اٌششوخ اٌعبِخ ٌّصفبح حّص ِذ٠ش٠خ اٌص١بٔبد إٌٙذس١خ لسُ اٌص١بٔخ اٌعبِخ اٌصّبِبد أٔٛاعٙب – ِٛاصفبتٙب – ص١بٔتٙب اخت١بس اٌصّبَإعذادٚ.َ:د٠ع اٌسجعخ Gate valve اثخٛ صّبِبد ث- 1 Globe Valve صّبِبد عجش- 2 Ball valve خ٠ٚ صّبِبد وش- 3 Plug valve صّبِبد سذح- 4 Butter fly valve – صّبِبد فشاشخ5 Check valve عٛ – صّبِبد عذَ اٌشج6 Safety Valve ْ صّبِبد األِب- 7 Gate Valve Gate Valve Gate Valve 1-Handwheel 2- Stem nut 3-Gland Flange 4- Gland Bolt 5- Bonnet Bolts 6-Body 7- Bonnet 8- Stem 9- Packing 10- Body Seat Ring 11- Wedge 14 – Hand wheel Nut 15 – Yoke Nut 23 – Grease fitting 13 – Stem Nut Packing 16 – Gland Ring 7- Backseat Bush 21 , 22- Packing 31 - Yoke ِ - 1بء -ثخبس – اٌغبصاد . – 2إٌفظ اٌخبَ ِ ٚشتمبتٗ . ٠ – 3شوت ثٛضع أفم ٚ ٟشبل. ٌٟٛ ٠ – 4ستخذَ اٌصّبَ ثٛضع فتح وبًِ أ ٚإغالق وبًِ فمظ . - 5ال ٠ستخذَ اٌصّبَ ٌٍتحىُ ثبٌتذفك . By-Pass ٠ستخذَ اٌـ By-Passف ٟصّبِبد اٌجٛاثخٌحّب٠خ اٌصّبَ ِٓ اٌتٍف ٚاٌحصٛي عٍٝ ششٚط تشغ ً١ج١ذ ٌٍذاسح أ ٚاٌ٢خ. ٠فتح اٌـ By-Passلجً فتح اٌصّبَ اٌشئ١سٟحت٠ ٝتُ اِتالء اٌخظ لجً ٚثعذ اٌصّبَ ٚتٛاصْ اٌضغظ عٍ ٝعشف ٟاٌجٛاثخ.ثُ ٠غٍك ٠فتح اٌـ By-Passلجً إغالق اٌصّبَاٌشئ١سٌٍ ٟحفبػ عٍ ٝسالِخ اٌجٛاثخ عٕذ اٌعٛدح ٌّمش٘ب .ثُ ٠غٍك Cleaning Pig Cleaning Pig Articulated Cleaning Pig Through – Conduit Valve ٠ستخذَ عٍ ٝخغٛط ٔمً إٌفظ و٠ ٟسّح ٌٍىبشظ ()Pig ثبٌعجٛس ٚعذَ االستعصبء Globe Valve Globe Valve 1-Handwheel 2- Stem nut 3-Gland Flange 4- Gland Bolt 5- Bonnet Bolts 6-Body 7- Bonnet 8- Stem 9- Packing 10- Disk 11- Body Seat Ring Angle Globe Valve Y Type –Globe Valve ِ - 1بء -ثخبس – اٌغبصاد . – 2إٌفظ اٌخبَ ِ ٚشتمبتٗ . ٠ – 3شوت ثٛضع أفم ٚ ٟشبل. ٌٟٛ ٠ - 4ستخذَ اٌصّبَ ٌٍتحىُ ثبٌتذفك ٚرٌه ثفتح جضئٌٍ ٟصّبَ حست حبجخ اٌّشغً . Plug Valve Plug Valve / Steam Jacket Plug Valve / lined with PTFE Plug Valve ِ١ضاتٗ: استجبثخ سش٠عخ ٌٍفتح ٚاإلغالق ( سثع دٚسح ) إعبلخ لٍٍ١خ ٌٍتذفك ِّب ٠ؤدٌ ٞتمٍ ً١اٌض١بعبد -حجّٗ صغ١ش ل١بسب ثبألٔٛاع األخشٜ ِسبٚئٗ: ٠حتبج عضَ أوجش ٌٍذٚساْ ثسجت االحتىبن ل١بط ” ٚ 4أوجش ٠حتبج ٌعٍجخ سشعخ -فتحخ صغ١شح ثسجت شىً اٌسذادح Ball Valve Ball Valve/ 3 pieces Ball Valve/ Top entry Spherical Disk Valve 1. The spherical disc rotates 90 degrees out of the material flow to allow mass-flow through it's full port. 2. The under-cut disc segment provides clearance that prevents powder jamming between the disc and housing. 3. The spherical disc wipes the material away from the matching radius of the the seat to provide sanitary sealing and longer seat life V Type Ball Valve Butterfly Valve Butterfly Valve Check Valve/swing type Check Valve/Lift type Check Valve/Piston/lift type Swing Check Valve/Wafer type Check Valve/Ball type Check Valve/swing type – with lever ٌتخف١ف صذِخ االستذاد ٠ستخذَعبدح : رساع ِٛاصٔخ ِع ثمً تعذ ً٠وّبفِ ٟضخبد األثشاج ِخّذ ٘١ذس١ٌٚى ٟوّب فٟاٌتفح ٚ ُ١دسِبد اٌذ ّٟ٠اٌمذّ٠خ Valve Classification There are two groups to classify the valves: 1 – According to ANSI ANSI = American National Standards Association 2- According to DIN DIN = Dutch Industrial Norm ANSI Class Rate (ASA) S 1 75 2 100 3 125 AWWA 4 150 5 250 6 300 7 400 8 600 9 800 10 900 11 1500 12 2500 Size Rate 3/8",1/2" , 3/4" 1",1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" DIN S PN Rate (Kg/cm2) DN Rate (mm) 1 2.5 8 – 10 – 15 – 20 – 25 2 6 3 10 4 16 5 25 6 40 7 64 – 63 8 100 9 160 10 250 11 320 12 400 40 50 80 100 150 200 250 300 350 400 450 ASA ASA = American Standard Associate ِ ٟ٘ ASA ذٌٛي ِجشد ِٓ اٌٛاحذح ٠ذي عٍِ ٝشتجخ اٌضغظ (صّبَ ,فٍٕجخ ) ٌّ عشفخ اٌضغظ اٌزّ٠ ٞثٍٗ ٔ ASA 150 , ASA 300 ..ستع ٓ١ثبٌجذاٚي اٌّٛجٛدح فASIN B16.34 ٟ - ٌٚىٓ ثشىً سش٠ع ّ٠ىٓ إجشاء اٌحسبة اٌتبٌ: ٟ ِثبي ِ :ب ٘ ٛضغظ اٌتشغٌ ً١صّبَ ASA 600 - 600 x 2.4 = 1440 psi = 1440 x 7/100 = 100.8 Kg/cm2 إْ اٌضغظ ِ 100.8 kg/cm2حسٛة عٕذ دسجخ ِ 38ئ٠ٛخ ٕ٠ ٚمص ثبستفبع دسجخ اٌحشاسح ٘زٖ اٌّعبدٌخ تغجك فمظ ِٓ ِ ٚ ASA 300ب فٛق How do you select the valve ? You have to Know : 1- Medium : Water , oil , Gas , Vapor… 2- Condition service : Working pressure , Working temperature , 3 – Size of line 4 – Type of connection : BW ,SW , RF , RTJ , FF , Male & Female .. 5 – What is the target : Open-Close , controlling Example ? 1- Medium : Crude oil – Carbon steel ( WCB ) 2- Service Condition : WP = 22 Kg/cm2 ,WT= 150 C degree , ASA = ? 3 – Size of line : 6" (6 " ) 4 – Type of connection : RF 5 – What is the target : Open-Close= Gate valve Pressure & Temperature/ANSI B16.34 Pressure & Temperature/ANS B16.34 The technical specification is: -Cast steel , Gate Valve , Flanged ends , Rising Stem , ( OS & Y) Materials : According to ASTM – - A216 Gr WCB -Trim materials ( Stem , gate , seat ring ) Cr 13% - Size 6" , Class 300 , ( ASA 300 , 300 Lbs , ANSI 300 ) - Manual Operation . Length of Valve IDIOMS Flanged Ends : Face to Face = F to F Butt- weld Ends : End to End = E to E L,L2=F to F , L1=E to E Class 150 Safety Valve تستخذَ ٌٍتأِ ٓ١عٍ ٝاٌخغٛط ٚاألٚع١خ ٚ اٌخضأبد ِٛاصفبتٗ: لغش فتحخ اٌخشٚج أوجش ِٓ فتحخ اٌذخٛيٌض٠بدح اٌتذفك اٌخبسج اٌضغظ اٌتصٌّ ّٟ١فتحخ اٌخشٚج ألً ِٓضغظ فتحخ اٌذخٛي تجٙض ثزساع ٌتفش٠غ اٌضغظ عٕذ اٌتٛلفبدإرا ٌضَ األِش ٛ٠جذ صّبِبد أِبْ ٌٍضغظ اٌّشتفع ٚأخش ٜاٌضغظ اٌسٍجٟ Drums , Vessels / Safety ٌض٠بدح األِبْ ف ٟاٌذسِبد ٚاألٚع١خ ٠ستخذَ صّبَ أِبْ ِضبعف - - ِٓ ِ١ضاد ٘زا إٌّٛرج: خفض تىٍفخ اإلٔشبء ٚص٠بدح ِتبٔخ جذاس اٌٛعبء ثسجت تمٍ ً١عذد اٌفتحبد فٗ١ تخف١ض عذد اٌجٛأبد ٚ اٌجشاغ ٟاٌالصِخ ٌصّبِٓ١ خفض صِٓ ٚأجٛس اٌفه ٚ اٌتشو١ت Vacuum & Relief Valve Type of Interfacing Raised Face ( RF ) Type of Interfacing Flat Face ( FF ) Type of Interfacing Ring Type Joint ( RTJ ) Most common flange types Length of Bolt The Stud Bolt theoretical length can be calculated by means of the formula: L = 2 (s + n + h + rf) + g s = free threads (equals 1/3 time bolt diameter) n = nut height (equals nominal bolt diameter) h = flange (plate) thickness rf = height of raised face g = gasket thickness Tightening Sequence Non-Metallic gaskets types Types of RTJ gaskets Spiral wound gaskets