SCIENCE CHINA Technological Sciences • Article • July 2015 Vol.58 No.7: 1218–1233 doi: 10.1007/s11431-015-5846-8 High mixing effectiveness lobed nozzles and mixing mechanisms SHENG ZhiQiang, CHEN ShiChun, WU Zhe & HUANG PeiLin* School of Aeronautic Science and Engineering, Beijing University of Aeronautics and Astronautics, Beijing 100191, China Received December 23, 2014; accepted May 14, 2015; published online June 11, 2015 For a circular lobed nozzle with the exit plane displaced from the center body, adding a central plug at exit or replacing the nozzle with an alternating-lobe nozzle can improve the mixing effectiveness. In this study, numerical investigations of jet mixing in the lobed nozzles with a central plug and alternating-lobe nozzles in pumping operation were conducted. The effects of the central plugs with the wake ranging from attached to separated flow on the mixing were analyzed, along with the mechanism of improving the mixing performance in a “sword” alternating-lobe nozzle. The simulation results reveal that the large-scale mixing rate, which is dominated by streamwise vortices, is related to the intensity of the attainable heat and mass transfer in the streamwise vortices. The effects of the streamwise vortices on the normal vortex ring are virtually a manifestation of the heat and mass transfer/mixing process of the streamwise vortices. The simulation results also show that the central plug with the attached rear-flow performs better in improving the mixing effectiveness and pumping performance; on the contrary, if the rear-flow is separated, more pressure loss will be induced. In particular, a completely separated flow over the rear of the central plug will severely degrade the attainable heat and mass transfer in the streamwise vortices. For the sword alternating-lobe nozzle, wider sword deep troughs help to increase the flux of the secondary stream around the core region and delay the confluence of the primary stream in the region between the deep and shallow troughs. Thus, the mixing is improved in the middle and posterior segments. Compared to the lobed nozzle with a central plug, the improved sword alternating-lobe nozzle can achieve a higher mixing effectiveness with much less pressure loss, which is preferred in situations when the power loss of the engine is restricted. jet mixing, lobed nozzle, mixing effectiveness, streamwise vortices, heat and mass transfer Citation: Sheng Z Q, Chen S C, Wu Z, et al. High mixing effectiveness lobed nozzles and mixing mechanisms. Sci China Tech Sci, 2015, 58: 12181233, doi: 10.1007/s11431-015-5846-8 1 Introduction The unusual configuration of the lobed nozzle can increase the interfacial area between the primary and secondary streams [1], and simultaneously induce cross flows of the primary and secondary streams. These cross flows are flows of opposite directions and convolute to form inviscid streamwise vortices in the wake [2]. Moreover, the normal vortex ring formed at the interface of the streams with a large gradient of the axial velocity will interact with the streamwise vortices [3]. At the velocity ratio for the primary stream to the secondary stream close to 1.0, the dominating factors for the mixing are the interfacial area and the streamwise vortices, and the importance of the streamwise vortices and their interaction with the normal vortex ring rises as the velocity ratio increases [1,4–6]. Compared to other types of nozzles, the lobed nozzle can mix the primary and secondary streams with a higher effectiveness while inducing a lower pressure loss [7]. Consequently, it has been widely applied in the fluid engineering field for heat and mass transfer. For instance, the lobed nozzle has been employed in turbofan engines to mix the core *Corresponding author (email: peilin_huang@sina.com) © Science China Press and Springer-Verlag Berlin Heidelberg 2015 tech.scichina.com link.springer.com Sheng Z Q, et al. Sci China Tech Sci and bypass flows to augment thrust and reduce jet noise [8, 9] and in infrared suppressors to pump cool air and mix it with the engine exhaust gas to suppress infrared radiation [10–13]. In addition, it has been used for enhancing the mixing between the fuel and air in combustion chambers to improve the efficiency of combustion and reduce formation of pollutants [14,15], and as air diffusion grilles in order to insure more uniform flows and to reduce thermal discomfort and draught sensation [16]. In contrast with the two-dimensional lobed nozzle and the circular lobed nozzle with the exit plugged by a center body, in the jet mixing of the circular lobed nozzle with the exit plane displaced from the center body, the secondary stream cannot penetrate into the core of the primary stream [17,18], and there is still a large core region with high temperature. Conventional restructuring methods, such as scalloping [9,19–22] and scarfing [23], which are used to enhance the mixing performance of a lobed nozzle, cannot help to improve the mixing in the core region; contrarily, they worsen it, because the faster mixing around the periphery reduces the fraction of the secondary stream that can be mixed in the core region. Currently, two efficient methods are utilized to fix this problem: Adding a central plug at the exit of the normal lobed nozzle [11,17,18] or replacing the nozzle with an alternating-lobe nozzle [24–27]. The author of the present paper designed a “sword” alternating-lobe nozzle according to the mixing mechanisms of a lobed nozzle and the geometrical characteristics of the existing alternating-lobe nozzles. The effects of scalloping and scarfing on the jet mixing of the sword alternating-lobe nozzle have been investigated in [28]. The performances of the existing alternating-lobe nozzles along with the sword alternating-lobe nozzle, as well as their mixing mechanisms, have been compared and analyzed in [29]. In this study, the effects of the central plugs with the wake ranging from attached to separated flow on the jet mixing of a lobed nozzle were investigated, and the sword alternating-lobe nozzle was remodeled to improve its mixing performance. In pumping operation, the jet mixing of the lobed nozzles with central plug and the alternating-lobe nozzles are compared and the correlative mechanisms are analyzed. July (2015) Vol.58 No.7 1219 12.1°, respectively. The diameters of the circles at the lobe peaks and troughs are, respectively, 550 and 240 mm. The distance from the exit to the entrance is 600 mm, and, when taken the central plug, the exit has an equivalent diameter d of 400 mm. The diameter of the largest section of the central plug is 200 mm, and it is located at the exit of NLN-1. The central plug extends from the largest section forwards and backwards, forming an ellipsoidal windward and a conical leeward segments, which are 200 and 250 mm in length, respectively. The mixing duct is 1150 mm long, and its entrance is 100 mm ahead of the exit of the nozzle. The diameter D of the duct is 700 mm, which gives a length-todiameter ratio of the mixing segment, L/D, of 1.5. The lobed nozzles with the central plugs No. 2 and No. 3 (PLN-2 and PLN-3) are shown in Figure 2. For the three central plugs, Figure 1 (Color online) PLN-1 in the mixer. (a) 2 Geometrical configurations (b) Figure 1 shows the jet mixing model, wherein the nozzle is a lobed nozzle with the central plug No. 1 (PLN-1). The lobed nozzle without the central plug is referred to as the normal lobed nozzle No. 1 (NLN-1) in this paper. The annular entrance of the nozzle is formed by two circles with diameters 210 and 400 mm. The annular section is smoothly transformed into a circular one through a cone of length 262.5 mm. The outward lobes are 44 mm wide, and the inward and outward lobe penetration angles are 12.9° and Figure 2 (Color online) PLN-2 and PLN-3. (a) PLN-2; (b) PLN-3. 1220 Sheng Z Q, et al. Sci China Tech Sci the diameters of the largest sections and their locations are the same, but the transitions from the windward segment to the leeward segment are different from each other. Figures 3(a)–(c) show a coplanar alternating-lobe nozzle (CALN) and the sword alternating-lobe nozzles No. 1 and No. 2 (SwALN-1 and SwALN-2), respectively. To generate a SwALN, a part of the lobe troughs and side walls of the normal lobed nozzles No. 2 and No. 3 (NLN-2 and NLN-3, see Figures 3(d) and (e)) is removed first, as shown in Figures 3(f) and (g), with a scarfing angle of 40°, and then, SwALN-1 is produced by smoothly extending a sword spoiler from every other new trough of NLN-2, while SwALN-2 is obtained by smoothly extending a sword spoiler from each new wide trough of NLN-3. For the alternating-lobe nozzles in the present study, the locations and penetration angles of the lobe peaks are the same as those of the normal lobed nozzles, the diameters of the circles at the deep and shallow troughs are 150 and 293.7 mm, respectively, and the equivalent diameters at the exit are close to July (2015) Vol.58 No.7 those of NLN-1 and NLN-2. The basic dimensions of the different lobed nozzles are given in Table 1, and the more detailed dimensions are marked in Figures 1–3. 3 Numerical simulation method The simulation domain is shown in Figure 4(a). Figure 4(b) shows the surface mesh of SwALN-2. Owing to the complex geometry, tetrahedral cells were adopted to discretize the simulation domain. Three-layer prism cells were used as the boundary cells with the first layer height of 0.05 mm. As indicated by the arrow in Figure 4(a), a refinement domain was employed where drastic changes in the velocity and temperature occur. For accurate simulation of the streamwise vortices, the maximum size of the cells in this domain was about 15 mm. The number of cells in the refinement domain was more than 20 million, and the number of those outside of the domain was about 2.2 million. (a) CALN (b) SwALN-1 (d) NLN-2 (c) SwALN-2; (e) NLN-3 (f) SwALN-1 (g) SwALN-2 Figure 3 (Color online) Alternating-lobe nozzles. Sheng Z Q, et al. Table 1 Sci China Tech Sci 1221 July (2015) Vol.58 No.7 Basic dimensions of the lobed nozzles Annular entrance Cone dinner (mm) douter (mm) lcone (mm) NLN-1 210 400 262.5 NLN-2 210 400 262.5 NLN-3 210 400 262.5 PLN-1 210 400 262.5 PLN-2 210 400 262.5 PLN-3 210 400 262.5 CALN 210 400 262.5 SwALN-1 210 400 262.5 SwALN-2 210 400 262.5 Lobe penetration angles αoutward (°) αinward (°) 12.9 12.9 12.9 12.9 12.9 12.9 Lobe peak circle dpeak (mm) 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 (a) (b) Figure 4 (Color online) Numerical simulation model. (a) Simulation domain; (b) surface mesh of SwALN-2. The simulation was performed using the Fluent software and the SST k- turbulence model. The SIMPLEC algorithm was used to solve the pressure-velocity coupling. All convection terms were discretized by a second-order scheme. The pressure inlet and pressure outlet conditions were set to far field, where the operating pressure was 101325 Pa, the temperature was 300 K, and the turbulent intensity was 5%. A velocity of 125 m/s, temperature of 850 K, and turbulent intensity of 5% were assigned to the jet inlet. Hu et al. [30–33] conducted a series of particle image velocimetry experiments to investigate the jet mixing flow of a nozzle with six lobes. Figure 5 compares the velocity vector and axial velocity distributions of the simulation of the six-lobe nozzle using the numerical simulation method of the present study with Hu’s experimental results. Figure 6 presents the mixing decay of the maximum value of the streamwise vorticity in the simulation and Hu’s experiment. In addition, using the same method, we have simulated the mixing in a scarfing alternating-lobe mixer [27], and the 550 550 550 550 550 550 550 550 550 Lobe trough circle diameters ddeep trough (mm) dshallow trough (mm) 240 240 240 240 240 240 150 293.7 150 293.7 150 293.7 Equivalent diameter D (mm) 400 400 400 400 400 400 400 400 simulated and experimental velocity vector and axial velocity distributions are compared in Figure 7. It can be seen that the velocity vector and axial velocity distributions obtained by the numerical simulations are in good agreement with those determined by experiments. In addition, the simulated maximum value of the streamwise vorticity has a good accuracy before the vortices break down, although some difference is displayed after the breakdown. The major part of the enhanced mixing caused by the special geometry of the lobed nozzle is concentrated within the first two diameters of the lobed nozzle [30,32, 33], thus the error in the maximum value of the streamwise vorticity after the vortices break down will only slightly influence the accuracy of the simulated jet mixing. Therefore, all of these observations validate the numerical method and the results of the simulation of the lobed nozzles in this study. To determine the adequate mesh density, the simulation domain of PLN-1 was discretized with three different densities. The maximum sizes of the cells in the refinement domain were set to 20, 15, and 12 mm, respectively. The number of cells in and outside the refinement domain is given in Table 2. Figure 8 shows 700 K temperature isosurfaces simulated with these meshes. It can be seen that as the maximum size is decreased, the number of cells in the simulation domain increases sharply, and a more refined temperature isosurface is obtained. When the maximum size is set to 20 mm, the temperature isosurface is rough. On the contrary, when the size is 12 mm, the number of cells becomes prohibitive. Advisably, when the size is 15 mm, the number of cells is moderate, and the obtained temperature isosurface can trace out the mixing process well. Thus, in the present investigations, the maximum size of the cells in the refinement domain of 15 mm was adopted. 4 4.1 Results and discussion Primary stream distribution Figure 9 shows the 700 and 650 K temperature isosurfaces and the temperature distribution at 1.5d for each lobed noz- 1222 Sheng Z Q, et al. Sci China Tech Sci (a) DP-SPIV [33] 20 mm 60 mm (b) SST k-ω 20 mm 60 mm Figure 5 July (2015) Vol.58 No.7 120 mm 120 mm (Color online) Experimental (a) and simulated (b) velocity vector and axial velocity distributions of the lobed nozzle with six lobes. Figure 6 (Color online) Simulated and experimental maximum value of the streamwise vorticity of the lobed nozzle with six lobes. zle. As seen in Figure 9(a), the mixing in the region off the lobe peaks of NLN-1 is slightly slower than that off its side walls, and the large area of the primary stream in the core region requires a long distance for complete mixing (the core region immediately emanates outside of the refinement domain). In Figure 9(b), the area of the section of the primary stream in the core region of PLN-1 is significantly reduced, as well as its complete-mixing distance. In addition, the mixing in the region off the side walls is slightly faster than that of NLN-1. Compared to PLN-1, the primary stream in the core region of PLN-2 presents an irregular shape, the section is larger, but the complete-mixing distance is somewhat shorter, and the mixing in the region off the side walls is slightly faster. In Figure 9(d), there is no Figure 7 Simulated and experimental velocity vector and axial velocity distributions of the scarfed alternating-lobe mixer. Table 2 Number of cells with three different densities of discretizing the simulation domain of PLN-1 The maximum size (mm) 20 15 Number in the refinement domain (million) 11.81 20.09 Number outside of the refinement domain (million) 1.61 2.22 12 34.92 2.99 Sheng Z Q, et al. Figure 8 Sci China Tech Sci July (2015) Vol.58 No.7 1223 (Color online) Simulated 700 K temperature isosurfaces of PLN-1 with meshes of different density. (a) 20 mm; (b) 15 mm; (c) 12 mm. (a) NLN-1 (b) PLN-1 (c) PLN-2 (d) PLN-3 Figure 9 (Color online) 700 and 650 K temperature isosurfaces and temperature distribution at 1.5d for each lobed nozzle. 1224 Sheng Z Q, et al. Sci China Tech Sci July (2015) Vol.58 No.7 Continued (e) CALN (f) SwALN-1 (g) SwALN-2 Figure 9 unmixed primary stream in the core region of PLN-3, but the mixing in the regions off the side walls and lobe peaks is slow, with the result that the complete-mixing distances in these regions need to be increased considerably compared with PLN-1. However, in the case of CALN, a smaller core region and the region between the deep and shallow troughs replace the large core region of NLN-1, although the complete-mixing distances of the regions off the side walls and lobe peaks are longer than those of NLN-1. In the core region of CALN, although the section of the primary stream is larger than that of PLN-1, the complete-mixing distance is somewhat shorter. In addition, the complete-mixing distance of the region between the deep and shallow troughs is shorter than that off the lobe peaks. Compared to CALN, the mixing of SwALN-1 and SwALN-2 in the regions off the side walls and lobe peaks and between the deep and shallow troughs is faster, especially in the region off the side walls, which is even faster than that of PLN-2. However, in the core region, (Continued) the section of the primary stream is larger than that of CALN and the complete-mixing distance is longer than that of PLN-1. In addition, the mixing in the core region and the region between the deep and shallow troughs of SwALN-2 is faster than that of SwALN-1, whereas in the regions off the side walls and lobe peaks the mixing is slightly slower. 4.2 Jet mixing performances The pumping coefficient is used to assess the pumping performance of a lobed nozzle, and is defined as: ms mp , (1) where mp is the mass flux of the primary stream, and ms is the mass flux of the secondary stream. For an ejector-mixer, a larger pumping coefficient means more mass flux of the secondary stream can be pumped with a fixed mass flux of the primary stream, namely, more secondary stream can be supplied to mixing. Sheng Z Q, et al. Sci China Tech Sci The pumping coefficient of each lobed nozzle is given in Table 3, where Δ is the relative difference of . It can be seen that an addition of a central plug at the exit of NLN provides an enhancement of about one-third for PLN-1. Relative to PLN-1, about 4 percent of the increment is cut down in the case of PLN-2, and that of PLN-3 is decreased to a quarter. Compared to NLN, the pumping performance of CALN is slightly enhanced, and about 5% improvement is achieved in that of SwALN-1 and SwALN-2. The thermal mixing efficiency tr [34,35] can be used to evaluate the mixing effectiveness of the lobed nozzle. Considering the components of the primary and secondary streams are the same in the present investigation, the expression for tr is: tr 1 Tm TM 2 dmm TP2 mP Ts2 ms TM2 mm , TP mP Ts ms , mm (3) a higher thermal mixing efficiency implies a more uniform mixing of the primary and secondary streams, which indicates a higher utilization ratio of the secondary stream. In Figure 10, the thermal mixing efficiency is plotted against x/d for each lobed nozzle, where x is the axial distance measured from the trailing edge of NLN-1. As shown in Figure 10, the thermal mixing efficiency of each lobed nozzle increases rapidly up to x = 1.0d and slowly beyond 1.5d. In terms of the thermal mixing efficiency at a fixed section, NLN-1 is the lowest in the whole range, and for CALN in the range of 1.0d2.0d, it increases faster than for other nozzles. Referring to the thermal mixing efficiencies of the lobed nozzles with a central plug, from 0.25d to 2.0d, PLN-1 is slightly higher than PLN-2, and in the whole mixing process both of them are higher than PLN-3. In terms of the thermal mixing efficiencies of the alternating-lobe nozzles, CALN is lower than PLN-1 and PLN-2 in the range of 0.25d2.0d, SwALN-1 is higher than CALN from 0.25d to 1.5d, but lower than CALN between 1.75d and 2.5d; however, in the range of 0.75d2.5d SwALN-2 is higher than Table 3 nozzle Pumping coefficient and its relative difference for each lobed NLN-1 PLN-1 PLN-2 PLN-3 CALN SwALN-1 SwALN-2 1.0020 1.0024 4.82 4.86 0.9559 1.2628 1.2229 1.1962 0.9652 (%) 0.00 32.11 27.93 25.14 0.97 Figure 10 (Color online) Increase of the thermal mixing efficiency for each lobed nozzle. (2) where mm is the mass flux of the local mixing stream, Tp is the initial temperature of the primary stream, Ts is the initial temperature of the secondary stream, Tm is the temperature of the local mixing stream, and TM is the temperature after the complete mixing of the primary and secondary streams, i.e., TM 1225 July (2015) Vol.58 No.7 other nozzles. The total pressure recovery coefficient σ is an indication of how much pressure loss is induced by the jet mixing, and is defined as: Pm dmm , * * Pp dmp Ps dms * (4) where P*p is the initial total pressure of the primary stream, P*s is the initial total pressure of the secondary stream, and P*m is the total pressure of the local mixing stream. A superior total pressure recovery coefficient signifies less energy being consumed in the mixing, and the initial total pressure of the primary stream being increased by a smaller value, which will cause a smaller power loss of the engine. Figure 11 shows the decrease of the total pressure recovery coefficient for each lobed nozzle. Contrary to the thermal mixing efficiency, these coefficients decrease rapidly up to 1.0d and slowly beyond 1.5d. In terms of the total pressure recovery coefficient at a fixed section, NLN-1 is always the highest, followed by CALN; SwALN-1 and SwALN-2 are lower but still much higher than the lobed nozzles with a central plug. In the anterior segment of the mixing, the total pressure recovery coefficient of SwALN-2 is almost equal to that of SwALN-1, but thereafter, the former one is somewhat lower. Among the lobed nozzles with the central plug, the total pressure recovery coefficient of PLN-1 is slightly higher than that of PLN-2 for the whole mixing process, and in contrast to other nozzles, the total pressure recovery coefficient of PLN-3 decreases faster, which means the largest pressure loss. 4.3 Jet mixing mechanisms Figure 12 shows the velocity vector and temperature distributions at 0.25d for each lobed nozzle, where the color of the velocity vectors represents the temperature of the local 1226 Sheng Z Q, et al. Sci China Tech Sci Figure 11 (Color online) Decrease of the total pressure recovery coefficient for each lobed nozzle. flow, and all scaling factors of the velocity vectors are kept the same. As shown in Figure 12(a), the slim streamwise vortices are shed from the side walls of NLN-1, with the radial scale comparable to the lobe height. The secondary stream flowing through the lobe troughs penetrates only superficially forward and sideward into the primary stream, thus a large area with a high-temperature primary stream exists in the core region. For PLN-1, owing to the core region blocked by the central plug, only a little of the primary stream flows over the central plug and converges in the core region (Figure 9(b)). In addition, some secondary stream flows into the core re- July (2015) Vol.58 No.7 gion along with this primary stream, and the radial scale of the streamwise vortices off the side walls is decreased near the lobe troughs. Ignoring the difference in sizes of the sections of the central plugs, the main difference between the velocity vector distributions of PLN-2 and PLN-1 is the irregular streamwise vortices off the central plug of PLN-2. These irregular streamwise vortices are formed only by the primary stream, which indicates that partially separated flow has formed. Unlike PLN-1 and PLN-2, in the velocity vector field of PLN-3, there are no obvious primary or secondary streams flowing into the core region. On the contrary, there is a large-scale stream with temperature of about 550 K flowing radially out of the core region. This reveals that completely separated flow has formed (Figure 9(d)). Compared to NLN-1, the streamwise vortices off the side walls of the deep troughs of CALN are thinner and those off the side walls of the shallow troughs are thicker. The secondary stream flowing through the deep troughs penetrates more deeply forward and sideward into the primary stream, thus more secondary stream flows into the core region, which is beneficial to the whole mixing process in the core region and the region between the deep and shallow troughs. Differently from CALN, for SwALN-1 and SwALN-2, the primary stream flowing over each sword deep trough convolutes with the inwards-penetrating secondary stream to form the thick streamwise vortices off the sword deep troughs, and then the primary stream between the deep and shallow troughs is deflected towards both sides. The streamwise vortices off the side walls of the shallow troughs Figure 12 (Color online) Velocity vector and temperature distributions at 0.25d for each lobed nozzle. (a) NLN-1; (b) PLN-1; (c) PLN-2; (d) PLN-3; (e) CALN; (f) SwALN-1; (g) SwALN-2. Sheng Z Q, et al. Sci China Tech Sci are thicker because of the earlier mixing and the deflection of the primary stream. Figure 13 shows the velocity magnitude and streamline distributions in the symmetry plane containing a lobe peak for PLN-2 and PLN-3. It can be seen that the flow is partially separated, and unstable separation bubbles are formed in the leeward section of the central plug of PLN-2. The primary stream, which flows over the plug, can still converge, but being disturbed by the unstable separation bubbles, the converged primary stream will waggle slightly. This slight waggle benefits the converged primary stream mixing with the surrounding secondary stream in a limited area (Figure 9(c)). The unstable separation bubbles and the slight waggle of the converged primary have little effect on the formation and evolvement of the streamwise vortices off the side walls (Figure 12(c)). However, the flow is completely separated and a large back-flow region is formed in the leeward section of the central plug of PLN-3. The primary stream, which flows over the plug, cannot converge anymore (Figure 9(d)). As a result, the stream in the region next to the back-flow region flows with a low speed. Furthermore, the unstable interface of the back-flow region causes a large-scale waggle in the low speed region. Here, the leeward section of the central plug cannot extend the penetration depth of the lobe troughs. Consequently, the large back-flow region and the largescale waggle in the low speed region have severe effect on the formation and evolvement of the streamwise vortices off the side walls (Figure 12(d)). The non-dimensional streamwise vorticity ωx and normal vorticity ωn are defined as: x n D w v , u p y z 2 (5) 2 D u w v u , u p z x x y (6) July (2015) Vol.58 No.7 1227 where D is the diameter of the mixing duct, up is the initial velocity of the primary stream, and u, v, and w are the velocities in the x, y, and z directions of the mixing stream, respectively. Figure 14 shows the non-dimensional streamwise vorticity distribution at 0.25d for each lobed nozzle. The peak values for the streamwise vortices off the side walls of NLN-1, PLN-1, and PLN-2 lie near the lobe peaks where the vortex cores are located, whereas those of PLN-3 lie near the lobe troughs. In terms of the streamwise vorticity near the lobe peaks, PLN-1 is the highest, PLN-3 is higher than PLN-2, and NLN-1 has the lowest value. However, near the lobe troughs, the vorticity of PLN-3 takes the highest value, that of PLN-1 is the next highest one, and the value of PLN-2 is slightly higher than that of NLN-1. The streamwise vorticity is related with the intensity of the cross flows, which form the vortex. At 0.25d, the central plug of PLN-1 blocks more area than that of PLN-2, therefore, compared to NLN-1, the cross flow of the primary stream of PLN-1 is intensified more than that of PLN-2, and the streamwise vorticity is augmented accordingly. Although the leeward section of the central plug of PLN-3 is the same as that of PLN-2, the flow over the central plug of PLN-3 is completely separated in the leeward section. As a result, the cross flow of the secondary stream is weakened while the outward penetration depth of the primary stream is increased, and the outward cross flow of the primary stream is intensified intensely, especially near the lobe troughs (Figure 12(d)). Therefore, near the lobe peaks, the streamwise vorticity of PLN-3 is higher than that of PLN-2, and near the lobe troughs of PLN-3 the value is enhanced even more. In the case of CALN, the peak value of the streamwise vortices off the side walls of the shallow troughs is distributed uniformly, and for the streamwise vortices off the side walls of the deep troughs, the second peak value region exists near the deep troughs. However, for CALN, SwALN-1, and SwALN-2, the streamwise vortices off the side walls of the deep troughs, and for SwALN-1 and SwALN-2, the Figure 13 (Color online) Velocity magnitude and streamline distributions in the symmetry plane containing a lobe peak for PLN-2 and PLN-3. (a) PLN-2; (b) PLN-3. 1228 Sheng Z Q, et al. (a) Sci China Tech Sci (d) (c) (b) (e) July (2015) Vol.58 No.7 (f) (g) Figure 14 (Color online) Non-dimensional streamwise vorticity distribution at 0.25d for each lobed nozzle. (a) NLN-1; (b) PLN-1; (c) PLN-2; (d) PLN-3; (e) CALN; (f) SwALN-1; (g) SwALN-2. streamwise vortices off the side walls of the shallow troughs and off the sword deep troughs, their peak values still lie near the locations of the vortex cores. For SwALN-1, the peak value of the streamwise vortices off the sword deep troughs is slightly higher than that of SwALN-2, and it is reverse for the vortices off the side walls. The peak value of the streamwise vortices off the side walls of CALN is close to that of SwALN-1. In combination with the mixing rates of each region shown in Figure 9 and the streamwise vorticity distributions discussed above, it could be concluded that the mixing rate has no certain relationship with the initial streamwise vorticity in the core region and the regions off the side walls, and between the deep and shallow troughs. Figure 15 shows the magnified images of Figures 12(a)–(d). It can be seen that in the regions off the side walls of NLN-1, PLN-1, and PLN-2, from the vortex core to the lobe trough, the secondary stream displays turning and flowing towards the primary stream. These flows of PLN-1 and PLN-2 are slightly stronger than that of NLN-1, thus the mixing in the regions off the side walls of PLN-1 and PLN-2 is slightly faster than that of NLN-1. However, in the region off the side walls of PLN-3, the secondary stream displays turning and flowing towards the primary stream only near the lobe troughs. Be- cause this flow of PLN-3 is stronger, the mixing near the lobe troughs of PLN-3 is faster than that of the previous three lobed nozzles, but the mixing in the region outside the troughs is slow. Therefore, the completely separated flow over the rear of the central plug of PLN-3 severely impedes the available heat and mass transfer in the streamwise vortices off the side walls. As a result, the mixing in the region off the side walls of PLN-3 is inhibited. In Figures 12(e)–(g), the secondary stream penetrates more deeply forward into the primary stream in the region near the deep troughs of CALN, which makes the cross section of the primary stream in the core region smaller, compared to SwALN-1 and SwALN-2. On the contrary, near the shallow and deep troughs, the thick streamwise vortices off the side walls and sword deep troughs of SwALN-1 and SwALN-2 can entrain more secondary stream to flow towards the primary stream than in the case of CALN, consequently, promoting the mixing in the regions off the side walls and lobe peaks, as well as the mixing in the region between the deep and shallow troughs. Therefore, it is propounded that the mixing rate of the large-scale mixing dominated by the streamwise vortices is related to the intensity of the attainable heat and mass transfer of the streamwise vortices. Sheng Z Q, et al. Sci China Tech Sci July (2015) Vol.58 No.7 1229 Figure 15 (Color online) Velocity vector and temperature distributions at 0.25d for lobed nozzles with and without a central plug. (a) NLN-1; (b) PLN-1; (c) PLN-2; (d) PLN-3. At the transition layer with axial velocity gradient, the normal vortices are formed by the viscous shear force. Figure 16 shows the non-dimensional normal vorticity distribution at 0.25d for each lobed nozzle. It can be seen that the normal vortex ring is formed at the interface between the primary and secondary streams. In addition, the normal vortex segments and ring are formed at the interfaces of the separated bubbles of PLN-2 and the back-flow region of PLN-3, respectively. The initial shape of the vortex ring at the interface between the primary and secondary streams is determined by the geometry of the nozzle trailing edge, and its initial vorticity is related to the axial velocity gradient between the primary and secondary streams at the nozzle exit. As the mixing goes on, the interface and axial velocity gradient evolve. Therefore, the values of vorticity of the vortex ring at the interface between the primary and secondary streams compare as follows: those of PLN-1 and PLN-3 are close to each other, that of PLN-2 is slightly smaller, and those of NLN-1 and CALN are at a lower level. For SwALN-1 and SwALN-2, the normal vorticity in the lobe peak segments is close to that of CALN; however, it is smaller in the side wall and shallow trough segments, because of the earlier mixing, whereas in the deep trough segments it is higher because of the relatively delayed mixing. Observably, for SwALN-1 and SwALN-2, the vortex ring is stretched towards the primary stream at both sides of the deep and shallow troughs. Moreover, the normal vorticity in the side wall segments is distinctly smaller than that in the lobe peak segments. It can be envisaged that the heat and mass transfer/mixing process of the streamwise vortices impels the interface towards the primary stream, and dissipates the axial velocity gradient in the mixed region. Figure 17 shows the velocity vector and temperature dis- Figure 16 (Color online) Non-dimensional normal vorticity distribution at 0.25d for each lobed nozzle. (a) NLN-1; (b) PLN-1; (c) PLN-2; (d) PLN-3; (e) CALN; (f) SwALN-1; (g) SwALN-2. 1230 Sheng Z Q, et al. Figure 17 Sci China Tech Sci (Color online) Velocity vector and temperature distributions at 1.0d for each alternating-lobe nozzle. (a) CALN; (b) SwALN-1; (c) SwALN-2. tributions at 1.0d for each alternating-lobe nozzle. Consulting the temperature distribution at 1.5d for each alternating-lobe nozzle in Figures 9(e)–(g), it can be seen in the case of CALN that there is an adequate low-temperature flow around the unmixed primary stream in the core region and the region between the deep and shallow troughs, therefore the mixing in these regions progresses at a preferable rate. Unlike CALN, the primary stream of SwALN-1 is deflected between the deep and shallow troughs by the streamwise vortices off the sword deep troughs and then converges in the region off the sword deep troughs. The mixing in the core region and the region between the deep and shallow troughs becomes slow as the ambient low-temperature stream is reduced. However, the sword deep troughs of SwALN-2 are wider than those of SwALN-1. This not only weakens the primary stream converging in the region off the sword deep troughs, but also increases the secondary stream flowing into the core region through the sword deep troughs. Therefore, the mixing in the core region and the region between the deep and shallow troughs is faster than that in SwALN-1. 4.4 July (2015) Vol.58 No.7 Discussion The streamwise vorticity only reflects the intensity of the cross flows that form the vortex. In the core region and regions off the side walls and between the deep and shallow troughs, there is no certain relationship between the mixing rate and the initial streamwise vorticity. Practically, the mixing rate of the large-scale mixing dominated by the streamwise vortices is related to the intensity of the heat and mass transfer attainable in the streamwise vortices. The normal vortex ring between the primary and secondary streams, being stretched by the streamwise vortices, is essentially the heat and mass transfer/mixing process of the streamwise vortices impelling the interface. Moreover, reduction of the normal vorticity with subsequent disappearance of the ring is really the dissipation of the axial velocity gradient by mixing and homogenization the axial velocity. For NLN-1, the streamwise vortices off the side walls have an important effect on the mixing only in the region off the side walls, and the secondary stream penetrates to the zone near the end of the lobe troughs only superficially. In the core region, there still exists a large area of unmixed primary stream, which leads to the lowest thermal mixing efficiency of NLN-1. On the other hand, only a fraction of the primary stream flows over the central plug of PLN-1 and converges in the core region. The secondary stream can follow the converged primary stream flow through the lobe troughs into the core region. The flux of the primary stream in the core region is thus decreased while the flux of the secondary stream is increased. Therefore, the section area and complete-mixing distance of the primary stream in the core region are significantly reduced. As a result, the thermal mixing efficiency of PLN-1 is enhanced significantly. The flow over the central plug of PLN-2 is partially separated and unstable separation bubbles are formed in the leeward section. The area of the converged primary stream in the core region is also larger than that of PLN-1. The converged primary stream will waggle slightly because of the disturbance by the unstable separation bubbles. This benefits the mixing of the converged primary stream with the surrounding secondary stream in a limited area, and this waggle has little effect on the mixing in the other regions. Overall, the thermal mixing efficiency of PLN-2 is lower than that of PLN-1 in the main mixing segment. The flow in PLN-3 is completely separated, and a large back-flow region is formed in the leeward section of the central plug. As a result, the primary stream flowing over the plug cannot converge. However, the unstable interface of the back-flow region causes a large-scale waggle in the low speed region next to it. Furthermore, the leeward section of the central plug cannot extend the penetration depth of the lobe troughs. Consequently, the formation and evolvement of the streamwise vortices off the side walls is disturbed, with the adverse effect of a severe reduction of the heat and mass transfer attainable in the streamwise vortices, which causes the complete-mixing distance in the Sheng Z Q, et al. Sci China Tech Sci regions off the side walls and lobe peaks to increase significantly. Therefore, in the complete mixing process, the thermal mixing efficiency of PLN-3 is lower than that of PLN-1 and PLN-2. For alternating-lobe nozzles, the deep and shallow troughs are arranged in an alternating pattern. This also contributes to the decrease of the flux of the primary stream and increase of the flux of the secondary stream in the core region, but the increment and decrement are less than those of the lobed nozzles with a central plug. The secondary stream penetrates deeply at the end of the deep troughs in CALN, thus more secondary stream penetrates into the core region, which is beneficial to the overall mixing process in the core region and the region between the deep and shallow troughs. Thus, in the range of 1.0d – 2.0d, the thermal mixing efficiency of CALN increases faster than that of the other nozzles. For SwALN-1, the primary stream flows over each sword deep trough and then forms the thick streamwise vortices off the sword deep troughs. These streamwise vortices will deflect the primary stream both sides between the deep and shallow troughs. Then, the streamwise vortices off the side walls of the shallow troughs are thickened because of the earlier mixing and the deflection of the primary stream. As the thick streamwise vortices can entrain more secondary stream flow towards the primary stream, the mixing in the regions off the side walls and lobe peaks, and between the deep and shallow troughs is enhanced. However, as the mixing in the region between the deep and shallow troughs is very fast, the primary stream is further deflected by the streamwise vortices off the sword deep troughs and then it converges. In the middle and posterior segments of the jet mixing, the stream around the unmixed primary stream in the core region and the region between the deep and shallow troughs has a relatively high temperature. Therefore, the thermal mixing efficiency of SwALN-1 is close to that of PLN-1 in the anterior segment, but is even lower than that of CALN in the posterior segment. The sword deep troughs of SwALN-2 are wider than those of SwALN-1, therefore the former has an increased secondary stream and decreased primary stream in the core region. Moreover, the primary stream converging in the region off the sword deep troughs is weakened. Consequently, the thermal mixing efficiency in the middle and posterior segments is improved. To quantify the pumping performance, it should be noted that the velocity of the primary stream is increased by adding a central plug at the exit of NLN, because the passage area is reduced. When the flow over the central plug is attached in the leeward section, the pressure driving the secondary stream is large, and the passage area for the secondary stream in the region off the central plug is increased. Therefore, the pumping performance of PLN-1 improves considerably. The partially separated flow in the leeward section of the central plug and its slight influence on the July (2015) Vol.58 No.7 1231 mixing will decrease the advantages in the driving pressure and passage area for the secondary stream. As a result, the pumping performance of PLN-2 is inferior to that of PLN-1. For PLN-3, the completely separated flow in the leeward section of the central plug and the large-scale disturbance of the mixing aggravate the loss of advantage and result in a further diminishing pumping performance. Compared to NLN, the pumping performance of CALN is slightly enhanced. Owing to a slightly smaller exit area, some additional improvement is achieved in the case of SwALN-1 and SwALN-2. With regard to the pressure loss, the central plug introduces regions of accelerated and decelerated axial flow for the primary stream. A higher exit velocity of the primary stream results in a greater pumped secondary stream, which increases the cross flows of the primary and secondary streams. And the central plug has the effect of the decrease of the primary stream along with the increase of the secondary stream in the core region. Furthermore, higher speed of the streams and an additional surface of the plug will cause a larger friction loss. All of these factors increase the pressure loss of PLN-1. The partially separated flow in the leeward section of the central plug and its slight disturbance of the mixing increases the pressure loss, thus in the overall mixing process the pressure loss of PLN-2 is slightly larger than that of PLN-1. The completely separated flow in the leeward section of the central plug and its large-scale disturbance of the mixing will induce a large pressure loss. In addition, more unmixed primary stream being displaced and impinging on the duct earlier contributes to additional pressure loss. Thus, the pressure loss of PLN-3 for the overall mixing process is larger than that of PLN-1 and PLN-2, and the dispersion increases as the mixing progresses. The thermal mixing efficiency of CALN is higher than that of NLN, mainly because the interfacial area between the primary and secondary streams is increased, thus the increase of pressure loss is less pronounced. Additionally, this increment partially contributes to more unmixed primary stream being displaced and impinging on the duct. The newly formed streamwise vortices off the sword deep troughs induce stronger cross flows of the primary and secondary streams, causing pressure losses in SwALN-1 and SwALN-2 before 1.0d that are larger than that in CALN. In addition, the lobe peaks of SwALN-2 are wider than those of SwALN-1, therefore, more unmixed primary stream being displaced and impinging on the duct between 1.0d and 1.5d results in a larger pressure loss. 5 Conclusion Improving the mixing effectiveness of a circular lobed nozzle with the exit plane displaced from the center body can be achieved by adding a central plug at the exit and replac- 1232 Sheng Z Q, et al. Sci China Tech Sci ing the nozzle with an alternating-lobe nozzle. In the present study, jet mixing of the lobed nozzles with a central plug and the alternating-lobe nozzles were compared in pumping operation, and the mechanisms of the correlation were analyzed. The results are summarized as follows. (1) The mixing rate of the large-scale mixing dominated by the streamwise vortices is related to the intensity of the heat and mass transfer attainable in the streamwise vortices, but has no certain relationship with the initial streamwise vorticity distribution. The streamwise vortices stretching and cutting the normal vortex ring is virtually the heat and mass transfer/mixing process of the streamwise vortices. (2) By adding a central plug at the exit of NLN when the flow over the central plug is attached in the leeward section, the flux of the primary stream is decreased and the penetration depth of the lobe troughs is extended, which considerably improves the thermal mixing efficiency. When the flow over the central plug is partially separated and unstable separation bubbles are formed in the leeward section, the converged primary stream mixing with the surrounding secondary stream is induced, but the mixing in the other regions is left almost uninfluenced. In the main mixing segment, the thermal mixing efficiency of partially separated flow is slightly lower than that of the attached flow. When the flow over the central plug is completely separated and a large back-flow region is formed in the leeward section, the formation and evolvement of the streamwise vortices off the side walls is disturbed with the most adverse effect of severe reduction of the heat and mass transfer attainable in the streamwise vortices. In the overall mixing process, the thermal mixing efficiency in this case is lower than that of the attached or partially separated flow. (3) For an alternating-lobe nozzle, the flux of the primary stream is decreased and the flux of the secondary stream is increased in the core region. In the case of CALN, the secondary stream penetrates deeply at the end of the deep troughs, which is beneficial to the whole mixing process in the core region and the region between the deep and shallow troughs. In the case of the sword alternating-lobe nozzle, the thick streamwise vortices can entrain more secondary stream flow towards the primary stream, therefore, the thick streamwise vortices off the sword deep troughs accelerate the mixing in the region between the deep and shallow troughs, while those off the side walls of the shallow troughs improve the mixing in the regions off the side walls and lobe peaks. Moreover, the wider sword deep troughs help to increase the secondary stream flow into the core region and decrease the primary stream convergence in the region off the sword deep troughs. Consequently, the thermal mixing efficiency in the middle and posterior segments is improved. (4) By adding a central plug at the exit of NLN, the velocity of the primary stream can be augmented. When the flow over the central plug is attached in the leeward section, the pressure driving the secondary stream and the passage July (2015) Vol.58 No.7 area of the secondary stream in the region off the central plug are relatively large, which significantly contributes to the pumping performance. As the flow separation in the leeward section of the central plug and its disturbance of the mixing become more severe, the loss of the advantage increases, as a result, the increment of the pumping performance decreases. The central plug changes the axial velocity of the primary stream and contributes to the cross flows of the primary and secondary streams, as well as to the friction loss, all of these increase the pressure loss. The partially separated flow and its slight disturbance increase the pressure loss by a small amount. However, the completely separated flow and its large-scale disturbance induce a large pressure loss, with a further contribution from the more severe displacement and impinging of the unmixed primary stream on the duct. (5) The streamwise vortices off the sword deep troughs induce more cross flow of the primary and secondary streams, resulting in a larger pressure loss, which, however, is still much lower than that of the lobed nozzles with a central plug. Furthermore, the improved sword alternating-lobe nozzle has a higher thermal mixing efficiency in almost the whole mixing process. Therefore, the improved sword alternating-lobe nozzle is preferred in situations with restrictions on the power loss of the engine. This work was supported by the Assembly Research Foundation of China. 1 2 3 4 5 6 7 8 9 10 11 12 Elliott J K, Manning T A, Qiu Y J, et al. Computational and experimental studies of flow in multi-lobed forced mixers. AIAA Paper 1992-3568 Povinelli L A, Anderson B H. 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