ASHRAE POCKET GUIDE for Air Conditioning, Heating, Ventilation, Refrigeration (I-P Edition) 7th Edition ASHRAE 1791 Tullie Circle, NE Atlanta, GA 30329 www.ashrae.org ©1987, 1989, 1993, 1997, 2001, 2005, 2009 ASHRAE All rights reserved. Printed in the United States of America ISBN 978-1-933742-67-0 Library of Congress Cataloging-in-Publication Data Pocket guide for air conditioning, heating, ventilation, refrigeration. -- Inch-pound ed., 7th ed. p. cm. Includes index. ISBN 978-1-933742-67-0 (softcover) 1. Heating--Equipment and supplies--Handbooks, manuals, etc. 2. Ventilation--Handbooks, manuals, etc. 3. Air conditioning--Handbooks, manuals, etc. 4. Refrigeration and refrigerating machinery-Handbooks, manuals, etc. I. American Society of Heating, Refrigerating and Air-Conditioning Engineers. II. Title: ASHRAE pocket guide for air conditioning, heating, ventilation, refrigeration. TH7011.P63 2009 697--dc22 2009046254 No part of this manual may be reproduced without permission in writing from ASHRAE, except by a reviewer who may quote brief passages or reproduce illustrations in a review with appropriate credit, nor may any part of this book be reproduced, stored in a retrieval system, or transmitted in any way or by any means—electronic, photocopying, recording, or other—without permission in writing from ASHRAE. Requests for permission should be submitted at www.ashrae.org/permissions. ASHRAE has compiled this publication with care, but ASHRAE has not investigated, and ASHRAE expressly disclaims any duty to investigate, any product, service, process, procedure, design, or the like that may be described herein. The appearance of any technical data or editorial material in this publication does not constitute endorsement, warranty, or guaranty by ASHRAE of any product, service, process, procedure, design, or the like. ASHRAE does not warrant that the information in this publication is free of errors, and ASHRAE does not necessarily agree with any statement or opinion in this publication. The entire risk of the use of any information in this publication is assumed by the user. ASHRAE STAFF SPECIAL PUBLICATIONS Mark Owen Editor/Group Manager of Handbook and Special Publications Cindy Sheffield Michaels Managing Editor James Madison Walker Associate Editor Amelia Sanders Assistant Editor Elisabeth Parrish Assistant Editor Michshell Phillips Editorial Coordinator PUBLISHING SERVICES David Soltis Manager Jayne Jackson Publication Traffic Administratorr PUBLISHER W. Stephen Comstock Updates/errata for this publication will be posted on the ASHRAE Web site at www.ashrae.org/publicationupdates. Errata noted in the lists dated 3/310 and 6/7/10 have been corrected. ii TABLE OF CONTENTS Air Handling and Psychrometrics Page Air Friction Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3 Velocity vs. Velocity Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Fittings and Flexible Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Duct Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6 Circular Equivalents of Rectangular Ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–9 Spiral Flat Oval Duct Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Velocities for HVAC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fan Laws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–13 Types of Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–15 Fan System Effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Psychrometric Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Air-Conditioning Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18–19 Enthalpy of Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–22 Temperature and Altitude Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Moist Air Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Space Air Diffusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Principles of Jet Behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25–27 Airflow Patterns of Different Diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Mixed-Air Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Outlet Classification and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29–32 Air Diffusion Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33–34 Fully Stratified Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Partially Mixed Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Return Air Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Air Contaminants and Control Air Quality Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Electronic Air Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Bioaerosols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Filter Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 MERV Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Filter Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Indoor Pollutant Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Low-Temperature Absorbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Ultraviolet Lamp Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44–45 Hood Capture Velocities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Industrial Exhaust Duct Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46–48 Contaminant Transport Velocities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Hood Entry Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Kitchen Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50–51 Laboratory Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Clean Spaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Airborne Particle Concentration Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Water Pump Terms and Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Pump Affinity Laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 iii Application of Affinity Laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Suction Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57–58 Typical Pump Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59–61 General Information on Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Density and Specific Heat of Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Freezing Points of Glycols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Vertical Cylindrical Tank Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Horizontal Cylindrical Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Volume of Water in Pipe and Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Water Pipe Friction Chart, Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Water Pipe Friction Chart, Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Water Pipe Friction Chart, Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Friction Losses in Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Steam Steam Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Steam Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Steam Pipe Flow Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Steam Pipe Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73–74 Steam Pipe Capacities—Return Mains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Piping Steel Pipe Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Copper Tube Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Properties of Plastic Pipe Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Application of Pipe, Fittings, and Valves for Heating and Air Conditioning. . . . . 79 Pipe, Fitting, and Valve Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Thermal Expansion of Metal Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Hanger Spacing and Rod Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Plumbing and Solar Heating Drainage and Vent Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Water and Drainage Fixture Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82–83 Demand Load (Hot and Cold Water) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Hot Water Demand for Buildings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Solar Irradiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Solar Collector Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Solar Heating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88–89 Mechanical and Absorption Refrigeration Absorption and Vapor Compression. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Lithium Bromide Chiller Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Vapor Compression Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92–93 Refrigerants Refrigeration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Pressure-Enthalpy Chart—R-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Property Tables—R-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96–97 Pressure-Enthalpy Chart—R-123 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Pressure-Enthalpy Chart—R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 iv Property Tables—R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100–101 Pressure-Enthalpy Chart—R-717 Ammonia . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Property Tables—R-717 Ammonia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103–104 Pressure Enthalpy Chart—R-404A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Property Tables—R-404A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Pressure Enthalpy Chart—R-407C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Property Tables—R-407C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Pressure Enthalpy Chart—R-410A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Property Tables—R-410A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Pressure Enthalpy Chart—R-507A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Property Tables—R507A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Comparative Refrigerant Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113–114 Refrigerant Line Capacities—R-404A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115–116 Refrigerant Line Capacities—R-507A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117–118 Refrigerant Line Capacities—R-410A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119–120 Refrigerant Line Capacities—R-407C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121–122 Refrigeranr Line Capacities—R-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Refrigerant Line Capacities—R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Oil Entrained in Suction Risers—R-22 and R-134a. . . . . . . . . . . . . . . . . . . . . . . 125 Hot-Gas Risers—R-22 and R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Refrigerant Line Capacities—Ammonia (R-717) . . . . . . . . . . . . . . . . . . . . 127–128 Liquid Ammonia Line Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Lubricants in Refrigerant Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Secondary Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Relative Pumping Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Refrigeration Safety Safety Group and Quantities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Refrigeration Machinery Rooms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Refrigeration Load Transmission Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Product Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Internal Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Infiltration Air Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Forced Circulation Air Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Air-Conditioning Load Data Cooling and Heating Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Cooling Load Check Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Cooling Load Computation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Heat Flow Through Building Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Horizontal Air Space Heat Flow Coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Surface Conductances and Resistances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Emittance Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Thermal Resistance of Ventilated Attics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Thermal Properties of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144–149 CLTDs for Flat Roofs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150–151 v CLTDs for Sunlit Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152–154 Solar Cooling Load for Sunlit Glass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155–156 Shading Coefficients for Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Heat Gain from People . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Heat Gain from Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159–161 Heat Gain from Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Heat Gain from Restaurant Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163–166 Heat Gain from Hospital and Laboratory Equipment . . . . . . . . . . . . . . . . . . . . . 167 Heat Gain from Office Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168–169 Display Fixtures Refrigerating Effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Ventilation Ventilation Rate Data (ASHRAE Standard 62.2-2007) . . . . . . . . . . . . . . . . . . . . 171 ASHRAE Standard 62.1-2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172–182 Energy Conserving Design Sustainablility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Energy Efficiency Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184–185 Electrical Allowable Ampacities of Insulated Conductors. . . . . . . . . . . . . . . . . . . . . . 186–187 Characteristics of AC and DC Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188–189 Motor Full-Load Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Useful Electrical Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Variable Speed Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Photovoltaic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Sorbents and Desiccants Desiccant Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Desiccant Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Desiccant Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Rotary Solid Desiccant Dehumidifier Model . . . . . . . . . . . . . . . . . . . . . . . . 197–198 Combined Heat and Power Systems Engine Sizing Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 Recommended Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 Gas Engine Chiller Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 Engine Heat Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 Heating Application Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 Mass Flows and Temperatures for Various Engines . . . . . . . . . . . . . . . . . . . . . . 203 Steam Rates for Steam Turbines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Combustion Turbines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 Fuel Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Fuels and Combustion Gas Pipe Sizing Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Viscosity and Heating Values of Fuels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 Liquid Fuels for Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Fuel Oil Pipe Sizing Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 vi Owning and Operating Maintenance Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 Owning and Operating Cost Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212–213 Economic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214–215 Sound Sound Pressure and Sound Pressure Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 Combining Decibels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 Octave bands and 1/3 Octave Bands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 A- and C- Weighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 HVAC System Noise in Unoccupied Spaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 Sound Rating Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 Silencers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Sound Paths in HVAC Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Mechanical Equipment Noise Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 Mechanical Equipment Sound Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 222–223 Vibration Single-Degree of Freedom Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Two-Degree of Freedom Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Isolator Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225–227 Evaporative Cooling Direct Evaporative Air Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Indirect Evaporative Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 Multistage Evaporative Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Automatic Controls HVAC System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231–233 HVAC Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Occupant Comfort Operative and Effective Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Predicted Mean Vote. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Air Speed to Offset Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 Clothing Insulation Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 Local Discomfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237–238 Adaptive Standard for Thermal Comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 Geothermal Systems Ground Source Heat Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239–240 Thermal Properties of Soils and Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241–242 Ground Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242–243 Surface Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 General System Design Criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244–245 Air-Conditioning Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 Sizing Formulas for Heating/Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 vii Cooling Tower Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 Thermal Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Cold Air Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Mechanical Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Heat Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 Air-to-Air Energy Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252–253 Panel Heating and Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254–255 SI Units and Air Conditioning Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257–260 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 viii PREFACE This Pocket Guide was developed to serve as a ready reference for engineers whose mobility keeps them from easy access to the large ASHRAE Handbook volumes. Most of the information is taken from the four volumes of the ASHRAE Handbook series and abridged or reduced to fit the smaller page size. Additions and changes since the sixth edition in 2005 have included updated space air diffusion data and equipment heat loads; added combustion turbines, fuel cells, and ultraviolet lamp systems. This seventh edition of the Pocket Guide, which was first published in 1987, was again compiled by Frederick H. Kohloss; previous major contributors were Carl W. MacPhee, Griffith C. Burr, Jr., and Harry E. Rountree. ix AIR HANDLING AND PSYCHROMETRICS Friction Chart 1 2 3 Velocities vs. Velocity Pressures Velocity fpm Velocity Pressure (Pv), in. H2O 300 400 500 600 700 0.01 0.01 0.02 0.02 0.03 800 900 1000 1100 1200 0.04 0.05 0.06 0.08 0.09 1300 1400 1500 1600 1700 0.11 0.12 0.14 0.16 0.18 1800 1900 2000 2100 2200 0.20 0.22 0.25 0.27 0.30 2300 2400 2500 0.33 0.36 0.39 Pv = (V/4005)2 Noncircular Ducts Hydraulic diameter Dh = 4A/P, where A = duct area, in.2 and P = perimeter, in. Ducts having the same hydraulic diameter will have approximately the same fluid resistance at equal velocities. Fittings Resistance to flow through fittings can be expressed by fitting loss coefficients, C. The friction loss in a fitting in inches of water is CPv. The more radically the airflow is changed in direction or velocity, the greater the fitting loss coefficient. See ASHRAE Duct Fitting Database for a complete list. 90° mitered elbows with vanes will usually have C between 0.11 and 0.33. Round Flexible Ducts Non-metallic flexible ducts fully extended have friction losses approximately three times that of galvanized steel ducts. This rises rapidly for unextended ducts by a correction factor of 4 if 70% extended, 3 if 80% extended, and 2 if 90% extended. For centerline bend radius ratio to diameter of 1 to 4 the approximate loss coefficient is between 0.82 and 0.87. 4 Duct Leakage Classificationa Predicted Leakage Class CL Duct Type Metal (flexible excluded) Round and flat oval Sealedb,c Unsealedc 3 30 (6 to 70) Rectangular ≤ 2 in. of water 12 (both positive and negative pressures) > 2 and ≤ 10 in. of water 6 (both positive and negative pressures) Flexible Metal, aluminum 8 Nonmetal 12 Fibrous glass Round Rectangular 3 6 48 (12 to 110) 48 (12 to 110)c 30 (12 to 54) 30 (4 to 54) na na a The leakage classes listed in this table are averages based on tests conducted by AISI/ SMACNA (1972), ASHRAE/SMACNA/ TIMA (1985), and Swim and Griggs (1995). b The leakage classes listed in the sealed category are based on the assumptions that for metal ducts, all transverse joints, seams, and openings in the duct wall are sealed at pressures over 3 in. of water, that transverse joints and longitudinal seams are sealed at 2 and 3 in. of water, and that transverse joints are sealed below 2 in. of water. Lower leakage classes are obtained by careful selection of joints and sealing methods. c Leakage classes assigned anticipate about 25 joints per 100 linear feet of duct. For systems with a high fitting to straight duct ratio, greater leakage occurs in both the sealed and unsealed conditions. Recommended Ductwork Leakage Class by Duct Type Leakage Class, cfm/100 ft2 at 1 in. of water Duct Type Metal (flexible excluded) Round Flat oval Rectangular Flexible Fibrous glass Round Rectangular 3 3 6 6 3 6 Leakage Class, CL = Q/ΔPS0.65 where Q = ΔPs = leakage rate, cfm/100 ft2 surface area static pressure difference, inches of water between inside and outside of duct 5 Duct Seal Levels Sealing Requirementsa A All transverse joints, longitudinal seams, and duct wall penetrations B All transverse joints and longitudinal seams C Transverse joints only a Transverse joints are connections of two duct or fitting elements oriented perpendicular to flow. Longitudinal seams are joints oriented in the direction of airflow. Duct wall penetrations are openings made by screws, non-self-sealing fasteners, pipe, tubing, rods, and wire. Round and flat oval spiral lock seams need not be sealed prior to assembly, but may be coated after assembly to reduce leakage. All other connections are considered transverse joints, including but not limited to spin-ins, taps and other branch connections, access door frames, and duct connections to equipment. Recommended Duct Seal Levels Duct Location Outdoors Unconditioned spaces Conditioned spaces (concealed ductwork) Conditioned spaces (exposed ductwork) Duct Type Supply ≤2 in. >2 in. Exhaust of water of water A A A B A B C B B A A Unsealed Longitudinal Seam Leakage, Metal Ducts Type of Duct/Seam Rectangular Round Pittsburgh lock 26 gage 22 gage Button punch snaplock 26 gage 22 gage Spiral (26 gage) Snaplock Grooved B A B C B Leakage, cfm per ft Seam Length at 1” Water Pressure Range Average 0.01 to 0.02 0.001 to 0.002 0.0164 0.0016 0.03 to 0.15 NA (1 test) NA (1 test) 0.04 to 0.14 0.11 to 0.18 0.0795 0.0032 0.015 0.11 0.12 Total and Static Pressure Changes in a Duct At Exit, the Fitting Coefficient Co Affects ρt Loss. 6 Return 7 4.4 4.9 4.0 5.0 6.6 7.6 8.4 9.1 9.8 10.4 11.0 11.5 12.4 13.2 14.0 14.7 6 8 10 12 14 16 18 20 24 28 32 36 6 3.8 3.0 Lgth. Adj.b 4.0 Lgth. Adj.b 16.1 15.3 14.5 13.5 12.6 11.9 11.3 10.8 9.9 9.1 8.2 7 9.8 8.7 8 17.4 16.5 15.6 14.6 13.5 12.9 12.2 11.4 10.7 5.2 4.6 4.0 4.5 18.6 17.7 16.7 15.6 14.4 13.7 13.0 12.2 11.3 10.4 9 5.5 4.9 4.2 5.0 19.8 18.8 17.7 16.5 15.2 14.5 13.7 12.9 12.0 10.9 10 5.7 5.1 4.4 5.5 20.9 19.8 18.7 17.4 16.0 15.3 14.4 13.5 12.6 11 6.0 5.3 4.6 6.0 6.4 5.7 4.9 7.0 6.7 5.8 5.1 7.5 6.9 6.1 5.2 8.0 7.3 6.4 5.5 9.0 7.6 6.7 5.7 10.0 21.9 20.8 19.6 18.3 16.8 16.0 15.1 14.2 13.1 12 22.9 21.8 20.5 19.1 17.5 16.7 15.7 14.7 13 23.9 22.7 21.3 19.9 18.2 17.3 16.4 15.3 14 24.8 23.5 22.1 20.6 18.9 17.9 16.9 15 25.7 24.4 22.9 21.3 19.5 18.5 17.5 16 26.6 25.2 23.7 22.0 20.1 19.1 17 27.4 26.0 24.4 22.7 20.7 19.7 18 28.2 26.7 25.1 23.3 21.3 19 Length of One Side of Rectangular Duct (a), in. 6.2 5.5 4.7 6.5 29.0 27.5 25.8 34.9 21.9 20 8.0 7.0 6.0 11.0 Length of One Side of Rectangular Duct (a), in. 30.5 28.9 27.1 25.1 22 8.3 7.3 6.2 12.0 32.0 30.2 28.3 26.2 24 8.6 7.6 6.4 13.0 Circular Equivalents of Rectangular Duct for Equal Friction and Capacitya 33.3 31.5 29.5 26 8.9 7.8 6.6 34.6 32.7 30.6 28 14.0 35.9 33.9 30 9.1 8.0 6.8 15.0 36 32 28 24 20 18 16 14 12 10 8 6 Lgth. Adj.b 9.4 8.3 7.0 16.0 8 16.5 17.1 17.6 18.1 48 52 56 60 35.0 37.1 39.0 40.9 42.6 44.3 45.8 47.3 48.7 32 36 40 44 48 52 56 60 64 Lgth. Adj.b 32 15.9 64 15.3 44 6 40 Lgth. Adj.b 50.4 48.9 47.3 45.7 44.0 42.2 40.3 38.2 34 20.3 19.8 19.3 18.7 18.1 17.5 16.8 7 51.9 50.4 48.8 47.1 45.3 43.5 41.5 39.4 36 22.0 21.5 20.9 20.2 19.6 18.9 18.2 8 53.5 51.9 50.2 48.4 46.6 44.7 42.6 38 23.6 23.0 22.4 21.7 21.0 20.3 19.5 9 54.9 53.3 51.6 49.7 47.9 45.8 43.7 40 25.1 24.5 23.8 23.1 22.3 31.5 20.7 10 56.4 54.7 52.9 51.0 49.1 48.1 42 26.6 25.9 25.2 24.4 23.6 22.7 21.8 11 29.3 28.6 27.7 26.9 26.0 25.0 24.0 13 30.6 29.8 28.9 28.0 27.1 26.1 25.0 14 31.9 31.0 30.1 29.2 28.2 27.1 26.0 15 33.1 32.2 31.2 30.3 29.2 28.1 27.0 16 34.3 33.3 32.3 31.3 30.2 29.1 27.9 17 35.4 34.4 33.4 32.3 31.2 30.0 28.8 18 36.5 35.5 34.4 33.3 32.2 30.9 29.6 19 57.8 60.0 54.2 52.2 50.2 44 59.1 57.3 55.4 53.4 51.4 46 60.4 58.6 56.6 54.6 52.5 48 61.7 59.8 57.8 55.7 50 63.0 61.0 59.0 56.8 52 65.4 63.4 61.2 56 67.7 65.6 60 70.0 64 Length of One Side of Rectangular Duct (a), in. 28.0 27.3 26.5 25.7 24.8 23.9 22.9 12 Length of One Side of Rectangular Duct (a), in. 68 37.6 36.5 35.4 34.3 33.1 31.8 30.5 20 72 39.6 38.5 37.4 36.2 34.9 33.5 32.1 22 76 41.6 40.4 39.2 37.9 36.6 35.1 33.6 24 Circular Equivalents of Rectangular Duct for Equal Friction and Capacitya (Continued) 80 43.5 42.3 41.0 39.6 38.2 36.7 35.1 26 84 45.3 44.0 42.7 41.2 39.7 38.1 36.4 28 88 47.1 45.7 44.3 42.8 41.2 39.5 37.8 30 64 60 56 52 48 44 40 36 32 Lgth. Adj.b 64 60 56 52 48 44 40 Lgth. Adj.b 9 a b 51.4 52.7 53.9 55.1 56.3 57.4 58.4 76 80 84 88 92 96 60.5 59.3 58.2 57.0 55.8 54.5 53.2 51.8 34 62.4 61.3 60.1 58.8 57.5 56.2 54.8 53.4 36 64.3 63.1 61.9 60.6 59.3 57.9 56.5 55.0 38 66.2 64.9 63.6 62.3 60.9 59.5 58.0 56.5 40 68.0 66.7 65.4 64.0 62.6 61.1 59.6 58.0 42 Table based on De = 1.30 (ab)0.625/(a + b)0.25 Length of adjacent side of rectangular duct (b), in. 50.1 72 32 68 Lgth. Adj.b 69.7 68.4 67.0 65.6 64.1 62.6 61.1 59.4 44 71.5 70.1 68.7 67.2 65.7 64.1 62.5 60.8 46 73.1 71.7 70.2 68.7 67.2 65.6 63.9 62.2 48 74.8 73.3 71.8 70.3 68.7 67.0 65.3 63.6 50 76.3 74.9 73.3 71.7 70.1 68.4 66.7 64.9 52 79.4 77.9 76.3 74.6 72.9 71.1 69.3 67.4 56 82.4 80.8 79.1 77.3 75.4 73.7 71.8 69.8 60 85.3 83.5 81.8 80.0 78.1 76.2 74.2 72.1 64 Length of One Side of Rectangular Duct (a), in. 88.0 86.2 84.4 82.5 80.6 78.6 76.5 74.3 68 90.7 88.8 86.9 85.0 82.9 80.9 78.7 72 93.2 91.3 89.3 87.3 85.2 83.1 76 Circular Equivalents of Rectangular Duct for Equal Friction and Capacitya (Concluded) 95.7 93.7 91.7 89.6 87.5 80 98.1 96.1 94.0 91.8 84 100.5 98.4 96.2 88 96 92 88 84 80 76 72 68 Lgth. Adj.b 10 Typical Design Velocities for HVAC Components Duct Element Louvers Intake 7000 cfm and greater Less than 7000 cfm Exhaust 5000 cfm and greater Less than 5000 cfm Face Velocity, fpm 400 See Figure 14 500 See Figure 14 Filters Panel filters Viscous impingement Dry-type, extended-surface Flat (low efficiency) Pleated media (intermediate efficiency) HEPA Renewable media filters Moving-curtain viscous impingement Moving-curtain dry media Electronic air cleaners Ionizing type 200 to 800 Duct velocity Up to 750 250 500 200 150 to 350 Heating Coils Steam and hot water 500 to 1000 200 min., 1500 max. Electric Open wire Finned tubular Refer to mfg. data Refer to mfg. data Dehumidifying Coils 400 to 500 Air Washers Spray type Cell type High-velocity spray type Refer to mfg. data Refer to mfg. data 1200 to 1800 Louvers: Pertinent Parameters Used in Establishing Figure Parameter Minimum free area (48-in. square test section,%) Water penetration, oz/(ft2/0.25 h) Maximum static pressure drop, in. of water 11 Intake Parameter Exhaust Parameter 45 45 Negligible (less than 0.2) Not applicable 0.15 0.25 Fan Lawsa b For All Fan Laws: ηt1 = ηt2 and (Pt. of Rtg.)1 = (Pt. of Rtg.)2 No. Dependent Variables Independent Variables 1a Q1 = Q2 ⎛ D 1⎞ 3 N 1 × ⎜ -------⎟ × ------N2 ⎝ D 2⎠ 1b Press.1 = Press.2c ⎛ D 1⎞ 2 ⎛ N 1⎞ 2 × ⎜ -------⎟ × ⎜ -------⎟ ⎝ D 2⎠ ⎝ N 2⎠ ρ1 × -----ρ2 1c W1 = W2 ⎛ D 1⎞ 5 ⎛ N 1⎞ 3 × ⎜ -------⎟ × ⎜ -------⎟ ⎝ D 2⎠ ⎝ N 2⎠ ρ1 × -----ρ2 2a Q1 = Q2 ⎛ D 1⎞ 2 ⎛ Press.1⎞ 1/2 × ⎜ -------⎟ × ⎜ -----------------⎟ ⎝ D 2⎠ ⎝ Press.2⎠ ⎛ ρ 2⎞ 1/2 × ⎜ ------⎟ ⎝ ρ 1⎠ 2b N1 = N2 ⎛ D 2⎞ ⎛ Press. 1⎞ 1/2 × ⎜ -------⎟ × ⎜ -----------------⎟ ⎝ D 1⎠ ⎝ Press. 2⎠ ⎛ ρ 2⎞ 1/2 × ⎜ ------⎟ ⎝ ρ 1⎠ 2c W1 = W2 ⎛ D 1⎞ 2 ⎛ Press.1⎞ 3/2 × ⎜ -------⎟ × ⎜ -----------------⎟ ⎝ D 2⎠ ⎝ Press.2⎠ ⎛ ρ 2⎞ 1/2 × ⎜ ------⎟ ⎝ ρ 1⎠ 3a N1 = N2 ⎛ D 2⎞ 3 Q 1 × ⎜ -------⎟ × ------Q2 ⎝ D 1⎠ 3b Press.1 = Press.2 ⎛ D 2⎞ 4 ⎛ Q 1⎞ 2 × ⎜ -------⎟ × ⎜ -------⎟ ⎝ D 1⎠ ⎝ Q 2⎠ ρ1 × -----ρ2 3c W1 = W2 ⎛ D 2⎞ 4 ⎛ Q 1⎞ 3 × ⎜ -------⎟ × ⎜ -------⎟ ⎝ D 1⎠ ⎝ Q 2⎠ ρ1 × -----ρ2 a ×1 ×1 The subscript 1 denotes that the variable is for the fan under consideration. b The subscript 2 denotes that the variable is for the tested fan. c P or P tf sf Unless otherwise identified, fan performance data are based on dry air at standard conditions 14.696 psi and 70 °F (0.075 lbm/ft3). In actual applications, the fan may be required to handle air or gas at some other density. The change in density may be because of temperature, composition of the gas, or altitude. As indicated by the Fan Laws, the fan performance is affected by gas density. With constant size and speed, the horsepower and pressure varies directly as the ratio of gas density to the standard air density. 12