CURRENT RATING OF CABLES INSTALLED IN DEEP OR VENTILATED TUNNELS Eric DORISON - EDF R&D, Moret-sur-Loing (France) eric.dorison@edf.fr George ANDERS - Technical University of Lodz, george.anders@attglobal.net ABSTRACT The series of IEC 60287 standards provides methods for calculating the permissible current rating of cables. This paper deals with the present work carried out within the IEC TC 20 WG 19, intending to extend the scope of these standards, to groups of cables installed in deep or ventilated tunnels. Generally, the thermal resistance T4 of the surroundings of a cable is defined by: T4 The IEC 60287-1-1 [1] and 2-1 [2] standards address the thermal rating of a cable circuit installed in still air with given temperature with the IEC 60287-2-2 [3] providing an extension to some homogeneous groups of cables. The same calculations can be used to rate cables in tunnels, however, the external thermal resistance of the tunnel itself requires special considerations.. The paper deals with the work carried out by WG19 of the Technical Committee 20 of the IEC intended to extend the scope of these standards to cables installed in ventilated deep tunnels. The IEC standards combine the effect of heat transfer by radiation and convection into one coefficient. In order to properly model the effect of air movement inside the tunnel, the convective and radiative heat transfers must be treated separately. Hence, first, the IEC method for rating cables installed in still air is reviewed and considerations are given to the modeling of heat transfer by radiation. In particular, the radiative heat transfer for a group of cables is addressed and the extension of the IEC method to the groups of cables with different designs is proposed considering the effect of dielectric losses. Next, a rating method for cables in ventilated tunnels is presented, based on an analytical approach, originally developed by CIGRE and published in Electra [4,5]. Finally, for deep tunnels, a fictitious equivalent depth is introduced, to optimize cable rating, taking into account the soil thermal inertia, without performing transient analysis. BASIC MODEL FOR CABLES IN AIR According to the IEC 60287 standards, the rating of air installed cables, , is based on a relationship that links the total heat loss of a cable Wt with the temperature rise of its surface s above the ambient a by: Wt .De .h. s a q [1] where De is the cable diameter, h is a heat dissipation coefficient depending on the installation and q is a constant, set equal to 1,25. [2] So that the thermal resistance T4 for a cable in air is: T4 INTRODUCTION Wt s a 1 .De .h. s0,25 s s a [3] The heat dissipation coefficient h is given as a function of the cable diameter: Z h Deg E [4] where Z, E, g are constants, whose values depend on the type of installation. As T4 is a function of s, an iterative process has to be conducted, taking into account the temperature drop between the cable conductor(s) and its surface: c s n.Wd .Td Tint Wt .Tint [5] c is the conductor(s) temperature, n is the number of conductors, Wd represents the dielectric losses per conductor and Td and Tint are the equivalent thermal resistances used in expressing the transfer of dielectric losses and Joule losses within the cable, respectively: T1 T2 T3 2.n 1 T . 1 1 1 .T2 1 1 2 .T3 1 1 2 n Td Tint [6] The permissible current I is obtained from Wt as follows: Wt n.Wc .1 1 2 Wd [7] Wc R.I ² [8] R being the conductor resistance at the temperature c. For installations involving several circuits, the value of the heat dissipation coefficient is defined in IEC 60287-2-2 from the value for a single circuit given in IEC 60287-2-1. This approach is based on modelling of the heat transfers by radiation and convection, using Ohm’s thermal law, linking temperature drop and heat rate through a thermal resistance with the following assumptions : The construction of all cables in the tunnel is the same. This means that the surface temperatures of the cables are similar; and, therefore, the radiative heat transfers between the cables may be ignored. Cable losses Radiation cable / tunnel walls n.Wd n.Wc n.1.Wc n.2.Wc s c T1/2n T1/2n Wrad T3 T2 t Te Tst Wk Ww Tsa Tat Convection cable /air Convection air / walls Wconv a Figure 1 : Heat transfer modeling – cables in still air Tst 1 .De .hrad Tij F12 hrad K r . s . . s 2732 w 2732 . s 273 w 273 c 0, 5 Fsw 1 s .Fsw s hij Fij . s . . si 2732 sj 273 2 . si 273 sj 273 1 .Dei .hij 1 . c 2 r 12 2 Kr 2 r 12 0, 5 r 1 1 r 1 r 1. cos 1 r 1. cos c c r De 2 De1 c 2. S De1 Table 1 : Radiative thermal resistances The temperature of the tunnel walls t is close to the temperature of the air a in the tunnel. The air in the tunnel is still, so that the convective transfers can be described through the well known and experimentally checked correlations. In reality, the heat transfer from the cable surface is composed of several components as illustrated in Fig. 1. Referring to this figure, Tst represents the radiative heat transfer between the cable surface and the tunnel walls, Tsa and Tat represent the convective heat transfer from the cable surface to the air in the tunnel and from the air to the tunnel wall, respectively. The thermal resistance T4 is a combination of the thermal resistances expressing heat transfers by radiation and convection from the cable surface. The thermal resistance representing heat transfer between the air and the tunnel wall is assumed to be negligible. Aw represent the cable and wall surface areas, s and w are the reflectivity of the cable outside surface; and the wall inner surface, respectively. When several cables are present, the mutual radiant area between them must be subtracted from the area radiating to the tunnel inner surface. The effective radiating area to the tunnel walls is obtained as follows, using Hotel’s method of stretched bands [6]. Elastic bands are imagined stretched around two arbitrary concave surfaces (see Fig. 2). C 2 C' K r 1 s / s 1 / Fsw As w / Aw w 1 [9] where w is the emissivity of the wall inner surface; As and Length of the internal band : Iint AD BC' C where C' is the point of intersection of BC with surface CD. RADIATIVE HEAT TRANSFERS The expression for the thermal resistance Tst is given in Table 1, where is the Stefan-Boltzman constant; s is the cable surface emissivity, Kr is the radiation shape factor, which depends on the view factor Fsw defined as a fraction of the radiation that leaves the considered cable and is intercepted by the tunnel walls. D A 1 Length of the external band: B Iext AC BD . Figure 2 : Calculation of the mutual radiation area [6] The mutual radiation area Am per unit axial length is equal to half the difference in lengths of internal and external bands, that is, Am Iint Iext AD BC' C AC BD 2 2 2 [10] Application of equation [10] can become quite cumbersome. In practice, as the tunnel size is large compared to the cable surface, and as s and Fsw are close to one, the following expression given in [7] may be used: K r 1 s .1 Fsw [11] From the relationship [2] and the definition of T4 : T4 n h0 s00, 25 . T40 hn n0, 25 s 0 Wt 0 T40 1 k0 k0 . T4 n sn Wtn T4 n T40 It is found that T4n/T40 is a solution of Fsw and corresponding Kr (for s =0.9) are given in Table 2 for installations described in the IEC 60287-2-1 standard. Installation Single cable Fsw 1,000 Kr 1,000 2 cables touching 0,818 0,833 2 cables - spacing 2.De 0,919 0,927 3 cables touching – middle cable 0,636 0,660 3 cables spacing 2.De – middle cable 0,838 0,852 Trefoil 0,652 0,676 T4n h0 T40 hn The derating factor is derived from the relationship given below, which reduces to the IEC formula if the dielectric losses are small compared to the total losses. I tn2 I t20 Table 2 : View factor and radiation shape factor Table 1 gives the formula for the thermal resistance Tij expressing the radiative transfers between two cables [8,9], which is of interest when the rating cables with different designs or in ventilated tunnels are sought. 0,25 1 k 0 k . 0 T4 n T 40 Wtn n.Wd Wtn n.Wd Wt 0 Wt 0 W tn . n W . Wt 0 n.Wd Wt 0 d 1 Wt 0 Cables with different designs GROUPS OF CABLES If there are cables with different designs, the radiative heat transfers between the cables have to be taken into account [10]. This is achieved by computing first the thermal resistances involving the view-factor between cables. Cables with the same design Basic equations are as follows: The IEC standard 60287-2-2 extends the calculation method in the IEC 60287-2-1 to some homogeneous groups of cables. The formulae do not consider the effect of the dielectric losses. The following developments extend the standard method by considering these losses. Let c* and c* ci* si Wi .Tint_ i si a Wi are defined as follows : c n.Wd .Td Tint * c a * c * c Using the relationships [5] and [2], c* is expressed as: c* Wt .Tint T4 For given air temperature a and the maximum permissible conductor temperature c , as Td and Tint depend only on the parameters internal to the cable, c* is the same whether the cable is alone or is a part of a group. Consequently, defining Wt0 and Wtn as the losses for a cable alone or a part of a group, respectively, we have: Wt 0 Tint T4 n Wtn Tint T40 [12] Iintroducing the ratio k0 of the cable surface temperature rise to the conductor temperature rise due to Joule losses in the metal components only, i.e., neglecting dielectric losses, we can write equation [12] as:. Wt 0 T 1 k 0 k 0 . 4 n Wtn T40 k0 T40 Tint T40 si sj W ij .Tij Wij .Text _ i j i [13] where Text_I is the thermal resistance between the cable surface and the tunnel walls, representing a combination of the radiative and the convective thermal resistances, respectively Tst andTas with the former one defined in Table 1. Tas is determined as: Tas 1 .De .hconv [14] hconv h. s a 0, 25 hrad _ 0 where h is the global heat dissipation coefficient given in IEC 60287 and hrad_0 is the radiative heat transfer coefficient for an isolated cable. Substituting Wi and Wij in the second equation in [13], from the first and third one respectively, leads to a set of equations linking the cables surface temperatures: 1 1 T T int_ i ext _ i si . j i 1 Tij sj T j i ij a Text _ i ci* Tint_ i Once the surface temperatures are determined, the permissible heat rate of the cable i is derived using the first equation in [13], and, thus, the ampacity is obtained from relationships [7] and [8]. 240 mm² Cu Cables 3-core SA type 63 kV Outer diameter (mm) 94.3 Tint (K.m/W) 0.189 Each cable alone Text (K.m/W) 0.293 Surface temperature (°C) 66.5 IEC Ampacity (A) 637.6 S = 1.75.(De1+De2)/2 Text (K.m/W) 0.293 Surface temperature (°C) 68.1 Ampacity (A) 633.9 S = 100000 m Text (K.m/W) 0.286 Surface temperature (°C) 66.2 Ampacity (A) 638.3 As the radiative thermal resistances between the cables depend on the cables surface temperatures, there is a need for an iterative process. Following table gives sample results for 2 different 3-core cables, installed horizontally with a spacing equal to 1,75 times the mean diameter. The results in Table 2 confirm the assumptions in the IEC 60287-2-2 that, for the clearances between cables, as given in Table 1 of this standard, the thermal proximity effects are negligible. This approach is quite correct if the clearance between the cables is large enough so that the proximity does not lead to significant disturbance in the convection transfer. If not, it is suggested to determine the convective thermal resistance using for the global dissipation coefficient h in [14], the IEC value for a cable clipped to a wall. 50 mm² Al 20 kV 53.6 0.240 0.475 69.9 186.2 0.492 68.1 182.2 0.460 69.4 186.4 Table 2. Sample results of two different cable ratings installed in a tunnel. STILL AIR MODELLING s e Ts . N .W k STAR – DELTA TRANSFORMATION e t Tt . N .W k W a t 0 Te . N .W k W a Te Ts Tt e (N) a e Ta .W a W a C av . t s T3 T3 N.Wk Ta a z Heat removed by the air Wa a Figure 3 : Model for heat transfer in a ventilated tunnel VENTILATED TUNNELS In the case of ventilated tunnels, the same models as for still air apply, but the convective heat transfer coefficient is computed taking into account the effect of the air movement. In addition, the heat removed by the flowing air has to be taken into account in the energy balance equations. Figure 3 presents a heat transfer model and gives the corresponding set of equations, obtained from the initial diagram, using a star-delta transformation. The tunnel axis is assumed to be perpendicular to the page surface (z coordinate). Convective transfer between the cables and air The following formula for the thermal resistance Tsa applies if the Reynolds number Re is larger than 2000. Tsa 1 .k t .K p . Re 0.65 with Re V .De V is the bulk air velocity, is the kinematic viscosity and kt is the thermal conductivity of the air. Kp is an experimentally determined constant with the values given in Table 3 taken from reference [11]. Cable Arrangement Single Cable 3 cables spaced horizontally (spacing>2Diameter) 3 cables touching horizontally 3 cables spaced vertically (spacing>2Diameter) 3 cables touching vertically (spacing<=2Diameter) 3 cables touching in trefoil Kp 0.130 0.115 0.086 0.115 0.086 0.070 Table 3 : Experimental constant for cables / air convection Convective transfer between air and walls. The Dittus-Boelter correlation, in agreement with the Kitagawa works, is used in the formula of the thermal resistance Tat. This applies if the air flow is turbulent, i.e. if the Reynolds number is larger than 2500. If the Reynolds number is smaller than 2500, this thermal resistance may be considered negligible . Tat with 1 .k t .0,023. Re 0,8 . Pr 0,4 Pr C pair . Re kt T1 max 0 0 Wd . n.T2 T3 T4t 2 I R.T1 n.1 1 .T2 n.1 1 2 . T3 T4t 2 with: 0 a 0 0 . Tt Te L .e Ta Tt Te Tt Te L T4t N .Ts Tt Te .1 .e Ta Tt Te V . Dt 1 Cpair is the specific heat of the air per unit volume. This formula does not take into account the wall roughness. Conductive heat transfer in the tunnel surroundings The thermal resistance Te is given for circular shallow tunnels as: Te .Ln u u ² 1 2 u 2.L Dt [15] where is the soil thermal resistivity, L is the depth of tunnel axis and Dt is the tunnel diameter. .For a square tunnel, the expression derived by Goldenberg for a buried square trough and reported by Symm (1969) can be used. This expression is Te 2 L ln 3.388 a Ta Tt Te .C av Temperature distribution The air temperature a(L) at tunnel outlet is estimated as : a L a 0 0 Tt Te .N .Wk a 0 .1 e L The cable surface temperature and the tunnel wall temperature at the tunnel outlet are derived from the air temperature as : s L a L Ta .Wa L Ts .N .Wk t L a L Ta .Wa L Tt .N .Wk Wa L where a is the height and width of a square cable tunnel, where Wa(L) is the heat removed by the air at tunnel outlet, given by : Heat removed by the air The heat removed by the air is linked to the air temperature variations according to: Wa C av . a z W a L Tt C av C pair .V . At where At is the tunnel cross-section. Permissible current CIGRE works show that, for typical installations, air properties may be considered constant along the tunnel route and computed using air temperature at the tunnel outlet. With this assumption, solving the set of heat balance equations is straightforward and the temperatures of the cables’ surface, air and tunnel wall are easily derived as a function of the cables losses. As regards the heat generated by the cables, it is assumed to be constant along the cable route, computed for the core maximum permissible temperature, leading to an estimate of the current carrying capability on the safe side. The permissible current rating is obtained from the following formula which is similar to the classical formula for cable rating: Te .N .Wk a L 0 Ta Tt Te DEEP TUNNELS The losses of the cables installed in a tunnel are dissipated in its surroundings, leading to a temperature rise of the tunnel wall. Due to the soil thermal inertia, a long duration is necessary to reach the steady-state value. Considering a circular tunnel (2 m in diameter) and assuming a constant heat rate, Figure 4 gives the tunnel wall temperature rise evolution with time, reported to the steady-state value of the current, for 3 laying depths (10, 20, 40 m). The temperature rises quickly at first but then the growth is very slow. Applying standard steady state calculation algorithm would yield ampacities that are too small. A more appropriate approach would be to use the transient analysis algorithm and iteratively find out what value of the current would give desired temperature at the end of the study period. Tunnel w all tem perature rise ratio vs tim e Ratio Equivalent / Actual depth vs Duration 100 0.8 80 0.7 Ratio Temperature rise ratio (%) 1 0.9 90 70 10 m 60 0.6 0.5 0.4 20 m 0.3 40 m 0.2 '10 m' '20 m' 50 '40 m' 0.1 0 40 0 0 10 20 30 Figure 4 :Tunnel wall temperature rise The formula for the steady-state external thermal resistance is given above as relationship [9]. The transient thermal resistance of the tunnel surroundings was computed with a standard equation using the exponential integrals given in [12]. 4. D2 . Ei t 16.t. Ei L ² t. where is the soil thermal diffusivity; is the soil thermal resistivity, Dt is the tunnel diameter and L its burial depth, to tunnel centerline. One can define a fictitious equivalent depth [13] of the cable circuit that with the application of the steady state algorithm would give the same value of the current as the one obtained from the transient analysis (see Figure 5). LT 20 30 40 50 60 Duration (years) Tim e (years) T4 t 10 40 1 D D² L ² . cosh . Ei Ei 2 t. 16.t. 2 CONCLUSION As the number of cable tunnels has been increasing over the last decade, IEC TC20 WG 19 started a new work item aiming at extending the scope of the present cable rating methods, within IEC 60287 standard series. This paper summarizes some of these works. As distribution and transmission systems may be installed in a tunnel, to take full benefit of the costly equipment, the rating of groups of cables, with different designs, is addressed. The main issues addressed in the standard to be issued shortly are presented, dealing with the rating of cables in ventilated tunnels . Finally, as it was recognized that, for deep tunnels, applying standard steady state calculation algorithm would yield ampacities that are too small, a fictitious equivalent depth is introduced, to optimize cable rating, taking into account the soil thermal inertia, without a transient analysis Figure 5 : Equivalent depth for deep tunnels REFERENCES [1] IEC 60287-1-1, " Electrical cables – calculation of the current rating – Part 1-1 Current rating equations (100% load factor and calculation of loses – General” [2] IEC 60287-2-1, " Electrical cables – calculation of the current rating – Part 2-1 Thermal resistance – Calculation of thermal resistance” [3] IEC 60287-2-2, " Electrical cables – calculation of the current rating – Part 2-2 Thermal resistance – A method for calculating reduction factors for groups of cables in free air, protected from solar radiation” [4]. CIGRE, (1992a) "Calculation of Temperatures in Ventilated Cable Tunnels - Part 1", Electra, No.143 [5] CIGRE, (1992b) "Calculation of Temperatures in Ventilated Cable Tunnels - Part 2", Electra, No.144 [6] G.J. Anders, “Rating of Electric Power Cables – Ampacity Calculations for Transmission, Distribution and Industrial Applications" (1997) IEEE Press, New nd York. 2 printing jointly IEEE Press and McGraw-Hill, (1998) New York. [7] P.Slaninka, 1969, " External thermal resistance of airinstalled power cables", Proc. IEE Vol. 116 n°9, September 1969 [8] F.P. Incropera – D.P. De Witt, WWWW, McGraw-Hill Handbook of heat transfer [Third Edition] [9] W.M. Rohsenow – J.P. Hartnett – Y.I. Cho – “Handbook of heat transfer” – third edition – McGrawHill Handbooks – page 7.83 [10] J.A. Pilgrim, D.J. Swaffield, P.L. Lewin et alii, “Rating independent cable circuits in ventilated tunnels”, IEE Trans. On power delivery, Vol. 25 n°4, October 2010 [11] Weedy – El Zayyat “Heat transfer from cables in tunnels and shafts”, IEEE Con Paper C72 506-4 [12] IEC 60853-2, " Calculation of the cyclic and emergency current rating of cables – Part 2: Cyclic rating of cables greater than 18/30 (36) kV and emergency ratings for cables of all voltages” [13] E .Dorison, G.J. Anders, F. Lesur, “Ampacity calculations for deeply installed cables”, IEEE Trans. on Power Delivery, TPWD, Vol. 25, No. 2, April 2010