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The load ratings are based on the capacity of the individual components only. Refer to chapter D and warnings at front of manual before computing the scaffold loads. Allowable loads specified in this chapter include safety factors required by Federal OSHA. When designing scaffolds with unique configurations or special loading conditions, consult with Safway engineering or a professional structural engineer familiar with scaffold design prior to design finalization. © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Safway Systems™ Vertical Post (SVP) Unbraced Post Length (L) *Maximum Allowable Compressive Load when rated for scaffold use Lb. 7′ 4,000 5′ - 3″ 5,950 3′ - 6″ 7,300 1′ - 9″ 8,100 RUNNER BEARER UNBRACED POST SPACING (L) Vertical diagonal must be installed at same increments as (L) *Load is based on vertical diagonals connected to posts at bearer/runner connections. COMPRESSIVE LOAD Safway Systems™ Vertical Post Coupling (SCP) Safway Systems™ (SCP) Modification (bolted) COMPRESSIVE LOAD Allowable Tension Loading 2,000 lb. Post connection (SVP) components (see exploded view page A-10) are designed to resist nominal tensile loads, such as those created by uplift and/or overturning loads. NOTE: When suspending (hanging) scaffold, the coupling (SCP) must be modified as shown at right. Allowable Tension Loading 3,500 lb. If scaffold is suspended, the coupling must be modified as follows: Remove snap buttons supplied with the SVP posts and replace with a 3/8″ - 16 NC x 2-1/4″ lg. hex. hd. bolt structural grade 5, 3/8″ lock washer and a 3/8″ - 16 NC hex. hd. nut. B-1 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 COMPRESSIVE LOAD “P” (lb.) Safway Systems™ Screw Jack (STSJ-1) 14″ Max. 12000 11000 10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 COMPRESSIVE LOAD “P” (lb.) Maximum Extension is 14″ INFLUENCE LINE 14″ Max. COMBINED ALLOWABLE COMPRESSIVE LOAD (P) and horizontal load (Q) with 14″ jack extension. 50 100 150 200 250 300 350 400 450 500 HORIZONTAL LOAD “Q” (lb.) NOTE: Anchor hole size and locations are noted on page A-2 EXAMPLE: A scaffold post is loaded to 3500 lb. (P) compressive load. Follow the dotted line in the chart to determine maximum corresponding allowable horizontal load. Which in this example is 325 lb. NOTE: Maximum allowable compressive load (P) when rated for scaffold use is: 11,750 lb. Safway Systems™ Swivel Screw Jack (SSJ) ANGLE OF SLOPE (DEGREES) 1.69″ O.D. COLLAR FOR TUBE AND CLAMP RESTRAINT 24 1/2″ 18 1/2″ Max. Allowable Extension VERTICAL LOAD JACK “P” (lb.) SHEAR FORCE “S” (lb.) HORIZONTAL PLANE NOTE: Anchor hole size and locations are noted on page A-2 The swivel jack should be anchored to structure surface or restrained. Anchors, bolts or restraints must resist four times the shear force determined from chart at right. EXAMPLE: Assume a compressive load (P) of 3200 lb. with a 20° slope. A corresponding 1200 lb. shear force must be resisted as indicated by dotted lines and arrows. NOTE: Where angle exceeds 45° contact Safway Engineering Department. © 1998 Safway Steel Products Inc. All Rights Reserved. B-2 SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Safway Systems™ Adjustable Caster Adapter (SACA) Part Number SCU8 SCS8 Wheel Style Urethane Steel 900 lb. 900 lb. Allowable Rolling Load For use with 8″ diameter casters only. Safway Systems™ Caster Adapter (SCA) Part Number SCU8 SCS8 Wheel Style Urethane Steel SCU12 & SCU12HD Urethane 900 lb. 900 lb. 900 lb.* Allowable Rolling SCS12 Steel 900 lb.* Load For use with either 8″ or 12″ diameter casters. *NOTE: Allowable caster load is 900 lb. when rolling scaffolds are braced as illustrated on the top of page D-5. However if additional horizontal bracing as illustrated also on the bottom of page D-5 is installed in each bay the allowable load may be increased to 1700 lb. This applies to the SCU12HD and SCS12 style casters only. B-3 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 CENTER LOAD 4″ Safway Systems™ Bearer / Runner (SBR) Part Number MIN Allowable Uniform Load Post Spacing Allowable Center Load SBR2 2′ 1,350lb. 2,700 1,350 SBR33 2′ - 9″ 800 lb. 1,675 610 SBR3 3′ 725 lb. 1,500 500 SBR42 3′ - 6″ 725 lb. 1,575 450 SBR45 3′ - 9″ 550 lb. 1,125 300 POST SPACING SBR4 4′ 640 lb. 1,320 330 UNIFORM LOAD SBR54 4′ - 6″ 570 lb. 1,170 260 SBR5 5 500 lb. 1,050 210 lb. lb./FT. CAUTION: Only SBR or STB members must be used to support scaffold platforms . Safway Systems™ Bearer (SBR) Maximum Allowable Uniform Load Chart Maximum allowable bearer load in lb. /sq. ft. Span Chart Part Number (Load valves include live load and all dead loads, (decking, etc.)) Bearer Length Runner Length 2′ 33″ 3′ 42″ 45″ 4′ 54″ 5′ 6′ 7′ 8′ 9′ 10′ SBR2 2′ 675 470 450 385 360 335 300 270 225 190 165 150 135 SBR33 33″ 305 220 200 170 160 150 135 120 100 85 75 65 60 SBR3 3′ 250 180 165 140 130 125 110 100 80 70 60 55 50 SBR42 42″ 225 160 150 125 120 110 100 90 75 60 55 50 45 SBR45 45″ 150 105 100 85 80 75 65 60 50 40 35 30 30 SBR4 4′ 165 120 110 90 85 80 70 65 55 45 40 35 30 SBR54 54″ 130 90 85 70 65 65 55 50 40 35 30 25 25 SBR5 5 105 75 70 65 55 50 45 40 35 30 25 20 20 NOTE: This chart is based on Safway Systems™ bearer strength only. The maximum allowable deck load must be determined from either deck material strength, leg load capacity or the chart above, whichever is less. B-4 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Safway Systems™ Single Post Circular Scaffold Runners are not designed to support fully decked scaffold platforms or center concentrated loads. Use (SBR) or (STB) members whenever a full deck is required. Platforms may rest on runners if platform area is located close to the posts, does not exceed dimension “h” (shown below) and the allowable load table below. FOUR POSTS SIX POSTS EIGHT POSTS Safway Systems™ Horizontal Runners (SHR) Single Post Circular Scaffold Allowable Load No. of Vertical Posts in Tower 4 6 8 Loading Distance (h) 19″ 22″ 27″ Allowable Uniform Load on Distance (h) (lb.) 585 500 400 Allowable Uniform Load on Distance (h) (lb. / FT.) 370 270 180 NOTE: Dimension “h” is based on two 2″ x 10″ lumber planks. If wider platforms are required, contact Safway Engineering. SECTION “A - A” (TYPICAL) LOADING DIAGRAM FOR SECTION “A - A” (TYPICAL) B-5 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 POST SPACING STYLE I POST SPACING UNIFORM LOAD CENTER LOAD 4″ min. STYLE II CENTER LOAD 4″ UNIFORM LOAD min. BRACING RING SET BRACING RING SET Safway Systems™ Truss Bearers (STB) Style I and II Part Number Style Post Spacing Allowable Center Load STB6 I 6′ STB7 I STB8 STB9 Allowable Uniform Load lb. lb./ft. 1,875 lb. 3750 625 7′ 1,650 lb. 3300 470 II 8′ 2,200 lb. 4400 550 II 9′ 2,200 lb. 4400 488 NOTE: Style II Truss Bearer must be braced to adjacent Truss Bearers at center ring set when supporting vertical loads. STYLE III POST SPACING CENTER CONCENTRATED LOAD UNIFORM LOAD REMOVABLE COUPLING PIN (SCP) BRACING RING SET BRACING RING SET Safway Systems™ Truss Bearers (STB) Style III Post Spacing Allowable Center Concentrated Load STB10 10′ STB12 Part Number Allowable Uniform Load lb. lb./ft. 2,200 lb. 4,400 440 12′ 2,200 lb. 4,400 367 STB14 14′ 1,800 lb. 3,600 257 STB16 16′ 1,800 lb. 3,600 225 STB18 18′ 1,800 lb. 3,600 200 NOTE: Style III Truss Bearer must be braced to adjacent Truss Bearers at both bracing ring sets when supporting vertical loads. © 1998 Safway Steel Products Inc. All Rights Reserved. B-6 SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Safway Systems™ Truss Bearer (STB) Maximum Allowable Uniform Load Chart Maximum allowable platform load imposed on truss bearers in lb. / sq. ft. Part Number Style Number Truss Bearer Length (Platform load includes live load and all dead loads, decking, etc.) Runner Length 2′ 33″ 3′ 42″ 45″ 4′ 54″ 5′ 6′ 7′ 8′ 9′ 10′ STB6 I 6′ 312 227 208 178 166 156 138 125 104 89 78 69 62 STB7 I 7′ 335 171 157 134 125 117 104 94 78 67 58 52 47 STB8 II 8′ 275 200 183 157 146 137 122 110 91 78 68 60 55 STB9 II 9′ 244 177 162 139 130 122 108 97 81 69 61 54 48 STB10 III 10′ 220 160 146 125 117 110 97 88 73 62 55 48 44 STB12 III 12′ 183 134 122 104 97 91 81 73 61 52 45 40 36 STB14 III 14′ 128 93 85 73 68 64 57 51 42 36 32 28 25 STB16 III 16′ 112 81 75 64 60 56 50 45 37 32 28 25 22 STB18 III 18′ 100 72 66 57 53 50 44 40 33 28 25 22 20 NOTE: This chart is based on Safway Systems™ truss bearer strength only. The maximum allowable deck load must be determined from either deck material strength, the chart above or leg load capacity, whichever is less. Safway Systems™ Stair Units (STR) Adjustable Beam Clamp (BCA) P Safway Systems™ Hoist Arm (SHA) P P 100 lb. P Concentrated Loads PART NUMBER: STR7 / STR7A ALLOWABLE LOAD: TWO LOADS AT 350lb. STAIR UNIT (AS ILLUSTRATED) MAXIMUM HOISTED LOAD: 100 lb. ALLOWABLE SUSPENDED LOAD: 4,000 lb. Vertical Direction Only © 1998 Safway Steel Products Inc. All Rights Reserved. B-7 SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 EFFECTIVE WIDTH EFFECTIVE WIDTH STYLE I SAFWAY SYSTEMS™ COUPLING PIN (SCP) REQUIRED WHEN GUARD RAIL POST IS USED. STYLE II Safway Systems™ Side Brackets (SBK) Part Number SBK06 SBK1 SBK2 SBK33 SBK3 Style Number I I II II II 5 1/2″ 14 1/2″ 2′ 2′ - 9″ 3′ 250 250 500 500 500 Effective Width Allowable Uniform Load (lb.) NOTE: Brackets are not to be used as knee-out brackets. Coupling Pin (SCP) is provided with Style II side brackets for guard rail post installation only. LOAD ON COUPLING PIN P Safway Systems™ Knee-out Bracket (SKO) Part Number Effective Width Allowable Concentrated SKO3 SKO45 3′ 3′ - 9″ 875 700 Load “P” (lb.) NOTE: These loads may be increased for certain applications. See page D-6. EFFECTIVE WIDTH B-8 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 CONCENTRATED LOAD UNIFORM LOAD 9″ min. Steel Plank SSP, SSPH, FSPH Allowable Center Load Allowable Uniform Distributed Load Effective Length Perforated SSP & FSPH, SSPH lb. Slotted SSP Perforated SSP & FSPH, SSPH lb. / Lin. Ft. Slotted SSP Perforated SSP & FSPH, SSPH lb. / Sq. Ft. Slotted SSP 2′ 770 412 472 171 630 227 3′ 770 412 472 171 630 227 3′ - 6″ 625 347 386 147 515 196 3′ - 9″ 580 328 360 137 480 182 4′ 550 298 311 128 415 170 4′ - 6″ 495 261 255 116 340 154 5′ 450 233 213 93 285 124 6′ 380 338 150 113 200 150 7′ 325 302 105 86 140 115 8′ 290 240 82 60 110 80 9′ 260 220 60 49 80 65 10′ 250 206 49 41 65 55 NOTE: Allowable loads above are for SSP is 9″ and for SSPH & FSPH is 9 1/4″ wide perforated or slot plank. Contact Safway Engineering Department for allowable loads on 6″ wide planks. B-9 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Safway Systems™ Suspended Adjustable Post (SSAP) TENSILE LOAD ALLOWABLE SUSPENDED LOAD: 4,000 lb. Safway Systems™ Adjustable Support Bracket (SASB2) “P” OF STSJ1 SCREW JACK MUST BE LOCATED WITHIN SHADED AREA ADJUST SCREW JACKS TO LEVEL SUPPORT SURFACE NOTE: Adjustable support bracket to be used only with Safway Systems™ support frames (SBF) SLOPE RANGE 45° - 60° ADJUSTMENT RANGE 1′ - 6 1/2″ MIN. TO 2′ MAX. ALLOWABLE VERTICAL LOAD: 4000 lb. B-10 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 CHAPTER C Introduction Assembly Details This chapter contains illustrations of partially assembled scaffold components. The illustrations are provided as information to describe component fit and dimensional limitations. This chapter is not intended to be used as a guide to erect Safway Systems™ Scaffolds. © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 SAU Ladder Access - Clamped to Post (SVP) NOTE: Install ladder on narrow side of free standing scaffolds. 7′ (Typ.) BETWEEN LEVELS TWO SAUB BRACKETS are required on starter ladder section and one near top on each additional section above. SAU6 OR SAU3 LADDER CLAMPED TO SAFWAY SYSTEMS™ VERTICAL POSTS. PLACE LADDER ON SILL SAU Ladder Access - Clamped to Bearer / Runners (SBR) NOTE: Install ladder on narrow side of free standing scaffolds. PROVIDE ONE (SAUB) BRACKET support for each ladder section above the starter section. Add horizontals as required. 7′ (Typ.) BETWEEN LEVELS TWO SAUB BRACKETS are required on starter ladder section. Add additional horizontal members as required. PLACE LADDER ON SILL C-1 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Rest Platform LADDER TO EXTEND APPROXIMATELY 3′ ABOVE PLATFORM. TIE GUARD ALL OPEN SIDES AND ENDS WITH TOP AND INTERMEDIATE RAIL. REST PLATFORM TIE (Typical) LADDER REST PLATFORM (Typical) Located at 35 foot maximum intervals. C-2 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 SAU Ladder Access - Used with External Landing Platforms LADDER TO EXTEND APPROXIMATELY 3′ ABOVE LANDING. (Typical) TIE (Typical) s SBK SIDE BRACKET (Typical) s LADDER REST PLATFORM (Alternating sides) Located at approximately 35 foot intervals. TIE (Typical) C-3 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 End Access - Top and Intermediate LADDER REST PLATFORM (Alternating sides) Located at approximately 35 foot intervals. SAG_ SAGH s Tie (Typical) C-4 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Bay Access - Top and Intermediate SAGH SAG_ SAGSU LADDER TO EXTEND APPROXIMATELY 3′ ABOVE PLATFORM. GUARD ALL OPEN SIDES AND ENDS WITH TOP AND INTERMEDIATE RAIL. SAGP SAG_ SAGH C-5 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Typical Stair Tower - with Post Supported Landings Tie (Typical) SSF STR7 Tie (Typical) SDW7 HAND RAILS SVP SHR7 SSC30 SDW SSP STSJ1 SHD Two at base and one at each lift above. (Alternating Bays) NOTE: Stairs may be 2, 3 or 4 units wide. Each unit having a nominal width of 1 foot. Partial decks shown for clarity. C-6 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Typical Stair Tower - with Side Bracket Supported Landings Tie (Typical) SSF STR7 SSP SVP SBR / SHR Tie (Typical) SBK SDW7 HAND RAILS SSC30 STSJ1 SHD Two at base and one at each lift above. (Alternating Bays) NOTE: Stairs may be 2, 3 or 4 units wide. Each unit having a nominal width of 1 foot. . C-7 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Scaffold Guardrail Installation * Top of platform to top of guardrail ** Required in states such as California s Indicates Tie C-8 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 PLANK FILLER PLANK FILLER PLANK BEARERS / RUNNERS SBR / SHR KNEE OUTS AND SIDE BRACKETS SKO / SBK PLANK FILLER TRUSSES STB Plank and Filler Chart SBR-2 SBR-33 SBR-3 SBR-42 SBR-45 SBR-4 SBR-54 SBR-5 STB-6 STB-7 STB-8 2 3 3 4 4 5 5 7 8 9 7 3/8 1 3/8 7 3/8 1 3/8 4 3/8 1 3/8 7 3/8 1 3/8 4 3/8 7 3/8 STB-9 STB-10 STB-12 STB-14 STB-16 STB-18 SBK-2 SBK 33 11 12 15 17 20 23 2 3 1 3/8 4 3/8 1 3/8 7 3/8 4 3/8 1 3/8 1 3/16 1 3/16 1 1 1 1 2 1 1 2 1 2 1 2 1 1 1 2 1 2 3 2 4 4 4 6 2 3 3 4 4 5 5 7 8 9 10 12 14** 17** 20** 22** 1 2 7 13/16 6 13/16 5/8 3 5/8 7/16 6 7/16 1/16 2 7/8 5 11/16 8 2 7 4 1/2 1/8 3/4 3/16 5/8 6 1/4 11/16 7/16 SPF-45 SPF-3 SPF-2 SPF-45 SPF-3 SPF-2 NO. and Size of SPF-Fillers SPF-18 Part NO. of SSP- Plank Gap Number Planks (9" (One Side)* Wide) (IN) Safw ay Duraplank™ FSPH & SSPH 19-1/4" Platform and Wood S4S NO. of Plank Gap NO. of 19- Plank SSPH-, (One Side)* NO. and Size of SPF- 1/4" decks (One S FSPH(IN) (IN Fillers Planks (91/4" w ide or w ood SSL) SPF-18 Safw ay Systems™ Steel Planks SSP 1 6 1/ 2 2 1 7/ 7 7/ 3 6 5/ 5 4 1/ 7 8 1 5/ 6 3/ 1 1 1/8 9 1 1 1 1 2 1 1 2 1 1 1 2 1 2 3 *Plank Gaps larger than 6″ can be filled with one additional SSP6 (applies only when using SSP or SSPH planks) *All scaffold platforms must be a minimum of 18” wide *Dark Shaded areas in above chart indicate plank fillers are not standard/applicable. *Light shaded areas in above chart indicate platform gaps greater than 9-1/2”. These platforms are not recommended as work platforms. *GAP: Indicates differences between length of the horizontal member and available platform width in inches. **Consult Safway Engineering for plank fillers on the following trusses: STB-12, STB-14, STB-16 and STB-18. © 1998 Safway Steel Products Inc. All Rights Reserved. C-9 SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 3 13/16″ 7 5/8″ NOTE: When installing area planking with open slot (SSP or SSPH) steel planks, locate runner one ring set below bearer. 2 x 10 (Nominal) Wood Plank Chart. Planks Installed at Angles to Bearer Member C-10 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Typical Toeboard Arrangements Rack Component Capacity C-11 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Safway Systems™ Storage Rack / Bin Assembly C-12 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Boiler Throat Closure & Founding System (Typical Setup) Safway Systems™ Suspended Adjustable Platform C-13 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 CHAPTER D Introduction Tieing & Bracing Quantities and location of ties, guys and braces will vary depending upon the scaffold size, weight, shape and load conditions. The following general guidelines indicate minimum Safway requirements and are not all inclusive. When designing scaffolds with unique configurations or special loading conditions, consult with Safway engineering or a professional structural engineer familiar with scaffold design prior to design finalization. When designing a square or rectangular scaffold, Safway recommends a horizontal diagonal (SHD) be included in the base design. This diagonal will aid the erector in providing a square scaffold as well as assuring hook on plank and deck will fit properly. Safway tube and clamp components may be substituted for Safway Systems™ Scaffold bracing members or horizontal diagonal members. When doing so the load capacity of these components and their effect on the completed scaffold must be considered. Assure ties, stand-offs or guys are located at runner and bearer levels only. NOTE: Proper access and platform toeboards are required on all scaffolds. These items have been eliminated from the illustrations in this chapter for clarity purposes only. © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Free Standing Scaffold (Where ties or guy wires are not required) SINGLE BAY BRACING HORIZONTAL DIAGONAL (SHD) (noted as a dotted line) required at base, each 21 feet in height and as close to top level as possible. NOTE: Hook-on scaffold decks may be substituted for horizontal diagonal at the top level. HEIGHT NOT TO EXCEED 4 TIMES THE MINIMUM BASE DIMENSION (length or width).* VERTICAL DIAGONAL (SDW) required on all sides at each level. Diagonals on opposite sides of tower to be parallel. BASE DIMENSION BASE DIMENSION (measured at post center line) MULTI-BAY BRACING HORIZONTAL DIAGONAL (SHD) brace required, each 21 feet in height and as close to top level as possible. HEIGHT NOT TO EXCEED 4 TIMES THE MINIMUM BASE DIMENSION (length or width).* MINIMUM BASE DIMENSION VERTICAL DIAGONAL required on both inside & outside of each vertical lift along the run at each end and in between at intervals not to exceed 30 feet or 4 bays VERTICAL DIAGONAL required on both inside & outside of each vertical lift along the run at each end and in between at intervals not to exceed 30 feet or 4 bays.Alternate direction of diagonal along the scaffold length. * Three times the minimum base dimension (length or width) in California and some other states. Vertical diagonal must be installed on posts at bearer runner connections. Used with permission of Safway Services, Inc. D-1 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Scaffold Tower Tieing & Bracing (Single Bay) TOP OF SCAFFOLD TOP TIE UPPERMOST tie must be placed within one lift from top of scaffold** INTERMEDIATE TIE DISTANCE between intermediate ties not to exceed 21 feet** FIRST TIE MAXIMUM 4 times the minimum base dimension* (length or width) GROUND MINIMUM BASE DIMENSION VERTICAL DIAGONALS (SDW) each level between outer posts. HORIZONTAL DIAGONALS at base, and at each tie level. NOTE: All ties must be placed as close to horizontals as possible. * Three times the minimum base (length or width) in California and some other states. ** Where field conditions preclude ties at these levels follow Safway Systems™ Scaffold Safety Guidelines. Vertical diagonal must be installed on posts at bearer runner connections. D-2 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Scaffold Tieing & Bracing (Multi-bay) HORIZONTAL DIAGONAL (SHD) in each bay at tie levels. TOP OF SCAFFOLD TOP TIE UPPERMOST tie must be placed within one lift from top of scaffold** INTERMEDIATE TIE DISTANCE between intermediate ties not to exceed 21 feet** FIRST TIE GROUND MAXIMUM 4 times the minimum base dimension* (length or width) TIE to structure at each end and in between at no more than 30 feet horizontal intervals. MINIMUM BASE DIMENSION VERTICAL DIAGONAL required on both inside & outside of each vertical lift along the run at each end and in between at intervals not to exceed 30 feet or 4 bays NOTE: All ties must be placed as close to horizontals as possible. * Three times the minimum base dimension in California and some other states. ** Where field conditions preclude ties at these levels follow Safway Systems™ Scaffold Safety Guidelines. Vertical diagonal must be installed on posts at bearer runner connections. D-3 © 1998 Safway Steel Products Inc. All Rights Reserved. SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Guy Wire Restrained Scaffold (Tower) HORIZONTAL DIAGONAL (SHD) at base, each guy wire level and at top. TOP OF SCAFFOLD UPPERMOST GUY must be placed within one lift from top of scaffold** TYPICAL GUY DISTANCE between intermediate guys not to exceed 21 feet. ** FIRST GUY MAXIMUM 4 times the minimum base dimension* (length or width) 45° ANGLE MAXIMUM recommended between upper guy and ground. MINIMUM BASE DIMENSION GUY WIRES at each corner parallel to diagonals through the tower. Extreme care must be taken when designing a tower guyed from below. The applied vertical and horizontal loads and wire pre-tensioning loads must be determined and included in the scaffold design. Consult Safway Engineering or a structural Professional Engineer. All ties must be placed as close to horizontals as possible. *Three time the minimum base dimension (length or width) in California and some other states. **Where field conditions preclude tie at these levels follow Safway Systems™ Scaffold Safety Guidelines. Vertical diagonal must be installed on posts at bearer runner connections. Circular Scaffold Tying & Bracing SINGLE POST DOUBLE POST STAND-OFF or tie to each second post along vessel perimeter each 21 feet in height max. intervals VERTICAL DIAGONALS (SDW) each second bay all levels. Do not alternate diagonal direction vertically. ALTERNATE direction of diagonals in adjacent braced bays. VERTICAL DIAGONALS (SDW) each second bay all levels on scaffolds with eight or less bays, and each third bay for larger scaffolds. Do not alternate diagonal direction vertically STAND-OFF or tie to each second post along vessel perimeter each 21 feet in max. intervals. ALTERNATE direction of diagonals in adjacent braced bays. Used with permission of Safway Services, Inc. © 1998 Safway Steel Products Inc. All Rights Reserved. D-4 SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Rolling Scaffold Bracing VERTICAL DIAGONALS (SDW) at all levels in at least one bay on each outer vertical surface of the tower. MULTI-BAY SINGLE BAY HORIZONTAL DIAGONALS (SHD) Always required at base, each 21 feet in height and at top level. SAME BRACING REQUIREMENTS as for single bay free standing scaffold tower. See page D-1. HORIZONTAL DIAGONALS (SHD) Always required at base, each 21 feet in height and at top level. MINIMUM BASE DIMENSION ALL ROLLING TOWERS require runners, bearers and horizontal diagonal bracing at lowest ring set. MINIMUM BASE DIMENSION MAXIMUM 4 times the minimum base dimension* (length or width) HEIGHT NOT TO EXCEED 4 TIMES THE MINIMUM BASE DIMENSION (LENGTH OR WIDTH). Used with permission of Safway Services, Inc. * Three times the minimum base dimension in California and some other states. Always check local code. Rolling Scaffold Bracing 7′ MAXIMUM Required to increase load capacity of caster adapter (SCA) with 12 inch diameter caster. See allowable load on page B-3. Brace single bay or multi-bay rolling scaffold as described above. In addition, each scaffold post must be stabilized with additional horizontal bracing level. This additional level must be located 21 inches above the bottom bracing level and used to reduce the base post unbraced length to 63 inches. LOCATION OF HORIZONTALS for next scaffold level. 63″ MAXIMUM 21″ LOCATION of additional horizontal level required to increase scaffold load capacity. FIRST HORIZONTAL level on bottom ring set. SYSTEMS™ CASTER ADAPTER (SCA)** 12″ DIAMETER CASTER Urethane (SCU12) or steel wheel (SCS12).(SCU12HD) **Safway Systems™ adjustable caster adapter (SACA) can not be used for this application. Always check local code. Vertical diagonal must be installed on posts at bearer runner connections. © 1998 Safway Steel Products Inc. All Rights Reserved. D-5 SAFWAY SYSTEMS™ TECHNICAL MANUAL 4/98 Scaffolds with Knee-Out Brackets Bracing & Tieing Allowable concentrated load for knee-out brackets (SKO) are shown on page B-8. Loads in table below may be used when knee-out brackets are installed in symmetrical scaffolds as shown in figure 1 and 2, and in non-symmetrical scaffolds when auxiliary bracing is installed to prevent overturning and racking. See figure 3. SYMMETRICAL “P” “P” SECTION Typical Boiler KNEE-OUT BRACKET FIGURE 1 “P” Bracing & Tieing Part Number Effective Width SKO3 SKO45 3′ 3′ - 9″ 3325 lb. 2650 lb. “P” Allowable Concentrated Load “P” SECTION Typical Circular Scaffold KNEE-OUT BRACKET FIGURE 2 NON SYMMETRICAL “P” Non-symmetrical assemblies similar to figure 3 require a stand-off at A and a tie-in at B on each frame line with knee-out brackets. In addition, vertical diagonals (SDW) may be required in each frame plane. Contact Safway Engineering or a Structural Professional Engineer familiar with scaffold design prior to erecting such non-symmetrical scaffolds. STAND OFF END VIEW Scaffold Run along Set-back surface TIE VERTICAL DIAGONALS FIGURE 3 NOTE: All Scaffolds with knee-out brackets also require bracing and tieing as shown in applicable section of this chapter. D-6 © 1998 Safway Services, Inc. All Rights Reserved.