STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 1 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT PURPOSE This Standard Operating Procedure (SOP) describes the steps necessary to ensure suppliers effectiveness of their quality assurance system and to ensure that the requirements of the Good Manufacturing Practice (GMP) are being met. It assesses supplier’s reliability as well as continuous quality of products and services This SOP is to provide clear guidance for Quality personnel conducting Audits of suppliers. SCOPE Applies to the audit of all approved suppliers of Hamim Global Services Limited, Alhaji Muniru Street Ogombo, Ajah. Lagos. . CONFIDENTIALITY This SOP is a property of Hamim Global Services Limited, Alhaji Muniru Street Ogombo, Ajah. Lagos. and remains very confidential. It should not be made available outside the company without written permission from the Quality Assurance Manager. RESPONSIBILITY The Quality Assurance Manager makes a schedule for the audit of all approved suppliers and communicate to them accordingly through the procurement manager. The Quality Assurance Manager circulates the report of the audit to all concerned The Quality Assurance Manager and his/her team monitor all suppliers for compliance and follow-up audit if need be. DEFINITIONS QMS: Quality Management System Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 2 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT SOP: Standard Operating Procedure QA : Quality Assurance QC : Quality Control RM: Raw Material R&D: Research and Development CAPA: Corrective Action and Preventive Action GMP: Good Manufacturing Practice Mfg: Manufacturing REFERENCE Nil PROCEDURE Procedure for inclusion of vendor in approved vendor list (Raw materials) New vendors shall be qualified and approved by QA department before regular supply of raw materials. Purchase department shall locate the new vendor and find out the details of products manufactured supplied by them. In case of existing materials, Purchase department shall provide specification to the vendor. In case of RM source, after the initial assessment, Purchase department shall arrange to get the Supplier Questionnaire filled by the supplier. If the Questionnaire evaluation is found suitable, Purchase department after discussion with R&D and QA shall ask for 3 batches of samples along with certificate of analysis of in-house & Public Testing Laboratory for quality evaluation and subsequent stability studies. Purchase department shall arrange to send 3 batches of samples along with New Source Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 3 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT Request form to R&D for quality evaluation and stability testing. R&D shall send the samples along with New Source Request Form to QA Head for evaluation New Source Request Form There are three types of new sources. New material from a new source. Existing material from a new source New material from an existing approved source. Evaluation of a New Source QC shall analyse the samples sent by R&D as per approved specifications and testing procedures. If the samples are found to be in compliance with the specifications, QA shall send the analytical report to R&D along with the New Source Request Form. R&D, in consultation with QA shall decide the criticality and necessity of carrying out usage test and stability studies. The necessity of carrying out machine trials shall also be evaluated by R&D, in consultation with QA / Production. R&D, shall carry out the usage test and machine trials, if required. R&D, will also recommend the need to do stability studies, if required, and communicate the same with other recommendations to Head QA. Following the evaluation carried out depending on the criticality of the material, the Head QA shall recommend an audit of the Supplier’s premises. Approval of New Source The facilities and operations of the supplier’s manufacturing site must be subjected to a quality audit before the materials are used. Audit shall be conducted by the Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 4 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT respective Quality function. In case when the new material is from an already approved source, the approval may be recommended based on the pre-approval Questionnaire evaluation after completing New Source Request form. If the supplier’s facilities and operations meet requirements as documented in the audit report then the respective Head QA shall approve the supplier. The auditor must arrange to send the signed copy of audit report to the audited supplier. After approval, Head QA, where the material is used, shall give clearance for Procurement of procuring a limited quantity of material for use in 3 production batches and evaluate these three batches critically for quality. Purchase department shall carefully study the quality aspect and also the quantity and financial aspects of the vendor, they are as follows: a) Capability of the vendor to supply the required material within the period. b) Delivery schedule in order not to affect the production cycle. Purchase department shall find out the rates quoted by the vendor whether they are competitive with respect to other vendors without compromising the quality aspects. On ensuring compliance with specifications the vendor shall be included in approved vendor’s list. All the suppliers of RM evaluated by R&D dept. On the basis of process / product development parameters shall be considered as temporary vendors and based on the commercial production supply, they shall be transferred to approve vendor list and shall be considered as approved vendors. After vendor audit, a vendor audit report classifying the observations as critical, major and minor with recommended corrective and preventive actions (CAPA) shall be issued to the vendor within 20 days for audit. The Vendor shall reply to the audit report with the action plan on CAPA along with the expected date of completion of CAPA items. Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 5 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT The quality function shall follow up for with the supplier on the implementation and compliance of the CAPA items suggested in the CAPA plan. 5.5 Procedure for Inclusion of Vendor in Approved Vendor List (Packaging Materials) New vendors must be qualified and approved by QA department before regular supply of packaging materials. Purchase department shall locate the new vendor and find out the details of products manufactured / supplied by them. In case of existing materials, Purchase department shall provide specification to the new vendor. For printed and primary packaging materials, vendor audit is performed by representative of QA department and GMP Cell. Samples of printed packaging materials if necessary shall be submitted to QA department. Purchase department after studying the comments of QA department shall inform the supplier for the supply of the material. Based on the product compliance and assessment, further procurement of packaging material should be continued. On ensuring compliance with specifications the vendor shall be included in Approved vendor’s list. 5.6 Procedure for Exclusion of Vendor from Approved Vendor List The vendor shall be disqualified and removed from the approved vendor’s list for the following reasons : a) If a lot does not comply to the specification with respect to critical tests then the vendor Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 6 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT shall be disqualified. The vendor shall be qualified again on further evaluation and investigation. b) If a lot does not comply to the specification with respect to minor tests then the vendor shall be disqualified if it is observed for 3 consecutive lots. c) 3 out of 10 lots fail to comply the specification in a specified period under review. d) The delivery schedule is not met for 40% supplies. e) The rates mentioned in Purchase Order, differs than the rates mentioned in delivery challan and invoice. 5.6.1 The aspects like the capability of supplier to provide regulatory support, meet the official requirement shall be evaluated during supplier audit. 5.6.2 The commitment to notify changes to company prior to implementation e.g change in mfg site, change in process shall be taken. 5.6.3 The commitment to investigate failure promptly in case of any failure reported shall be assured by the supplier and the capability of supplier shall be evaluated on this front. 5.7 Corrective and Preventive Action 5.7.1 The vendor, who has been excluded from the approved vendor’s list as well as those which are disqualified and seek inclusion, may be included by only after CAPA verification of previous items on their satisfactory closure and effective implementation of CAPA. 5.7.2 The vendor shall be made aware of the reasons for his exclusion and shall be asked for explanation. 5.7.3 Head Purchase, Head QA&QC and GMP Cell shall conduct facility audit of the vendor in order to ensure that quality system exists in the organization. 5.7.4 Carry out the discussion on other non-quality issues like delivery schedule and rate, etc. 5.7.5 After satisfactory compliance of all above points and ensuring the completion of CAPA plan, the vendor shall be considered as approved vendor. 5.7.6 The CAPA compliance of previous audit shall be verified in the subsequent audit. 5.7.7 The CAPA verification documents, if any shall be kept along with the audit and compliance report. Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 7 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT EXISTING SUPPLIERS: All existing suppliers shall be audited on a first time basis as scheduled and communicated to ascertain the level of compliance. The outcome of the audit will determine frequency of subsequent audits relative to the supplier in question. CHOICE OF AUDITORS: The selection of auditors and conduct of audits shall ensure objectivity and impartiality of the audit process. Audits will be led by qualified auditors who are deemed competent to audit the specific supplier against the required GxP standard or HPL QMS requirements. THE AUDIT: Opening Meeting Attendance at the opening meeting must include the head of the facility or function being audited or their nominated deputy. An attendance record shall be kept to capture names, position and signatures of those present at the meeting Audit The Audit shall be conducted on the following aspects: Quality Management system Personnel Documentation Production Complaints and Product Recall Facility personnel must accompany the auditors at all times to provide information and responses to questions. If any deviations from the required standard are found, these will be Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 8 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT highlighted by the auditors at the time they are found during the audit. Objective evidence will be taken during the audit; this may include photographs, copies of documentation and records etc. AUDIT REVIEW The content of the audit review shall include; A summary of findings and agreed associated level of risk. The overall risk rating of the supplier. RED YELLOW GREEN Relevant Manuals and Quality Standards, GMPs not followed leading to significant risk to product quality Potential of non -compliance to specification(s) but unlikely to lead to safety, regulatory, major quality issue, or serious / major increase in complaints Product specifications and all GxP/ Quality standards being met Product / Materials are out of specification and not identified or critical tests not performed or out of specification product / materials incorrectly managed Product or system cannot be proved to meet legal / regulatory requirements Product cannot be proved to be safe Relevant Manuals and Quality Standard, GMP s not followed leading to minor risk to product quality Small number of minor risk non-conformances found Significant number of minor nonconformances Likely risk of recall, major quality Issue, or serious / major increase in complaints Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 9 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT CLOSING MEETING The auditors shall present a summary of the findings to the auditee(s) who must acknowledge the observations and agree on appropriate CAPA. An attendance record shall be kept to capture names, position and signatures of those present at the meeting. THE AUDIT REPORT The audit report shall have the following details: Name and Address of the Supplier Audited Date of Audit Auditors Persons Present(Auditees) Summary – This shall include the various observations during the audit The final rating shall be communicated within the audit report. High Risk(Red): Regular audits (every 6 months) Medium Risk(Yellow): Audits (Every 1 year) Low Risk(Green): Audits (Every two years) The Audit Report and CAPA (see appendix 1 and 2) will be issued to the auditee(s) in a timely manner (within 5 working days) after the audit; the circulation will include relevant senior management. FOLLOW UP Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 10 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT After the audit report is issued and the CAPA have been documented and agreed, the auditee is responsible for periodically updating the lead auditor with responses to the CAPA plan. Any proposed changes that may affect the closure dates, or planned action must be agreed with the lead auditor. The responses must include objective evidence, and effectiveness checks where appropriate, to demonstrate completion of the action. CLOSE OUT OF AUDIT Once all of the above stages are completed, the audit report and CAPA plan shall be closedout by the lead auditor or designate. The initial audit status/rating given to a supplier is valid at the time of the audit. Following satisfactory closure of the identified corrective/preventive actions, the status will be reviewed and a final close-out rating assigned and communicated. CHANGE HISTORY & RATIONALE Date SOP Ref No June 2020 QA-030.01 DISTRIBUTION Department / Functional Area Quality Management Production Personnel Reason For Issue New Sop Controlled Copy Uncontrolled Copy TRAINING REQUIREMENTS Quality Personnel/Production/Procurement Appendix 1: Doc No: QA-005/F1 Supplier Audit Report Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 11 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT Name of Supplier: Address: Date of Audit: Auditor(s): Auditee(s): Summary of findings Include positive and negative observations with pictorial evidence Appendix 2: Doc No: QA-005/F2 CAPA Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 12 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT Name of Supplier Date of Audit: Address: Auditor(s): Closed Auditee(s): Not Closed Compliance Directive Total % Total Number of Actions Total Number of Closed Actions Actions Closed on Time Actions Not Closed On time Overdue Actions Completion of All Action (Date): S/N Observation Rating Root Corrective Prevent Responsible When Date Status Comments cause Action Action Completed /Evidence Written By Name & Designations Signature Date: Checked By Approved By STANDARD OPERATING PROCEDURE VENDORS QUALIFICATION Page 13 of 3 Doc Ref : QA.007-01 Version No Replaces Effective Date Review Date : : : : 1 NIL June 2020 May 2023 QUALITY MANAGEMENT Written By Name & Designations Signature Date: Checked By Approved By