2018 IEEE 7th International Conference on Power and Energy (PECon) Latest Electric Vehicle Charging Technology for Smart Grid Application Kang Miao Tan Institute of Power Engineering, Department of Electrical Power Engineering Universiti Tenaga Nasional Kajang, Malaysia tan.kangmiao.1988@ieee.org Vigna K. Ramachandaramurthy Institute of Power Engineering, Department of Electrical Power Engineering Universiti Tenaga Nasional Kajang, Malaysia vigna@uniten.edu.my Abstract—Extensive research and development of the electric vehicle technologies have been conducted into numerous diversified aspects. This paper presented a comprehensive assessment on the recent charger configurations and control strategies of the electric vehicle applications in the smart grid environment. The latest converter topologies of electric vehicle charger were reviewed and discussed in accordance to various charger characteristics, such as the power levels, power flows, placements, connections and structures. Furthermore, the control designs of electric vehicle charger in order to achieve a variety of vehicle charging and smart grid support purposes were presented. The control objectives of vehicle charger included unidirectional rapid charging, bidirectional vehicle to grid charging, power factor correction, reactive power compensation and grid voltage regulation. It is envisaged that the extensive review in this paper will be a valuable resource to further advance this research area. Keywords—AC-DC power converters, DC-DC power converters, electric vehicles, power conversion, reactive power control, voltage control. I. INTRODUCTION Energy crisis and environmental pollution issues have led to a tremendous increase in Electric Vehicle (EV) stocks due to the environmental–friendly characteristics of these vehicles [1]–[3]. Nevertheless, high penetration level of EV adoption will cause an excessive raise in energy demands, which can affect the reliability of the power grid. The potential impacts of EV charging to the power grid include overloading of power equipment, voltage instability, harmonics, voltage drop and power losses [4]–[9]. On the other hand, a large scale integration of EVs with the power grid has introduced a new smart grid concept, which is denoted as the Vehicle to Grid (V2G) technology. V2G technology encourages grid–connected EVs to provide demand response services to the power grid [10]–[14]. The development of EV technologies has gained full supports from the governments and private sectors throughout the nations to further enhance the EV potentials. The recent advancement of EV technologies has focused on the performance of EV batteries, design of EV charging facilities, efficiency of EV propulsion power trains, as well as the energy management between EVs and power grid. From the perspective of the power system, technological improvement of the EV charging systems plays a significant role to allow a reliable energy interaction between EVs and the power grid. The development of different chargers’ converter topologies and control strategies are crucial to realize various EV applications in the smart grid environment. Jia Ying Yong Institute of Power Engineering, Department of Electrical Power Engineering Universiti Tenaga Nasional Kajang, Malaysia jiaying@uniten.edu.my EV chargers have gained major attention in literature since they are indispensable elements for EV technological advancement. Various EV charger configurations with unique characteristics were introduced, such as the integrated chargers, isolated chargers and high power capacity charger. Charger controllers can also be utilized to enhance the EV potentials since they determine the operations, performances and functions for the EV chargers. Numerous control strategies were developed not merely meant for the charging of EV batteries, but also for the improvement of the power grid reliability The development of EV technologies have evolved into diversified disciplines. The extensive availabilities of EV technology can complicate the establishment of EV application. Various factors such as the EV charger capacity, power flow direction, and control strategy are crucial to be considered before the implementation of EV technology. Inaccurate EV system planning can lead to unproductive investment process, ineffective system operation or even causing degradation of the power grid reliability. Therefore, this paper presents a review on the latest EV technologies with the aim to assist the implementation process of EV application in terms of technology selection and enhancement of EV potential. This paper includes a comprehensive review and analysis on the latest converter topologies and control strategies of the EV charging technology. Hence, the key contributions of this paper are: (i) the deliberation of the latest EV charger's converter topologies available in the market, and (ii) the assessment on the recent control strategies of the EV chargers for smart grid application. This paper is organized into several sections. The introduction of this paper was presented in Section I. In Section II, discussions for the latest EV charger configurations are presented. Section III deliberates the assessment on the EV charger’s control strategies. Section IV concludes the paper. II. CONVERTER TOPOLOGIES AND CONFIGURATIONS OF THE EV CHARGER An EV charger serves as a core element in the development of EV charging system. A good EV charger needs to be efficient, reliable, cost effective, as well as capable of supporting the power grid. A variety of converter topologies and configurations of EV chargers have been developed to meet the needs of various EV applications. The current EV charger configurations can generally be categorized into several main attributes, which are the power levels, power flows, placements, connections and structures. Table I describes each of these characteristics [15]–[35]. 366 2018 IEEE 7th International Conference on Power and Energy (PECon) The conventional EV chargers usually have a conductive connection, as well as the non–integrated and non–isolated structure, which are used for unidirectional energy transfer [16]–[20]. These chargers have various limitations, such as bulky in size, expensive, limited charging capacity and inflexible charging method. Numerous new converter topologies have been developed to further improve the technologies of EV charger, such as the high power level, isolated structure, integrated structure and inductive connection. These advanced EV charger configurations allows bidirectional energy transfer between the EVs and power grid to achieve V2G services. A. Three-level High-level EV Charger The importance of a fast charging facility has become prominent to alleviate the range anxiety problem of EV drivers and solve the limited all–electric drive range of the current EVs. The authors in [24] encouraged the usage of a bipolar DC power system in the EV fast charging station for its reduced complexity and high power capacity. A three– level high–power DC fast charger was proposed to provide charging services for the EVs. Fig. 1 presents the configuration of the proposed three–level DC EV fast charger. Besides providing fast charging services, the proposed EV charger was also equipped with the ability to support DC Power Balance Management (PBM) in both active and passive modes. The active PBM was developed to assist the central neutral–point–clamped converter in the charging station to provide a balancing service without any additional balancing circuit required. Meanwhile, the passive PBM was designed to eliminate the fluctuating current to flow in the neutral point. B. Isolated EV Charger The power grid and EV are two separate electrical circuits that require the appropriate communication and energy transfer during EV charging and V2G services. The physical connection between these circuits can be harmful as their groundings might not share a similar potential. Hence, an isolated EV charger is developed for galvanic isolation and safety purposes. The authors in [21] proposed a multi– functional on–board EV charger with a high–frequency isolating transformer, which was able to provide galvanic isolation between the power grid and EV. In addition, this multi–functional EV charger can achieve several operations using the same charger configuration, such as the on–board grid to vehicle charging, vehicle to grid services and auxiliary battery charging. Fig. 2 shows the configuration of the multi–functional EV charger with a high–frequency isolating transformer. The authors in [36] also adopted the isolated EV charger configuration due to high power density and energy efficiency of this converter topology. Fig. 3 depicts the proposed EV charger configuration used in [36]. The proposed charger consisted of an unregulated LLC resonant converter and an isolated DC/DC converter. The charging and discharging operations in the isolated DC/DC converter was operated separately. With the implementation of a Discontinuous Conduction Mode (DCM) controller, the converter’s inductor size was greatly reduced without affecting the power factor. TABLE I. CHARACTERISTICS OF VARIOUS EV CHARGER CONFIGURATIONS [15]-[35] Characteristic Value Power Slow • charge from 120 VAC single–phase power source • approximately 1.4 kW of charging power • estimated charging time up to 17 hours Medium • charge from 240 VAC power source • approximately 20 kW of charging power • estimated charging time up to 1.2 hours Fast • charge from 300–450 VDC power source • approximately 45 kW of charging power • estimated charging time up to 30 minutes Superfast • charge from 400–850 VDC power source • approximately 150 kW of charging power • estimated charging time less than 10 minutes Unidirectional • exclusively provides EV charging service • less complicated • requires minimal initial investment Bidirectional • • • • On–board • charger located inside an EV • smaller in size • usually available in slow charging mode Off–board • charger located outside an EV • larger in size • usually available in medium or fast charging mode Non– • constructed as an additional equipment to charge the EV battery • available as on–board or off–board level Power flow Place– ment Structure integrated Connect Integrated • integrates the charger with existing EV propulsion machine’s converter • requires slight reconfiguration of the propulsion machine’s converter • reduces weight, volume and cost of the charger Non–isolated • constructs as an additional equipment to charge the EV battery • has the physical contact between the power grid and EV charger for the energy transfer Isolated • constructed as an additional equipment to charge the EV battery • no physical conduction path for the energy transfer • utilizes the isolated transformer for the energy transfer Conductive • requires the physical contact between the EV battery and power grid for the energy transfer • requires a stationary EV during the charging Inductive • involves wireless energy transfer • EV can be in stationary or moving condition during the charging –ion 367 provides EV charging service allows bidirectional power flow more complicated requires higher initial investment 2018 IEEE 7th International Conference on Power and Energy (PECon) Fig. 4. Reconfigured integrated EV charger: (a) machine’s phase connection, (b) equivalent scheme [22]. Fig. 1. Three–level high–power DC fast charger [24]. Fig. 5. Integrated EV charger in a half–bridge converter–fed SRM drive [23]. Fig. 2. Multi–functional EV charger with a high–frequency isolating transformer [21]. Fig. 3. EV charger with an isolated DC/DC converter [36]. Fig. 6. The BD–IPT EV charger with back–to–back converter [25]. C. Integrated EV Charger Cost effectiveness is an important factor to be considered while developing an EV charger. Instead of constructing an additional equipment to perform the EV charging service, the utilization of the existing vehicle propulsion’s component to achieve a similar purpose serves as a better option to reduce investment cost of the EV charger. Therefore, the integrated EV charger has been introduced. This charger configuration is suitable for all multi–phase EV propulsion drives that consist of the phase number of more than three phases with a single neutral point. One of the latest integrated EV charger topology was developed in [22]. The proposed charger configuration was developed using a five–phase EV propulsion machine, which required minor hardware reconfiguration. Fig. 4 presents the reconfigured integrated EV charger in its machine’s phase connection, as well as the equivalent scheme. The machine five-phase connection was utilized for vehicle propulsion. Meanwhile, the three-phase connection as shown in Fig. 4(b) was used for EV battery charging purpose. concept to adjust the voltage level for appropriate battery charging function. Meanwhile, for the AC power charging mode, the converter adopted a cascaded multi–level strategy to convert AC source into DC source for a similar EV charging operation. Hence, the intelligent design of the integrated charger was a sustainable, flexible and economical option for the EV charger. In [23], an asymmetric half–bridge converter–fed Switch Reluctance Motor (SRM) which was featured to drive an eight pole stator/six pole rotor machine was further improved to provide the integrated charging service to the EV battery. SRM drive was driven by two converters separately, where these converters were powered by their independent EV battery. The developed converter was also flexible to provide the charging function to the EV battery by utilizing either an AC source or a DC source. In order to achieve the DC power Fig. 5 shows the configuration of the proposed integrated EV charger in a half–bridge converter–fed SRM drive. This charging mode, the converter employed a voltage boost D. Inductive EV Charger A conventional EV charger requires the EV battery to be physically connected to the power grid while receiving the charging power. A breakthrough in the charger technology is the invention of the inductive EV charger, which utilizes the technology of a contactless magnetic power transfer. The inductive EV charging can provide a greater charging flexibility and convenience to EV owners by allowing on– road and off–road charging services. The authors in [25] proposed a new Bidirectional Inductive Power Technology (BD–IPT) EV charger with back–to–back converter as shown in Fig. 6. This novel design of the EV charger configuration presented a more economical wireless EV charging by excluding the bulky DC–link capacitor. Another high efficient inductive EV charger was proposed in [37]. The concept behind this wireless EV charger was the adoption of two intermediate coils with resonant capacitors. This technique enabled the magnetizing impedance between the transmitter and receiver of the coils with higher efficiency. E. Summary of the EV Charger Configurations From the review of these recent charger configurations, it is noticeable that no specific combination of the charger 368 2018 IEEE 7th International Conference on Power and Energy (PECon) Fig. 10. Control strategy of the power factor correction [22]. Fig. 7. Control block diagram of two switch DC/DC buck–boost converter in a V2G charger [15]. Fig. 11. Control block diagram of the reactive power compensation [18]. Fig. 8. Control block diagram of the BE–FBC in an isolated V2G charger [16]. Fig. 9. Control strategy of the single switch DC/DC buck converter with CC/RCC charging operation [17]. characteristics makes the best EV charger that can adapt to every situation. However, the configuration and converter topology of the EV charger depend on the installation location, user behavior and system requirement. III. CONTROL STRATEGIES OF THE EV CHARGER The importance of the EV charger’s converter topologies to realize various EV application was presented in Section II. This section intends to demonstrate the role of the control strategies in enhancing the EV charger potentials by managing the functions, operations and responses of the charger converters. Various control concepts of the EV charger are developed to achieve advanced EV charging purposes, as well as to improve the power grid reliability. The latest deployed control strategies of the EV charger include bidirectional EV charging, unidirectional rapid charging, power factor correction, reactive power compensation and voltage regulation. A. Bidirectional EV Charging Demand response services offered by the V2G technology have attracted the attention of many researchers. A bidirectional EV charger is a core element in the V2G framework, which is capable of charging and discharging the grid–connected EV. A commonly utilized bidirectional EV charger involves a two switch DC/DC buck–boost converter, which can manage the battery charging and discharging currents. The authors in [38] adopted a current control strategy to manipulate the battery current’s direction and magnitude in the DC/DC buck–boost converter. Fig. 7 presents the control block diagram of the DC/DC converter, where the controller was designed to manage charging and Fig. 12. Control block diagram of the voltage regulation [40]. discharging operations independently. This type of control strategy is widely applied in the bidirectional EV charger as it requires a less complicated approach and has good control flexibility. The authors in [21] and [39] also achieved a bidirectional EV charging function by utilizing a Back–End Full–Bridge Converter (BE–FBC), as shown in Fig. 2. Fig. 8 illustrates the control block diagram of the BE–FBC proposed in [39]. During charging operation, BE–FBC stepped up the DC–link voltage to charge the EV battery. Meanwhile, it performed the discharging operation by synchronizing the battery voltage with the DC–link voltage. The Front–End Full– Bridge Converter (FE–FBC) performed the rectifying and inverting works accordingly. Throughout the charging and discharging operations, the controller was fed by the voltage measurement from the EV battery to generate the four control pulses (G5-G8) which will be sent to the BE–FBC. A phase–shift control was practiced to realize the zero voltage switching in the second H–bridge converter, in order to increase the switching frequency for lower switching losses. B. Unidirectional Rapid Charging Rapid EV charging is a preferable charging method to quickly charge up an EV battery. A Constant Current/Constant Voltage (CC/CV) charging approach is the most common charging technique used to fast charge an EV battery. Initially, a constant high charging current (CC mode) is fed to the battery for quick charging operation. As soon as the battery voltage approaches the battery maximum voltage, the charger switches to a constant voltage charging mode (CV mode) to protect the battery against overvoltage problems. For a normal CV mode, it usually takes three 369 2018 IEEE 7th International Conference on Power and Energy (PECon) times longer to complete the battery charging operation compared to the CC mode. In order to further reduce the charging time, authors in [40] proposed a Constant Current/Reduced Constant Current (CC/RCC) charging method. Fig. 9 illustrates the CC/RCC charging control strategy for the single switch DC/DC buck converter. A similar rapid charging operation was applied for the CC mode using a direct–current control technique. Meanwhile, instead of retaining the charging voltage, the controller in RCC mode kept on reducing the battery current whenever the battery voltage reached the battery maximum voltage. This proposed charging method was able to safely recharge an EV battery while reducing the overall charging time. In order to reduce the EV charger cost, weight and size, the authors in [41] proposed a novel control strategy that allowed dual usage of the same power electronic converter in an on-board EV charger. The controller supported EV slow charging when the charger was connected to a single phase source. Meanwhile, EV rapid charging was conducted when three phase source was supplied to the charger. Another cost effective EV charging station model was presented in [42], where fast DC charging can be supplied to multiple EVs. The proposed EV charging station consisted of a single AC/DC inverter which converted the AC power source into DC source. On the other hand, each connected EVs was charged in decentralized mode that was controlled individually by separate DC/DC converters. C. Power Factor Correction The latest EV charger’s control strategies also concentrated on the improvement of power grid reliability. This concept provides a great opportunity to utilize the EV chargers for the benefit of the power grid, as well as for the energy customers. One of the efficient methods to maximize the power capability and reduce the power loss of power system is by improving the power factor of the grid– connected EV charger. The authors in [22] introduced an EV charger configured using only a three–phase full–bridge AC/DC converter with a voltage–oriented controller to obtain the unity power factor for the power grid. Initially, a decoupling transformation technique was adopted in this controller to transform the grid currents into a synchronously rotating dq–frame. In order to obtain the unity power factor, the q–component of grid currents needed to be suppressed to zero magnitude; whilst the d–component of the grid currents can be utilized for other control objective. The detailed control strategy of this power factor correction is illustrated in Fig. 10. As the EV charger industry advances towards the wireless charging technology, the authors in [43] introduced a high-power wireless EV charger with power factor correction function. The proposed wireless charger utilized a single-stage bridgeless boost rectifier to achieve wireless charging and power factor correction operations. This innovative concept had higher efficiency and better economic advantage as there was lesser semiconductor component being used. D. Reactive Power Correction EV charging demands can lead to a serious voltage drop issue, especially during a large scale fast charging event. One of the economical solutions to solve this issue is by utilizing the appropriate charging control and DC–link capacitor to provide the reactive power compensation to the power grid. The EV charger developed in [18] employed the three–phase AC/DC converter to provide the reactive power compensation function, which required a reactive power command directly from the power utility. Hence, the power utility was responsible in determining the proper amount of reactive power required according to the real time power grid conditions. The control strategy in this paper employed the Park’s transformation technique to change the phase voltages into the dq–components, which were later incorporated with the decoupled active and reactive power control. The comprehensive control block diagram of the proposed reactive power compensation for the EV charger is shown in Fig. 11. The discussion in [44] mentioned that the process of reactive power compensation during EV charging will induce a second-order harmonics ripple current and switching frequency ripple current at the DC side of the inverter. This ripple current can be harmful to the lifespan of the connected EV battery. Hence authors in [44] designed a single-stage boost inverter-based EV charger, where the controllers were capable of eliminating the ripple currents to protect the EV battery lifetime. E. Voltage Regulation The utilization of the EV charger control to regulate the power grid voltage utilizing the reactive power compensation technique is an intelligent and cost effective approach. This concept was proposed in [18]. Instead of requesting a reactive power command from the power utility, the authors in [40] proposed a novel EV charger control which was capable of determining the specific amount of reactive power required for the power grid voltage regulation. Fig. 12 illustrates the control block diagram of the voltage regulation in the EV charger [40]. The proposed controller detected and converted the power grid voltage into dq–frames, where the d–component was forced to follow the desired grid voltage reference. The designed controller managed the output voltages of the AC/DC inverter of the EV charger, which in turn controlled the amount of reactive power supplied into the power grid for grid voltage regulation. With the implementation of voltage regulation control, the complicated process to determine the exact amount of reactive power for the power grid voltage regulation can be eliminated. On the other hand, the authors in [45] developed an analytical formulation to accurately estimate the terminal voltage at the distribution line under specific loading and EV fast charging condition. This analysis allowed the detection of under voltage situation caused by the EV charging, especially during fast charging. The proposed formulation was also capable of determining the reactive power supply required from individual grid-connected EV in order to manage the power grid voltage issues. F. Summary of the Control Strategies of the Chargers The literature has reviewed numerous control functions of the EV charger, which included bidirectional power flow operations and power grid improvement functions. Each of these control objectives requires a certain collaboration between the specific controllers and EV charger’s power interface. In other words, a different charger interface has the potential to achieve different functions depending on the employed control strategies. Moreover, an EV charger is also capable of accomplishing more than a single objective. For instance, the authors in [19] proposed an EV charger that provided bidirectional V2G charging and power factor correction simultaneously. 370 2018 IEEE 7th International Conference on Power and Energy (PECon) IV. CONCLUSION [15] This paper presented a comprehensive review on the recently developed EV charger’s converter topologies and control strategies for EV applications in smart grid. The latest configurations of the EV charger available in the market were classified according to various characteristics, which included the power levels, power flows, placements, connections and structures. The EV chargers with isolated, integrated, high power level and inductive characteristics were the new features to improve the existing technologies. Furthermore, various advanced control strategies of the EV charger were proposed in the literature, which enabled the EV charger to support and improve power grid reliability. The latest EV charger controls were capable of providing bidirectional V2G charging, unidirectional rapid charging, power factor correction, reactive power compensation and voltage regulation. The literature has shown the great potentials of EVs to provide numerous services and supports to the power grid, which can be beneficial to energy consumers and power utility. The thorough assessment and analysis of the EV charging technologies are especially crucial during the development process of this new technology. Hence, this paper will help governments, policy makers, manufacturers and researchers to determine the appropriate selections of the EV charger technologies in accordance to various system scenarios, scales and purposes. [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] ACKNOWLEDGMENT [29] This research is supported by the Universiti Tenaga Nasional Internal Grant (UNIIG 2017) – J510050694. 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