FORECAST FORECAST INSTRUCTIONAL PLAN (FORECAST / RECORD) CENTRE: CYCLE: MODULE: 1 START DATE TIME (Hrs.)` MODULE UNIT MOD UNIT TOPIC OCCUPATIONAL AREA: Welding Duration of course: 360 hours, 36 weeks DURATION OF UNITS: 12 weeks (WEEK(S), DAYS, HOURS) OBJECTIVES CONTENT 10th 120 (Hrs.) September 2018 Perform oxy fuel cutting 1.1- 1.10 Cutting with oxy fuel system At the end of this module trainees will be able to follow shop safety rules related to oxy-fuel cutting, and gain knowledge of how to identify different types of fires and their classifications, setup and adjust oxy fuel equipment, perform flame identifications and cut low carbon steel using the oxy fuel system according to industry standards. The (never) safety rules for welding, shop safety rules for welding, eye safety, good housekeeping rules, personal safety and hygiene requirements, Types of fires and their classifications. Identification of oxy-fuel cutting equipment, practice how to safely setup and disassemble oxy-fuel equipment. Trainees practice how to safely light the torch with the appropriate igniting device, select the gasses needed for oxy-fuel system e.g. oxygen and propane/ acetylene, and the trainees also practice adjusting the torch flames e.g. carburizing, neutral, oxidizing and selecting them for their intended use. Cuts are made on low carbon steel plate & then the system is EVALUATION DATE RESOURCES Students are continuously evaluated however, December 5th 2018 is the tentative date for evaluations for this module to be completed. Chipping hammer, wire brush, chalk (soap stones), combination square, apron, sleeves, gloves, ½” X 4” flat steel, measuring tape, leak detector, adjustable wrench, oxy fuel equipment, goggles, and friction lighter. FORECAST purged and disassembled. Submitted by: Date Approved by Coordinator: Date: FORECAST INSTRUCTIONAL PLAN (FORECAST / RECORD) CENTRE: CYCLE: 16 MODULE: 2 START DATE TIME (Hrs.)` 12th 120 (Hrs.) November 2018 MODULE MOD UNIT UNIT TOPIC Perform shielded metal arc welding 2.1-2.13 Deposit plate welds using the S.M.A.W process OCCUPATIONAL AREA: Welding Duration of course: 360 hours, 36 weeks DURATION OF UNITS: 12 weeks (WEEK(S), DAYS, HOURS) OBJECTIVES At the end of this module trainees will be able to select tools, select filler metal, setup s.m.a.w equipment and deposit welds on low carbon steel plate using the shielded metal arc welding process starting from spot welds and ending at the vertical fillet weld or 3f position according to industry standards. CONTENT S.M.A.W safety Tools & equipment associated with this process S.M.A.W electrodes & the classification system S.M.A.W power sources Introduction & description of the S.M.A.W process.\ Terms and definitions Striking an arc & making restarts S.M.A.W spot welds S.M.A.W stringer beads S.M.A.W surfacing welds or padding S.M.A.W Fillet welds flat (1f), horizontal (2f) vertical (3f) EVALUATION DATE Students are continuously evaluated however, march 8th 2018 is the tentative date for all evaluations to be completed for this module. RESOURCES Chipping hammer, wire brush, chalk (soap stones), Ac/Dc constant welding machines, S.M.A.W electrodes, combination square, apron, sleeves, gloves, ½” X 4” flat steel, measuring tape, leak detector, adjustable wrench, oxy fuel equipment, goggles, friction lighter. FORECAST FORECAST INSTRUCTIONAL PLAN (FORECAST / RECORD) CENTRE: CYCLE: 16 MODULE: 3 START DATE 18th February 2019 TIME (Hrs.)` 120 (Hrs.) MODULE MOD UNIT UNIT TOPIC Prepare jigs/ Fixtures. 3.1-3.6 Designing and fabrication of jobs using various types of metals and welding using the S.M.A,W process OCCUPATIONAL AREA: Welding Duration of course: 360 hours, 36 weeks DURATION OF UNITS: 12 weeks (WEEK(S), DAYS, HOURS) OBJECTIVES At the end of this module trainees will be able to select tools, select filler metal, setup s.m.a.w equipment and deposit welds on low carbon steel plate using the shielded metal arc welding process starting from spot welds and ending at the vertical fillet weld or 3f position and also be able to design and fabricate domestic jobs e.g. windows, doors sliding gates etc. according to industry standards. CONTENT Designing of jobs Fabrication of jobs Making miter cuts Alignment & tack welding of jobs EVALUATION DATE Students are continuously evaluated however, June 07th 2019 is the tentative date for all evaluations to be completed for this module. RESOURCES Chipping hammer, wire brush, chalk (soap stones), Ac/Dc constant welding machines, S.M.A.W electrodes’ combination square, apron, sleeves, gloves, ½” X 4” flat steel, measuring tape, leak detector, adjustable wrench, oxy fuel equipment, goggles, friction lighter. Window profile L,T and Z, R.H.S, Zinc coated pipe, ½” solid square, 1” x1/4” flat steel, ¾” steel pipe, 5/8” round steel, piston hinges. Electrodes E6013, E7018, E6010