Cost ACC chapter 6_6-29, 40, 41 6-29 1. Budgets for production and direct manufacturing labor (First Quarter) Jan Feb Mar Total Bugeted sales 10,000 14,000 7,000 Target ending finished goods 17,500 11,000 12,000 Total requirements 27,500 25,000 19,000 Beginning finished goods 17,500 17,500 11,000 Units to be produced 10,000 7,500 8,000 2 2 1.5 20,000 15,000 12,000 240,000 180,000 144,000 10,000 7,500 6,000 Workers' compensation insurance 4,000 3,000 2,400 Employee medical insurance 6,000 4,500 3,600 18,000 13,500 10,800 278,000 208,500 166,800 DMLH per unit laobr time needed 47,000 Direct manufacturing labor costs: Wages Pension contributions Social security tax Total direct manufacturing labor costs 653,300 2. The budget process would prompt Roletter’s management to look for ways to reduce finished goods inventories, the manufacturing labor hours before and after installing new labor-saving machinery 3. Continue to work with employees to increase productivity 6-40 1. Revenue Budget Units Selling price Total Revenues Cat-allac 530 $205 108,650 Dog-eriffic 225 $310 69,750 Total 178,400 2. Production budget in units Cat-allac Dog-eriffic Budgeted unit sales Target ending finished goods inventory Total required units Beginning finished goods inventory Units of finished goods to be produced 530 225 30 10 560 235 10 25 550 210 3. Direct material usage budget Plastic Metal Total Physical Units Budget Direct materials required for Cat-allac 2,200 275 Dog-eriffic 1,260 210 3,460 485 Total quanityty of direc material Cost Budget Available from beginning direc materials inventory Plastic 1,102 Metal 217 To be purchased Plastic 15,850 Metal 1,660 Direct materials to be used 16,952 1,877 18,829 Direct material purchases budget Plastic Metal Total Physical Units Budget To be used in production Target ending inventory Total requirements Beginning inventory Purchases to be made 3,460 485 410 65 3,870 550 290 70 3,580 480 Cost Budget Plastic 17900 Metal 1,920 Purchases 17900 1920 19,820 4. Direct manufacturing labor cost budget Output units produced DMLH per unit Total hours Wage Total Cat-allac 550 3 1,650 10 16,500 Dog-eriffic 210 5 1,050 10 10,500 Total 5. Machine setup overhead: 27,000 Cat-allac Dog-eriffic Total Units to be produced 550 210 Units per batch 25 9 # of batches 22 24 Setup time 1.5 1.75 Total setup time 33 42 75 Budgeted machine set up costs = 105*75 = $7,875 Processing Overhead: Budgeted machine hours = (11*550) + (19*210) = 10,040 MH Budgeted processing costs = 10*10,040 = $100,400 Inspection Overhead: Budgeted inspection hours = (0.5*22) + (0.7*24) = 27.8 hrs Budgeted inspection costs = 15*27.8 = $417 Total = 7,875 + 100,400 + 417 = $108,692 6. Budgeted unit cost of ending finished-goods inventory Cat-allac Cost per unit Input per of input unitof output Dog-eriffic Input per unit Total of output Total Plastic 5 4 20 6 30 Metal 4 0.5 2 1 4 10 3 30 5 50 105 0.06 6.3 0.2 21 Processing 10 11 110 19 190 Inspection 15 0.02 0.3 0.08 Direct manufacturing labor Machine setup Total Ending inventories budget 168.6 1.2 296.2 Total Quantity Cost per unit 410 5 2,050 65 4 260 Direct Materials Plastic Metal 2,310 Finished goods Cat-allac 30 168.6 5,058 Dog-eriffic 10 296.2 2,962 Total ending inventory 8,020 10,330 7. COGS budget Beginning fished goods 5,650 Direct materials 18,829 Direct manufacutriing labor 27,000 Manufacturing overhead 108,692 COG manufactured 154,521 GOG available for sale 160,171 Ending finished goods 8,020 GOCS 152,151 8. Nonmanufacturing cots budget Salaries 16,800 Other fixed costs 16,000 Sales commissions 1,784 Total nonmanufacutring costs 34,584 9. Budgeted income statement Revenues 178,400 COGS 152,151 Gross margin 26,249 Operating costs 34,584 Operating income (8,335) 10. Helps manage costs based on revenues and production needs; So managers are able to find out how to increase productivity and efficiencies and reduce costs. 6-41 1. Cash Budget Cash balance 5,900 Add receipts Cash sales 17,840 Credit card sales 157,349 Total cahs available 181,089 Cash disbursements Direct materials 17,910 Direct manufacturing labor 27,000 Manufacturing overhead 83,692 Non-manufacturing salaries 16,800 Sales commissions 1,784 Other non-manufacturing fixed costs 6,000 Machinery purchase Income taxes Total disbursements 13,000 5,000 171,186 Financing Repayment of loan Interest (24%) 2,000 40 Total effects of financing 2,040 Ending cash balance 7,863 2. Cash budget may help Animal Gear’s managers think about the expectations and plans for the future. It is important to follow cash budget, unless unforeseen circumstances arise, because adherence to a plan can discipline spending. By predicting cash requirements, managers can also evaluate future business opportunities in part based on an opportunity’s probable financing needs and costs.