auxiliary 1 2 7 3 10 7 9 4 8 10 5 6 13 14 10 1 12 15 11 5 5 15 2 2 3 3 187421 184773 4 13 4 10 9 15 15 5 2 8 11 7 6 5 1 2 3 3 184774 184161 12 187418 4 4 917031/DP0305 159 PRINTED IN USA MAIN CONTROL VALVE Ref. No. 1 2 3 4 5 6 7 8 9 10 Ref. No. Part No. 138683 187418 184774 184773 187421 138682 138707 138708 138709 138710 Part No. Control Valve Quantity 184162 184161 Std. Joystick HF Joystick Description COVER/END BODY/HIGH FLOW AUXILIARY ASSEMBLY BODY/LIFT ASSEMBLY BODY/TILT ASSEMBLY BODY/STANDARD AUXILIARY ASSEMBLY COVER/INLET O-RING O-RING O-RING SHIM/ROUND Description 1 1 1 1 1 8 4 4 12 187418 1 1 1 1 1 1 10 5 5 15 Valve Sections Quantity 184774 184773 187421 1 2 3 4 5 138688 138689 138690 138691 138692 O-RING HOUSING/PRIMARY ASSEMBLY BEARING/BALL SEAT/SHUTTLE PLUG ASSEMBLY O-RING 2 1 1 1 2 1 1 2 1 1 2 2 1 1 1 2 6 7 8 9 10 138693 138694 138695 138696 186195 O-RING COUPLING/PIVOT DETENT HOUSING/DETENT ASSEMBLY SHAFT/DETENT PIVOTED SOLENOID 1 1 1 1 1 - - 1 11 12 13 138698 138699 138703 COVER/DUST FILTER RELIEF/ANTI-CAVITATION ASSEMBLY 1 1 - 2 2 1 1 - 14 15 138705 ASSEMBLY/PLUG 1602-066-130a HOUSING/ACTUATOR - 2 1 2 - a) Part number is supplier part number. Gehl part number not yet available. PRINTED IN USA 160 917031/DP0305 MANIFOLD - HYDRAGLIDE™ 3 2 1 1 1 2 184363 917031/DP0305 161 PRINTED IN USA MANIFOLD - HYDRAGLIDE™ Ref. No. 1 2 3 Part No. 184363 184384 184389 184388 PRINTED IN USA Description Quantity ASSEMBLY/MANIFOLD COIL CARTRIDGE CARTRIDGE 1 3 2 1 162 917031/DP0305 SECTION NOTES 917031/DP0305 163 PRINTED IN USA SECTION C: KITS Backup Alarm Kit 810387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Engine Block Heater Kit 808203 . . . . . . . . . . . . . . . . . . . . . . . . . 166 Rear View Mirror Kit 806894. . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Strobe Light Kit 805803 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Cab - Side Window Kit 808403. . . . . . . . . . . . . . . . . . . . . . . . . . 168 Cab - Front Door Kit 808624 . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . 171 Cab - Air Conditioning/Heater Combination Kit 810446. . . . . . . . . . . . . 172 7610 Models: SN 702402 and earlier 7710 Models: SN 120106 and earlier 7810 Models: SN 903763 and earlier Cab - Air Conditioning/Heater Combination Kit Service Parts Assemblies . 173 Impact Resistant Door Kit 810088 . . . . . . . . . . . . . . . . . . . . . . . . 174 Single Point Lift Kit 810101 . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Pre-Cleaner Kit 810442 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Electric ROPS/FOPS Lift Kit 810448 . . . . . . . . . . . . . . . . . . . . . . 177 Block Heater Kit 810441 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Power-A-Tach™ Kit 810443 . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 SECTION C: KITS Cab - Heater Kit 810445 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 810588 Backup Alarm Kit (Joystick Controls) . . . . . . . . . . . . . . . . . . 179 Cab - Air Conditioning/Heater Combination Kit 810638. . . . . . . . . . . . . 180 7610 Models: SN 702403 and later 7710 Models: SN 120107 and later 7810 Models: SN 903764 and later Cab - Air Conditioning/Heater Combination Kit Service Parts Assemblies . 182 Cab - Heater Kit 810640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . 184 PRINTED IN USA 164 917031/DP0305 KITS Backup Alarm Kit 810387 4 3 5 2 15 16 9 2 8 10 6 14 7 12 11 13 917031/AP0104 Ref No. Part No. Description Qty. Req’d. 1 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2 137719 SWITCH/BACKUP ALARM . . . . . . . . . . . . 2 3 137726 BRACKET/MTG BACKUP ALARM . . . . . . 1 4 650448 SCREW/CAP 1/4-20 X 3/4 . . . . . . . . . . . . . 2 5 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . . 2 6 132291 TUBE/SPACER . . . . . . . . . . . . . . . . . . . . . . 1 7 650833 SCREW/CAP 5/16-18 X 3 G5Z . . . . . . . . . 1 8 131842 NUT/SPIRALOCK 5/16-18 . . . . . . . . . . . . . 1 9 137888 BRACKET/SWITCH. . . . . . . . . . . . . . . . . . . 1 10 650848 WASHER/FLAT #6 AZY . . . . . . . . . . . . . . . 2 11 135727 BACKUP ALARM . . . . . . . . . . . . . . . . . . . . . 1 12 651544 SCREW/MACHINE 5/16 X 3/4 C2ZY . . . . 2 13 653007 NUT/HEX 5/16-18 C2ZY . . . . . . . . . . . . . . 2 14 074868 SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 15 184006 SPACER/ALARM BRACKET . . . . . . . . . . . 2 16 656013 SCREW/CAP M10 X 60 MM . . . . . . . . . . . 2 165 PRINTED IN USA KITS Engine Block Heater Kit 808203 Ref. No. Part No. Description Qty. Req. 808203 KIT/BLOCK HEATER . . . . . . . . . . . . . . . . . 1 1 136914 HEATER/ENGINE . . . . . . . . . . . . . . . . . . . . 1 2 133932 CORD/HEATER . . . . . . . . . . . . . . . . . . . . . . 1 REAR VIEW MIRROR KIT 806894 Ref. No. PRINTED IN USA Part No. Description Qty. Req. 806894 KIT/REAR VIEW MIRROR . . . . . . . . . . . . . 1 1 132353 MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 651259 SCREW/CAP THREAD CUTTING #10 X 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 166 917031/DP0305 KITS Strobe Light Kit 805803 1 3 4 10 8 9 5 7 6 12 2 Ref. No. Part No. 11 Description Qty. Req. Ref. No. Part. No. Description Qty. Req. 805803 KIT/STROBE LIGHT . . . . . . . . . . . . . . . . . . 1 7 078151 CONNECTOR/TAP . . . . . . . . . . . . . . . . . . . 1 1 088296 STROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 055919 CLIP/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 088297 TERMINAL/RING . . . . . . . . . . . . . . . . . . . . . 1 9 122483 HARNESS/STROBE . . . . . . . . . . . . . . . . . . 1 3 073687 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 132274 HARNESS/POWER TAP . . . . . . . . . . . . . . 1 4 071105 CONNECTOR/LINE. . . . . . . . . . . . . . . . . . . 1 11 138310 TERMINAL/INS FEMALE 1/4. . . . . . . . . . . 1 5 078150 WIRE/BEACON . . . . . . . . . . . . . . . . . . . . . . 1 12 138313 TERMINAL/INS MALE 1/4 . . . . . . . . . . . . . 1 6 073200 TERMINAL/MALE BULLET . . . . . . . . . . . . 1 917031/DP0305 167 PRINTED IN USA KITS Cab - Side Window Kit 808403 Ref. No. Part No. Description Qty. Req. Ref. No. Part. No. Description Qty. Req. 808403 KIT/SIDE WINDOW . . . . . . . . . . . . . . . . . . . 1 7 137744 SCREW/PHILLIPS 8-32 X 38 . . . . . . . . . . 8 1 137735 CHASSIS/RIGHT . . . . . . . . . . . . . . . . . . . . . 1 8 137745 NUT/LOCKING 8-32 . . . . . . . . . . . . . . . . . . 8 2 137736 TRACK/TOP . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 137774 CHASSIS/LEFT . . . . . . . . . . . . . . . . . . . . . . 1 3 137737 FASTENER/THUMB . . . . . . . . . . . . . . . . . . 4 10 137775 SLIDER/FRONT LEFT ASSEMBLY . . . . . 1 4 137738 SLIDER/FRONT RIGHT ASSEMBLY . . . . 1 11 137776 SLIDER/REAR LEFT ASSEMBLY. . . . . . . 1 5 137739 SLIDER/REAR RIGHT ASSEMBLY . . . . . 1 12 137923 SPACER/THUMB FASTENER . . . . . . . . . . 4 6 137743 PLATE/STRIKER . . . . . . . . . . . . . . . . . . . . . 4 PRINTED IN USA 168 917031/DP0305 KITS Cab - Front Door Kit 808624 11 8 31 10 5 35 39 30 38 22 11 12 36 2 18 32 17 1 28 33 26 41 15 6 11 4 39 13 27 38 21 24 11 23 25 7 2 40 16 37 20 27 34 29 4 19 9 3 3 14 Ref No Part No REF 808624 KIT/FRONT DOOR . . . . . . . . . . . . . . . . . . . 1 21 138270 ASS’Y/WIPER MOTOR. . . . . . . . . . . . . . . . 1 1 071401 NUT/HEX 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 2 22 138271 TANK/WASHER RESERVOIR . . . . . . . . . . 1 2 071703 NUT/LOCKING 3/8-16 . . . . . . . . . . . . . . . . 2 23 138272 CAM LATCH/DOOR . . . . . . . . . . . . . . . . . . 1 3 122485 STUD/BALL . . . . . . . . . . . . . . . . . . . . . . . . . 2 24 138273 LATCH/DOOR HANDLE . . . . . . . . . . . . . . . 1 4 137462 WASHER 1/4 SEALING . . . . . . . . . . . . . . . 2 25 138274 GROMMET/RUBBER . . . . . . . . . . . . . . . . . 1 5 138250 ASS’Y/TOP HINGE . . . . . . . . . . . . . . . . . . . 1 26 138275 SCREW/FLANGE M6 X 20MM . . . . . . . . . 3 6 138251 ASS’Y/BOTTOM HINGE . . . . . . . . . . . . . . . 1 27 138276 SPACER/PLASTIC . . . . . . . . . . . . . . . . . . . 4 7 138252 ASS’Y/STRIKER PLATE . . . . . . . . . . . . . . 1 28 138278 SCREW/TORX HD 1/4-20 X 2 . . . . . . . . . . 1 8 138254 ASS’Y/DOOR FRAME. . . . . . . . . . . . . . . . . 1 29 138279 SCREW/CAP 1/4-28 X 1 . . . . . . . . . . . . . . 3 9 138257 GLASS PANEL . . . . . . . . . . . . . . . . . . . . . . 1 30 138281 SPACER/DOOR GLASS MATING . . . . . . 4 10 138259 COVER/WIPER/WASHER . . . . . . . . . . . . . 1 31 138282 LABEL/ANGUS PALM ID . . . . . . . . . . . . . . 1 11 138260 SCREW/TORX HD 1/4-20 X 3/4 . . . . . . . 10 32 138283 SCREW/PH PAN HD 6-32 X 7/8 . . . . . . . . 2 12 138261 SCREW/TRX HD 1/4-20 X 1-1/4 . . . . . . . . 2 33 138284 NUT/ACORN/6-32 . . . . . . . . . . . . . . . . . . . . 2 13 138262 HANDLE/GRAB . . . . . . . . . . . . . . . . . . . . . . 1 34 138286 SEAL/BULB/FRONT DOOR . . . . . . . . . . . . 1 14 138263 SPRING/GAS ASSIST . . . . . . . . . . . . . . . . 1 35 138288 HARNESS/WIRE/FRONT DOOR . . . . . . . 1 15 138264 ASS’Y/WIPER SWITCH . . . . . . . . . . . . . . . 1 36 139169 PLUG/HOLE . . . . . . . . . . . . . . . . . . . . . . . . . 1 16 138265 ELBOW/HOSE CONNECTOR . . . . . . . . . . 1 37 650546 NUT/HEX 1/4-28 . . . . . . . . . . . . . . . . . . . . . 1 17 138266 SWITCH/LIMIT . . . . . . . . . . . . . . . . . . . . . . . 1 38 650851 SCREW/CAP 3/8 X 4-1/2 . . . . . . . . . . . . . . 2 18 138267 BLADE/WIPER . . . . . . . . . . . . . . . . . . . . . . . 1 39 651041 SCREW/MACHINE 3/8-16 X 3/4 . . . . . . . . 4 19 138268 ASS’Y/WIPER ARM . . . . . . . . . . . . . . . . . . 1 40 651544 SCREW/MACHINE 5/16-18 X 3/4 . . . . . . . 2 20 138269 ASS’Y/PANTOGRAPH PIVOT . . . . . . . . . . 1 41 653005 NUT/HEX 1/4-20 . . . . . . . . . . . . . . . . . . . . . 1 917031/DP0305 Description Qty Req Ref No 169 Part No Description Qty Req PRINTED IN USA KITS Cab - Heater Kit 810445 31 DRILL .41 DIA HOLE IF NEEDED 22 4 25 27 5 7 3 1 8 7 6 26 13 27 19 3 33 22 12 28 8 10 TO POWER TAP PLUG IN LEFT ROPS PANEL 7 19 5 22 7 SUPPLY HOSE 9 17 24 11 20 15 SUPPLY PORT 12 16 21 RETURN HOSE 14 23 33 29 25 18 5 INDICATOR SWITCH 30 26 32 14 RETURN PORT ON WATER PUMP 2 Ref No. Part No. 1 055335 CLAMP/HOSE #16 . . . . . . . . . . . . . . . . . . . 2 18 183018 ADAPTER/90° MP02 X FP02 . . . . . . . . . . 1 2 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 19 184432 HOSE/HEATER 3/4 X 12-1/2. . . . . . . . . . . 1 3 058805 CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 3 20 184433 HOSE/HEATER 5/8 X 4-1/2 . . . . . . . . . . . . 1 4 064260 NUT/HEX 5/16 . . . . . . . . . . . . . . . . . . . . . . . 1 21 184434 HOSE/HEATER 5/8 X 42 . . . . . . . . . . . . . . 1 5 070648 NUT/LOCK FLANGE HEAD 5/16 . . . . . . . 7 22 184435 HOSE/HEATER 3/4 X 44-1/2. . . . . . . . . . . 1 6 081380 CS WHIZLOCK 5/16 X 3/4 . . . . . . . . . . . . . 1 23 184437 BRACKET/HOSE . . . . . . . . . . . . . . . . . . . . . 1 7 095955 CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 8 24 184439 FITTING/90° MP12 X HB12 . . . . . . . . . . . . 1 8 132504 VALVE/BALL . . . . . . . . . . . . . . . . . . . . . . . . 1 25 184448 FITTING/STRAIGHT MP8 X HB10 . . . . . . 1 9 136304 KNOB/HEATER SWITCH . . . . . . . . . . . . . . 1 26 184451 FITTING/90° MP8 X FP8 . . . . . . . . . . . . . . 1 10 136305 SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . 1 27 184609 FITTING/STRAIGHT HB12 X MP8 . . . . . . 2 11 138455 SCREW/MACHINE #10 X 1-1/4 . . . . . . . . 4 28 184613 BRACKET/HEATER VALVE MTG . . . . . . . 1 12 138553 ASSY/RECIRC GRILLE . . . . . . . . . . . . . . . 1 29 184629 FUSE/20 AMP . . . . . . . . . . . . . . . . . . . . . . . 1 13 138565 ASSY/HEATER HOUSING . . . . . . . . . . . . . 1 30 186799 CLAMP 1-1/8 . . . . . . . . . . . . . . . . . . . . . . . . 1 14 138576 PLENUM/CROSSOVER DUCT . . . . . . . . . 1 31 650687 BOLT/CARRIAGE 5/16 X 3/4 . . . . . . . . . . 1 15 138587 HARNESS/WIRE/HEATER SWITCH . . . . 1 32 650863 WASHER/FLAT 1/4 . . . . . . . . . . . . . . . . . . . 1 16 138713 REDUCER/HOSE/RIGHT ANGLE. . . . . . . 1 33 656010 SCREW/CAP M10 X 40 MM . . . . . . . . . . . 1 17 140755 SPACER/GAS SPRING MOUNT . . . . . . . . 1 PRINTED IN USA Description Qty. Req. Ref No. 170 Part No. Description Qty. Req. 917031/DP0305 KITS Cab - Heater Kit Service Parts Assemblies 138358 Assembly View 138553 Assembly View Ref No. Part No. Ref No. Part No. REF 138565 1 070634 ASSEMBLY/HEATER HOUSING . . . . . . . 1 REF 138358 HEATER/DEFROSTER KIT . . . . . . . . . . . . 1 NUT/FLANGE 1/4 . . . . . . . . . . . . . . . . . . . 12 1 136304 2 KNOB/HEATER SWITCH . . . . . . . . . . . . . . 1 095955 CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 4 2 136305 SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . 1 3 129420 PLUG/PLASTIC . . . . . . . . . . . . . . . . . . . . . . 1 3 138553 ASSEMBLY/RECIRC. GRILLE . . . . . . . . . 1 4 136310 RESISTOR BLOCK/HEATER . . . . . . . . . . 1 4 138565 ASSEMBLY/HEATER HOUSING . . . . . . . 1 5 136311 RECTIFIER/HEATER . . . . . . . . . . . . . . . . . 1 5 138576 PLENUM/CROSSOVER DUCT . . . . . . . . . 1 6 137797 NUT/SERRATED FLANGE 10-24 . . . . . . . 1 6 138587 HARNESS/WIRE/HEATER SWITCH . . . . 1 7 138540 CORE/HEATER . . . . . . . . . . . . . . . . . . . . . . 1 8 138541 ASSEMBLY/BLOWER 12 VDC . . . . . . . . . 1 9 138546 BRACKET/COIL MATING . . . . . . . . . . . . . 1 10 138548 BRACKET/REINFORCEMENT . . . . . . . . . 1 11 138549 PLENUM/AIR INTAKE . . . . . . . . . . . . . . . . 1 12 138551 FILTER/FRESH AIR INTAKE. . . . . . . . . . . 1 13 138554 ELBOW/90° 5/8 TUBE . . . . . . . . . . . . . . . . 2 14 138555 HOSE/MOLDED 5/8 HEATER . . . . . . . . . . 1 15 138556 HOSE/MOLDED 5/8 HEATER . . . . . . . . . . 1 16 138558 ASSEMBLY/DRIP PAN . . . . . . . . . . . . . . . . 1 17 138559 ASSEMBLY/HOUSING BACK PLATE . . . 1 18 138562 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . 2 19 138563 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . 2 20 138564 PLUG/PLASTIC 7/8. . . . . . . . . . . . . . . . . . . 1 21 138586 HARNESS/WIRE/HEATER . . . . . . . . . . . . 1 22 651307 SCREW/PHILLIPS RH 1/4-20 X 1/2 . . . . 20 917031/DP0305 Description Qty. Req. Description Qty. Req. Ref No. Part No. REF 138553 ASSEMBLY/RECIRC. GRILLE . . . . . . . . . 1 1 071401 NUT/HEX 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 2 2 138542 PLATE/RECIRC. COVER . . . . . . . . . . . . . . 1 3 138543 HOLDER/RECIRC. FILTER . . . . . . . . . . . . 1 4 138545 FILTER/FOAM/RECIRC. . . . . . . . . . . . . . . 1 5 138552 SCREW/THUMB KNOB 1/4-20 . . . . . . . . . 1 171 Description Qty. Req. PRINTED IN USA KITS 49 Cab - HVAC Kit 810446 7610 Models: SN 702402 and earlier 7710 Models: SN 120106 and earlier 7810 Models: SN 903763 and earlier 28 17 36 7 33 NOTE 1: APPLY LOCTITE 242 & TORQUE TO 65 FT-LBS 34 9 NOTE 2: APPLY LOCTITE 242 & TORQUE TO 158 FT-LBS 5 3 NOTE 3: ITEM 22 USED ON 86HP NA ENGINE ITEM 51 USED ON 110HP TURBO ENGINE RETURN UNUSED BELTS TO SERVICE OR VENDOR 8 49 21 2 18 43 41 20 2 44 24 49 25 56 29 46 46 45 14 32 2 10 52 36 55 37 36 53 22 42 NOTE 3 59 39 16 4 6 51 NOTE 2 38 34 38 12 19 2 10 15 40 30 1 57 6 26 42 59 NOTE 2 44 37 11 31 28 13 25 8 58 NOTE 1 1 48 50 54 47 PROTECTS HOSE #32 Ref No. Part No. REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 184326 055648 058805 064260 070634 070648 070856 076058 081377 081380 095955 114263 138455 138553 138576 138587 138621 138625 138649 138713 138714 138770 138771 138776 138777 138778 138799 139074 139280 140614 PRINTED IN USA Description 38 35 PROTECTS HOSE #33 Qty. Req. KIT/AC-HEATER COMBINATION . . . . . . . . . . . . 1 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 NUT/HEX 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 NUT/FLANGE 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . 2 NUT/FLANGE 5/16 . . . . . . . . . . . . . . . . . . . . . . . . 6 NUT/FLANGE 3/8. . . . . . . . . . . . . . . . . . . . . . . . . . 2 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW/CAP LOCKING 3/8 X 1-1/4 . . . . . . . . . . 3 SCREW/MACHINE 5/16 X 3/4 . . . . . . . . . . . . . . . 1 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SCREW/MACHINE #10 X 1-1/4 . . . . . . . . . . . . . . 4 GRILLE/RECIRCULATING . . . . . . . . . . . . . . . . . . 1 DUCT/CROSSOVER . . . . . . . . . . . . . . . . . . . . . . . 1 HARNESS/HEATER SWITCH . . . . . . . . . . . . . . . 1 HOUSING/AC/HEATER. . . . . . . . . . . . . . . . . . . . . 1 VALVE/HEATER/ELEC FLOW CONTROL . . . . . 1 RECEIVER/DRYER/AC . . . . . . . . . . . . . . . . . . . . . 1 REDUCER/HOSE/RIGHT ANGLE . . . . . . . . . . . . 1 SWITCH/BINARY/AC. . . . . . . . . . . . . . . . . . . . . . . 1 HARNESS/WIRE/DRYER . . . . . . . . . . . . . . . . . . . 1 BELT/V/AC DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . 2 AC EVACUATOR/FREON CHARGE . . . . . . . . . . 1 O-RING/AC/#6 FITTING . . . . . . . . . . . . . . . . . . . . 4 O-RING/AC/#8 FITTING . . . . . . . . . . . . . . . . . . . . 2 O-RING/AC/#10 FITTING . . . . . . . . . . . . . . . . . . . 2 DECAL/AIR CONDITIONER . . . . . . . . . . . . . . . . . 2 ASSY/AC CONTROL MODULE . . . . . . . . . . . . . . 1 COMPRESSOR/AC . . . . . . . . . . . . . . . . . . . . . . . . 1 Ref No. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 172 Part No. 140755 183018 183968 184013 184021 184024 184349 184390 184391 184432 184433 184434 184435 184437 184439 184448 184451 184598 184599 184606 184629 184653 186799 650426 650730 650790 650863 656010 656017 656127 Description Qty. Req. SPACER/GAS SPRING MOUNT . . . . . . . . . . . . . 1 ADAPTOR/90° MP02 X FP02. . . . . . . . . . . . . . . . 1 MOUNT/AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BRACKET/AC DRYER/HEATER VALVE . . . . . . 1 HOSE/AC/EVAP TO COMP . . . . . . . . . . . . . . . . . 1 HOSE/AC/COMP TO COND . . . . . . . . . . . . . . . . . 1 HOSE/AC/DRYER . . . . . . . . . . . . . . . . . . . . . . . . . 2 HARNESS/WIRE/ELEC VALVE . . . . . . . . . . . . . . 1 HARNESS/WIRE/FAN . . . . . . . . . . . . . . . . . . . . . . 1 HOSE/HEATER 3/4 X 12-1/2 . . . . . . . . . . . . . . . . 1 HOSE/HEATER 5/8 X 32 . . . . . . . . . . . . . . . . . . . 1 HOSE/HEATER 5/8 X 50 . . . . . . . . . . . . . . . . . . . 1 HOSE/HEATER 3/4 X 44-1/2 . . . . . . . . . . . . . . . . 1 BRACKET/HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FITTING/90° MP12 X HB12 . . . . . . . . . . . . . . . . . 1 FITTING/STRAIGHT MP8 X HB10 . . . . . . . . . . . 1 FITTING/90° MP8 X FP8 . . . . . . . . . . . . . . . . . . . 1 SLEEVE/NYLON PROTECTIVE . . . . . . . . . . . . . 1 SLEEVE/NYLON PROTECTIVE . . . . . . . . . . . . . 1 ASSY/CONDENSER . . . . . . . . . . . . . . . . . . . . . . . 1 FUSE/ATM 20 AMP . . . . . . . . . . . . . . . . . . . . . . . . 1 BELT V/AC DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . 2 CLAMP 1-1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW/CAP 1/4 X 1-1/4 . . . . . . . . . . . . . . . . . . . 2 SCREW/CAP 3/8 X 5 . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT/CARRIAGE 3/8 X 3/4 . . . . . . . . . . . . . . . . . 2 WASHER/FLAT 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW/CAP M10 X 40 MM . . . . . . . . . . . . . . . . . 1 SCREW/CAP M12 X 35 MM . . . . . . . . . . . . . . . . . 2 SCREW/CAP M16 X 30 MM . . . . . . . . . . . . . . . . . 2 917031/DP0305 KITS Cab - Heater/Air Conditioning Combination Kit Service Parts Assemblies - 810446 139280 Assembly View 1 9 2 3 7 5 6 8 4 Ref No. Part No. REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 138621 070634 095955 136310 136311 137797 138540 138541 138546 138548 138549 138551 138554 138555 138556 138558 138559 138562 138563 138586 917031/DP0305 Description Qty. Req. ASSEMBLY/AC-HEATER HOUSING . . . . . . . . . 1 NUT/FLANGE 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 12 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 RESISTOR BLOCK/HEATER . . . . . . . . . . . . . . . . 1 RECTIFIER/HEATER. . . . . . . . . . . . . . . . . . . . . . . 1 NUT/SERRATED FLANGE 10-24 . . . . . . . . . . . . 1 CORE/HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ASSEMBLY/BLOWER 12 VDC . . . . . . . . . . . . . . 1 BRACKET/COIL MATING . . . . . . . . . . . . . . . . . . . 1 BRACKET/REINFORCEMENT . . . . . . . . . . . . . . . 1 PLENUM/AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . 1 FILTER/FRESH AIR INTAKE . . . . . . . . . . . . . . . . 1 ELBOW/90° 5/8 TUBE . . . . . . . . . . . . . . . . . . . . . . 2 HOSE/MOLDED 5/8 HEATER . . . . . . . . . . . . . . . 1 HOSE/MOLDED 5/8 HEATER . . . . . . . . . . . . . . . 1 ASSEMBLY/DRIP PAN . . . . . . . . . . . . . . . . . . . . . 1 ASSEMBLY/HOUSING BACK PLATE . . . . . . . . . 1 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 HARNESS/WIRE/HEATER . . . . . . . . . . . . . . . . . . 1 20 21 22 23 24 25 26 27 138623 138678 138720 138723 138728 138729 138768 651307 Ref No. Part No. REF 1 2 3 4 5 6 7 8 9 139280 136305 137061 139124 139214 139274 139276 139277 139279 654006 173 SWITCH/PRESET COLD CONTROL . . . . . . . . . 1 CORE/EVAPORATOR - AC . . . . . . . . . . . . . . . . . 1 PIPE/BULKHEAD AC FITTING . . . . . . . . . . . . . . 1 VALVE/EXPANSION AC . . . . . . . . . . . . . . . . . . . . 1 NUT/JAM 7/8-14. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 NUT/JAM 5/8-18. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 HARNESS/WIRE AC COLD SWITCH . . . . . . . . . 1 SCREW/PHILLIPS RH 1/4-20 X 1/2 . . . . . . . . . 20 Description Qty. Req. ASSEMBLY/AC CONTROL. . . . . . . . . . . . . . . . . . 1 SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 1 NUT/HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SWITCH/AC CLUTCH . . . . . . . . . . . . . . . . . . . . . . 1 DECAL/AC CONTROL. . . . . . . . . . . . . . . . . . . . . . 1 PLATE/RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . 1 ASSY/AC CONTROL FACEPLATE . . . . . . . . . . . 1 MODULE/AC CONTROL . . . . . . . . . . . . . . . . . . . . 1 KNOB/AC, HEATER CONTROL . . . . . . . . . . . . . 2 WASHER/FLAT 3/8 . . . . . . . . . . . . . . . . . . . . . . . . 4 PRINTED IN USA KITS Impact Resistant Door Kit 810088 DETAIL A 22 9 1 3 16 17 3 10 VIEW-REAR (INSIDE-LOWER RT) 11 28 DETAIL A 29 4 2 24 10 25 23 3 DETAIL B 15 12 31 16 5 14 19 14 8 7 13 DETAIL C 30 18 DETAIL B 30 6 20 21 6 27 DETAIL C 26 Ref No Part No 1 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17 138284 NUT/ACORN/6-32 . . . . . . . . . . . . . . . . . . . . 2 2 071703 LN 3/8 CBZ. . . . . . . . . . . . . . . . . . . . . . . . . . 2 18 138286 SEAL/BULB/FRONT DOOR . . . . . . . . . . . . 1 3 122485 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 19 138820 PANEL/IMPACT DOOR/LEXAN . . . . . . . . 1 4 138250 ASS'Y-TOP HINGE . . . . . . . . . . . . . . . . . . . 1 20 138822 WELD'T/IMPACT DOOR FRAME . . . . . . . 1 5 138251 ASS'Y-BOTTOM HINGE . . . . . . . . . . . . . . . 1 21 138825 NUT/ACORN 1/4-20 . . . . . . . . . . . . . . . . . . 2 6 138252 ASS'Y/STRIKER PLATE. . . . . . . . . . . . . . . 1 22 138834 HARNESS/WIRE/IMPACT DOOR . . . . . . . 1 7 138260 SCREW/TORX HD/1/4-20X3/4 . . . . . . . . . 4 23 139169 PLUG-HOLE (METAL) . . . . . . . . . . . . . . . . 1 8 138261 SCREW/TRX HD/1/4-20X1.25. . . . . . . . . . 2 24 139170 WASHER-SEALING . . . . . . . . . . . . . . . . . 10 9 138262 HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25 139172 SCREW-HEX MACHINE #10 . . . . . . . . . . 10 10 138263 SPRING/GAS ASSIST . . . . . . . . . . . . . . . . 1 26 139218 LABEL-MFG IDENT . . . . . . . . . . . . . . . . . . 1 11 138266 SWITCH/LIMIT . . . . . . . . . . . . . . . . . . . . . . . 1 27 650580 FW 3/16 AZ . . . . . . . . . . . . . . . . . . . . . . . . . 2 12 138272 CAM LATCH/DOOR . . . . . . . . . . . . . . . . . . 1 28 650851 CS 3/8x4-1/2 C5ZY . . . . . . . . . . . . . . . . . . . 2 13 138273 LATCH/DOOR HANDLE . . . . . . . . . . . . . . . 1 29 651041 SCREW/MACHINE HEX FLANGE . . . . . . 4 14 138275 SCREW/HX FLANGE HD/M6X20 . . . . . . . 3 30 651544 HWHMS 5/16-18 X 3/4 LG . . . . . . . . . . . . . 2 15 138278 SCREW/TORX HD/1/4-20 X 2 . . . . . . . . . . 1 31 653005 HN 1/4 C2Z . . . . . . . . . . . . . . . . . . . . . . . . . 1 16 138283 SCREW/PH PAN HD 6-32X7/8 . . . . . . . . . 2 PRINTED IN USA Description Qty Req Ref No 174 Part No Description Qty Req 917031/DP0305 KITS Single Point Lift Kit 810101 5 11 7 9 1 8 2 4 12 3 13 10 6 Ref No Part No 1 064260 NUT/HEX 5/16 NY NC Z . . . . . . . . . . . . . . 1 2 067847 NUT/HEX 3/8 NY NC Z. . . . . . . . . . . . . . . . 2 3 134966 WASHER-1/2" HDN. (FLAT) . . . . . . . . . . . 8 4 136226 CLAMP/TUBE . . . . . . . . . . . . . . . . . . . . . . . 1 5 137718 DECAL/LIFT HOOK. . . . . . . . . . . . . . . . . . . 2 6 138652 BAR/LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 138662 ASSY/HOOK . . . . . . . . . . . . . . . . . . . . . . . . 1 8 138669 TUBE/LOCKING . . . . . . . . . . . . . . . . . . . . . 2 9 138670 ROD/LIFT SUPPORT . . . . . . . . . . . . . . . . . 1 10 138715 PLATE/MOUNTING . . . . . . . . . . . . . . . . . . . 2 11 139355 PLATE/NAME. . . . . . . . . . . . . . . . . . . . . . . . 1 12 650818 CS 3/8x3 C5ZY . . . . . . . . . . . . . . . . . . . . . . 2 13 651164 CS 1/2x2-1/4 C8 . . . . . . . . . . . . . . . . . . . . . 8 917031/DP0305 Description Qty Req 175 PRINTED IN USA KITS Pre-Cleaner Kit 810442 1 5 1 5 2 1 3 5 1 4 HOSE CLAMP (REF) ELBOW WITH INDICATOR (REF) 5 3 Ref No Part No REF 810442 KIT/PRE-CLEANER . . . . . . . . . . . . . . . . . . 1 1 131842 NUT/SPIRALOCK™ 5/16 . . . . . . . . . . . . . . 4 2 184000 PLATE/FILTER SUPPORT . . . . . . . . . . . . 1 3 184328 AIR/PRECLEANER ENGINE AIR . . . . . . . 1 4 186006 SLEEVE/RUBBER INSERT . . . . . . . . . . . . 1 5 650486 SCREW/CAP 5/16 X 3/4 . . . . . . . . . . . . . . 4 PRINTED IN USA Description INTAKE HOSE TO TURBO OR INTAKE MANIFOLD INLET (REF) Qty Req 176 917031/DP0305 KITS Electric ROPS/FOPS Lift Kit 810448 80 AMP FUSE ENGINE COVER BUMPER 1 BLUE WIRE UP 5 4 6 TO NEG REMOTE TERMINAL 2 7 10 3 TO QUICK DISCONNECT ON MOTOR 8 TO POS REMOTE TERMINAL GREEN WIRE DOWN TO ROPS CYLINDER DISCONNECT SWITCH 9 TO HYDRAULIC RESERVOIR Ref No Part No REF 184486 ASSY/ELECTRIC ROPS LIFT . . . . . . . . . . 1 1 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 076588 SCREW/FLANGE 3/8 X 3/4 . . . . . . . . . . . . 2 3 184477 FITTING/90° MAORB4 X MJ8 . . . . . . . . . . 1 4 184485 BRACKET/ELECTRIC ROPS LIFT . . . . . . 1 5 184518 WIRE HARNESS/ROPS PUMP . . . . . . . . . 1 6 184643 SWITCH/PUSH BUTTON . . . . . . . . . . . . . . 2 7 184644 BOOT/SWITCH . . . . . . . . . . . . . . . . . . . . . . 2 8 184646 PUMP/ROPS LIFT . . . . . . . . . . . . . . . . . . . . 1 9 184647 PLUG MJ8 . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 184687 PLUG/HOLLOW HEX #4 . . . . . . . . . . . . . . 1 917031/DP0305 Description Qty Req 177 PRINTED IN USA KITS 810441 Block Heater Kit Ref. No. Part No. Qty. Req. REF 810441 KIT/BLOCK HEATER . . . . . . . . . . . . . . . . . 1 1 184377 HEATER/ENGINE BLOCK . . . . . . . . . . . . . 1 2 074091 CABLE TIE/LOK STRAP . . . . . . . . . . . . . . 6 Description 810443 Power-A-Tach™ Kit 19 11 10 12 19 11 Ref No. Part No. 1 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2 067847 NUT/HEX 3/8 NY NC Z. . . . . . . . . . . . . . . . 2 1 Description Qty 3 074091 TIE/NYLON. . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 076147 CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 2 5 131842 NUT/SPIRALOCK 5/16-18 . . . . . . . . . . . . . 1 6 138529 LINK TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 138530 WELD/EXTENSION LINK/RT . . . . . . . . . . 1 8 138535 COVER/ALL-TACH . . . . . . . . . . . . . . . . . . . 1 9 138568 ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 138839 ASSY/SWITCH/ELE PWR TACH . . . . . . . 1 11 138848 HARNESS/PWR ALL-TACH. . . . . . . . . . . . 1 12 138850 HARNESS/PWR ALL-TACH. . . . . . . . . . . . 1 13 139101 DECAL-POWER ALL-TACH. . . . . . . . . . . . 1 14 139107 DECAL-LATCHING (LEFT) . . . . . . . . . . . . 1 15 139109 DECAL-LATCHING (RIGHT) . . . . . . . . . . . 1 16 650579 CS 3/8x1-3/4 C5ZY . . . . . . . . . . . . . . . . . . . 2 17 650687 CB 5/16X3/4 C5ZY . . . . . . . . . . . . . . . . . . . 1 18 651168 THWNS TX USL .38 X .75 . . . . . . . . . . . . . 6 19 138849 HARNESS/PWR ALL-TACH. . . . . . . . . . . . 1 PRINTED IN USA 1 17 14 18 13 8 4 4 6 5 15 3 16 18 9 2 7 178 917031/DP0305 KITS 4 PLUG CONNECTOR INTO HARNESS 810588 Backup Alarm Kit (Joystick Controls) Ref No. Part No. 2 Qty. Req’d. Description 1 072806 Tee/Hyd. Fitting . . . . . . . . . . . . . . . . . . . . . . 2 2 135727 Backup Alarm . . . . . . . . . . . . . . . . . . . . . . . . 1 3 187045 Switch/Pressure. . . . . . . . . . . . . . . . . . . . . . 2 4 651544 HWHMS 5/16x3/4 C2ZY . . . . . . . . . . . . . . . 2 5 653007 HN 5/16 C2ZY . . . . . . . . . . . . . . . . . . . . . . . 2 3 1 PLUG CONNECTOR INTO HARNESS 3 1 5 917031/DP0305 179 PRINTED IN USA KITS 56 48 Cab - HVAC Kit 810638 7610 Models: SN 702403 and later 7710 Models: SN 120107 and later 7810 Models: SN 903764 and later NOTE 1: APPLY LOCTITE 242 & TORQUE TO 65 FT-LBS 6 NOTE 2: APPLY LOCTITE 242 & TORQUE TO 158 FT-LBS 8 NOTE 3: BELT #138771 USED ON 86HP NA ENGINE BELT #184653 USED ON 110HP TURBO ENGINE RETURN UNUSED BELTS TO SERVICE OR VENDOR 15 3 7 4 30 13 2 14 17 57 31 18 36 2 28 2 9 11 33 32 45 50 28 23 BLOWER FUSE 5 44 42 46 37 CONDENSOR FAN FUSE 49 16 NOTE 3 39 43 40 21 5 26 1 25 47 9 12 58 19 2 22 5 27 60 52 NOTE 2 24 51 53 10 41 18 38 7 59 NOTE 1 55 1 35 PROTECTS HOSE #184013 Ref No. Part No. REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 188997 055648 058805 064260 070648 070856 076058 081377 081380 095955 114263 137797 138455 138649 138714 138770 138771 138777 138778 138799 139074 140614 140755 170715 183018 183968 184021 184024 184349 184391 184434 PRINTED IN USA Description 34 PROTECTS HOSE #184021 Req. KIT/AC-HEATER COMBINATION . . . . . . . . . . . . 1 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 NUT/HEX 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 NUT/FLANGE 5/16 . . . . . . . . . . . . . . . . . . . . . . . . 6 NUT/FLANGE 3/8. . . . . . . . . . . . . . . . . . . . . . . . . . 6 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW/CAP LOCKING 3/8 X 1-1/4 . . . . . . . . . . 3 SCREW/MACHINE 5/16 X 3/4 . . . . . . . . . . . . . . . 1 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 NUT/LOCK FLANGE #10 . . . . . . . . . . . . . . . . . . . 3 SCREW/MACHINE #10 X 1-1/4 . . . . . . . . . . . . . . 4 RECEIVER/DRYER/AC . . . . . . . . . . . . . . . . . . . . . 1 SWITCH/BINARY/AC. . . . . . . . . . . . . . . . . . . . . . . 1 HARNESS/WIRE/DRYER . . . . . . . . . . . . . . . . . . . 1 BELT/V/AC DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING/AC/#6 FITTING . . . . . . . . . . . . . . . . . . . . 4 O-RING/AC/#8 FITTING . . . . . . . . . . . . . . . . . . . . 2 O-RING/AC/#10 FITTING . . . . . . . . . . . . . . . . . . . 2 DECAL/AIR CONDITIONER . . . . . . . . . . . . . . . . . 2 COMPRESSOR/AC . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER/GAS SPRING MOUNT . . . . . . . . . . . . . 1 FUSE 40 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ADAPTOR/90° MP02 X FP02. . . . . . . . . . . . . . . . 1 MOUNT/AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 HOSE/AC/EVAP TO COMP . . . . . . . . . . . . . . . . . 1 HOSE/AC/COMP TO COND . . . . . . . . . . . . . . . . . 1 HOSE/AC/DRYER . . . . . . . . . . . . . . . . . . . . . . . . . 2 HARNESS/WIRE/FAN . . . . . . . . . . . . . . . . . . . . . . 1 HOSE/HEATER 5/8 X 50 . . . . . . . . . . . . . . . . . . . 1 Ref No. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 180 Part No. 184437 186193 184451 184598 184599 184606 184627 184629 184653 184709 186066 186193 186703 186716 186799 189000 189001 189002 189003 189004 189030 189070 189106 189131 650730 650790 650863 656010 656017 656127 54 29 Description Qty. Req. BRACKET/HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FITTING/STRAIGHT 1/2MPT X 5/8 HOSE . . . . 1 FITTING/90° MP8 X FP8 . . . . . . . . . . . . . . . . . . . 1 SLEEVE/NYLON PROTECTIVE . . . . . . . . . . . . . 1 SLEEVE/NYLON PROTECTIVE . . . . . . . . . . . . . 1 ASSY/CONDENSER . . . . . . . . . . . . . . . . . . . . . . . 1 FUSE/ATM 30 A . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FUSE/ATM 20 A . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BELT V/AC DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . 2 FILTER/RECIRCULATION AIR . . . . . . . . . . . . . . 1 GRILLE/RECIRCULATION AIR . . . . . . . . . . . . . . 1 FITTING/STRAIGHT 1/2MPT X 5/8 HOSE . . . . 2 HEATER/AC SOLENOID VALVE . . . . . . . . . . . . . 1 CLAMP/VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CLAMP 1-1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ASSY/AC/HEATER HOUSING . . . . . . . . . . . . . . . 1 PLENUM/CROSSOVER DUCT . . . . . . . . . . . . . . 1 BRACKET/AC DRYER/HEATER VALVE . . . . . . 1 HOSE/HEATER 5/8 X 44-1/2 . . . . . . . . . . . . . . . . 1 HOSE/HEATER 5/8 X 16 . . . . . . . . . . . . . . . . . . . 1 ASSY/AC CONTROL MODULE . . . . . . . . . . . . . . 1 FITTING/90° MP12 X HB10 . . . . . . . . . . . . . . . . . 1 HARNESS/WIRE/AC CONTROL . . . . . . . . . . . . . 1 HARNESS/WIRE/BLOWER . . . . . . . . . . . . . . . . . 1 SCREW/CAP 3/8 X 5 . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT/CARRIAGE 3/8 X 3/4 . . . . . . . . . . . . . . . . . 2 WASHER/FLAT 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW/CAP M10 X 40 MM . . . . . . . . . . . . . . . . . 1 SCREW/CAP M12 X 35 MM . . . . . . . . . . . . . . . . . 2 SCREW/CAP M16 X 30 MM . . . . . . . . . . . . . . . . . 2 917031/DP0305 KITS Cab - Heater/Air Conditioning Combination Kit Service Parts Assemblies - 810638 29 29 8 26 14 12 29 18 17 29 SEE NOTE TYPICAL ALL MOUNTING SURFACES 6 3 29 15 16 27 5 29 7 20 11 2 2 ASSEMBLED VIEW 4 29 9 10 13 NOTE: ALL MOUNTING SURFACES TO BE COVERED WITH FOAM TAPE FOR SEALING PURPOSES. 23 28 1 28 4 19 21 22 189030 Assembly View 1 25 7 24 3 6 4 2 5 Ref No. Part No. REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 189000 076058 095955 136314 137797 138540 138546 138549 138554 138555 138556 138562 138563 138623 138678 138720 138723 138728 138729 138768 917031/DP0305 Description Qty. Req. ASSEMBLY/AC-HEATER HOUSING . . . . . . . . . 1 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SCREW/THUMB . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 NUT/SERRATED FLANGE 10-24 . . . . . . . . . . . . 4 CORE/HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 BRACKET/COIL MATING . . . . . . . . . . . . . . . . . . . 1 PLENUM/AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . 1 ELBOW/90° 5/8 TUBE . . . . . . . . . . . . . . . . . . . . . . 2 HOSE/MOLDED 5/8 HEATER . . . . . . . . . . . . . . . 1 HOSE/MOLDED 5/8 HEATER . . . . . . . . . . . . . . . 1 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SWITCH/PRESET COLD CONTROL . . . . . . . . . 1 CORE/EVAPORATOR - AC . . . . . . . . . . . . . . . . . 1 PIPE/BULKHEAD AC FITTING . . . . . . . . . . . . . . 1 VALVE/EXPANSION AC . . . . . . . . . . . . . . . . . . . . 1 NUT/JAM 7/8-14. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 NUT/JAM 5/8-18. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 HARNESS/WIRE AC COLD SWITCH . . . . . . . . . 1 20 21 22 23 24 25 26 27 28 29 184709 186151 186203 186936 187030 189015 189058 189065 650815 651307 Ref No. Part No. REF 1 2 3 4 5 6 7 189030 136305 139279 189033 189047 189049 189052 654006 181 FILTER/RECIRCULATION AIR . . . . . . . . . . . . . . 1 BLOWER/DOUBLE . . . . . . . . . . . . . . . . . . . . . . . . 1 HARNESS/HEATER RELAY. . . . . . . . . . . . . . . . . 1 PACK/RECTIFIER W/LEADS . . . . . . . . . . . . . . . . 1 CAP/DRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ASSY/DRIP PAN . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ASSY/HOUSING BACK PLATE . . . . . . . . . . . . . . 1 CLAMP/FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW/MACHINE #10 X 3/4 . . . . . . . . . . . . . . . 8 SCREW/PHILLIPS RH 1/4-20 X 1/2 . . . . . . . . . 18 Description Qty. Req. ASSEMBLY/AC CONTROL. . . . . . . . . . . . . . . . . . 1 SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 1 KNOB/AC, HEATER CONTROL . . . . . . . . . . . . . 2 MODULE/AC CONTROL . . . . . . . . . . . . . . . . . . . . 1 FACEPLATE/AC CONTROL . . . . . . . . . . . . . . . . . 1 DECAL/AC CONTROL MODULE . . . . . . . . . . . . . 1 CLAMP/AC CONTROL FACEPLATE . . . . . . . . . 1 WASHER/FLAT 3/8 . . . . . . . . . . . . . . . . . . . . . . . . 3 PRINTED IN USA KITS Cab - Heater/Air Conditioning Combination Kit Service Parts Assemblies - 810446 and 810638 184606 Condensor Assembly View 4 3 1 2 140614 Compressor Assembly View 3/4-16 UNF (SUCTION) 2 Ref No. Part No. REF 184606 ASSY/CONDENSOR . . . . . . . . . . . . . . . . . . 1 1 183909 COVER/CONDENSOR . . . . . . . . . . . . . . . . 1 2 183917 MOUNT/FAN . . . . . . . . . . . . . . . . . . . . . . . . 1 3 L500594 FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 L500595 CORE/CONDENSOR/AC . . . . . . . . . . . . . . 1 Description Qty. Req’d. Ref No. Part No. REF 140614 ASSY/COMPRESSOR . . . . . . . . . . . . . . . . 1 1 138781 SCREW/MACHINE M10 X 20 MM . . . . . . 1 2 139288 CLUTCH/AC COMPRESSOR . . . . . . . . . . 1 3 140617 MANIFOLD/PUMP A/C . . . . . . . . . . . . . . . . 1 4 140780 O-RING SET . . . . . . . . . . . . . . . . . . . . . . . . 1 PRINTED IN USA Description 4 3 1 7/8-14 UNF (RETURN) Qty. Req’d. 182 917031/DP0305 KITS Cab - Heater Kit 810640 31 DRILL .41 DIA HOLE IF NEEDED 10 9 23 20 27 TO POWER TAP PLUG IN LEFT ROPS PANEL 22 7 11 26 12 SUPPLY HOSE 3 16 18 7 1 8 18 18 4 RETURN LINE 5 7 7 6 2 19 30 17 33 2 13 3 32 24 7 7 5 RETURN PORT ON WATER PUMP 5 28 2 SUPPLY PORT 14 2 25 29 21 15 INDICATOR SWITCH Ref No. Part No. 1 055335 CLAMP/HOSE #16 . . . . . . . . . . . . . . . . . . . 2 18 186193 FITTING/STR 1/2MPT X 5/8 HOSE . . . . . 3 2 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 19 184451 FITTING/90° MP8 X FP8 . . . . . . . . . . . . . . 1 3 058805 CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 3 20 184613 BRACKET/HEATER VALVE MTG . . . . . . . 1 4 064260 NUT/HEX 5/16 . . . . . . . . . . . . . . . . . . . . . . . 1 21 184629 FUSE/20 AMP . . . . . . . . . . . . . . . . . . . . . . . 1 5 070648 NUT/LOCK FLANGE HEAD 5/16 . . . . . . . 7 22 184709 FILTER/RECIRCULATION AIR . . . . . . . . . 1 6 081380 CS WHIZLOCK 5/16 X 3/4 . . . . . . . . . . . . . 1 23 186066 GRILLE/RECIRCULATION AIR . . . . . . . . . 1 7 095955 CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 6 24 186799 CLAMP 1-1/8 . . . . . . . . . . . . . . . . . . . . . . . . 1 8 132504 VALVE/BALL . . . . . . . . . . . . . . . . . . . . . . . . 1 25 189001 PLENUM/CROSSOVER DUCT . . . . . . . . . 1 9 136304 KNOB/HEATER SWITCH . . . . . . . . . . . . . . 1 26 189003 HOSE/HEATER 5/8 X 44-1/2. . . . . . . . . . . 1 10 136305 SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . 1 27 189004 HOSE/HEATER 5/8 X 16 . . . . . . . . . . . . . . 1 11 138455 SCREW/MACHINE #10 X 1-1/4 . . . . . . . . 4 28 189070 FITTING/90° MP12 X HB10 . . . . . . . . . . . . 1 12 138587 HARNESS/WIRE/HEATER SWITCH . . . . 1 29 189131 HARNESS/WIRE/BLOWER . . . . . . . . . . . . 1 13 140755 SPACER/GAS SPRING MOUNT . . . . . . . . 1 30 189232 ASSY/HEATER HOUSING . . . . . . . . . . . . . 1 14 170715 FUSE 40 A . . . . . . . . . . . . . . . . . . . . . . . . . . 1 31 650687 BOLT/CARRIAGE 5/16 X 3/4 . . . . . . . . . . 1 15 183018 ADAPTER/90° MP02 X FP02 . . . . . . . . . . 1 32 650863 WASHER/FLAT 1/4 . . . . . . . . . . . . . . . . . . . 1 16 184434 HOSE/HEATER 5/8 X 42 . . . . . . . . . . . . . . 1 33 656010 SCREW/CAP M10 X 40 MM . . . . . . . . . . . 1 17 184437 BRACKET/HOSE . . . . . . . . . . . . . . . . . . . . . 1 917031/DP0305 Description Qty. Req. Ref No. 183 Part No. Description Qty. Req. PRINTED IN USA KITS Cab - Heater Kit Service Parts Assemblies - 810640 24 9 21 13 24 24 14 3 SEE NOTE TYPICAL ALL MOUNTING SURFACES 7 24 4 24 22 6 24 15 12 2 2 8 ASSEMBLED VIEW 10 24 11 18 23 1 23 5 17 16 NOTE: ALL MOUNTING SURFACES TO BE COVERED WITH FOAM TAPE FOR SEALING PURPOSES. 189232 Housing sub-assembly 20 19 Ref No. Part No. 1 076058 RELAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13 138563 GROMMET 5/8. . . . . . . . . . . . . . . . . . . . . . . 2 2 095955 CLAMP/HOSE . . . . . . . . . . . . . . . . . . . . . . . 4 14 138564 PLUG/PLASTIC . . . . . . . . . . . . . . . . . . . . . . 1 3 129420 PLUG/PLASTIC . . . . . . . . . . . . . . . . . . . . . . 1 15 184709 FILTER/RECIRCULATION AIR . . . . . . . . . 1 4 136314 SCREW/THUMB . . . . . . . . . . . . . . . . . . . . . 2 16 186151 BLOWER/DOUBLE . . . . . . . . . . . . . . . . . . . 1 5 137797 NUT/SERRATED FLANGE #10 . . . . . . . . . 2 17 186203 HARNESS/ELEC/HEATER RELAY. . . . . . 1 6 138540 CORE/HEATER . . . . . . . . . . . . . . . . . . . . . . 1 18 186936 PACK/RECTIFIER W/ LEADS . . . . . . . . . . 1 7 138546 BRACKET/COIL MATING . . . . . . . . . . . . . 1 19 187030 CAP/DRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8 138549 PLENUM/AIR INTAKE . . . . . . . . . . . . . . . . 1 20 189015 ASSY/DRIP PAN . . . . . . . . . . . . . . . . . . . . . 1 9 138554 ELBOW 90° 5/8 TUBE . . . . . . . . . . . . . . . . 2 21 189058 ASSY/HOUSING BACK PLATE. . . . . . . . . 1 10 138555 HOSE/MOLDED . . . . . . . . . . . . . . . . . . . . . . 1 22 189065 CLAMP/FILTER . . . . . . . . . . . . . . . . . . . . . . 1 11 138556 HOSE/MOLDED . . . . . . . . . . . . . . . . . . . . . . 1 23 650815 SCREW/MACHINE #10 X 3/4 . . . . . . . . . . 8 12 138562 GROMMET 3/8. . . . . . . . . . . . . . . . . . . . . . . 2 24 651307 SCREW/MACHINE 1/4 X 1/2. . . . . . . . . . 18 PRINTED IN USA Description Qty. Req. Ref No. 184 Part No. Description Qty. Req. 917031/DP0305 SECTION NOTES 917031/DP0305 185 PRINTED IN USA Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. 040775 040775 040775 040775 040775 040775 052048 052048 054202 054626 054626 054626 054626 054626 054816 054816 054816 054816 054818 054818 054818 054820 054820 054885 054885 054885 054885 054885 054885 054985 054985 054994 054994 054994 054994 055030 055648 055648 055648 055648 055648 055981 055981 056937 056937 056937 056937 057557 058610 058615 058615 058615 058615 058615 058648 058805 058805 061166 062023 062023 062023 062023 062023 062282 064260 70 72 74 76 78 80 100 104 56 28 30 40 42 88 32 40 42 44 20 22 24 28 30 70 72 74 76 78 80 100 104 28 30 32 88 32 12 86 100 104 112 48 50 56 60 64 66 88 32 20 22 24 100 104 114 100 104 18 12 14 20 22 24 50 2 1 1 1 1 1 35 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 2 2 2 2 2 34 2 2 3 3 2 2 3 1 1 3 3 1 1 1 2 1 1 1 3 4 2 2 2 4 4 1 5 5 1 2 1 3 3 3 2 1 064260 064260 064260 064260 064260 064260 064260 064260 064354 064354 067750 067750 067750 067750 067761 067823 067847 067847 067847 067847 067847 067847 067847 067847 067847 067847 067847 067880 067950 067950 068034 068034 068034 068034 068034 068034 068034 068938 068938 068938 068938 070634 070634 070636 070636 070648 070648 070648 071401 071401 071401 071401 071401 071401 071401 071401 071401 071703 071703 072340 072340 072343 072343 072580 072580 44 48 50 52 88 100 104 114 2 86 90 108 110 118 32 88 2 10 52 70 72 74 76 78 80 82 84 14 50 98 2 20 22 24 44 86 88 28 30 36 38 2 14 108 110 2 44 98 12 52 54 58 62 68 88 100 104 16 18 108 110 100 104 28 30 2 2 3 1 4 6 6 2 2 2 1 1 1 1 5 5 3 1 2 3 3 3 3 3 33 1 1 2 4 1 4 4 4 4 3 3 6 4 4 1 1 5 3 2 2 6 4 2 3 3 1 1 1 1 7 7 7 1 2 3 3 8 8 5 5 072587 072587 072587 072587 072602 072602 072615 072803 072807 072807 072871 072871 073024 073024 073036 073036 073687 073687 074091 074091 074091 074091 074091 074091 074093 074093 074093 074395 074395 074395 074868 074868 074868 075236 075288 075288 075288 076031 076058 076058 076147 076147 076147 076588 076590 076590 076590 076590 076880 076950 078942 078998 078998 079039 079039 079039 079097 079097 079097 079097 079098 079098 079098 079098 079098 26 32 48 50 32 46 32 32 32 40 64 66 12 14 108 110 8 90 14 86 100 104 108 110 56 64 66 44 48 50 56 64 66 32 60 64 66 32 100 104 12 14 86 112 2 20 22 24 40 8 98 102 106 56 64 66 48 50 100 104 32 44 46 48 50 1 6 3 5 7 1 8 9 10 3 2 2 4 4 4 4 1 2 5 4 9 9 5 5 3 3 3 5 4 6 4 4 4 11 2 5 5 12 10 10 5 6 5 2 7 5 5 5 4 2 3 49 48 5 6 6 5 7 11 11 13 6 2 6 8 079098 079098 079126 079126 079126 079209 079209 079216 079216 080808 080809 080810 080811 080813 081371 081371 081377 081377 081377 081380 081380 081380 081380 081380 081380 081380 081380 081380 081380 081380 081380 081841 087393 087849 087849 087850 087850 087850 087851 087851 088040 088040 088044 088044 088044 088046 088442 088442 088467 088467 088471 088472 088473 088904 088904 088904 088912 088937 088937 089961 091421 091666 091666 091667 091667 100 104 32 44 46 82 84 64 66 146 146 146 146 146 94 96 12 14 60 6 6 8 20 22 24 64 66 100 104 108 110 14 62 16 18 20 22 24 12 14 108 110 28 30 42 62 28 30 100 104 146 146 146 44 48 50 84 16 18 146 2 100 106 100 104 12 12 14 7 3 2 2 7 7 1 2 3 4 6 1 1 6 7 3 1 1 3 6 6 6 8 8 13 13 6 6 8 2 2 3 7 7 7 7 9 7 7 6 6 3 3 7 7 14 14 7 8 9 8 7 9 1 3 4 11 8 15 52 16 15 PRINTED IN USA 186 NUMERICAL INDEX INDEX 917031/DP0305 NUMERICAL INDEX INDEX Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. 092164 092164 095955 095955 112712 114665 114742 114742 114742 121002 121002 121002 121002 121002 121002 121030 121587 121773 121774 121897 122485 122633 122778 122840 123501 124078 124078 124078 124078 124078 124078 124078 127342 127428 127428 127716 127716 127716 127717 127717 127717 127717 127717 127717 127717 127717 127717 127717 127717 127717 127963 128007 128007 128015 128316 128316 128316 128316 128316 128316 128507 128507 128507 128507 128508 2 26 12 14 40 2 32 40 42 70 72 74 76 78 80 124 98 26 26 148 2 2 138 148 2 2 70 72 74 76 78 80 32 16 18 52 54 58 48 50 56 60 64 66 70 72 74 76 78 80 98 100 104 2 50 56 60 64 66 98 120 120 120 120 120 9 2 8 10 5 10 15 6 4 4 4 4 4 4 32 41 4 3 4 4 11 12 10 2 13 14 5 5 5 5 5 31 16 4 5 4 2 2 8 10 6 5 9 9 6 6 6 6 6 30 5 18 17 15 11 7 6 10 10 6 1 1 2 2 1 128508 128508 128508 128633 128633 128633 128633 128633 128633 128633 128634 128738 128738 128738 128738 128738 129004 129066 129124 130064 130064 130297 131050 131405 131522 131522 131529 131529 131577 131577 131609 131688 131797 131799 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131842 131913 131913 131940 131952 131953 131958 131958 120 120 120 52 70 72 74 76 78 80 52 40 42 108 110 116 146 146 62 108 110 123 118 32 2 32 138 152 138 144 10 118 2 2 2 16 18 32 40 42 44 48 50 60 64 66 70 72 74 76 78 80 82 86 100 104 108 110 2 98 2 46 46 48 50 1 2 2 5 7 7 7 7 7 29 6 7 5 8 8 1 5 10 4 9 9 1 2 17 16 18 12 1 9 56 2 3 17 18 19 5 6 19 8 6 9 9 12 7 11 11 8 8 8 8 8 28 3 6 20 19 10 10 20 7 21 4 5 10 13 132049 132199 132274 132285 132286 132293 132346 132346 132366 132372 132372 132372 132373 132373 132493 132621 132638 132707 134327 134327 134345 134588 134588 134588 134588 134588 134588 134588 134615 134757 134757 134757 134757 134757 134757 134757 134792 134792 134792 134851 134851 134852 134852 134852 134852 134852 134852 134852 134852 134852 134852 134852 134852 134852 134852 134853 134853 134853 134880 134988 134991 135007 135332 135367 135367 32 150 42 114 114 2 54 58 2 52 54 58 54 58 2 136 136 84 56 64 2 54 76 78 80 90 100 104 32 64 70 72 74 76 78 80 56 64 66 64 66 2 12 14 20 22 24 32 56 60 64 66 88 100 104 2 26 32 48 48 48 48 66 32 146 20 2 7 3 4 22 3 3 23 7 4 4 5 5 24 11 38 3 8 12 25 6 9 9 27 3 21 20 21 13 9 9 9 10 10 26 9 14 12 15 13 26 9 11 8 8 8 22 10 8 16 14 8 22 21 27 5 23 11 12 13 14 15 24 135393 135393 135427 135427 135427 135661 135773 135773 135773 135928 135928 135940 135940 136003 136011 136011 136045 136045 136103 136111 136141 136141 136175 136204 136204 136226 136226 136332 136332 136333 136333 136339 136383 136383 136420 136443 136443 136453 136470 136470 136493 136526 136539 136582 136582 136582 136582 136582 136582 136584 136584 136584 136584 136601 136601 136602 136602 136610 136611 136619 136619 136619 136619 136627 136627 56 64 12 14 88 2 26 44 82 28 30 28 30 54 54 58 12 14 62 10 120 120 10 100 104 100 104 30 136 30 136 10 16 18 2 16 18 2 2 10 82 82 82 70 72 74 76 78 80 36 38 48 50 12 14 64 66 48 66 36 38 48 50 36 48 11 17 10 12 9 28 6 10 4 8 8 9 9 7 8 6 11 13 5 8 1 1 3 23 22 17 16 10 917031/DP0305 187 11 9 6 7 29 7 8 30 31 4 5 6 7 10 10 10 11 11 25 2 2 15 14 12 14 18 16 16 17 3 3 17 15 4 18 PRINTED IN USA Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. 136663 136686 136686 136765 136766 136818 136818 136837 136837 136837 136837 136844 136844 136844 136861 136863 136884 136903 136907 136907 136910 136910 136910 136910 136910 136910 137003 137004 137035 137036 137043 137046 137049 137058 137058 137059 137059 137061 137063 137063 137065 137072 137082 137089 137089 137090 137091 137096 137096 137097 137097 137098 137098 137099 137099 137108 137108 137108 137111 137111 137112 137112 137117 137118 137130 84 16 18 84 84 64 66 70 74 76 80 70 72 74 44 82 26 52 100 104 70 72 74 76 78 80 46 44 98 98 98 32 32 48 50 48 50 98 12 14 10 10 46 48 50 46 46 48 50 48 50 48 50 28 134 20 22 24 48 50 48 50 90 90 44 4 8 9 5 6 19 18 11 11 12 24 12 11 12 11 8 7 8 24 23 13 12 13 13 12 23 6 13 8 9 10 25 26 19 16 20 17 11 13 15 5 6 7 21 18 8 9 22 19 23 20 24 21 10 137130 137130 137132 137135 137135 137135 137147 137158 137164 137167 137168 137169 137170 137177 137186 137220 137221 137222 137223 137225 137228 137230 137251 137256 137256 137267 137279 137308 137308 137308 137308 137308 137308 137323 137324 137326 137337 137346 137347 137348 137350 137351 137352 137353 137372 137373 137375 137375 137375 137376 137377 137379 137385 137386 137387 137404 137404 137405 137406 137406 137408 137408 137411 137412 137413 48 50 90 44 48 50 84 84 84 84 84 84 84 84 44 154 154 154 154 154 156 156 64 64 66 90 156 70 72 74 76 78 80 60 60 60 98 60 60 90 90 90 90 60 60 60 20 22 24 60 60 84 84 84 84 64 66 88 64 66 64 66 88 26 32 27 24 6 15 28 25 2 3 4 5 7 8 9 10 16 2 3 4 5 7 2 4 20 21 19 7 10 14 13 14 14 13 22 9 10 11 12 12 13 8 9 10 11 14 15 16 10 10 10 17 18 6 7 11 12 22 20 10 23 21 24 22 11 8 27 137414 137424 137425 137425 137426 137427 137428 137428 137429 137429 137430 137430 137432 137432 137433 137434 137434 137436 137436 137437 137438 137441 137442 137442 137444 137444 137447 137450 137450 137454 137456 137458 137462 137463 137465 137488 137496 137496 137497 137498 137498 137501 137501 137502 137503 137507 137508 137508 137509 137510 137511 137512 137514 137515 137516 137522 137522 137530 137530 137530 137531 137532 137537 137537 137540 32 114 100 104 114 114 64 66 100 104 48 50 64 66 152 64 66 64 66 152 152 90 100 104 102 106 88 64 66 90 90 90 90 114 26 90 48 50 114 16 18 16 18 90 90 90 100 104 46 46 32 32 32 32 32 54 58 52 54 58 32 90 52 54 28 28 5 25 24 6 7 25 23 26 25 29 26 26 24 2 27 25 28 26 3 4 12 27 26 51 50 12 29 27 14 16 17 18 8 9 19 30 27 9 30 30 31 31 20 21 22 28 27 10 11 29 30 31 32 33 9 7 9 10 8 34 23 10 11 11 137540 137542 137545 137557 137557 137557 137559 137570 137570 137573 137573 137574 137576 137576 137577 137577 137578 137578 137579 137579 137580 137580 137581 137581 137582 137582 137586 137588 137591 137592 137599 137602 137602 137603 137603 137604 137604 137605 137606 137608 137611 137611 137613 137613 137614 137623 137624 137628 137632 137634 137641 137642 137643 137647 137655 137657 137658 137659 137659 137660 137661 137672 137679 137679 137696 30 32 123 52 54 58 88 52 58 44 46 44 44 46 44 46 48 50 48 50 48 50 48 50 48 50 32 32 2 2 26 108 110 108 110 28 30 30 30 32 28 30 28 30 32 2 6 123 123 123 2 56 56 123 123 123 123 16 18 123 123 44 48 50 88 12 35 2 11 12 9 13 12 10 17 12 18 19 13 20 14 31 28 32 29 33 30 34 31 35 32 36 37 32 33 10 11 11 12 12 12 13 14 15 38 13 16 14 17 39 34 2 3 4 5 35 12 13 6 7 8 9 29 29 10 11 21 36 33 14 PRINTED IN USA 9 9 9 25 22 26 23 4 5 14 188 NUMERICAL INDEX INDEX 917031/DP0305 NUMERICAL INDEX INDEX Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. 137700 137700 137700 137703 137703 137703 137703 137706 137706 137706 137706 137707 137709 137727 137727 137740 137741 137749 137749 137750 137751 137753 137753 137755 137756 137759 137759 137759 137759 137759 137759 137783 137784 137784 137784 137797 137797 137797 137797 137797 137797 137805 137806 137807 137808 137811 137811 137814 137815 137816 137821 137821 137822 137829 137832 137832 137836 137836 137841 137859 137859 137859 137859 137876 137885 44 48 50 70 72 76 78 70 72 76 78 88 52 64 66 44 44 108 110 32 42 108 110 124 123 70 72 74 76 78 80 34 34 62 68 40 100 104 108 110 116 2 123 2 123 34 44 123 2 34 90 114 90 124 28 30 92 92 123 44 46 48 50 2 28 22 37 34 15 14 15 14 16 15 16 15 15 13 30 28 23 24 13 13 40 8 14 14 36 12 17 16 15 17 16 21 41 42 6 2 9 29 28 15 15 2 36 13 37 14 43 25 15 38 44 24 10 25 33 15 18 2 1 16 26 15 38 35 39 16 137885 137891 137891 137891 137897 137902 137902 137902 137914 137915 138186 138186 138187 138188 138189 138190 138191 138191 138192 138193 138194 138195 138195 138196 138196 138197 138197 138198 138199 138199 138201 138202 138203 138204 138205 138206 138207 138207 138208 138209 138209 138210 138210 138211 138211 138212 138212 138213 138213 138214 138214 138215 138215 138216 138216 138217 138218 138219 138220 138221 138221 138222 138222 138223 138223 30 46 48 50 66 44 48 50 10 10 134 136 142 142 142 136 134 136 142 136 136 134 136 134 136 134 136 136 134 136 136 136 136 136 136 136 134 136 142 134 136 134 136 134 136 134 136 134 136 134 136 134 136 134 136 136 142 136 136 134 136 134 136 134 136 19 16 39 36 29 27 40 37 7 10 1 1 19 20 21 2 3 3 22 4 5 7 6 8 7 9 8 9 11 10 12 13 14 15 16 17 14 18 23 15 19 16 20 17 21 18 22 19 23 20 24 21 25 22 26 27 24 28 29 26 30 27 31 28 32 138224 138225 138225 138226 138226 138227 138228 138229 138229 138230 138230 138232 138232 138233 138233 138245 138404 138407 138408 138409 138410 138411 138413 138414 138416 138418 138419 138420 138421 138422 138424 138425 138426 138427 138428 138429 138430 138431 138432 138433 138434 138435 138436 138437 138438 138439 138440 138441 138442 138470 138516 138518 138524 138535 138568 138619 138627 138627 138628 138628 138635 138672 138673 138674 138682 136 134 136 134 136 142 142 134 136 134 136 134 136 134 136 2 142 134 134 134 134 134 134 134 134 134 134 134 134 134 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 140 140 140 140 86 86 2 40 42 40 42 2 30 30 28 158 33 30 34 31 35 25 26 32 36 33 37 36 39 37 40 40 27 2 4 5 6 10 12 13 23 24 25 29 34 35 138682 138683 138683 138688 138688 138689 138689 138690 138690 138691 138691 138692 138692 138693 138693 138694 138694 138695 138695 138696 138696 138698 138698 138699 138699 138700 138702 138703 138703 138705 138705 138707 138707 138708 138708 138709 138709 138710 138710 138711 138730 138731 138732 138744 138752 138759 138763 138773 138839 138841 138848 138849 138849 138850 138877 138883 138884 138885 138886 138887 138888 138889 138890 138891 138892 160 158 160 158 160 158 160 158 160 158 160 158 160 158 160 158 160 158 160 158 160 158 160 158 160 158 158 158 160 158 160 158 160 158 160 158 160 158 160 124 42 42 42 42 84 10 84 28 86 84 86 100 104 86 34 140 140 140 138 138 138 140 138 138 140 6 1 1 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 11 11 12 12 13 14 15 13 16 14 7 7 8 8 9 9 10 10 32 12 13 14 15 8 3 9 18 9 13 10 30 29 11 45 5 12 1 3 5 2 4 3 6 3 917031/DP0305 189 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4 5 6 8 7 8 41 10 9 11 10 42 20 21 17 6 PRINTED IN USA Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. 138893 138894 138895 138896 138897 138898 138899 138900 138901 138902 138903 138904 138905 138906 138907 138908 138909 138910 138911 138912 138913 138914 138915 138916 138917 138918 138918 138919 138920 138921 138922 138923 138924 138924 138925 138926 138927 138928 138929 138930 138931 138932 138933 138934 138935 138936 138936 138937 138938 138939 138940 138941 138942 138943 138944 138945 138946 138947 138948 138949 138950 138951 138953 138954 138955 138 140 138 140 138 140 140 138 138 138 138 138 138 140 138 138 138 140 138 140 140 140 140 140 138 140 140 140 138 138 138 140 138 140 140 138 138 140 138 140 138 138 140 138 138 140 140 138 138 138 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 3 6 1 2 1 2 1 4 4 8 1 12 7 5 6 13 2 8 11 6 10 11 10 9 8 13 23 8 5 17 13 9 11 11 13 9 15 9 16 7 7 4 12 4 5 4 3 6 2 14 10 11 12 13 14 15 16 17 18 19 20 22 25 7 1 138956 138957 138958 138959 138960 138961 138962 138963 138964 138965 138966 138997 138998 138998 138999 139000 139007 139009 139010 139013 139014 139101 139107 139109 139115 139221 139225 139333 139340 139341 139490 139490 139520 139525 139817 139879 139966 139966 140074 140085 140124 140124 140217 140217 140217 140217 140217 140217 140221 140221 140221 140221 140221 140221 140259 140259 140365 140366 140505 140516 140518 140534 140538 140551 140599 140 140 138 140 140 140 140 140 140 140 140 138 138 140 140 138 98 98 98 98 98 124 124 124 34 42 84 114 96 96 120 120 156 82 44 2 12 14 2 18 16 18 70 72 74 76 78 80 70 72 74 76 78 80 16 18 18 18 34 123 34 2 34 2 18 2 3 15 14 14 1 4 6 8 11 21 10 14 7 14 7 13 14 15 16 17 37 38 39 46 16 14 11 2 2 2 2 8 23 28 43 14 16 44 10 9 11 18 17 16 18 17 20 19 18 17 19 18 19 10 12 13 14 47 17 48 45 49 46 15 140630 140655 140655 140697 140737 140737 140748 140756 140768 140768 140769 140769 140774 140774 140838 140844 140847 140855 140861 140863 140865 140875 183073 183073 183088 183096 183110 183121 183122 183146 183147 183147 183147 183147 183149 183153 183170 183170 183170 183177 183178 183226 183227 183227 183227 183240 183240 183240 183242 183249 183249 183249 183259 183272 183273 183273 183286 183318 183318 183320 183352 183372 183376 183376 183376 34 88 152 82 12 14 2 34 44 156 44 154 12 14 18 2 2 88 34 34 34 4 12 14 16 16 16 98 98 4 54 56 58 64 64 56 70 72 74 44 44 82 70 72 74 20 22 24 20 6 6 8 6 6 54 58 54 22 24 4 6 6 20 22 24 50 16 183384 183384 183384 183416 183423 183427 183427 183427 183429 183429 183445 183445 183468 183510 183512 183513 183519 183520 183523 183523 183531 183544 183547 183547 183550 183587 183601 183601 183601 183603 183603 183604 183604 183605 183605 183613 183613 183614 183627 183629 183630 183631 183632 183634 183634 183635 183640 183640 183648 183648 183648 183648 183649 183650 183657 183658 183659 183665 183665 183665 183668 183668 183668 183669 183670 20 22 24 48 154 20 22 24 100 104 100 104 4 18 18 18 10 10 12 14 12 14 100 104 18 78 76 78 80 76 78 12 14 76 80 6 8 6 4 18 16 34 34 108 110 88 6 8 4 20 22 24 34 34 16 16 16 20 22 24 20 22 24 34 34 14 14 14 41 9 15 15 15 31 30 32 31 54 17 18 19 8 9 18 20 19 21 33 32 20 19 20 20 18 21 21 20 22 22 17 4 5 5 55 21 14 55 56 16 16 18 6 6 56 16 16 16 57 58 15 16 17 17 17 17 18 18 18 59 60 PRINTED IN USA 190 9 15 17 47 51 29 30 16 18 16 49 50 17 52 53 54 51 17 19 11 12 13 18 19 52 13 14 11 31 32 15 20 19 18 31 32 10 21 20 19 11 11 11 12 3 2 4 3 4 14 12 15 12 12 53 5 6 13 13 13 NUMERICAL INDEX INDEX 917031/DP0305 NUMERICAL INDEX INDEX Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. 183672 183672 183675 183678 183678 183678 183680 183680 183680 183681 183684 183685 183687 183687 183687 183691 183693 183711 183711 183711 183712 183716 183716 183717 183721 183724 183724 183724 183725 183725 183727 183727 183728 183728 183729 183732 183732 183742 183748 183749 183750 183750 183750 183753 183765 183765 183765 183773 183773 183773 183780 183784 183785 183785 183785 183800 183800 183800 183802 183802 183802 183803 183803 183803 183806 88 152 34 20 22 24 20 22 24 24 34 34 76 78 80 34 44 20 22 24 4 20 24 82 102 20 22 24 100 104 100 104 102 104 4 108 110 118 123 123 20 22 24 20 20 22 24 20 22 24 4 10 20 22 24 20 22 24 6 6 8 6 6 8 102 19 183806 183807 183807 183812 183814 183814 183816 183816 183817 183817 183832 183832 183838 183839 183877 183880 183882 183902 183911 183936 183945 183949 183963 183978 183978 183997 184004 184007 184007 184016 184017 184022 184034 184036 184036 184043 184045 184066 184069 184089 184102 184102 184104 184105 184110 184110 184112 184113 184114 184115 184116 184117 184139 184161 184162 184164 184164 184189 184190 184191 184199 184199 184210 184210 184210 106 102 106 4 102 106 102 106 102 106 108 110 106 114 26 62 4 68 90 123 4 96 124 30 150 4 82 94 96 92 92 92 92 92 92 124 12 36 124 82 28 150 150 148 34 148 124 124 124 124 124 150 124 50 38 102 106 123 86 86 12 14 54 56 58 36 38 37 60 39 38 40 39 41 40 19 19 49 12 11 7 61 3 26 20 62 3 27 22 184210 184211 184211 184211 184211 184214 184215 184221 184226 184227 184228 184229 184230 184231 184233 184236 184243 184243 184244 184277 184279 184279 184280 184280 184281 184281 184296 184296 184296 184296 184296 184314 184316 184316 184318 184327 184327 184357 184363 184363 184384 184388 184389 184466 184466 184477 184480 184485 184495 184497 184518 184525 184526 184531 184541 184541 184541 184560 184560 184560 184560 184560 184631 184631 184643 64 54 56 58 64 123 123 123 124 124 124 124 124 124 4 12 40 116 34 34 102 106 102 106 102 106 12 14 20 22 24 14 12 14 88 102 106 124 40 162 162 162 162 74 80 112 50 112 50 8 112 124 124 82 20 22 24 20 22 24 102 106 40 42 112 33 17 17 14 34 22 23 24 30 31 30 31 30 31 64 19 13 3 66 67 43 42 52 51 51 50 23 24 30 28 30 25 24 26 20 44 43 35 14 184644 184645 184645 184646 184647 184659 184660 184661 184663 184663 184676 184687 184689 184689 184720 184720 184728 184730 184734 184735 184736 184737 184773 184774 184797 184798 184799 184800 184801 184802 184803 184816 184820 184842 184844 184844 184847 184847 184848 184848 184851 184867 184894 184894 184895 184895 184904 184963 184964 184965 184966 184975 186033 186039 186040 186045 186152 186152 186195 186195 186232 186233 186234 186235 186236 112 62 68 112 112 16 16 16 62 68 4 112 102 106 12 14 14 14 12 12 12 12 160 160 152 152 152 152 152 152 152 4 4 40 102 106 28 30 28 30 4 4 102 106 102 106 8 8 8 8 8 8 90 124 124 90 74 80 158 160 154 154 154 156 156 7 8 4 8 9 18 19 20 9 5 65 10 46 45 25 27 28 29 26 27 28 29 4 3 7 6 5 4 3 2 1 66 67 16 47 46 20 23 21 24 68 69 48 47 49 48 10 11 12 13 14 15 13 25 26 15 21 14 10 10 8 6 1 7 5 917031/DP0305 61 19 19 19 20 20 20 21 62 63 23 22 16 64 33 21 21 22 57 22 23 11 50 23 22 24 34 33 35 34 36 35 58 18 18 4 18 19 24 23 25 25 26 24 26 27 25 27 59 4 28 26 28 29 27 29 7 7 7 8 8 8 37 63 12 2 4 2 3 2 3 3 2 28 21 5 29 13 19 1 3 65 25 26 25 26 34 3 40 38 4 47 46 21 15 16 22 23 16 16 13 191 1 3 2 20 15 3 39 4 40 9 5 30 31 14 31 29 31 32 30 32 45 44 15 17 6 PRINTED IN USA Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. Part No. Page No. Ref. No. 186237 186238 186704 186710 186712 186718 186721 186748 186749 186823 186832 186832 186833 186833 186840 186849 186858 186858 186863 186908 186915 187023 187351 187356 187356 187364 187418 187418 187419 187420 187421 187421 187462 187599 187604 187604 187606 187606 187704 187704 188047 188047 188059 188063 188066 188073 188086 188086 188088 188437 188437 188792 188793 188855 188945 188946 189142 189257 189351 189352 189353 189354 189355 189356 189357 156 156 26 40 30 40 12 106 102 40 102 106 102 106 108 80 62 68 106 22 102 22 40 108 110 8 158 160 158 158 158 160 8 2 12 14 12 14 38 50 26 144 28 34 34 26 28 30 26 12 14 102 106 12 154 82 156 44 68 62 62 68 62 62 68 3 1 12 17 25 18 30 49 50 19 51 50 52 51 20 13 10 6 52 31 70 32 20 17 17 16 2 2 3 4 5 5 17 48 31 30 32 31 5 41 13 189358 189359 189583 189746 189753 189753 189754 189755 189756 189757 189758 189759 189760 189761 189762 189763 189764 189765 189766 189767 189768 189769 189770 189771 189772 570002 570002 570002 570003 570019 650225 650225 650354 650419 650419 650419 650419 650426 650426 650426 650426 650426 650430 650430 650448 650448 650484 650484 650485 650485 650485 650486 650486 650486 650486 650486 650486 650486 650486 650487 650487 650487 650487 650487 650487 68 68 14 34 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 82 84 156 82 154 54 58 88 28 30 102 106 62 68 76 78 80 16 18 12 88 54 58 46 48 50 52 70 74 76 78 80 102 106 60 70 72 74 98 102 9 10 21 58 12 38 6 50 30 40 32 24 22 23 28 16 18 8 26 14 1 42 2 36 4 16 15 11 17 10 18 15 21 25 28 54 54 17 14 24 23 12 22 22 37 22 19 16 17 42 42 14 22 22 25 24 11 55 55 19 23 21 23 20 56 650487 650488 650490 650491 650491 650491 650492 650495 650500 650518 650518 650533 650533 650533 650533 650533 650533 650533 650542 650542 650542 650545 650545 650545 650545 650545 650545 650546 650546 650546 650549 650550 650573 650573 650573 650573 650573 650573 650573 650573 650577 650579 650580 650580 650580 650580 650580 650580 650580 650580 650580 650585 650585 650585 650585 650585 650629 650630 650630 650630 650663 650663 650687 650687 650687 106 88 34 16 18 56 52 26 4 62 68 36 38 48 50 56 64 66 54 102 106 4 64 66 70 72 74 76 78 80 42 42 40 70 72 74 76 78 80 98 98 4 52 54 58 70 72 74 76 78 80 4 20 22 24 86 84 92 94 96 102 106 4 20 22 56 23 71 23 23 18 15 15 72 18 15 6 6 43 43 19 35 30 20 57 57 73 36 31 24 22 24 26 25 10 18 19 21 25 23 25 27 26 9 21 22 74 16 21 17 26 24 26 28 27 8 75 36 36 36 20 16 4 4 5 58 58 76 37 37 650687 650687 650687 650692 650692 650692 650692 650692 650692 650692 650704 650725 650725 650731 650732 650732 650732 650732 650733 650733 650734 650734 650734 650741 650741 650741 650745 650745 650748 650758 650771 650784 650786 650811 650814 650814 650834 650834 650835 650835 650835 650835 650835 650835 650835 650839 650851 651041 651041 651041 651041 651042 651042 651042 651042 651042 651042 651065 651065 651067 651067 651067 651075 651123 651125 24 40 42 34 44 46 48 50 102 106 4 48 88 82 34 44 48 50 102 106 76 78 80 44 48 50 16 18 4 4 68 34 34 4 40 42 4 44 14 52 54 58 76 78 80 54 60 4 20 22 24 4 6 6 8 52 54 62 68 20 22 24 26 26 56 37 22 20 72 34 18 44 44 59 59 77 45 24 18 73 35 46 45 60 60 29 28 7 36 47 46 24 24 78 79 16 74 75 80 23 21 81 37 35 17 22 18 30 29 6 23 20 82 38 38 38 83 9 9 18 18 24 19 17 39 39 39 16 17 20 PRINTED IN USA 22 68 69 14 23 26 14 33 32 42 41 34 9 24 6 12 11 13 14 12 15 16 13 192 NUMERICAL INDEX INDEX 917031/DP0305 NUMERICAL INDEX INDEX Part No. Page No. Ref. No. Part No. Page No. Ref. No. 651125 651125 651167 651202 651202 651269 651308 651308 651308 651308 651308 651308 651308 651312 651312 651361 651379 651379 651467 651467 651467 651467 651529 651530 651531 651531 651533 651533 651534 651534 651537 651539 651544 651549 651551 651564 651564 651566 651594 651614 651614 651623 651623 651624 651624 651624 651625 651645 652040 653007 653007 653007 653007 653007 653007 653007 653007 653007 653007 653010 653010 653010 653010 653010 653010 64 66 82 102 106 84 4 8 90 98 108 110 118 102 106 82 12 14 54 56 58 64 98 10 28 30 28 30 28 30 82 4 4 26 88 4 84 84 82 84 84 12 14 20 22 24 4 44 34 34 48 64 66 70 72 74 76 78 80 4 34 36 38 48 50 37 32 19 61 61 17 84 19 27 22 21 20 5 62 62 20 38 36 25 21 19 38 23 11 26 29 27 30 28 31 21 85 86 18 25 87 18 19 22 20 10 39 37 40 40 40 88 38 76 77 48 39 33 27 25 27 31 30 5 89 78 7 7 49 47 653010 653010 653034 653034 653036 653036 653039 653039 653039 653039 653039 653039 653039 653039 653039 653039 653039 653039 654002 654002 654002 654002 654002 654002 654004 654004 654004 654004 654004 654004 654004 654004 654006 654009 654009 654009 654009 654024 654024 654028 654028 654042 654042 654042 654042 654046 654046 654046 654049 654049 654049 654049 655006 656006 656006 656007 656007 656008 656010 656016 656016 656019 656019 656045 656045 74 80 4 98 64 66 48 50 56 60 64 66 70 72 74 76 78 80 46 48 50 98 102 106 4 52 56 64 66 98 102 106 10 4 20 22 24 102 106 16 18 102 106 108 110 92 94 96 4 16 18 98 88 102 106 16 18 16 18 12 14 12 14 12 14 28 4 90 24 40 34 50 48 22 21 41 35 28 26 29 32 31 3 19 51 49 25 63 63 91 19 23 42 36 26 64 64 12 92 41 41 41 65 65 25 25 66 66 22 21 5 5 6 93 26 26 27 26 67 67 27 27 28 28 40 38 41 39 42 40 917031/DP0305 193 Part No. 656047 656047 656047 656047 656047 656047 656048 656048 656048 656048 656048 656048 656048 656048 656048 656080 656090 656090 656090 656090 656092 656092 656092 656128 656128 656128 656149 656171 656171 656171 807728 810046 810146 810310 010-28854 010-32401 040-33761 090-30303 210-19470 210-19470 210-19470 210-19533 220-32679 230-21881 230-24749 230-24749 230-32667 230-32736 230-32736 246-26730 310-21411 310-32411 310-32613 320-32692 335-32282 350-32273 350-32408 350-32539 350-32542 400-32513 400-32514 400-32515 400-32521 400-32522 400-32523 Page No. Ref. No. 4 6 6 8 12 14 48 64 66 70 72 74 76 78 80 10 12 14 102 106 6 6 8 6 6 8 4 12 102 106 120 120 120 120 10 10 92 60 20 22 24 4 82 156 28 30 34 144 144 10 4 86 12 10 10 144 144 10 10 10 10 10 10 10 10 94 10 10 20 43 41 52 43 37 29 27 30 33 32 2 13 44 42 68 68 11 11 21 12 12 22 95 45 69 69 1 1 2 2 1 2 1 4 33 33 33 70 15 9 24 27 70 52 54 10 71 19 35 5 6 33 10 7 8 9 10 11 12 13 14 Part No. 400-32555 400-32556 420-18160 420-19671 420-19671 420-19671 420-19671 420-34828 420-34828 420-34828 420-34829 420-34829 420-34829 420-34839 420-36086 420-36087 H8049 L69789 L69789 L69789 L69789 L99875 P471548 P471548 P471548 Page No. Ref. No. 10 10 16 12 14 102 106 20 22 24 20 22 24 14 94 94 84 70 74 76 80 156 12 14 26 15 16 21 36 33 53 53 34 34 34 35 35 35 34 3 3 11 30 31 34 1 12 46 43 19 PRINTED IN USA O-RING TABLE AND TORQUE TABLE Recommended Coupling & Adapter Installation Torque Specifications For JIC 37° and 45° (Machined or Flared) For SAE “0" Ring Boss (Steel) Size Steel Ft-Lbs Dash Fractional (In.) Minimum Maximum -3 -4 -5 -6 -8 3/16 1/4 5/16 3/8 1/2 8 14 18 24 50 10 16 20 26 60 -10 -12 -14 -16 -20 -24 5/8 3/4 7/8 1 1-1/4 1-1/2 72 125 160 200 210 270 80 135 180 220 280 360 PRINTED IN USA Size 194 Ft-Lbs Dash Fractional (In.) Minimum Maximum -4 -5 -6 -8 -10 1/4 5/16 3/8 1/2 5/8 10 13 17 34 50 11 15 19 38 56 -12 -16 -20 -24 -32 3/4 1 1-1/4 1-1/2 2 70 94 124 156 219 78 104 138 173 243 917031/DP0305 SECTION NOTES 917031/DP0305 195 PRINTED IN USA SECTION D: SCHEMATICS Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . 197 Hydrostatic/Hydraulic Schematic - Joystick Controls . . . . . . . . . . . . . . 198 HVAC Schematic for 810446 HVAC Kit . . . . . . . . . . . . . . . . . . . . 199 HVAC Schematic for 810638 HVAC Kit . . . . . . . . . . . . . . . . . . . . 200 ROPS/FOPS Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . 202 Chassis Electrical Schematic - Naturally Aspirated . . . . . . . . . . . . . . . 203 Chassis Electrical Schematic - Turbocharged. . . . . . . . . . . . . . . . . . . 204 PRINTED IN USA 196 SECTION D: SCHEMATICS Heater Schematic for 810640 Kit . . . . . . . . . . . . . . . . . . . . . . . . . 201 917031/DP0305 917031/DP0305 197 HEAT EXCHANGER RETURN MANIFOLD B A Y X BRAKE CASE DRAIN X Y CHARGE PRESSURE 360 PSI (DIFFERENTIAL) OPTIONAL 2-SPEED PORT "A" 2-SPEED PORT "R" 1-SPEED SUCTION PORT "R" 2-SPEED PORT "R" 1-SPEED BRAKE SOLENOID (1-SPEED MODELS) BRAKE AND 2-SPEED SOLENOID (2-SPEED MODELS ONLY) 50 PSI RELIEF REXROTH A10VG 3.84 CIR 5220 PSI (DIFFERENTIAL) OPTIONAL 2-SPEED CASE DRAIN BRAKE B A L1 CASE DRAIN PORT "R" 2-SPEED PORT "L" 1-SPEED S SUCTION B X RETURN RESTRICTOR 85 PSI CRACKING AC LS A 25 PSI BYPASS IN TANK HYDRAULIC FILTER B LOAD SENSE STANDBY PRESSURE 200 PSI T B 18 GPM A 30 GPM B 30 GPM A B B C A A D T P PORT RELIEFS 3500 PSI ONE-WAY SELF LEVEL SAFETY LOCK SOLENOIDS REXROTH MP18 MAIN CONTROL VALVE 25 GPM B A LIFT 4.00 X 2.50 X 16.93 OPTIONAL HYDRAGLIDE 85 CU IN 700 PSI PRECHARGE REXROTH A10VO 3.84 CIR 3300 PSI OPTIONAL HIGH FLOW SECTION 25 PSI ELECTRIC SERVICE INDICATOR POCLAIN MS11 RADIAL PISTON DRIVE MOTOR RIGHT HAND MOTOR SHOWN WITH 2-SPEED OPTION 64.0 CIR/38.4 CIR SUCTION G PORT "A" 2-SPEED PORT "L" 1-SPEED POCLAIN MS11 RADIAL PISTON DRIVE MOTOR LEFT HAND MOTOR SHOWN WITH 2-SPEED OPTION 64.0 CIR/38.4 CIR TILT 3.50 X 1.75 X 16.25 STANDARD AUX COUPLERS 2-29 GPM OPTIONAL HIGH FLOW WITH DRAIN 40 GPM HYDROSTATIC/HYDRAULIC SCHEMATIC PRINTED IN USA HYDROSTATIC/HYDRAULIC SCHEMATIC - JOYSTICK CONTROLS RETURN MANIFOLD 50 PSI RELIEF BRAKE CASE DRAIN OPTIONAL 2-SPEED PORT "R" 2-SPEED PORT "R" 1-SPEED SUCTION A B PORT "A" 2-SPEED PORT "R" 1-SPEED X Y X Y CHARGE 360 PSI OPTIONAL 2-SPEED CASE DRAIN BRAKE BRAKE AND 2-SPEED SOLENOID (2-SPEED MODELS ONLY) BRAKE SOLENOID (1-SPEED MODELS) REXROTH A10VG 3.84 CIR 5220 PSI DIFFERNTIAL HEAT EXCHANGER G SUCTION TRAVEL JOYSTICK X L1 CASE DRAIN 1 POCLAIN MS11 RADIAL PISTON DRIVE MOTOR LEFT HAND MOTOR SHOWN WITH 2-SPEED OPTION 64.0 CIR/38.4 CIR S SUCTION B PORT "A" 2-SPEED PORT "L" 1-SPEED A B PORT "R" 2-SPEED PORT "L" 1-SPEED POCLAIN MS11 RADIAL PISTON DRIVE MOTOR RIGHT HAND MOTOR SHOWN WITH 2-SPEED OPTION 64.0 CIR/38.4 CIR RETURN RESTRICTOR 85 PSI CRACKING 25 PSI ELECTRIC SERVICE INDICATOR P 3 2 T REXROTH A10VO 3.84 CIR 3300 PSI 4 LOAD SENSE STANDBY PRESSURE 200 PSI 25 PSI BYPASS 1 IN TANK HYDRAULIC FILTER P 3 2 T 4 LIFT/TILT JOYSTICK 4 T 3 1A 1 B G A B B 25 GPM A 18 GPM LIFT 4.00 X 2.50 X 16.93 A OPTIONAL HYDRAGLIDE 85 CU IN 700 PSI PRECHARGE AC 2 OPTIONAL HIGH FLOW SECTION LS REXROTH MP18 MAIN CONTROL VALVE 30 GPM B A TILT B B A A D P STANDARD AUX COUPLERS 2-29 GPM OPTIONAL HIGH FLOW WITH DRAIN 40 GPM C 3.50 X 1.75 X 16.25 30 GPM ONE-WAY SELF LEVEL SAFETY LOCK SOLENOIDS T PORT RELIEFS 3500 PSI 917031/DP0305 198 PRINTED IN USA HVAC SCHEMATIC FOR 810446 KIT L M B H FAN SPEED SWITCH C BLUE AC SWITCH GREEN BLUE BLUE WHITE ORANGE GRAY TEMP CONTROL ORANGE 4 5 6 3 2 1 RED BLACK 86 87 A A B B 6 PIN DEUTSCH CONNECTOR PAIR IN LEFT INSTR PANEL 30 3 2 WHITE ORANGE GRAY RED RED BLACK TO 12VDC KEYED POWER A A B B 12VDC GROUND TO 12VDC KEYED POWER ORANGE BLACK 30 AMP C B A ALTERNATOR D RED FUSE YELLOW BLACK 1 GROUND 2 PIN WEATHERPACK CONNECTOR PAIRS IN LEFT INSTR PANEL 4 5 6 GREEN BLUE 85 12VDC 4 PIN WEATHERPACK CONNECTOR PAIR AT HEATER HOUSING C BLACK B ORANGE PRESET COLD CONTROL SWITCH IN HEATER HOUSING YELLOW RED A CONDENSER FAN D B A B B A A H M YELLOW BLUE BLUE WHITE BLUE ORANGE BLUE 2 PIN WEATHERPACK CONNECTOR PAIR AT HEATER HOUSING + ORANGE L RED RESISTOR BLOCK IN HEATER HOUSING RECTIFIER BLOCK IN HEATER HOUSING BLOWER MOTOR IN HEATER HOUSING BINARY PRESSURE SWITCH IN ACCUMULATOR/DRYER GRAY ORANGE WHITE BLUE BLUE 3 2 BLUE BLUE 917031/DP0305 COMPRESSOR MAGNETIC CLUTCH 1 4 5 6 1 2 3 6 5 4 ELECTRONIC ENG COOLANT FLOW CONTROL VALVE GREEN 6 PIN DEUTSCH CONNECTOR PAIR AT ELECTRONIC VALVE 199 PRINTED IN USA HVAC SCHEMATIC FOR 810638 KIT YELLOW RED M L TO 12VDC KEYED POWER IN RIGHT INSTR PANEL (CIRCUIT BREAKER 3) BLACK B #16 RED A B A BLACK RED RED B FAN SPEED SWITCH IN LEFT INSTR PANEL C AC/HEATER TEMP CONTROL IN LEFT INSTR PANEL OFF ORANGE H AC HEAT RED 2 PIN WEATHERPACK CONNECTOR PAIR IN LEFT INSTR PANEL RED A BLACK B ORANGE C BLUE D A RED B BLACK C ORANGE D BLUE 2X2 PIN WEATHERPACK CONNECTOR PAIR IN LEFT INSTR PANEL RED YELLOW ORANGE BLACK PRESET COLD CONTROL SWITCH IN HEATER HOUSING D C B A BLUE B BLUE A BLUE B BLUE A 2 PIN WEATHERPACK CONNECTOR PAIR AT HEATER HOUSING 4 PIN WEATHERPACK CONNECTOR PAIR AT HEATER HOUSING HIGH SPEED BLOWER FUSE RED D C B A 40 AMP BLUE BINARY PRESSURE SWITCH IN ACCUMULATOR/DRYER BLACK B BLUE A AC + AC 30 HIGH SPEED BLOWER RELAY BLACK HOUSING GROUND RED BRIDGE RECTIFIER IN HEATER HOUSING 1 PIN WEATHERPACK CONNECTOR PAIR AT HEATER VALVE MOUNT YELLOW RED B BLACK A RED L M H BLACK NC 87 86 + 87a 85 - ORANGE BLACK BLOWER MOTOR IN HEATER HOUSING RESISTOR BLOCK IN HEATER HOUSING WHITE WHITE 2 PIN WEATHERPACK CONNECTOR PAIR AT CONDENSOR HOUSING BLUE TO CHASSIS GROUND POST 87 86 + 87a 85 - BLACK TO ALTERNATOR + TERMINAL POST - RED BLUE WHITE MAGNETIC CLUTCH BLACK QUICK DISCONNECT TERMINAL PAIR AT HEATER HOUSING RED YELLOW ORANGE BLACK COMPRESSOR RED ORANGE ELECTRIC HEATER VALVE CONDENSOR FAN RELAY AT 30 HEATER VALVE MOUNT BLACK FAN MOTOR IN CONDENSOR HOUSING RED CONDENSOR FAN FUSE 30 AMP PRINTED IN USA RED BLACK TO ALTERNATOR + TERMINAL POST - TO CHASSIS GROUND POST 200 917031/DP0305 HEATER SCHEMATIC FOR 810640 KIT L M B H FAN SPEED SWITCH C RED A BLACK A B B TO 12VDC KEYED POWER (CIRCUIT BREAKER 3) #16 RED GROUND A ORANGE BLACK B C RED D YELLOW 2 PIN WEATHERPACK CONNECTOR PAIR IN LEFT INSTR PANEL 4 PIN WEATHERPACK CONNECTOR PAIR AT HEATER HOUSING HIGH SPEED BLOWER FUSE RED RED + 40 AMP BLACK RED D YELLOW C ORANGE B BLACK A - TO BATTERY TERMINAL POSTS RED QUICK DISCONNECT TERMINAL PAIR AT HEATER HOUSING 87 86 + 87a HIGH SPEED BLOWER RELAY 85 AC - + AC RED BRIDGE RECTIFIER PACKAGE 30 YELLOW RED ORANGE L M H RESISTOR BLOCK IN HEATER HOUSING 917031/DP0305 BLACK BLOWER MOTOR IN HEATER HOUSING 201 PRINTED IN USA POWER ALL TACH AB 63 WH-12 0 BK-12 02 RD-14 53 RD-16 37 GN-16 23 OR-16 53 RD-16 02 RD-14 67 PK-16 68 TN-16 33 PK-16 51 RD-14 87 TN-16 15 BR-16 29 YL-16 36 BU-14 23 OR-16 24 BU-16 63 WH-12 0 BL-12 62 RD-12 63 WH-12 0 BK-12 02 RD-14 67 PK-16 68 TN-16 33 PK-16 51 RD-14 50 WH-14 29 YL-16 36 BU-14 23 OR-16 24 BU-16 62 RD-12 87 TN-16 68 TN-16 50 WH-14 48 WH-14 15 BR-16 48 WH-14 A B 0 BK-14 56 RD-12 ACCESSORY PLUG 55 WH-12 0 BK-14 55 WH-12 0 BK-14 AC/HEAT POWER A B PARK BRAKE SWITCH FLASHER 0 BK-14 POWER ALL TACH SWITCH SAFETY INTERLOCK CONTROL MODULE AC/HEAT POWER A B A B 3 2 1 6 5 LEFT CONSOLE ASSEMBLY 8 9 5 6 1 2 3 54 RD-16 30 PU-16 53 RD-16 87 TN-16 53 RD-16 24 BU-16 67 PK-16 02 RD-16 54 RD-14 0 BK-14 10 WH-16 17 GN-16 30 PU-16 40 GY-16 31 OR-16 14 PU-16 52 WH-16 43 0R-14 0 BK-14 56 RD-12 55 WH-12 54 RD-14 0 BK-12 31 OR-16 40 GY-16 FLOOD LAMP 56 RD-12 55 WH-12 53 RD-16 52 WH-16 14 PU-16 31 OR-16 40 GY-16 54 RD-14 43 OR-14 0 BK-12 0 BK-14 LEFT FRONT WORK LIGHT 87 TN-16 02 RD-14 67 PK-16 68 TN-16 33 PK-16 51 RD-14 50 WH-14 29 YL-16 36 BU-14 23 OR-16 24 BU-16 62 RD-12 56 RD-12 55 WH-12 54 RD-14 0 BK-12 31 OR-16 40 GY-16 84 RD-14 60 OR-14 43 OR-14 34 YL-16 53 RD-14 11 RD-12 42 GN-14 58 YL-16 05 RD-14 20 BR-16 02 RD-14 31 OR-16 14 PU-16 40 GY-16 32 GN-16 25 BR-16 34 YL-16 19 WH-16 22 GN-16 50 WH-14 59 RD-14 33 PK-16 51 RD-14 37 GN-16 15 BR-16 29 YL-16 36 BU-14 87 TN-16 40 GY-16 40 GY-16 02 RD-14 02 RD-14 31 OR-16 31 OR-16 50 WH-14 50 WH-14 14 PU-16 23 OR-16 2 0 B R -1 6 58 YL-16 51 RD-14 22 GN-16 19 WH-16 33 PK-16 67 PK-16 68 TN-16 25 BR-16 29 YL-16 24 BU-16 05 RD-14 42 GN-14 36 BU-14 43 OR-14 32 GN-16 34 YL-16 34 YL-16 59 RD-14 84 RD-14 53 RD-14 60 OR-14 62 RD-12 56 RD-12 55 RD-12 11 RD-12 0 BK-12 54 RD-14 17 GN-16 10 WH-16 14 PU-16 52 WH-16 53 RD-16 43 OR-14 0 BK-14 10 WH-16 17 GN-16 0 BK-12 0 BK-14 0 BK-14 0 BK-14 0 BK-14 0 BK-14 0 BK-14 0 BK-14 RESTRAINT BAR SWITCH 17 GN-16 54 RD-14 ROPS GROUND SEAT SWITCH 0 BK-14 0 BK-14 AB C 60 OR-14 STROBE LIGHT (OPT) 60 OR-14 61 GN-16 84 RD-14 84 RD-14 RADIO CONNECTION 10 WH-16 54 RD-14 0 BK-16 0 BK-14 43 OR-14 53 RD-14 48 WH-14 43 OR-14 43 OR-14 84 RD-14 43 OR-14 0 BK-14 0 BK-14 1 0 BK-14 0 BK-14 0 BK-14 84 RD-14 43 OR-14 2 3 4 5 6 7 8 9 10 E D C B A 11 12 13 14 15 16 17 18 19 20 21 ROPS 5 PIN CONNECTION 58 YL-16 AC OFF 17 ON ST 30 23 1 2 3 4 5 6 7 8 9 10 11 12 22 O5 RD-16 IGNITION SW 5 6 LIGHT SW 1 3 2 4 24 14 PU-16 31 OR-16 15 BR-16 19 WH-16 ROPS 12 PIN CONNECTION 34 YL-16 32 GN-16 34 YL-16 0 BK-16 40 GY-16 53 RD-16 53 RD-16 22 GN-16 S (I) ENG TEMP FUEL 53 RD-16 25 BR-16 S (I) HOURMETER 0 BK-14 0 BK-14 40 GY-16 32 GN-16 34 YL-16 31 OR-16 14 PU-16 19 WH-16 15 BR-16 22 GN-16 25 BR-16 50 WH-14 52 WH-16 59 RD-14 50 WH-14 AB 14 PU-16 40 GY-16 32 GN-16 34 YL-16 31 OR-16 19 WH-16 15 BR-16 22 GN-16 25 BR-16 50 WH-14 52 WH-16 59 RD-14 AB C TO WIPER/WASHER/ DOOR SWITCH 59 RD-14 52 WH-16 TO FLASHERS 52 WH-16 15 BR-16 40 GY-16 32 GN-16 25 BR-16 34 YL-16 19 WH-16 22 GN-16 50 WH-14 31 OR-16 59 RD-14 14 PU-16 RIGHT CONSOLE ASSEMBLY 34 YL-16 34 YL-16 59 RD-14 54 RD-14 53 RD-14 60 OR-14 84 RD-14 RIGHT FRONT WORK LIGHT ROPS 24 PIN CONNECTION 0 BL-12 11 RD-12 55 RD-12 56 RD-12 62 RD-12 58 YL-16 02 RD-14 61 GN-16 05 RD-14 20 BR-16 42 GN-14 11 RD-14 11 RD-14 48 WH-14 43 OR-14 0 BK-16 53 RD-16 53 RD-16 53 RD-16 53 RD-16 0 BK-16 53 RD-16 0 BK-16 53 RD-16 53 RD-16 53 RD-16 34 YL-16 DOME LIGHT HYD TEMP 917031/DP0305 54 RD-14 54 RD-14 40 GY-16 40 GY-16 02 RD-14 02 RD-14 31 OR-16 31 OR-16 50 WH-14 50 WH-14 14 PU-16 40 GY-16 02 RD-14 31 OR-16 50 WH-14 14 PU-16 87 TN-16 23 OR-16 20 BR-16 58 YL-16 51 RD-14 22 GN-16 19 WH-16 33 PK-16 67 PK-16 68 TN-16 25 BR-16 29 YL-16 24 BU-16 05 RD-14 42 GN-14 36 BU-14 43 OR-14 32 GN-16 34 YL-16 34 YL-16 59 RD-14 84 RD-14 53 RD-14 60 OR-14 62 RD-12 56 RD-12 55 RD-12 11 RD-12 0 BK-12 54 RD-14 54 RD-14 54 RD-14 54 RD-14 GLOW 87 TN-16 29 YL-16 20 BR-16 43 OR-14 14 PU-16 23 OR-16 02 RD-14 58 YL-16 51 RD-14 22 GN-16 19 WH-16 33 PK-16 67 PK-16 68 TN-16 50 WH-14 25 BR-16 40 GY-16 24 BU-16 05 RD-14 42 GN-14 36 BU-14 31 OR-16 32 GN-16 202 34 YL-16 53 RD-14 53 RD-14 48 WH-14 11 RD-12 42 GN-14 58 YL-16 5 RD-14 20 BR-16 02 RD-14 BATT HYD FILTER 34 YL-16 34 YL-16 59 RD-14 54 RD-14 53 RD-14 60 OR-14 84 RD-14 RIDE FLOAT CONTROL CONTROL TWO PARK SPEED BRAKE 84 RD-14 60 OR-14 43 OR-14 34 YL-16 53 RD-14 11 RD-12 42 GN-14 58 YL-16 05 RD-14 20 BR-16 2 RD-14 OIL PSI ENG TEMP 62 RD-12 56 RD-12 55 RD-12 11 RD-12 0 BK-12 SHUTDOWN 29 YL-16 20 BR-16 43 OR-14 WARNING COLD START 14 PU-16 23 OR-16 02 DR-14 58 YL-16 51 14-RD 22 GN-16 19 WH-16 33 PK-16 67 PK-16 68 TN-16 50 WH-14 25 BR-16 40 GY-16 24 BU-16 05 RD-14 42 GN-14 36 BU-14 87 TN-16 31 OR-16 32 GN-16 PRINTED IN USA SEAT BELT AIR FILTER ROPS/FOPS ELECTRICAL SCHEMATIC 01 RD-0 0 BK-0 50 30 01 RD-0 A B A 0 BK-16 32 GN-16 0 BK-12 63 WH-12 AB 35 BK-14 0 BK-14 40 GY-16 50 WH-14 0 BK-14 1 2 35 BU-14 0 BK-14 39 YL-14 0 BK-14 A B 1 2 39 YL-14 0 BK-14 A B CD TAIL LIGHT REAR WORK LIGHT 79 PK-16 76 OR-16 O6 OR-16 26 WH-16 86 BR-14 0 BK-14 1 2 3 4 C IR C U IT B R E A K E R S A B ELECTRIC ALL-TACH B A TO FLASHERS HYD FILTER RESTRICT SWITCH HYD TEMP SWITCH HYD TILT SOLENOID HYD TILT SOLENOID RIDE CONTROL SOLENOID RIDE CONTROL SOLENOID FLOAT CONTROL SOLENOID LEFT CONTROL HANDLE SWITCHES 50A MAIN POWER 50 50A MAIN POWER 10 10A KEY SWITCH POWER 02 RD-14 02 RD-12 02 RD-12 02 RD-12 02 RD-12 02 RD-12 0 BK-0 86 + - 85 POWER RELAY 02 RD-12 121110 9 8 7 6 5 4 3 2 1 (OPTIONAL) TWO SPEED MODULE RIDE CONTROL 87 30 REAR WORK LIGHT BACKUP ALARM BACKUP ALARM SWITCH BACKUP ALARM SWITCH 02 RD-12 80 YL-14 79 PK-16 76 OR-16 06 OR-16 26 WH-16 86 BR-14 39 YL-14 35 BU-14 40 GY-16 32 GN-16 50 WH-14 A B TAIL LIGHT 87 30 02 RD-12 POWER RELAY A B A B + 86 - 85 30 87 05 RD-14 05 RD-14 0 BK-14 - 86 + - 85 86 + 85 0 BK-14 87 30 0 BK-14 87 30 87 30 + 86 - 85 0 BK-14 B A 30 87 - + 86 85 86 + - 85 87 30 21 GN-16 58 YL-16 START RELAY 22 GN-16 19 WH-16 AIR FILTER RESTRICT SWITCH (OPT) ENGINE TEMP SENDER LEFT SIDE CHASSIS GROUND STUD LOACTED NEAR STARTER 49 GN-14 0 BK-14 49 GN-14 49 GN-14 80 YL-14 49 GN-14 80 YL-14 87 30 87 30 - + 85 86 A B - + 85 86 - + AB 02 RD-14 4 5 6 7 8 9 1 2 1 2 1 2 35 BU-14 0 BK-14 35 BU-14 0 BK-14 35 BU-14 0 BK-14 ENGINE GROUND START RELIEF (OPT) 0 BK-14 25 BR-16 08 OR-14 1 2 35 BU-14 0 BK-14 HYD LIFT SOLENOID HYD LIFT SOLENOID HIGH FLOW SPOOL LOCK AUX HYD SPOOL LOCK PARK BRAKE SOLENOID 2 SPEED SOLENOID L A STARTER 81 RD-10 B+ ALTERNATOR 01 RD-0 01 RD-0 01 RD-10 08 OR-14 25 BR-16 35 BU-14 36 BU-14 38 PU-14 85 PK-16 27 GY-16 79 PK-16 0 BK-14 82A WH-14 85 PK-16 08 OR-14 25 BR-16 27 GY-16 36 BU-14 38 PU-14 35 BU-14 79 PK-16 RIGHT SIDE CHASSIS GROUND. LOCATED NEAR FUEL FILTER/LIFT PUMP GLOW PLUGS 2 1 76 OR-14 79 PK-14 39 YL-41 38 PU-14 27 GY-16 26 WH-16 35 BU-14 51 RD-14 08 OR-14 06 OR-16 78 GY-14 81 RD-10 82 WH-12 85 PK-16 86 BR-14 77 GY-14 74 BU-14 75 TN-14 20 BR-16 29 YL-14 33 PK-16 23 OR-16 24 BU-16 58 YL-16 51 RD-16 87 TN-16 02 RD-14 05 RD-14 RIGHT CONTROL HANDLE SWITCHES FUEL SENDER 24 10 12 14 16 18 20 22 24 11 13 15 17 19 21 23 FORWARD_HORN 1 2 1 2 3 6 B U -1 4 0 BK-14 38 PU-14 0 BK-14 1 2 3 4 79 PK-14 26 WH-16 27 GY-16 23 OR-16 38 PU-14 24 BU-16 39 YL-14 87 TN-14 85 PK-16 86 BR-14 0 BK-14 51 RD-16 51 RD-14 29 YL-16 35 BU-14 74 BU-14 75 TN-14 78 GY-14 06 OR-16 08 OR-14 33 PK-16 20 BR-16 76 OR-14 77 GY-14 58 YL-16 81 RD-10 82 WH-12 05 RD-14 0 BK-14 ELECTRIC FUEL TRANSFER PUMP 86 3 29 YL-16 20 BR-14 43 OR-14 79 PK-16 79 PK-16 27 GY-16 85 PK-16 0 BK-14 02 RD-14 85 2 14 PU-16 23 OR-16 02 RD-14 58 YL-16 51 RD-16 22 GN-16 19 WH-16 33 PK-16 02 RD-14 05 RD-14 20 BR-16 29 YL-14 33 PK-16 23 OR-16 24 BU-16 58 YL-16 51 RD-16 87 TN-16 22 GN-16 19 WH-16 43 OR-14 31 OR-16 50 WH-14 25 BR-16 40 GY-16 14 PU-16 42 GN-14 36 BU-14 32 GN-16 50 WH-14 25 BR-16 40 GY-16 24 BU-16 05 RD-14 42 GN-14 36 BU-14 87 TN-16 31 OR-16 32 GN-16 1 2 3 4 5 6 7 8 9 10111213141516171819202122 1 02 RD-12 02 RD-12 02 RD-12 E D C B A RIDE/ 2 SPEED 10A HORN 7.5A WIPER/ WASHER 15A ACCESSORY 20A B A A B SOL LOCKS 20A AC/HEATER 20A FAN CLUTCH 7.5A BACK UP ALARM 5A RADIO 10A DIODE INJECTION PUMP FUEL SOLENOID ENGINE OIL PRES SWITCH 57 BR-14 0 BK-14 LIFT PUMP 20A INJ PUMP 20A INTERLOCK 10A DOME/ STROBE 10A GAUGES 7.5A ALL TACH ELEC 30A GRAY HYD TEMP SW START SIGNAL TO GLOW MOD GREEN REAR WORK LTS. HEAD LTS TAIL LTS GLOW MODULE PINK FUNCTION GROUND BATT POWER DIRECT BATT POWER FUSED GLOW COIL GLOW CONTROL LAMP IGN SW/PWR RELAY HORN BUTTON/RELAY PWR RELAY/CIRCUIT BREAKERS RED HORN RELAY/HORN NA NA WHITE SEAT SW LIGHTS POWER(KEYED) RED IGN (KEYED) PWR RED CHASSIS POWER (KEYED) RED PURPLE OIL PRESSURE SW BROWN SEAT BELT LAMP ROPS POWER (KEYED) RED GREEN RESTRAINT BAR SW SAFETY RELAY/ALTERNATOR WHITE AIR FILTER RESTRICTION SW IGN SW/START RELAY 1 GREEN START RELAY/SAFETY RELAY GREEN ENG TEMP SENDER 2 SPEED LAMP RIDE CONTROL LAMP BLUE BROWN FUEL SENDER WHITE 2 SP SW/CONTROL MODULE GRAY RIDE CONT SW/MODULE GRAY INTERLOCK MOD/ RELAY 1 2 PURPLE BRAKE SW/INTERLOCK MOD ENG TEMP SW GREEN HYD FILTER SW CONTROL MOD/START RELAY PINK ALTERNATOR/HOUR METER HYD SOLENOIDS BLUE PARK BRAKE SOLENOID BLUE GREEN PARK BRAKE LITE PURPLE CONTROL MOD/2 SP SOL. BLACK RED RED BLUE BLUE RED ADVANCE SWITCH WIRE 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 INJECTION PUMP COLD START FAN CLUTCH (OPT) 51 RD-14 14 PU-16 ENGINE WATER TEMP SWITCH 82A WH-14 82 WH-12 34 YL-14 81 RD-10 78 GY-14 22 GN-16 19 WH-16 31 OR-16 0 BK-16 14 PU-16 51 RD-14 0 BK-16 31 OR-16 WORK LIGHT 30A 0 BL-12 11 RD-12 55 RD-12 56 RD-12 62 RD-12 11 RD-12 59 RD-14 34 YL-14 34 YL-14 59 RD-14 54 RD-14 53 RD-14 60 OR-14 84 RD-14 83 TN-14 63 WH-12 0 BK-12 0 BK-14 GLOW RELAY 02 RD-12 02 RD-12 02 RD-12 START SAFETY SAFETY LOCKS 50 50A MAIN POWER BATTERY DISCONNECT SWITCH NEGATIVE REMOTE BATTERY POST POSITIVE REMOTE BATTERY POST 01 RD-0 LIFT PUMP 02 RD-12 0 BK-14 POWER RELAY 38 PU-14 23 OR-16 NA 39 YL-14 86 BR-14 24 BL-16 26 WH-16 79A PK-16 85 PK-16 27 GY-16 87 TN-14 0HH BK-14 30A STARTER SOLENOID 0 BK-0 79 PK-14 02 RD-12 HORN INJECTION PUMP 50 50A GLOW RELAY 43 OR-14 42 GN-14 0 BK-14 0 BK-14 43 OR-14 42 GN-14 0 BK-14 0 BK-14 80 YL-14 76 OR-16 06 OR-16 26 WH-16 39 YL-14 40 GY-16 32 GN-16 50 WH-14 86 BR-14 35 BU-14 79 PK-16 80 YL-14 76 OR-16 06 OR-16 26 WH-16 39 YL-14 40 GY-16 32 GN-16 50 WH-14 86 BR-14 203 78 GY-14 0 BK-14 82A WH-14 0 BK-14 85 PK-16 08 OR-14 25 BR-16 35 BU-14 36 BU-14 38 PU-14 27 GY-16 79 PK-16 85 PK-16 08 OR-14 25 BR-16 27 GY-16 36 BU-14 38 PU-14 35 BU-14 79 PK-16 30 10 7.5 15 20 11 RD-12 56 RD-12 55 WH-12 62 RD-12 56 RD-12 55 WH-12 76 OR-14 39 YL-14 38 PU-14 27 GY-16 26 WH-16 35 BU-14 51 RD-14 08 OR-14 06 OR-16 78 GY-14 81 RD-10 82 WH-12 85 PK-16 86 BR-14 20 20 7.5 5 10 32 GN-16 22 GN-16 19 WH-16 43 OR-14 31 OR-16 14 PU-16 50 WH-14 25 BR-16 40 GY-16 42 GN-14 36 BU-14 0 BK-14 19 WH-16 82 WH-12 22 GN-16 78 GY-14 81 RD-10 34 YL-14 51 RD-14 31 OR-16 14 PU-16 82A WH-14 20 20 10 10 7.5 30 76 OR-14 79 PK-14 60 OR-14 54 RD-14 53 RD-14 84 RD-14 54 RD-14 34 YL-14 34 YL-14 34 YL-14 80 YL-14 34 YL-14 80 YL-14 60 OR-14 83 TN-14 83 TN-14 62 RD-12 53 RD-14 84 RD-14 54 RD-14 TAN WHITE S RED WHITE TAN RED PINK GRAY GRAY PINK BLUE TAN SAFETY RELAY/STARTER WARN/COLD INDICATOR - ECM THROTTLE SENSOR GRND THROTTLE SENSOR POWER THROTTLE SENSOR SIGNAL THROTTLE SWITCH SIGNAL THROTTLE SWITCH POWER SOLENOID LOCK POWER INJ PUMP POWER HORN POWER LIFT PUMP POWER POWER TO LIFT PUMP RIDE/2 SPEED MODULE POWER BACK UP ALARM POWER GLOW PLUG POWER START SOL FAN CLUTCH POWER DOME/STROBE POWER FLOAT SW/CONT MOD CONT MOD/RIDE CONT SOL FLOAT LAMP RADIO POWER RADIO MEMORY ALL TACH POWER (SWITCH) ALL TACH POWER GLOW RELAY GRND TO ECM INJ PUMP RELAY GRND TO ECM LIFT PUMP RELAY GRND TO ECM W IP E R /W A S H P O W E R RED GREEN RED WHITE BLACK BLUE PURPLE PINK TAN WHITE RED BLACK BLUE FUNCTION PULL COIL TIMER PULL COIL TIMER PULL COIL RELAY/FUEL SOL LIGHT SW/FLASHER BACK UP ALARM FLASHER/CONNECTOR FUEL SOL (HOLD) DOOR SWITCH/SAFETY MOD GAUGE POWER INTERLOCK POWER AC/HEAT POWER ACCESSORY POWER FAN CLUTCH GLOW RELAY SIGNAL 34 YL-16 34 YL-16 PURPLE WHITE WHITE GREEN WHITE RED WHITE RED RED WHITE RED WIRE 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 74 BU-14 75 TN-14 77 GY-14 917031/DP0305 42 GN-14 43 OR-14 1 2 3 4 5 6 7 8 9 10 11 12 CHASSIS ELECTRICAL SCHEMATIC - NATURALLY ASPIRATED MODELS PRINTED IN USA 50 30 50 A 01 RD-0 ELECTRIC ALL-TACH B 0 BK-12 A 63 WH-12 B A TO FLASHERS HYD FILTER RESTRICT SWITCH HYD TEMP SWITCH AB 35 BK-14 0 BK-14 0 BK-16 32 GN-16 40 GY-16 50 WH-14 0 BK-14 1 2 35 BU-14 0 BK-14 1 2 HYD TILT SOLENOID HYD TILT SOLENOID 39 YL-14 0 BK-14 39 YL-14 0 BK-14 86 BR-14 0 BK-14 A B A B A B 79 PK-16 76 OR-16 O6 OR-16 26 WH-16 00 BK-0 28B BK-10 02 RD-14 02 RD-12 02 RD-12 02 RD-12 02 RD-12 02 RD-12 RIDE CONTROL SOLENOID RIDE CONTROL SOLENOID FLOAT CONTROL SOLENOID LEFT CONTROL HANDLE SWITCHES 01 RD-0 50A MAIN POWER BATTERY DISCONNECT SWITCH NEGATIVE REMOTE BATTERY POST POSITIVE REMOTE BATTERY POST 50 50A MAIN POWER 10 10A KEY SWITCH POWER 50 50A GLOW CD TAIL LIGHT REAR WORK LIGHT POWER RELAY 02 RD-12 86 + 85 121110 9 8 7 6 5 4 3 2 1 RIDE CONTROL TWO SPEED MODULE (OPTIONAL) 87 30 REAR WORK LIGHT BACKUP ALARM BACKUP ALARM SWITCH BACKUP ALARM SWITCH 80 YL-14 79 PK-16 76 OR-16 06 OR-16 26 WH-16 86 BR-14 39 YL-14 35 BU-14 40 GY-16 32 GN-16 50 WH-14 02 RD-12 A B TAIL LIGHT 87 30 02 RD-12 POWER RELAY A B A B + 86 85 30 87 05 RD-14 05 RD-14 0 BK-14 87 30 87 30 02 RD-12 21 GN-16 - 86 + 85 0 BK-14 B A 19 WH-16 AIR FILTER RESTRICT SWITCH (OPT) 4 5 6 7 START RELIEF (OPT) 0 BK-14 25 BR-16 ENGINE GROUND 2 1 HYD LIFT SOLENOID HYD LIFT SOLENOID HIGH FLOW SPOOL LOCK AUX HYD SPOOL LOCK PARK BRAKE SOLENOID 2 SPEED SOLENOID RIGHT CONTROL HANDLE SWITCHES 76 OR-14 79 PK-14 39 YL-41 38 PU-14 27 GY-16 26 WH-16 35 BU-14 51 RD-10 65 BU-16 08 OR-14 06 OR-16 78 GY-14 66 PU-16 81 RD-12 82 WH-12 64 BK-16 85 PK-16 86 BR-14 32 GN-16 L GLOW PLUGS A STARTER 81 RD-12 B+ ALTERNATOR 01 RD-0 01 RD-0 01 RD-10 08 OR-14 25 BR-16 35 BU-14 36 BU-14 38 PU-14 85 PK-16 27 GY-16 79 PK-16 0 BK-14 82A WH-14 85 PK-16 08 OR-14 25 BR-16 27 GY-16 36 BU-14 38 PU-14 35 BU-14 79 PK-16 RIGHT SIDE CHASSIS GROUND. LOCATED NEAR FUEL FILTER/LIFT PUMP FUEL SENDER FORWARD_HORN 1 2 1 2 35 BU-14 0 BK-14 35 BU-14 0 BK-14 1 2 1 2 1 2 35 BU-14 0 BK-14 35 BU-14 0 BK-14 36 BU-14 0 BK-14 38 PU-14 0 BK-14 79 PK-14 26 WH-16 27 GY-16 23 OR-16 38 PU-14 24 BU-16 39 YL-14 87 TN-14 85 PK-16 86 BR-14 0 BK-14 51 RD-10 29 YL-16 35 BU-14 65 BU-16 74 BU-14 75 TN-10 78 GY-14 06 OR-16 08 OR-14 33 PK-16 20 BR-16 76 OR-14 77 GY-14 66 PU-16 81 RD-12 77 GY-14 74 BU-14 75 TN-10 20 BR-16 29 YL-14 33 PK-16 23 OR-16 24 BU-16 87 TN-16 02 RD-14 02 RD-14 05 RD-14 1 2 12 14 16 18 20 15 64 BK-16 79 PK-16 79 PK-16 27 GY-16 85 PK-16 ELECTRIC FUEL TRANSFER PUMP AB 3 82 WH-12 05 RD-14 0 BK-14 22 GN-16 + 86 - 85 + 86 - 85 02 RD-12 + 85 86 08 OR-14 ENGINE TEMP SENDER 0 BK-14 87 30 + 86 85 30 87 LEFT SIDE CHASSIS GROUND STUD 86 + - 85 86 + - 85 0 BK-14 87 30 02 RD-12 2 29 YL-16 20 BR-14 43 OR-14 1 23 OR-16 02 RD-14 02 RD-14 05 RD-14 20 BR-16 29 YL-14 33 PK-16 23 OR-16 24 BU-16 87 TN-16 22 GN-16 19 WH-16 33 PK-16 67 PK-16 68 TN-16 50 WH-14 25 BR-16 40 GY-16 24 BU-16 05 RD-14 42 GN-14 36 BU-14 87 TN-16 22 GN-16 19 WH-16 43 OR-14 67 PK-16 68 TN-16 50 WH-14 25 BR-16 40 GY-16 42 GN-14 36 BU-14 32 GN-16 ELECTRIC START RELAY LOACTED NEAR STARTER 49 GN-14 0 BK-14 49 GN-14 49 GN-14 80 YL-14 49 GN-14 80 YL-14 87 30 87 30 + 85 86 0 BK-14 GLOW RELAY ALL-TACH LIFT PUMP 02U1 RD-12 02U RD-12 02 RD-12 02 RD-12 02 RD-12 B A 02U RD-12 02U1 RD-12 02 RD-12 02 RD-12 02 RD-12 57 BR-14 0 BK-14 FAN CLUTCH (OPT) 82A WH-14 82 WH-12 34 YL-14 81 RD-12 78 GY-14 22 GN-16 19 WH-16 A B WORK LIGHT 30A 0 BL-12 11 RD-14 55 RD-12 56 RD-12 62 RD-12 HORN 7.5A WIPER/ WASHER 15A ACCESSORY 20A 11 RD-12 59 RD-14 76 OR-14 02 RD-12 0 BK-14 POWER RELAY 38 PU-14 23 OR-16 NA 39 YL-14 86 BR-14 24 BL-16 26 WH-16 79A PK-16 85 PK-16 27 GY-16 87 TN-14 0HH 0 HH B BK-14 K -1 4 START SAFETY SAFETY LOCKS 50A MAIN POWER 0N BK-14 000 BK-10 82A WH-14 0 BK-14 85 PK-16 08 OR-14 25 BR-16 35 BU-14 36 BU-14 38 PU-14 27 GY-16 79 PK-16 85 PK-16 08 OR-14 25 BR-16 27 GY-16 36 BU-14 38 PU-14 35 BU-14 79 PK-16 30A STARTER SOLENOID 0 BK-0 02 RD-14 05 RD-14 11 RD-12 56 RD-12 55 WH-12 62 RD-12 56 RD-12 55 WH-12 79 PK-14 34 YL-14 34 YL-14 59 RD-14 54 RD-14 53 RD-14 60 OR-14 84 RD-14 SOL LOCKS 20A AC/HEATER 20A FAN CLUTCH 7.5A BACK UP ALARM 5A RADIO 10A DIODE WIRE 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 LIFT PUMP 20A INJ PUMP 20A INTERLOCK 10A DOME/ STROBE 10A GAUGES 7.5A ALL TACH ELEC 30A HYD TEMP SW START SIGNAL TO GLOW MOD GREEN REAR WORK LTS. ORANGE HEAD LTS TAIL LTS GLOW MODULE PINK GRAY AB C DE F ELECTRIC THROTTLE SENSOR 34 YL-16 34 YL-16 SAFETY RELAY/STARTER WHITE S GREEN RED WHITE BLACK BLUE PURPLE PINK TAN WHITE RED BLACK BLUE ORANGE RED RED WHITE RED RED WHITE RED W H ITE WARN/COLD INDICATOR - ECM THROTTLE SENSOR GRND THROTTLE SENSOR POWER THROTTLE SENSOR SIGNAL THROTTLE SWITCH SIGNAL ORANGE THROTTLE SWITCH POWER BLUE SOLENOID LOCK POWER TAN INJ PUMP POWER ORANGE HORN POWER GRAY LIFT PUMP POWER GRAY POWER TO LIFT PUMP PINK RIDE/2 SPEED MODULE POWER BACK UP ALARM POWER RED GLOW PLUG POWER WHITE START SOL TAN FAN CLUTCH POWER RED DOME/STROBE POWER PINK FLOAT SW/CONT MOD CONT MOD/RIDE CONT SOL TAN FLOAT LAMP FUNCTION PULL COIL TIMER PULL COIL TIMER PULL COIL RELAY/FUEL SOL LIGHT SW/FLASHER BACK UP ALARM FLASHER/CONNECTOR FUEL SOL (HOLD) DOOR SWITCH/SAFETY MOD GAUGE POWER INTERLOCK POWER AC/HEAT POWER ACCESSORY POWER FAN CLUTCH GLOW RELAY SIGNAL WIPER/WASH POWER RADIO POWER RADIO MEMORY ALL TACH POWER (SWITCH) ALL TACH POWER GLOW RELAY GRND TO ECM INJ PUMP RELAY GRND TO ECM LIFT PUMP RELAY GRND TO ECM WIRE 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 PURPLE WHITE WHITE GREEN MACHINE INTERFACE CONNECTOR (MIC) CONNECTS TO ENGINE BELOW THE ECM FUNCTION GROUND BATT POWER DIRECT BATT POWER FUSED GLOW COIL GLOW CONTROL LAMP BLU E IGN SW/PWR RELAY RED ORANGE HORN BUTTON/RELAY PWR RELAY/CIRCUIT BREAKERS RED ORANGE HORN RELAY/HORN NA NA WHITE SEAT SW LIGHTS POWER(KEYED) RED IGN (KEYED) PWR RED CHASSIS POWER (KEYED) RED PURPLE OIL PRESSURE SW BROWN SEAT BELT LAMP ROPS POWER (KEYED) RED GREEN RESTRAINT BAR SW SAFETY RELAY/ALTERNATOR WHITE AIR FILTER RESTRICTION SW IGN SW/START RELAY 1 G R E E N START RELAY/SAFETY RELAY GREEN ENG TEMP SENDER ORANGE 2 SPEED LAMP RIDE CONTROL LAMP BLUE BROWN FUEL SENDER WHITE 2 SP SW/CONTROL MODULE GRAY RIDE CONT SW/MODULE GRAY INTERLOCK MOD/ RELAY 1 2 PURPLE BRAKE SW/INTERLOCK MOD ORANGE ENG TEMP SW GREEN HYD FILTER SW CONTROL MOD/START RELAY PINK ALTERNATOR/HOUR METER HYD SOLENOIDS BLUE PARK BRAKE SOLENOID BLUE GREEN PARK BRAKE LITE PURPLE CONTROL MOD/2 SP SOL. BLACK RED RED BLUE 19 WH-16 82 WH-12 22 GN-16 78 GY-14 81 RD-12 34 YL-14 82A WH-14 HORN INJECTION PUMP 30 10 7.5 15 20 20 7.5 5 10 22 GN-16 19 WH-16 43 OR-14 67 PK-16 68 TN-16 50 WH-14 25 BR-16 40 GY-16 42 GN-14 36 BU-14 32 GN-16 83 TN-14 50 50A INJ PUMP LIFT PUMP 43 OR-14 42 GN-14 0 BK-14 0 BK-14 43 OR-14 42 GN-14 0 BK-14 0 BK-14 68 TN-16 67 PK-16 0 BK-14 02 RD-14 78 GY-14 0 BK-14 66 PU-16 65 BU-16 64 BK-16 51 RD-10 20 80 YL-14 76 OR-16 06 OR-16 26 WH-16 39 YL-14 40 GY-16 32 GN-16 50 WH-14 86 BR-14 35 BU-14 79 PK-16 80 YL-14 76 OR-16 06 OR-16 26 WH-16 39 YL-14 40 GY-16 32 GN-16 50 WH-14 86 BR-14 204 0N BK-14 05 RD-14 71 BK-14 69 WH-14 70 RD-14 85 PK-16 86 BR-14 39 PU-14 38 PU-14 27 GN-16 26 WH-16 35 BU-14 51 RD-10 65 BU-16 08 OR-14 06 OR-16 78 GY-14 66 PU-16 81 RD-12 82 WH-12 64 BK-16 42 GN-14 43 OR-14 60 OR-14 59 RD-14 53 RD-14 84 RD-14 54 RD-14 34 YL-16 34 YL-16 34 YL-14 80 YL-14 60 OR-14 83 TN-14 83 TN-14 34 YL-14 80 YL-14 20 20 10 10 7.5 30 76 OR-14 79 PK-14 67 PK-16 05 RD-14 66 PU-16 65 BU-16 64 BK-16 51 RD-10 02 RD-14 68 TN-16 0N BK-14 000 BK-10 66 PU-16 65 BU-16 64 BK-16 51 RD-10 02 RD-14 68 TN-16 67 PK-16 05 RD-14 02 RD-14 000 BK-10 62 RD-12 53 RD-14 84 RD-14 54 RD-14 74 BU-14 75 TN-10 77 GY-14 PRINTED IN USA 72 BU-14 73 OR-14 0 BK-12 63 WH-12 CHASSIS ELECTRICAL SCHEMATIC - TURBOCHARGED MODELS 917031/DP0305 02 RD-14 05 RD-14 28B BK-0 0 BK-0 Page Intentionally Left Blank 917031/DP0305 205 PRINTED IN USA Torque Specifications Use these torque values when tightening hardware (excluding: locknuts, and self-tapping, thread-forming, and sheet metal screws) unless otherwise specified. Unified National Thread Grade 2 Dry Grade 5 Lubed Dry Grade 8 Lubed Dry Lubed 8-32 8-36 10-24 10-32 19* 20* 27* 31* 14* 15* 21* 23* 30* 31* 43* 49* 22* 23* 32* 36* 41* 43* 60* 68* 31* 32* 45* 51* 1/4-20 1/4-28 5/16-18 5/16-24 66* 76* 11 12 50* 56* 9 9 9 10 17 19 75* 86* 13 14 12 14 25 25 9 10 18 20 3/8-16 3/8-24 7/16-14 7/16-20 20 23 32 36 15 17 24 27 30 35 50 55 23 25 35 40 45 50 70 80 35 35 55 60 1/2-13 1/2-20 9/16-12 9/16-18 50 55 70 80 35 40 55 60 75 90 110 120 55 65 80 90 110 120 150 170 80 90 110 130 5/8-11 5/8-18 3/4-10 3/4-16 100 110 175 200 75 85 130 150 150 180 260 300 110 130 200 220 220 240 380 420 170 180 280 320 7/8-9 7/8-14 1-8 1-12 170 180 250 270 125 140 190 210 430 470 640 710 320 360 480 530 600 660 900 1000 460 500 680 740 Metric Coarse Thread Grade 8.8 Dry Grade 10.9 Lubed Dry Lubed Grade 12.9 Dry Lubed M6-1 M8-1.25 M10-1.5 8 19 37.5 6 14 28 11 27 53 8 20 39 13.5 32.5 64 10 24 47 M12-1.75 M14-2 M16-2 65 103.5 158.5 48 76.5 117.5 91.5 145.5 223.5 67.5 108 165.5 111.5 176.5 271 82 131 200 *All torque values are in ft-lbs, except those marked with an *, which are in in-lbs. For metric torque value (N·m) multiply the ft-lbs value by 1.355 or the in-lbs value by 0.113. ® Gehl Company, 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 USA www.gehl.com 917031/DP0305 © 2005 GEHL COMPANY All Rights Reserved. PRINTED IN USA