COMFAA 3.0 Beta Federal Aviation Administration Demonstration and Hands-On Training Presented to: VIII ALACPA Airport Pavement Seminar & VI FAA Airport Pavement Workshop Buenos Aires, Argentina By: David R. Brill, P.E., Ph.D. Date: 2 September 2011 Acknowledgments • Gordon Hayhoe, Rodney Joel and Jeff Rapol, FAA. • Ken DeBord and Mike Roginski, Boeing Commercial Airplane Co. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 2 Outline • Brief review of ACN/PCN system and ICAO definitions. • FAA guidance on PCN calculation. • Draft AC 150/5335-5B and computer programs (COMFAA 3.0 and new support program). • Flexible example using COMFAA 3.0. • Rigid example using COMFAA 3.0 for a large hub airport. • Using COMFAA 3.0 additional features. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 3 The ACN/PCN System - General • Aircraft Classification Number (ACN) is specified as a standard by ICAO in Annex 14 to the Convention on International Civil Aviation. – Aircraft manufacturers are required to publish properly computed ACN values for all of their aircraft. • Pavement Classification Number (PCN) procedures are given in the ICAO Aerodrome Design Manual, Part 3, Pavements. – The PCN procedures in the manual are for guidance only and a great deal of latitude is provided. – Airport operators are responsible for determining and publishing PCN values for runways. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 4 ICAO Documents Annex 14 to the Convention on International Civil Aviation COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 ICAO Aerodrome Design Manual Part 3 – Pavements Federal Aviation Administration 5 ACN/PCN System - Definitions • ACN – A number expressing the relative effect of an aircraft on a pavement for a specified standard subgrade strength. • PCN - A number expressing the bearing strength of a pavement for unrestricted operations. • Therefore, if a particular aircraft at a given weight has an ACN less than, or equal to, the PCN of a particular pavement (ACN PCN), then no restrictions need to be placed on operation of that aircraft on that pavement. • Special provisions for overload evaluation. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 6 ACN Computation • ACN is computed as the ratio of a computed (derived) single-wheel load to a reference singlewheel load. – Flexible: Based on the US Army Corps of Engineers ESWL CBR method of design using alpha factors adopted by ICAO October 2007. Thickness is computed for 10,000 coverages. – Rigid: PCA Westergaard interior stress method of design. Thickness is computed for 10,000 coverages. • These are fixed, standard procedures. Other design procedures or traffic levels cannot be substituted. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 7 Subgrade Strength for ACN Computation • Flexible: The CBR of the subgrade soil. • Rigid: The k-value at the top of the support, including all subbase layers. – It is not the same as the k-value of the subgrade soil. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 8 PCN Reporting Format • PCN values are reported in a coded format using 5 parts separated by “/” Sample 39/F/B/X/T • Information includes: – – – – – Numerical PCN Value (39 in this example) Pavement Type (F = Flexible, R = Rigid) Subgrade Strength Category (A, B, C or D) Allowable Tire Pressure (X 1.5 MPa = 218 psi) PCN Evaluation Method (U = Using, T = Technical) COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 9 Proposed Change to ICAO PCN Tire Pressure Limits (Flexible Only) Tire Pressure Category Current ICAO Designations and Limits Proposed ICAO Designations and Limits W High: no pressure limit Unlimited X Medium: pressure limited to 1.50 MPa (217.6 psi) High: pressure limited to 1.75 MPa (253.8 psi) Y Low: pressure limited to 1.00 MPa (145.0 psi) Medium: pressure limited to 1.25 MPa (181.3 psi) Z Very low: pressure limited to 0.50 MPA (72.5 psi) Low: pressure limited to 0.50 MPA (72.5 psi) COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 10 PCN – Using Aircraft Method • Find the ACN of all of the aircraft regularly using the pavement and pick the largest ACN to be the PCN of the pavement. • But see page 3-27 of the ICAO manual: “Support of a particularly heavy load, but only rarely, does not necessarily establish a capability to support equivalent loads on a regular repetitive basis.” Where is the line between “regular” and overload operation? COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 11 PCN – Technical Method • The ICAO manual covers in detail a very broad range of methods, including: – Any rational design procedure developed specifically for airport pavements but applied in reverse for pavement evaluation. – Pavement surface deflection measured under the load from a representative aircraft. – Non-destructive test results with backcalculation. – Allows for design and evaluation procedures not in use when the manual was written. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 12 FAA Guidance on PCN Calculation • The FAA is responsible for certifying all commercial airports in the U.S. and is the organization generally responsible for complying with international agreements on aviation. • Well defined procedures are therefore required for determining and publishing PCN values for runways at all commercial airports in the U.S. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 13 AC 150/5335-5A (2006) Standardized Method of Reporting Airport Pavement Strength – PCN • Complete rewrite of AC 150/5335-5. • Standardized the procedures for computing and reporting PCN values for inclusion in the 5010 database. • AC 150/5335-5A is based in large part on the procedures described in Boeing Report D6-82203 “Precise Methods for Estimating Pavement Classification Number,” 1998. • D6-82203 is, in turn, based largely on recommendations contained in the ICAO Aerodrome Design Manual. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 14 Draft Advisory Circular 150/5335-5B • AC 150/5335-5A, PCN, to be replaced by AC 150/5335-5B. • Draft AC was posted for comment October 2009. • Comment period has ended. • Copy of draft AC is included on the CD. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 15 AC 150/5335-5B STANDARDIZED METHOD OF REPORTING AIRPORT PAVEMENT STRENGTH - PCN • The Pavement Classification Number (PCN) field has been added to FAA Form 5010 and data collection is underway. • During each airport inspection, the airport owner will be asked to provide runway PCN information. • WHY? – With release of AC 150/5320-6E, the “design aircraft” concept has been replaced. – This means the Aircraft Gross Weight fields on the 5010 will no longer be used to describe load carrying capacity of runways. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 16 AC 150/5335-5B …PCN Gross Weight data may transition. PCN data request now part of all airport inspections • • The Master Record is required to be updated periodically. PCN is now mandatory and Gross Weight data will possibly be phased out with time. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 17 Draft AC 150/5335-5B - Changes from AC 150/5335-5A • The procedure for selecting the critical aircraft has been substantially revised. • The procedure for computing equivalent departures has been replaced by a new procedure based on cumulative damage factor (CDF). • Except for obtaining the structure and aircraft properties, the procedure has been completely automated in a revised version of the computer program COMFAA (COMFAA 3.0). • A spreadsheet application has been developed to facilitate determining the evaluation thickness. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 18 Draft AC 150/5335-5B • The design procedures recommended in the new AC are: – CBR ESWL with the new alpha factors for flexible pavements. – Edge stress Westergaard as implemented in AC 150/5320-6C and -6D. – The PCA center stress method can also be selected in COMFAA 3.0. • These were selected for backward compatibility with established methods and compatibility with the ACN computation procedure. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 19 New PCN Methodology • The current methodology (-5A) finds the critical aircraft and then finds the ACN of that aircraft at the maximum allowable gross weight. That ACN is then the PCN. • The new methodology is the same except that the ACN at maximum allowable gross weight is calculated for all of the aircraft in the mix. The CDF procedure is used for equivalent coverages. • The largest ACN value is then selected as the PCN. • There is a need to eliminate “occasional or overload” aircraft from the mix. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 20 ACN-PCN – Technical Evaluation 7 Basic Steps to Determine Pavement Classification Number in AC 150/5335-6B: 1. 2. 3. 4. Identify pavement features and properties. Determine traffic mixture. Convert traffic to equivalent traffic of “critical” aircraft. Determine allowable operating weight of critical airplane. 5. Determine ACN of critical airplane at allowable weight. 6. Repeat with each airplane as the critical airplane. 7. Report PCN. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 21 AC 150/5335-5B Computer Programs • COMFAA 3.0 Program • Support Spreadsheet for COMFAA (Excel) Input Support: – Flexible Layer Equivalency Worksheet – Rigid Pavement k-Value Worksheet Output Support: – Output Data Parsing – Rigid and Flexible Chart Creation – FAA Form 5010 Preparation COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 22 COMFAA Support Spreadsheet Flexible Layer Equivalency – The equivalent pavement has three layers: • 5 in. P-401, • 8 in. P-209, • P-154. – The spreadsheet determines the maximum thickness for the equivalent pavement based on the userdefined layer equivalency factors. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 23 COMFAA Support Spreadsheet Flexible Pavement Input • ENTER (or confirm) layer equivalency factors. – Refer to Table A2-1. • ENTER all existing pavement layers starting at the surface of the pavement. • ENTER the subgrade CBR value. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Reference Guidance AC 150/5335-5B Appendix A-2 Fig. A2-2 Figs. A2-1, A2-2 Flexible Pavement Convert Convert Structure Items to P-209 to P-154 1.4 1.5 P-401 and/or P-403 1.6 P-306 1.2 1.3 1.4 P-304 1.3 1.4 1.5 P-209 P-208 and/or P-211 P-301 n/a P-154 n/a Equivalent Thickness, in. Existing Flexible Pavement Layers Existing Layer Thickness 1.6 1.8 1.9 2.0 ENTER P-401 2.0 and/or P-403 6.0 in. 1.2 1.6 1.7 1.8 1.6 ENTER P-306 0.0 in. 1.2 1.6 1.7 1.8 1.6 ENTER P-304 0.0 in. 1.0 1.2 1.3 1.4 1.4 ENTER P-209 12.0 in. 1.0 1.3 1.4 1.5 ENTER P-208 1.3 and/or P-211 0.0 in. 1.0 1.1 1.2 1.0 ENTER P-301 0.0 in. 1.0 ENTER P-154 13.0 in. ENTER Subgrade CBR Federal Aviation Administration 9.0 24 COMFAA Support Spreadsheet Flexible Pavement Output COMFAA Evaluation Criteria Evaluation CBR = 9.0 PAVEMENT TO BE EVALUATED IN COMFAA • • Equivalent Pavem ent P-401 P-401 5 Evaluation thickness t = 33.8 in. P-209 10 Depth from Surface, in. Recommended PCN Codes: F/B/W or Recommended PCN Codes: F/B/X Existing Pavem ent 0 P-209 15 20 P-154 25 P-154 30 35 Subgrade CBR 9.0 Subgrade CBR 9.0 The spreadsheet determines and consolidates COMFAA software input values and recommends three of five necessary PCN codes. The spreadsheet updates the graphical representation of the existing and equivalent pavement. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 25 Using the COMFAA 3.0 Program COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 26 COMFAA Input COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 27 Aircraft Window – COMFAA Input COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 28 Main Window - COMFAA Input Click “PCN Flexible Batch” Click “CBR” – Enter 9.0 in the dialog box. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Enter the evaluation thickness = 33.8 in. Federal Aviation Administration 29 COMFAA Output Click “Details” to view the detailed output. Message “Flexible Computation Finished” COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 30 COMFAA Detailed Output Screen Summary Aircraft Table with -6D Thickness Requirements COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 31 COMFAA Output – Details (I) COMFAA generates an aircraft ACN table. CBR 9 indicates B subgrade designation. • PCN based on using aircraft ACN can be reported as 54. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 32 COMFAA Output – Details (II) COMFAA generates a table based on the CDF method. For each aircraft, allowable gross weight and corresponding PCN are identified. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 CBR 9 indicates B subgrade designation. Federal Aviation Administration 33 COMFAA Output – Details (III) • CDF method identifies (3) aircraft that contribute substantial structural damage based on pavement structure: 727-200, 747-400, and A300-B4. • PCN based on technical CDF method can be reported as the highest PCN of these aircraft = 73. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 34 COMFAA Detailed Output Screen Copy and paste data into COMFAA support spreadsheet. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 35 COMFAA Support Spreadsheet Data Parse • Copy/Paste output data into Cell B5 • Click “Create Flexible Pavement Charts” • Airplanes are ordered by PCN number, with the aircraft at top giving the highest PCN when treated as critical. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 36 COMFAA Support Spreadsheet Flexible Charts 1,200 Most Demanding Aircraft in Traffic Mix Rigid Pavement Thickness 35 in. 1,000 30 in. 800 25 in. 20 in. 600 15 in. 400 10 in. 200 5 in. 0 in. ``` DC8-63 767-200 ER 0 777-200 A300-B4 747-400 Airplane Gross Weight, lbs. (thousands) AC 150/5335-5B Example 727-200 1. 6D thickness at traffic mix GW 25.7 25.7 25.5 27.5 28.8 23.1 2. CDF thickness at max. GW 33.2 31.4 31.9 29.5 29.3 27.5 3. Evaluation thickness from equivalent pavement 33.8 33.8 33.8 33.8 33.8 33.8 4. Max.Allowable Aircraft GW from CDF 378,158 365,739 646,354 443,728 992,902 253,830 5. Aircraft GW from traffic mix 370,000 330,000 600,000 370,000 820,000 185,000 COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Thickness Comparison • Compare thickness and gross weights. • When CDF thickness (yellow) is less than evaluation thickness (red), excess PCN is available. Federal Aviation Administration 37 COMFAA Support Spreadsheet Flexible Charts AC 150/5335-5B Example 73 71 68 PCN= 70 2,500 57 57 PCN= 60 PCN= 50 45 47 49 51 52 54 48 2,000 1,500 PCN= 40 PCN= 30 1,000 PCN= 20 500 PCN= 10 PCN= 0 PCN Comparison 3,000 PCN= 80 Annual Departures Subgrade code= B at CBR= 9.0, t= 33.8 3,500 Most Demanding Aircraft in Traffic Mix PCN= 90 • PCN needed for using traffic is 54. • PCN based on CDF analysis can be reported as high as 73. 0 767-200 ER DC8-63 777-200 A300-B4 747-400 727-200 1. Aircraft ACN at traffic mix GW 45.2 48.8 51.3 52.4 53.9 48.2 2. Calculated PCN at CDF max. GW 46.6 56.7 57.0 68.3 70.6 72.8 3. Annual Departures from traffic mix 2,000 800 300 1,500 3,000 400 COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 38 Technical Method Example – Case 1 • International hub airport. • Rigid pavement. • Large number of narrow-body, dual-wheelgear aircraft. • Example courtesy of Rodney Joel. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 CASE 1 Traffic Data Federal Aviation Administration 39 ACN gear Operating Weight, lb Gear Load. lbs. Wheel Load, lbs. Avg Annual Departures Total Coverages 20 yrs DC-9-30/40 D 109000 51775 25888 8 44 B717-200 D 122000 57950 28975 301 1701 A318-100 std D 124500 59138 29569 654 3593 A319-100 std D 142500 67688 33844 13,002 70663 A320-100 D 151000 71725 35863 15,280 79583 MD-80/83/88 D 161000 76475 38238 739 4322 MD-90 D 168500 80038 40019 213 1283 B727-200 basic D 185200 87970 43985 111 760 B737-700 D 188200 89395 44698 18,133 96709 B757-300 2D 271000 128725 32181 10,079 51555 DC-8-60/70 2D 358000 170050 42513 79 472 A300-b4 std 2D 365750 173731 43433 831 4579 B767-300 2D 413000 196175 49044 2,521 14006 DC-10 2D 458000 217550 54388 115 622 B787-8 2D 478000 227050 56763 32 169 A330-200 std 2D 509000 241775 60444 88 936 A340-300 std 2D 608000 243200 60800 179 1884 MD-11 2D 633000 245288 61322 44 240 B747-400 2D 877000 208288 52072 754 4358 A380 (2D) 2D 1235000 469300 117325 59 309 255075 Federal Aviation 42513 1,095 Administration AIRCRAFT COMFAA 3.0 Beta Demonstration & Hands-On Training B777-200 base 3D 2 September 2011 537000 5153 40 CASE 1 Existing Pavement Data Effective k at top of base = 323 psi/in 17″ PCC, R = 775 psi 8″ CTB k-value = 160 psi/in The original design based on procedures in AC 150/5320-6D called for 16.3 inches of PCC. This value was rounded to 17.0 inches. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 CASE 1 Pavement thickness requirements based on actual annual departures: •FAA AC 150/5320-6D •PCA method • B737-700 appears to be the “design” airplane based on 5335-5A procedures. • B737-700 is comprised of several D gear airplanes. AIRCRAFT ACN gear Federal Aviation Administration Operating Weight (lb) 41 Annual Departures -6D Edge Load Thickness (in) PCA Design Thickness (in) DC-9-30/40 D 109000 8 8.04 7.24 B717-200 D 122000 301 9.66 8.65 A318-100 std D 124500 654 9.23 8.18 A319-100 std D 142500 13,002 12.17 10.14 A320-100 D 151000 15,280 12.98 10.73 MD-80/83/88 D 161000 739 11.67 10.46 MD-90 D 168500 213 11.49 10.27 B727-200 basic D 185200 111 10.92 9.81 B737-700 D 188200 18,133 15.47 12.71 B757-300 2D 271000 10,079 10.85 10.31 DC-8-60/70 2D 358000 79 10.05 9.72 A300-b4 std 2D 365750 831 10.78 10.62 B767-300 2D 413000 2,521 11.62 11.26 DC-10 2D 458000 115 9.52 9.21 B787-8 2D 478000 32 10.57 10.1 A330-200 std 2D 509000 88 10.84 10.28 A340-300 std 2D 608000 179 10.99 10.45 MD-11 2D 633000 44 10.65 10.27 B747-400 2D 877000 754 11.17 11.07 A380 (2D) 2D 1235000 59 10.60 10.13 COMFAA 3.0 Beta Demonstration &B777-200 Hands-On baseTraining 3D 2 September 2011 537000 1,095 Federal8.85 Aviation Administration 9.46 42 CASE 1 – Current Procedure • Following 5335-5A procedures the B737-700 would become the “Critical Aircraft” due to its individual pavement thickness requirement. • This is true for either the 5320-6D procedure or the PCA center slab procedure. • It was speculated that the B737 was artificially elevated as the design airplane due to high departure levels caused by lumping several D-gear airplanes into one. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 CASE 1 • • PCN values calculated by following the procedures in AC 150/5335-5A and assuming that each airplane is the “design airplane.” In this mix, the B737700 is comprised of several D gear airplanes, some with lower operating weights. AIRPLANE Federal Aviation Administration ACN gear Allowable Operating Weight Equiv. Annual Departures 43 5335-5A PCN/R/B DC-9-30/40 D 148600 739535 45.4 A318-100 std D 181000 345027 46.1 B717-200 D 158900 386168 50.1 A319-100 std D 189250 168314 52.1 A320-100 D 189500 125753 55.2 B737-700 D 201400 45167 59.8 MD-80/83/88 D 184000 92089 60.1 MD-90 D 189100 74317 61.4 B727-200 basic D 222200 48463 65.7 B757-300 2D 385300 130968 68.7 A300-b4 std 2D 481000 32997 84.9 DC-8-60/70 2D 457500 36135 85.6 B767-300 2D 553000 20131 87.3 A330-200 std 2D 672000 9296 89.3 A340-300 std 2D 806000 10907 90.1 A380 (2D) 2D 1568000 20322 92.0 B747-400 2D 1148000 15972 92.8 DC-10 2D 653600 13572 93.0 B787-8 2D 608500 11612 96.4 MD-11 2D 820500 9462 100.6 B777-200 base 3D 920500 23190 115.2 COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 44 Assuming the B737-700 as the design airplane per the procedures in 5335-5A Calculated PCN 59.8/R/B PCN = (60/R/B) Airplane ACN/R/B A318-100 std D 124500 29.5 DC-9-30/40 D 109000 31.3 B717-200 D 122000 36.5 A319-100 std D 142500 37.2 2D 271000 41.4 A320-100 D 151000 42.2 B777-200 baseline 3D 537000 47.4 MD-80/83/88 D 161000 51.3 B727-200 basic D 185200 52.7 MD-90 D 168500 53.5 B737-700 D 188200 55.2 DC-10 2D 458000 56.4 A300-b4 std 2D 365750 57.3 B767-300 2D 413000 57.4 DC-8-60/70 2D 358000 60 A330-200 std 2D 509000 61.2 61.4 B757-300 A340-300 std 2D 608000 B747-400 2D 877000 63 A380 (2D) 2D 1235000 65.8 B787-8 2D 478000 68.3 MD-11 2D 633000 69.6 COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Airplanes can operate without restriction ACN values for each airplane (from COMFAA) Operating Weight AIRPLANE Weight Restrictions CASE 1 Gear type for ACN Federal Aviation Administration 45 Case 1 – New CDF PCN Procedure • The procedure for finding equivalent coverages in AC 150/5335-5A is based on gear equivalency factors and the ratio of wheel loads. • An alternative procedure based on cumulative damage factors (CDF) gave more consistent, and rational, results. • The new procedure for finding equivalent coverages has been incorporated in the new AC 150/5335-5B. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 46 COMFAA 3.0 – Case 1 COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 47 COMFAA Support Spreadsheet Rigid Pavement k-Value – Each subbase layer contributes to an improved subgrade support k-value. – ENTER all existing pavement layers. – ENTER the flexural strength of the concrete and the subgrade support k-value. – The spreadsheet updates the graphical representation of the existing and equivalent pavement. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 48 COMFAA 3.0 – Aircraft Window COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 49 COMFAA 3.0 – Case 1 Results Subgrade Category B COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 50 COMFAA 3.0 – Case 1 Results Copy and Paste Data into Support Spreadsheet COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 51 COMFAA Support Spreadsheet Case 1 Data Parse • Copy/Paste output data into Cell B5 • Click “Create Rigid Pavement Charts” • Airplanes are ordered by PCN number, with the aircraft at top giving the highest PCN when treated as critical. • Next, click Rigid Chart tab. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 52 COMFAA Support Spreadsheet Rigid Charts – Case 1 AC 150/5335-5B Example 1,800 1,600 Rigid Pavement Thickness 16 in. 1,400 14 in. 1,200 12 in. 1,000 10 in. 800 8 in. 600 6 in. 400 `` 4 in. 200 2 in. 0 in. B747-400 B787-8 A330-200 A340-300 A380-Wing (Preliminar std std y) Thickness Comparison Airplane Gross Weight, lbs. (thousands) Most Demanding Aircraft in Traffic Mix 18 in. • Compare thickness and gross weights. • When CDF thickness (yellow) is less than evaluation thickness (red), excess PCN is available. 0 MD11 1. 6D thickness at traffic mix GW 11.1 10.8 11.1 10.6 10.5 10.6 2. CDF thickness at max. GW 15.0 15.0 15.0 15.0 14.9 14.9 3. Evaluation thickness from equivalent pavement 17.0 17.0 17.0 17.0 17.0 17.0 4. Max.Allowable Aircraft GW from CDF 1,076,982 657,683 785,764 1,558,981 590,004 792,982 5. Aircraft GW from traffic mix 877,000 509,000 608,000 1,235,000 478,000 633,000 COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 53 COMFAA Support Spreadsheet Rigid Charts – Case 1 AC 150/5335-5B Example Subgrade code= B323.0, t= 17.0 PCN= 100 PCN Comparison 700 600 PCN= 80 63 96 92 91 87 87 85 PCN= 90 PCN= 70 800 Most Demanding Aircraft in Traffic Mix 61 61 66 68 70 PCN= 60 500 400 PCN= 50 300 PCN= 40 PCN= 30 200 PCN= 20 100 PCN= 10 PCN= 0 A330-200 A340-300 B747-400 std std 0 A380Wing B787-8 (Prelimina ry) MD11 1. Aircraft ACN at traffic mix GW 63.0 61.2 61.4 65.8 68.3 69.6 2. Calculated PCN at CDF max. GW 84.6 86.6 87.0 91.2 92.2 95.8 3. Annual Departures from traffic mix 754 88 179 59 32 44 COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Annual Departures PCN= 110 • 6 most demanding aircraft in mix. • PCN needed for using traffic is 70. • PCN based on CDF analysis can be reported as high as 96. • Next, click on Form 5010 tab. Federal Aviation Administration 54 COMFAA Support Spreadsheet Rigid Charts – Case 1 Project info FLEXIBLE PAVEMENT Form 5010 MAXIMUM TIRE PRESSURE METHOD USED TO DETERMINE PCN A Subgrade Category (CBR 15) B Subgrade Category (CBR 10) W Unlimited Using Aircraft X 218 psi Technical • Enter PCN Number. • PCN can be reported as: Y 145 psi C Subgrade Category (CBR 6) Z 73 psi 96/R/B/W/T D Subgrade Category (CBR 3) RIGID PAVEMENT AIRCRAFT GEAR TYPE IN TRAFFIC MIX S (single wheel gear) A Subgrade Category (k 552 pci) D (dual wheel gear) B Subgrade Category (k 295 pci) 2D OR 3D (dual tandem OR triple tandem wheel gear) C Subgrade Category (k 147 pci) W/B (tandem gear under wing AND tandem gear under body) D Subgrade Category (k 74 pci) Enter PCN 96 FAA Form Gross Weight 5010 Data and PCN Element #35 S 100 #36 D 280 #37 DT 793 #38 DDT #39 PCN 96 / R / B / W / T COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 55 Case 1 – PCN Comparison PCN calculated assuming each airplane is treated as the design airplane 120 D Gears 2D Gears 100 PCN or ACN 80 60 A380 B747 40 B757 20 B777 5335-5A PCN/R/B 5335-5B PCN/R/B Airplane ACN/R/B 0 0 200,000 400,000 600,000 800,000 1,000,000 1,200,000 1,400,000 Reported Operating Weight, lbs. (not the weight used for PCN calculation) COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 56 COMFAA 3.0 – Options • Batch – Runs all airplanes in succession. – Automatically invoked by PCN Flex and Rigid Batch function. • • Metric PCA Thick – Equivalent coverages computed with the PCA interior stress design method. • PCA GW – Maximum gross weight computed with the PCA interior stress design method. COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 57 COMFAA 3.0 – Computational Modes • ACN – Computes ACN at indicated gross weight & strength. • PCN – Computes PCN using CDF-based procedure. • Thickness – Computes by AC 150/5320-6D procedure. • MGW – Computes maximum gross weight for airplane. • Life – Computes coverages to failure for indicated thickness. • Interior Stress • Edge Stress COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 58 COMFAA 2.0 Will Continue to be Supported – Simpler and Old Alphas COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 59 More Information • Contact Dr. Gordon Hayhoe – Gordon.Hayhoe@faa.gov • FAA Airport Technology R&D Group – www.airporttech.tc.faa.gov – Click on “Downloads” then “Pavements” COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 60 Questions? COMFAA 3.0 Beta Demonstration & Hands-On Training 2 September 2011 Federal Aviation Administration 61