DC Motor Torque and speed of a DC Motor • It is proved that , the torque of a motor is a function of flux and armature current, but it is independent of speed. • In fact, the speed depends on torque but torque does not depends on speed. • Ta proportional to (fi) (Ia) • It is seen from the above that increase in flux would decrease the speed and increases the armature torque. Torque and speed of a DC Motor • If torque increases, motor speed must increase rather than decrease. • Suppose that the flux of a motor is decreased by decreasing the field current, then the following sequence of events takes place: • Back Emf (Eb) drops instantly. • Due to decrease in back emf(Eb), armature current(Ia) is increased, since Ia = (V-Eb)/Ra Torque and speed of a DC Motor • Moreover, a small reduction in flux produces a large increase in armature current. • Hence the equation Ta PROPORTIONAL (fi)Ia • A small decrease in flux is more balanced by a large increase in Ia. • With the result that, there is a net increase in Ta. • This increase in Ta produces an increase in Motor speed. Torque and speed of a DC Motor • It is seen that, with the applied voltage (V) held constant, motor speed varies inversely as the flux. • However, it is possible to increase flux, and at the same time increase the speed, provided armature current (Ia) will be constant, which is done in DC ServoMotor. Motor Characteristics • The characteristic curves of a motor are those curves, which shows the relationship between the following quantities: • Torque and Armature Current (Ta/Ia) Characteristic: It is also called as Electrical Characteristic. • Speed and Armature Current(N/Ia) Characteristic Motor Characteristics • Speed and Torque (N/Ta) Characteristic: It is also called as Mechanical Characteristic. • While discussing motor characteristics, the following 2 relations are very important • Ta Proportional to (FI) (Ia) • N Proportional to (Eb/ FI) Characteristics of Series Motors • Torque and Armature Current (Ta/Ia) Characteristic: • We know that Ta proportional to Ia. In this case, as field windings carry armature current (Ia), then (FI) proportional to (Ia), upto the point of magnetic saturation. • Hence before saturation • Ta proportional to FI Ia and • Ta proportional to square(Ia) Characteristics of Series Motors • Torque and Armature Current (Ta/Ia) Characteristic: • At light loads, Ia and FI is small. But as Ia increases, Ta increases as the square of current (Ia). • Hence Ta/Ia curve is parabola. After saturation, FI is almost independent of Ia, hence Ta Proportional to Ia, so the characteristic or curve becomes a straight line. Characteristics of Series Motors • Torque and Armature Current (Ta/Ia) Characteristic: • The shaft torque (Tsh) is less than the armature Torque (Ta) because of constant losses. • So we conclude that on heavy loads, a series motor produces a torque proportional to the square of armature current. • Hence in cases, where huge starting torque is required for accelerating heavy masses like electric trains, series motors are used. Characteristics of Series Motors • Speed and Armature current (N/Ia) Characteristic: • Variations of speed can be deduced from the relation: N proportional to (Eb/FI) • Change in Eb is small, for various load currents and hence may be neglected for the time being. • With increased Ia, FI also increases. Hence speed varies inversely as armature current. Characteristics of Series Motors • Speed and Armature current (N/Ia) Characteristic: • When load is heavy, Ia is large. Hence, speed is low. • When load current (I) and armature current Ia falls to small value, speed becomes dangerously high. • Hence a Series motor should never be started with out some mechanical load(not belt driven) on it. Characteristics of Series Motors • Speed and Armature current (N/Ia) Characteristic: • Other wise, Series motor may develop excessive speed and get damaged, due to heavy centrifugal forces produced in it. • It should be noted that, series motor is a variable speed motor. Characteristics of Series Motors • • • • Speed and Torque (N/Ta) characteristic: It is found that, when speed is high, then torque is low and When speed is low, then torque is high. Characteristics of Shunt Motor • Torque and Armature current (Ta/Ia) Characterisitic: • Assuming FI to be practically constant, then we find that Ta proportional to Ia. • Hence the electrical characteristic (Ta/Ia) is practically a straight line through the origin. • Since a heavy starting load will need a heavy starting current. Shunt motor should never be started on (heavy) load. Characteristics of Shunt Motor • Speed and Armature current (N/Ia) Characteristic: • If FI is assumed constant, then N proportional to Eb. • As Eb is also practically Constant, Speed is also constant for most purposes. • But strictly speaking, both Eb and FI decreases with increasing load. Characteristics of Shunt Motor • Speed and Armature current (N/Ia) Characteristic: • However, Eb decreases slightly more than FI, so that on the whole, there is some decrease in speed. • The drop varies from 5 to 15 % of full load speed , which depends on saturation, armature reaction and brush position. Characteristics of Shunt Motor • Speed and Armature current (N/Ia) Characteristic: • But, for all practical purposes, shunt motor is taken as a constant speed motor. • Because there is no appreciable change in the speed of a shunt motor from No load to Full load. • It may be connected to loads which are totally and suddenly thrown off, with out any fear. Characteristics of Shunt Motor • Speed and Armature current (N/Ia) Characteristic: • Due to the constancy of their speed, shunt motors are suitable for driving shafts, machine tools, lathes, wood-working machines and for all other purposes, where an approximately constant speed is required. Characteristics of Shunt Motor • Speed and torque (N/Ta) Characteristic: • This curve can be deduced from • Torque and armature current (Ta/Ia) characteristic AND • Speed and armature current (N/Ia) Characteristic. Compound Motors • These motors have both series and shunt windings. • If series field helps the shunt field ie, series flux is in the same direction, then the motor is said to be cummulatively compounded. • If series field opposes the shunt field, then the motor is said to be differentially compounded. • The characteristics of compound motors lie in between those of series and shunt motors. Cumulative-Compound Motors • These machines are used, where series characteristics are required and where, the load is likely to be removed totally, as in the case of coal cutting machines. • Due to shunt windings, speed will not become excessively high. • But due to series windings, it will be able to take heavy loads. Cumulative-Compound Motors • These motors have greatest application with loads that require high starting torques. • These motors are used to drive metalstamping machines, reciprocating pumps, compressors and so on. Differential Compound Motors • In these motors, since series field opposes the shunt field, the flux is decreased as load is applied to the motor. • This results in the motor speed remaining almost constant or even increasing, with increase in load. • Due to this reason, there is a decrease in the rate at which the motor torque increases with load. Differential Compound Motors • These motors are not in common use. • But these motors can be designed to give an accurately constant speed under all conditions. • These motors are rarely used for experiments and research work. • One of the biggest drawback of these motors is that due to weakening of flux with increase in load, the speed becomes unstable and motor runs away, unless designed properly. Comparison of Shunt, Series and Compound motors • Shunt Motor: • Characteristics: • Speed of a shunt motor is sufficiently constant. • For the same current input, its starting torque is not as high as that of series motor. • When the speed has to be maintained approximately constant from NO Load to Full Load. Comparison of Shunt, Series and Compound motors • Shunt Motor: • Characteristics: • When it is required to drive the load at various speeds, the shunt regulator enables the required speed control, to be obtained easily and economically. Comparison of Shunt, Series and Compound motors • • • • • • Applications of Shunt Motor: For driving constant speed line shafting lathes. Centrifugal pumps Machine tools Blowers and fans Reciprocating pumps Comparison of Shunt, Series and Compound motors • Series Motor Characteristics: • These motors have a relatively huge starting torques. • These motors have good accelerating torque. • Have low speed at high loads and dangerously high speed at low loads. Comparison of Shunt, Series and Compound motors • Series motor applications: • These motors are used 1. When a large starting torque is required for driving cranes etc. 2. When the motor can be directly coupled to a load such as a fan, whose torque increases with speed. Comparison of Shunt, Series and Compound motors • Series motor applications: • These motors are used 3. If constant speed is essential, then, in fact the decrease of speed with increase of load, has the advantage that the power absorbed by the motor, does not increase as rapidly as the torque. 4. For driving centrifugal pumps. Comparison of Shunt, Series and Compound motors • Compound motor Characteristics: • These motors have 1. Variable speed 2. Adjustable varying speed (Regulator) 3. High starting torque Comparison of Shunt, Series and Compound motors • Compound Motor Applications: • These motors are used: 1. For intermittent high torque loads. 2. For Elevators 3. For Conveyors 4. For rolling mills: Ice Machines, Printing presses, Air compressors Losses and Efficiency of Motors • The losses taking place in motors are the same as in generators. They are • Copper Losses • Magnetic Losses • Mechanical Losses • The condition for maximum power developed by the motor is IaRa = V/2 = Eb • The condition for maximum efficiency is that copper losses are equal to constant losses. Power Stages of Motor • The various stages of Energy transformation of motor are as follows: • PinPcuPaPifPout • Where Pin is Motor input, Pin=VI watt • Pcu is copper loss • Pa is Driving power in armature, Pa=EbIa watt • Pif is iron and friction losses • Pout is Motor output in watt