17 Flexible Budgets, Overhead Cost Management, and Activity-Based Budgeting McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-2 Learning Objective 1 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-3 Flexible Overhead Budget A flexible budget is a budget that is valid for a relevant range of activity. It is not based on only one level of activity as we have seen with the static budget. Activity (machine hours) Budgeted electricity cost Static Budget 6,000 $ 1,200 Based on only one activity level. McGraw-Hill/Irwin $ 4,500 900 Flexible Budget 6,000 $ 1,200 7,500 $ 1,500 Includes several possible activity levels. Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-4 Advantages of Flexible Budgets A manager is faced with the following information from the static budget for June when the level of activity was 4,500 machine hours. Was there good control of electric costs? Actual Electricity Cost $ 1,050 Budgeted Electricity Cost $ 1,200 Cost Variance $ 150 Favorable After preparing a flexible budget, the manager obtained the following information about cost control at 4,500 machine hours. Actual Electricity Cost $ 1,050 McGraw-Hill/Irwin Budgeted Electricity Cost $ 900 Cost Variance $ 150 Unfavorable Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-5 Activity Measure: Based on Input or Output? The number of units of output usually is not a meaningful measure in a multiproduct firm because it requires the addition of numbers of dissimilar products. Output should be measured in terms of the standard input allowed given actual output. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-6 Formula Flexible Budget Total budgeted monthly = overhead cost McGraw-Hill/Irwin Budgeted variable Total Budgeted fixed overhead cost per × activity + overhead cost activity unit units per month Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-7 Learning Objective 2 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-8 Flexible Overhead Budget Illustrated $2.15 × 6,000 = $12,900 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-9 Flexible Overhead Budget Illustrated McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-10 Flexible Overhead Budget Illustrated $24,360 + $16,550 = $40,910 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-11 Flexible Overhead Budget Illustrated Normal costing Standard costing Manufacturing Overhead Manufacturing Overhead Actual Overhead Actual Overhead Applied Overhead Applied Overhead Actual activity Standard allowed activity × × Predetermined overhead rate Predetermined overhead rate The difference lies in the quantity of hours used McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-12 Learning Objective 3 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-13 Overhead Application in a StandardCosting System In a normal-costing system, overhead is applied based on the actual amount of resources used (e.g., labor hours, machine hours). In a standard-costing system, the standard amount of resources forms the basis of application. Since the application rate would be the same in both cases, the difference between them lies in the quantity of resources that is recorded. Standard costing = Standard quantity * application rate McGraw-Hill/Irwin Normal costing = Actual quantity used * application rate Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-14 Learning Objective 4 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-15 Choice of Activity Measure 1. The activity measure should be one that varies in a similar pattern to the way that variable overhead varies. 2. As automation increases, many companies are using measures such as machine hours or process time for their flexible overhead budget. 3. Dollar measures are subject to price-level changes and fluctuate more than physical measures. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-16 Learning Objective 5 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-17 Overhead Cost Variances Variable-Overhead Variances Actual Hours × Actual Rate AH × AR Actual Hours Standard Hours × × Standard Rate Standard Rate AH × SR Variable-overhead spending variance McGraw-Hill/Irwin SH × SR Variable-overhead efficiency variance Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-18 Variable-Overhead Variances Matrix Inc. has the following variable manufacturing overhead standard to manufacture one tent: 1.5 standard hours per tent at $13.00 per direct labor hour Last week 1,550 hours were worked to make 1,000 tents, and $20,460 was spent for variable manufacturing overhead. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-19 Overhead Cost Variances Variable-Overhead Variances Actual Hours × Actual Rate Actual Hours Standard Hours × × Standard Rate Standard Rate AH × AR AH × SR SH × SR 1,550 × $13.20 1,550 × $13.00 1,500 × $13.00 $20,460 $20,150 $19,500 $310 Unfavorable $650 Unfavorable Variable-overhead spending variance Variable-overhead efficiency variance McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-20 Overhead Cost Variances Variable-Overhead Variances Actual Hours × Actual Rate AH × AR 1,550 × $13.20 $20,460 Actual Hours Standard Hours × × Standard Rate Standard Rate AH × SR SH × SR 1,550 1,500 × × $20,460$13.00 actual overhead costs $13.00 1,550 actual hours $20,150 $19,500 $310 Unfavorable $650 Unfavorable Variable-overhead spending variance Variable-overhead efficiency variance McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-21 Overhead Cost Variances Variable-Overhead Variances Actual Hours × Actual Rate Actual Hours Standard Hours × × Standard Rate Standard Rate AH × AR AH × SR SH × SR 1,550 × $13.20 1,000 tents1,550 × 1.5 hours × $13.00 1,500 × $13.00 $20,460 $20,150 $19,500 $310 Unfavorable $650 Unfavorable Variable-overhead spending variance Variable-overhead efficiency variance McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-22 What Does the Efficiency Variance Reveal? Variable-overhead efficiency variance did not result from using more of the variable-overhead items than the standard allowed amount. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-23 What Does the Spending Variance Reveal? An unfavorable spending variance simply means that the total actual cost of variable overhead is higher than expected after adjusting for the actual quantity of activity used. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-24 Fixed-Overhead Variances Fixed-overhead Actual fixed- _ Budgeted fixed= budget variance overhead overhead Fixed-overhead Budgeted fixed- _ Applied fixed= volume variance overhead overhead Predetermined fixedStandard hours × overhead rate allowed McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-25 Fixed-Overhead Variances Matrix, Inc. prepared this flexible budget for overhead: Machine Hours 2,000 4,000 Total Variable Overhead Variable Overhead Rate Budgeted Fixed Fixed Overhead Overhead Rate $ $ $ 4,000 8,000 2.00 2.00 9,000 9,000 $ 4.50 2.25 The company’s actual fixed overhead for the period was $8,450, and it operated at a standard 3,200 machine hours. Matrix budgeted 3,000 machine hours during the period. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-26 Fixed-Overhead Budget Variance Fixed-overhead Actual fixed- _ Budgeted fixed= budget variance overhead overhead $550 Favorable = $8,450 _ $9,000 Budget Variance Results from paying more or less than expected for overhead items. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-27 Fixed-Overhead Variances Fixed-overhead Budgeted fixed- _ Applied fixed= volume variance overhead overhead Volume Variance Results from operating at an activity level different from the denominator activity. $600 Favorable = $9,000 3,200 hours × $3.00 per hour = _ $9,600 $9,000 Budgeted cost ÷ 3,000 Budgeted hours McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-28 Fixed Overhead Variances Cost $550 Favorable Budget Variance $9,000 budgeted fixed OH { $8,450 actual fixed OH Volume 3,000 Hours Expected Activity McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-29 Fixed Overhead Variances Cost $600 Favorable Volume Variance $9,600 applied fixed OH { $9,000 budgeted fixed OH 3,000 Hours Expected Activity McGraw-Hill/Irwin Volume 3,200 Standard Hours Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-30 Capacity Utilization Volume Variance Results when standard hours allowed for actual output differs from the denominator activity. Unfavorable when standard hours < denominator hours McGraw-Hill/Irwin Favorable when standard hours > denominator hours Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-31 Several Types of Analyses Variableoverhead spending variance $1,680 U Fixedoverhead budget variance $2,500 U Combined spending variance $4,180 U Variableoverhead efficiency variance $1,800 U Fixedoverhead volume variance $7,500 U $1,800 U $7,500 U Combined budget variance $5,980 U $7,500 U Underapplied overhead $13,480 U McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-32 Learning Objective 6 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-33 Overhead Cost Performance Report = Unfavorable variance $19,200 - $19,350 = $ 150 $18,000 - $19,200 = $1,200 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-34 Overhead Cost Performance Report $1,680 + $1,800 + $2,500 = $5,980 unfavorable $57,000 - $62,980 = $5,980 unfavorable McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-35 Learning Objective 7 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-36 Standard Costs in Product Costing In a standard cost system: Unfavorable variances are equivalent to underapplied overhead. Favorable variances are equivalent to overapplied overhead. The sum of the overhead variances equals the under- or overapplied overhead cost for a period. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-37 Disposition of Variances Manufacturing Overhead Actual Overhead Applied Overhead $50,000 $44,500 $5,500 $5,500 Cost of Goods Sold $5,500 An alternative accounting treatment is to prorate underapplied or overapplied overhead among Work-in-Process Inventory, Finished-Goods Inventory, and Cost of Goods Sold. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-38 Learning Objective 8 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-39 Activity-Based Flexible Budget $18,000 ÷ 4,500 units = $4.00 per unit $5,000 ÷ 10 runs = $500 per run McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-40 How Does ABC Affect Performance Reporting? The activity-based flexible budget provides a more accurate benchmark against which to compare actual costs. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-41 Standard Costing in A JIT Environment A just-in-time manufacturing setting minimizes inventories. Some companies have simplified their accounting system by charging all manufacturing costs directly to Cost of Goods Sold. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-42 Learning Objective 9 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-43 Proration of Cost Variances Generally, variances for direct and indirect costs are closed at the end of each period to the Cost of goods sold account. Logically, though, those variances are also related to the ending inventories of Materials, Work-in-process and Finished goods. The Cost Accounting Standards Board, which publishes rules for government contractors, requires that part of any cost variance be assigned to the related inventories. Example: The company purchased $5,000 of direct materials, of which 30% remained in inventory. If there is an unfavorable materials price variance of $250, we add $75 to Materials inventory. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-44 Learning Objective 10 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-45 Standard Costing in a Just-in-Time Environment Businesses with a JIT management philosophy try to minimize their inventories. They simplify their accounting by charging purchases immediately to Cost of goods sold. Then, if any inventory exists at the end of the period, its cost is recorded and part of the Cost of goods sold is reduced. McGraw-Hill/Irwin This method is known as backflush costing. Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-46 Learning Objective 11 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-47 Sales Variance Analysis Sales are also subject to deviation from plans. The two most common types of analysis focus on (1) sales revenue and (2) contribution margin. Once again the variance measures the difference between budgeted and actual amounts. But now a variance is favorable if actual exceeds budget. Sales variances can be further divided into (1) sales-price and (2) revenue sales-volume variances. Additional analyses can be carried out on (1) revenue sales-mix, (2) revenue sales-quantity, (3) revenue market-size and (4) revenue market-share variances. McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved. 17-48 End of Chapter 17 McGraw-Hill/Irwin Copyright © 2008 The McGraw-Hill Companies, Inc. All rights reserved.