Multifos Job Safety Analysis Index
DELETE ?
JSA #
AREA
1 AFI MAINTENANCE
NAME
REPLACE LIMESTONE ROTARY FEEDER
REPAI R AND REPLACE LIMESTONE BELT
DRAFT
COMP
SHIFT
REVIEW
Safety
Review
FINAL REVIEW
01/19/09
COMPLETE
01/19/09
COMPLETE
2
AFI MAINTENANCE
3
MULTIFOS MAINTENANCE REMOVING AND INSTALLING SCRUBBERS DOWN LEGS
01/20/09
COMPLETE
41
MULTIFOS MAINTENANCE CAHNGE "A,B,&C"GRATE COOLER SIDE SUPPORT ARMS
01/20/09
COMPLETE
4
AFI MAINTENANCE
01/19/09
COMPLETE
24
MULTIFOS MAINTENANCE CHECK OUT AGITOR GEARBOX
01/20/09
COMPLETE
6
MULTIFOS MAINTENANCE REPLACE TAILSHAFT ON CONVEYOR BELTS
01/20/09
COMPLETE
8
AFI MAINTENANCE
OPEN AND CLOSE PEMIXER HEADER
01/21/09
COMPLETE
9
AFI MAINTENANCE
CHANGING PUGMILLS PADDLES
01/21/09
COMPLETE
10
AFI MAINTENANCE
REPLACE EAST PUGMILL BEARING
01/21/09
COMPLETE
11
AFI MAINTENANCE
REPLACE WEST PUGMILL BEARING
01/21/09
COMPLETE
12
AFI MAINTENANCE
REPLACE PUGMILL GEAR BOX
01/21/09
COMPLETE
13
AFI MAINTENANCE
REPLACE PUGMILL LOGS
01/21/09
COMPLETE
14
AFI MAINTENANCE
REPLACE DYER DRIVE MOTORS
01/21/09
COMPLETE
15
MULTIFOS MAINTENANCEREPLACE # 1, # 2 & # 3 SCREEN VIBARATOR MOTOR
01/22/09
COMPLETE
16
MULTIFOS MANITENANCECHANGING STAIR STEPS
01/22/09
COMPLETE
17
MULTIFOS MAINTENANCEREPLACE SHEAR PINS ON "A, B OR C" COOLER CRUSHER
02/02/09
COMPLETE
18
MULTIFOS MAINTENANCESHEAR PINS ON UNSIZED DRAGFLIGHT
02/02/09
COMPLETE
19
MULTIFOS MAINTENANCE BUMPPING & JOGGING EQUIPMENT
02/03/09
COMPLETE
20
MULTIFOS MAINTENANCE PERSONAL LOCK ELECTRICAL LOCKOUT IN MOTOR CONTROL CENTER
02/03/09
COMPLETE
21
MULTIFOS MAINTENANCE TANK ENTRY
02/05/09
COMPLETE
22
MULTIFOS MAINTENANCE ADJUST # 2 PRIMARY AND SECONDARY CRUSHER
02/05/09
COMPLETE
CHANGE PREMIXER PADDLES
Page 1
5/12/2009
Multifos Job Safety Analysis Index
DELETE ?
JSA #
AREA
NAME
DRAFT
COMP
SHIFT
REVIEW
Safety
Review
FINAL REVIEW
23
AFI MAINTENANCE
REPLACING BELTS ON LUMP BREAKER
02/09/09
COMPLETE
24
AFI MAINTENANCE
REPLACE PRIMARY SCREENS (DOWNDAY)_
02/09/09
COMPLETE
25
AFI MAINTENANCE
REPLACE PRIMARY SCREENS ON THE RUN
02/09/09
COMPLETE
26
AFI MAINTENANCE
REPLACE PRIMARY SCREEN VIBRATOR MOTOR
02/10/09
COMPLETE
27
AFI MAINTENANCE
REPLACE CHAIN MILL BELTS
02/10/09
COMPLETE
28
AFI MAINTENANCE
REPLACE CHAIN MILL BEARINGS
03/02/09
COMPLETE
29 AFI MAINTENANCE
REPLACE CHAIN MILL ROTOR.
03/02/09
COMPLETE
30 AFI MAINTENANCE
REPLACE FLIGHTS IN DRAGFLIGHT CONVEYOR
03/02/09
COMPLETE
31 AFI MAINTENANCE
REPAIR CHAIN IN DRAGFLIGHT CONVEYOR
03/02/09
COMPLETE
32 AFI MAINTENANCE
REPLACE DEDUSTING SCREENS
03/02/09
COMPLETE
33 AFI MAINTENANCE
REPLACE DEDUSTING SCREEN GEAR BOX
03/02/09
COMPLETE
34 AFI MAINTENANCE
REPLACE ELEVATOR BUCKETS
03/02/00
COMPLETE
35 AFI MAINTENANCE
REPLACE ELEVATOR COUNTER WEIGHT BEARING, & GLIDE RAIL
03/03/09
COMPLETE
36 AFI MAINTENANCE
REPLACE ELEVATOR HEADSHAFT
03/03/09
COMPLETE
37 AFI MAINTENANCE
REPLACE ELEVATOR CHAIN
03/03/09
COMPLETE
REPLACE BEARING ON SCREW CONVEYOR
03/23/09
COMPLETE
40 AFI MAINTENANCE
REPLACE OR REPAIR COUPLING "STUB" SHAFT ON SCREW CONVEYOR
03/25/09
COMPLETE
42 AFI MAINTENANCE
REPAIR OR REPLACE SCREW CONVEYOR
03/25/09
COMPLETE
43 AFI MAINTENANCE
REPLACE FLUID DRIVE COUPLING
03/26/09
COMPLETE
44 AFI MAINTENANCE
ALIGN PUMP MOTORS AND GEAR BOXES
03/27/09
COMPLETE
45 AFI MAINTENACNE
MAKE UP PRIMARY SCREENS
04/13/09
COMPLETE
38/39 AFI MAINTENANCE
Page 2
5/12/2009
Multifos Job Safety Analysis Index
DELETE ?
JSA #
AREA
46 AFI MAINTENANCE
NAME
REPLACE SKIRTS ON CONVEYOR BELTS
47 AFI MAINTENANCE
DRAFT
COMP
SHIFT
REVIEW
Safety
Review
FINAL REVIEW
04/13/09
COMPLETE
REPLACE IDLERS ON CONVEYOR BELTS
04/13/09
COMPLETE
48 AFI MAINTENANCE
REPLACE DUST SEAL ON FULLER KENYON PUMP
04/13/09
COMPLETE
49 AFI MAINTENANCE
REPAIR OR REPLACE ACID LINE
04/13/09
COMPLETE
50 AFI MAINTENANCE
REPAIR OR REPLACE VALVES
04/15/09
COMPLETE
51 AFI MAINTENANCE
REPAIR OR REPLACE PUMPS AND COUPLING
04/15/09
COMPLETE
52 AFI MAINTENANCE
REPLACE EVAPORATOR CIRCULATING PUMP
04/15/09
COMPLETE
53 AFI MAINTENANCE
REPLACE EVAPORATOR CIRCULATING PUMP SHAFT SLEEVE
04/15/09
COMPLETE
55 AFI MAINTENANCE
OPEN AND CLOSE EVAPORATOR
04/15/09
COMPLETE
56 AFI MAINTENANCE
PLUG EVAPORATOR TUBES
04/15/09
COMPLETE
57 AFI MAINTENANCE
REPLACE BATCH TANK AGITATOR GEAR BOX (LIGHTNIN)
04/15/09
COMPLETE
58 AFI MAINTENANCE
REMOVE BATCH TANK AGITATOR GEAR BOX (PHILADELPHIA)
04/15/09
COMPLETE
59 AFI MAINTENANCE
REPAIR AND REPLACE ROOTS BLOWER
04/15/09
COMPLETE
60 AFI MAINTENANCE
REPLACE STAIRS AND GRATING
04/15/09
COMPLETE
62 MULTIFOS MAINTENANCE REPLACE CONVEYOR BELTS
04/15/09
COMPLETE
64 MULTIFOS MAINTENANCE REPLACE ROTARY FEEDERS
04/15/09
COMPLETE
63 MULTIFOS MAINTENANCE PLOW DRIVE SHAFT AND BEARING REPLACEMENT
04/15/09
COMPLETE
65 MULTIFOS MAINTENANCE CHANGE CRUSHER ROLLS (NEW SYSTEM #2) PRIMARY & SECONDARY CRUSHER
04/15/09
COMPLETE
66 MULTIFOS MAINTENANCE REPLACE IDLERS ON CONVEYOR BELTS
04/15/09
COMPLETE
67 MULTIFOS MAINTENANCE CHANGING OUT AIR OPERATED VIBRATORS
04/15/09
COMPLETE
68 MULTIFOS MAINTENANCEPULL & REPLACE A,B,& C KILN SCRUBBERS,HEADERS & EQUIPMENT
04/15/09
COMPLETE
Page 3
5/12/2009
Multifos Job Safety Analysis Index
DELETE ?
JSA #
AREA
NAME
69 MULTIFOS MAINTENANCE CHANGING SCREEN PANELS ON # 1 SCREEN SYSTEM
DRAFT
COMP
SHIFT
REVIEW
Safety
Review
FINAL REVIEW
04/15/09
COMPLETE
70 MULTIFOS MAINTENANCE REPLACING BEARINGS ON SCRUBBER FANS
04/15/09
COMPLETE
71 MULITFOS MAINTENANCE CHANGE OUT ROLLERS IN DRAGFLIGHT
04/15/09
COMPLETE
72 MULTIFOS MAINTENANCE CHANGING OUT ELECTRIC MOTORS
04/15/09
COMPLETE
73 MULTIFOS MAINTENANCECHANGING OUT HOT POND WATER BOOSTER & ONCE THRU WATER PUMPS
04/15/09
COMPLETE
74 MULTIFOS MANTENANCE
CHANGEOUT AND REPAIR ACID PUMPS
04/15/09
COMPLETE
75 MULTIFOS MAINTENANCE
REPLACE SPINNER SEPARATOR GEAR BOX
04/20/09
COMPLETE
04/20/09
COMPLETE
04/20/09
COMPLETE
78 MULTIFOS MAINTENANCE REPLACE BEARINGS ON COUNTERWEIGHT, HEAD SHAFT, AND/OR TAIL SHAFT
04/17/09
COMPLETE
79 MULTIFOS MAINTENANCE REPLACE HANDING BEARING, CONNECTING SHAFTS AND/OR SCREW SECTION
04/17/09
COMPLETE
81 MULTIFOS MAINTENANCE CHANGE OUT FAN EXPANSION JOINTS
04/17/09
COMPLETE
82 MULTIFOS MAINTENANCE REPLACE VIBRA SCREW
05/11/09
COMPLETE
83 MULTIFOS MAINTENANCE CHANGE OUT HEADSHAFT ON ELEVATOR
05/01/09
COMPLETE
84 MULTIFOS MAINTENANCE REPLACE ELEVATOR CHAIN A&B UNSIZED PRODUCT, MIX FEEED, RECLAIM DRY
ROCK AND EMERGENCY FEEED
04/17/09
COMPLETE
85 MULTIFOS MAINTENANCE REPLACE HEADSHAFT ON CONVEYORS
05/11/09
COMPLETE
86 MULTIFOS MAINTENANCE CHANGE OUT OR REPAIR ACID LINES OR VAVES
04/17/09
COMPLETE
87 MULTIFOS MAINTENANCECHANGE CAGE MILL BELTS
05/11/09
COMPLETE
88 MULTIFOS MAINTENANCE REPLACING BEARING ON EQUIPMENT SCRUBBER FAN
04/22/09
COMPLETE
89 MULTIFOS MAINTENANCE ADJUSTMENT OF KILN TRUNNIONS
04/22/09
COMPLETE
90 MULTIFOS MAINTENANCEREMOVING KILN DUST COOLECTOR FAN DAMPER
04/22/09
COMPLETE
76 MULTIFOS MAINTENANCE
77 MULTIFOS MAINTENANCE
PATCHING HOLES IN CHUTES
CHANGE ELEVATOR BUCKETS
Page 4
5/12/2009
Multifos Job Safety Analysis Index
DELETE ?
JSA #
AREA
NAME
91 MULTIFOS MAINTENANCE START UP COOLER FOR SPRING ADJUSTMENTS
DRAFT
COMP
SHIFT
REVIEW
Safety
Review
FINAL REVIEW
04/27/09
COMPLETE
92 MULTIFOS MAINTENANCE "C" KILN--REPLACING AUX DRIVE UNITS (DIESEL, MTR, FLUID DRIVE & GEARBOX)
04/20/09
COMPLETE
93 MULTIFOS MAINTENANCE
04/20/09
COMPLETE
94 MULTIFOS MAINTENANCE CHANGE CAGE MILL SHAFT
05/11/09
COMPLETE
95 MULTIFOS MAINTENANCE CHANGE CAGE MILL CAGES
05/11/09
COMPLETE
"A & B" KILN--REPLACING AUX DRIVE UNITS (FLUID DRIVE & GEARBOX)
101 AFI MAINTENANCE
REPLACE OR REPAIR CONVEYOR BELT
05/05/09
COMPLETE
102 AFI MAINTENANCE
REPAIR DIVERTER GATES
05/06/09
COMPLETE
103 AFI MAINTENANCE
PATCH CHUTES
05/06/09
COMPLETE
Page 5
5/12/2009
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
AFI -M- 001
TOPIC:
REPLACE LIMESTONE ROTARY FEEDER
WORK STEP
Feb-91
REVIEWED:
1/19/2009
Written By:
V. COOK
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT ROTARY FEEDER, LIMESTONE BELT
AND THE MANUAL VALVE BELOW THE
LIMESTONE BIN.
1 LOCKING OUT WRONG EQUIPMENT GETTING
COVERED WITH LIMESTONE.
1 CHECK FIELD SWITCH AND SIGN ''SAFE WORK'' PERMIT. MAKE
SURE MANUAL VALVE IS COMPLETELY CLOSED AND LOCKED
OUT.
2 HANG CHAIN FALL AND COM-A- LONG
2
2 PLACE FEET IN SECURE POSITION. WEAR GLOVES AND BE
AWARE OF PINCH POINTS.
3 REMOVE GUARD, DRIVE CHAIN, SPROCKET,
AND BOLTS FROM FEEDER.
3 PINCHED FINGERS, FALLING, AND DROPPING
GUARD ON FEET.
3 WEAR GLOVES . BE AWARE OF PINCH POINTS. GET HELP
REMOVING GUARD.
4 REMOVE FEEDER USING CHAIN HOIST.
4 PINCH POINTS FEEDER SWINGING AND HITTING
SOMEONE
4 WEAR GLOVES AND BE AWARE OF PINCH POINTS, STAY CLEAR
OF FEEDER WHILE IT IS HANGING ON HOIST,
5 INSTALL NEW FEEDER USING CHAIN HOIST.
5 SAME AS STEP 4 ABOVE
5 SAME AS STEP 4 ABOVE
6 INSTALL BOLTS, SPROCKET, BOLT AND CHAIN
GUARD
6 SAME AS STEP 3 ABOVE
6 SAME AS STEP 3 ABOVE
7 REMOVE CHAIN FALL AND COM-A-LONG.
7
7 SAME AS STEP 2 ABOVE
8 REMOVE LOCKS, NOTIFY PRODUCTION,
RETURN PERMIT TO CONTROL ROOM.
8 NONE
SLIPPING, FALLING, AND PINCHED FINGERS
SAME AS STEP 2 ABOVE
Please review this JSA. Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVID BAKER
2-13-09
Committee Review STEVE COLE
2-13-09
JACK BLEDSOE
2-13-09
MIKE RANGEL
2-13-09
8 NONE
1/19/2009
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M- 002
Written By:
TOPIC:
REPAIR AND REPLACE LIMESTONE BELT
WORK STEP
Approved By:
1/19/2009
V. COOK / M, WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
LOCKING OUT WRONG EQUIPMENT.
May-92
1 LOCKOUT BELT AND ROTARY FEEDER . SIGN
''SAFE WORK'' PERMIT.
1
1 CHECK FIELD SWITCHES AND EQUIPMENT NUMBER ON
SWITCHES.
2 LOOSEN TAKE UPS AND PULL CONNECTING
RODS, REMOVE OLD BELTS.
2 WRENCH SLIPPING. BACK STRAIN.
2 WEAR GLOVES. LIFT PROPERLY, KEEP BOTH HANDS AWAY
FROM THE DRILL BIT.
3 INSTALL LACING ON NEW BELT. INSTALL NEW
BELT AND CONNECTING ROD TO BOTH ENDS
OF BELT.
3 BACK STRAIN, DRILL MOTOR SLIPPING.
3 WEAR GLOVES. LIFT PROPERLY, KEEP BOTH HANDS AWAY
FROM THE DRILL BIT.
4 INSTALL BOLTS ON CORRUGATED SIDES OF
BELT TIGHTEN TAKE UPS.
4 WRENCH SLIPPING.
4 WEAR GLOVES. USE PROPER TOOLS.
5 CLEAN - UP WORK AREA, REMOVE LOCKS.
5 BACK STRAIN.
INFORM PRODUCTION THAT JOB IS COMPLETE.
RETURN TO CONTROL ROOM.
5 LIFT PROPERLY.
6
6
6
7
7
7
8
8
8
Please review this JSA, sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVID BAKER
STEVE COLE
2-18-09
2-18-09
JACK BLEDSOE
2-18-09
MIKE RANGEL
2-18-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM 008
1 CHECK WITH PRODUCTION SUPERVISOR.
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 NONE.
1/20/2009
Written By: REIBSOME / GAINEY
TOPIC:
REMOVING AND INSTALLING SCRUBBER DOWN LEGS
WORK STEP
Jun-90
1 NONE.
2 USING CABLE COM-A-LONG TO REMOVE DOWN 2 POSSIBLE BROKEN STRANDS IN CABLE.
LEGS FROM SUMP. RIG FROM FRAME WORK
TRIPPING OR SLIPPING ON WET GRATING.
OVER WATCH DOWN LEG.
2 INSPECTS CABLES AND CLEAN AREA.
3 UNBOLTS FROM FLANGES.
3 WRENCH SLIPPING,BACK STRAIN, AND PINCH
POINTS.
3 POSITION WRENCH FIRMLY ON NUTS. POSITION BODY SO NO
STRAIN WILL BE ON BACK.
4 COM-A-LONG EACH DOWN LEG OUT. MOVE
THEM CLEAR OF SUMP.
4 BACK STRAIN AND PINCH POINTS.
4 WEAR WORK GLOVES. POSITION BODY SO NO STRAIN WILL BE
ON BACK
5 REMOVE FIBERGLASS GRATING.
5 BACK STRAIN AND PINCH POINTS. OPEN
TRENCH.
5 WEAR WORK GLOVES. POSITION BODY SO NO STRAIN WILL BE
ON BACK . ROPE OFF AREA.
6 REVERSE STEPS # 5-4-3-2.
6 REVERSE STEPS # 5-4-3-2.
6 REVERSE STEPS #5-4-3-2.
7
7
7
8
8
8
Please review this JSA. Sign and date in the appropriate sectiion below:
Superintendant & Supervisor Review:
DAVE BAKER
CAARON FORTE
2-13-09
2-13-09
Safety Committee Review:
JACK BLEDSOE
MIKE RANGEL
2-13-09
2-13-09
JOB
SAFETY
ANALYSIS
AREA
Multifos / MAINTENACE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM 020
Written By:
TOPIC: CHANGE ''A, B & C GRATE COOLER
SIDE SUPPORT ARMS
WORK STEP
Sep-90
1/20/2009
RAYFORD/REIBSOME
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR
1 NONE.
1 NONE.
2 LOCKOUT COOLER.
2 LOCKOUT WRONG EQUIPMENT.
2 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
3 JACK UP COOLER USING 100 TON JACK TO
REMOVE SIDE SUPPORT ARMS.
3 JACK SLIPPING, BACK STRAIN, AND PINCH
POINTS.
3 PLACE JACK IN FIRM POSITION, WORK IN PAIRS AND WEAR
PROPER P.P.E.
4 REPLACE SIDE SUPPORT ARMS WITH NEW OR
REBUILT ARMS.
4 BACK STRAIN, PINCH POINTS, AND WRENCH
SLIPPING.
4 WEAR PROPER P.P.E., WORK IN PAIRS AND PLACE WRENCH
FIRMLY IN BOLTS OR NUTS.
5 REMOVE JACK. REMOVE LOCK AND RETURN TO 5 BACK STRAIN AND PINCH POINTS.
PRODUCTION.
5 WORK IN PAIRS AND WEAR PROPER P.P.E.
6
6
6
Please review this JSA. Sign and date in the approppriate section below:
Superintendent & Supervisor Review:
Safety Committee Review:
DAVE BAKER
2-13-09
JACK BLEDSOE
2-13-09
CAARON FORTE
2-13-09
MIKE RANGEL
2-13-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M- 003
1/19/2009
Written By:
TOPIC:
CHANGE PREMIXERS PADDLES
Approved By:
WORK STEP
Feb-91
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 VERIFY LIMESTONE BELT, PUGMILL,
PREMIXER, RECYCLE ELEVATOR, AND ACID
SLURRY VALVE OR REACTOR DISCHARGE
PUMPS ARE LOCKED OUT. PLACE LOCK ON
LOCKBOX.
1 LOCKING OUT WRONG EQUIPMENT AND VALVE.
1 CHECK FIELD SWITCH AND SIGN ''SAFE WORK'' AND ''CONFINED
SPACE'' PERMITS. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURES SECTION (38).
2 REMOVE COVER FROM CONE AND SECURE
PADDLES WITH COM-A-LONG.
2 BACK STRAIN, PINCHED OR CUT FINGERS.
2 GET HELP WITH COVERS. USE PROPER LIFTING PRODCEDURE,
WEAR PROPER P.P.E.
3 REMOVE BOLT FROM THE BOTTOM PADDLE.
3 PADDLES FALLING.
3 SECURE WITH COM-A-LONG
4 REMOVE COM-A-LONG, KNOCK OLD PADDDLES 4 SCRAP HANDS, PINCH POINTS, AND BACK
OFF SHAFT WITH A LONG BAR FROM THE TOP
STRAIN.
OF THE CONE.
4 WEAR PROPER P.P.E., USE PROPER LIFTING PROCEDURE. DO
NOT ENTER PUGMILL WHILE PADDLES ARE BEING KNOCKED
OFF SHAFT.
5 REMOVE OLD PADDDLES FROM PUGMILL.
5 BACK STRAIN, PINCH POINTS, AND SHARP
EDGES ON PADDLES.
5 LIFT PROPERLY AND WEAR PROPER P.P.E.
6 INSTALL NEW PADDLES ON SHAFT ONE AT A
TIME.
6 PADDLES FALLING OFF SHAFT. BACK STRAIN
AND PINCH POINTS.
6 SUPPORT EACH PADDLE WITH CABLE COM-A-LONG AS
INSTALLED. (PADDLES ARE NUMBERED, INSTALL IN CORRECT
ORDER.) USE PROPER LIFTING PROCEDURE AND WEAR
PROPER P.P.E.
7 INSTALL BELT IN BOTTOM PADDLE.
7
7 WATCH POSITION OF HANDS AND WEAR PROPER P.P.E.
8 REMOVE COM-A-LONG AND REPLACE CONE
COVER.
8 BACK STRAIN HANDS AND PINCH POINTS.
9 CLEAN UP AREA.
10 REMOVE LOCKS. RETURN PERMITS TO
CONTROL ROOM.
SCRAPED HANDS AND PINCH POINTS.
9 BACK STRAIN AND PINCH POINTS.
10 NONE.
2-23-09
2-23-09
JACK BLEDSOE
MIKE RANGEL
9 USE PROPER LIFTING PROCEDURES AND PROPER P.P.E
10 NONE.
Please review this JSA Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
8 GET HELP REPLACING COVER. WATCH POSITION OF HANDS
AND WEAR PROPER P.P.E
2-23-09
2-23-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM 024
Written By:
TOPIC:
CHECK OUT AGITATOR GEARBOX
Approved By:
WORK STEP
Jan-91
1/20/2009
CARTER/DEAN
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR. THEN LOCKOUT
AGITATOR.
1 LOCKOUT WRONG EQUIPMENT.
1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURES SECTION (38).
2 UNBOLT GEAR BOX AND LIFT TO INSTALL CLAMP.
2 PINCH POINTS, WRENCH SLIPPING AND BACK
STRAIN.
2 WEAR PROPER P.P.E. SECURE WRENCH PULL EVENLY AND USE
LIFTING EQUIPMENT.
3 LOWER GEAR BOX TILL CLAMP RESTS ON FLOOR.
REMOVE COUPLING BOLTS.
3 PINCH POINTS,WRENCH SLPPING AND BACK
STRAIN.
3 WEAR PROPER P.P.E.SECURE WRENCH, PULL EVENLY AND USE
LIFTING EQUIPMENT.
4 SET GEAR BOX ON GROUND.
4 SOMEONE UNDER SUSPENDED LOAD . OPEN
HOLE ON TOP OF TANK.
4 KEEP AREA CLEAR. BARRICADE AREA OF TOP OF TANK.
5 REPLACE AGITATOR GEAR BOX BY REVERSING
STEPS # 4-3-2 AND 1.
5 SAME AS STEPS # 4-3-2 AND 1.
5 SAME AS STEPS # 4-3-2 AND 1.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
2-16-09
JACK BLEDSOE
2-16-09
CAARON FORTE
2-16-09
MIKE RANGEL
2-16-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM 037
Written By:
TOPIC:
REPLACE TAILSHAFT ON CONVEYOR BELTS
WORK STEP
Jun-91
1/20/2009
CARTER/GAINEY
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR. LOCKOUT
CONVEYOR.
1 LOCKING OUT WRONG EQUIPMENT.
1 REFER TO EMPLOYEE SAFETY MANUAL. LOCKOUT
PROCEDURES. SECTION (38).
2 LIFT COUNTERWEIGHT OR LOOSEN BELT
ADJUSTMENTS.
2 BACK STRAIN AND PINCH POINTS.
2 WORK IN PAIRS, WEAR PROPER P.P.E, AND USE TWO COM-ALONG TO LIFT COUNTERWEIGHT.
3 CLAMP OF BELT AND REMOVE TAILSHAFT
GUARD.
3 PINCH POINTS AND BACK STRAIN.
3 WORK IN PAIRS AND USE PROPER P.P.E.
4 REMOVE BEARING BASE BOLTS AND DRIFT
TAILSHAFT OUT.
4 PINCH POINTS, BACK STRAIN AND CABLE
SLIPPING OFF SHAFT.
4 WEAR PROPER P.P.E., AND WORK IN PAIRS. USE TWO CABLE
COM-A-LONG TO DRIFT TAILSHAFT. CONNECT THE TWO
LIFTING CABLES TOGETHER PARALLEL TO TAILSHAFT TO KEEP
CABLES FROM SLIPPING OFF SHAFT.
5 DRIFT TAILSHAFT AND BEARING IN.
5 SAME AS NO. 4 ABOVE.
5 SAME AS NO, 4 ABOVE.
6 REMOVE CLAMPS . LOWER COUNTERWEIGHT
AND ADJUST BELT.
6 PINCH POINTS AND BACK STRAIN.
6 WEAR PROPER P.P.E., AND WORK IN PAIRS.
7 CLEAN AREA. TURN OVER TO PRODUCTION.
7 PINCH POINTS AND BACK STRAIN.
7 WEAR PROPER P.P.E., AND WORK IN PAIRS.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendent & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
2-16-09
2-16-09
JACK BLEDSOE
MIKE RANGEL
2-16-09
2-16-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI-M- 004
Written By:
TOPIC:
OPEN AND CLOSE PREMIXER HEADER
WORK STEP
Approved By:
Feb-91
1/21/2009
J.WOLF
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT ACID SLURRY BLOCK VALVES TO THE 1 LOCKING OUT WRONG VALVE AND SLURRY
PREMIXER (CONE) HEADER.
STILL GOING THROUGH THE HEADER.
1 CHECK MAKE SURE CORRECT VALVE IS LOCKED OUT. REFER
TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
2 SIGN "SAFE WORK" PERMIT.
2 NONE.
2 NONE.
3 REMOVE BOLTS FROM BLIND FLANGES WITH
1/2" IMPACT
3 THERE MAY STILL BE SOME ACID LAYING IN THE 3 WEAR SAFETY EQUIPMENT AS SPECIFIED ON "SAFE WORK"
PERMIT. WEAR PROPER P.P.E.
LINE. NOISE FROM IMPACT. WRENCH SLIPPING.
4 AFTER LINES ARE CLEARED. REPLACE BLINDS
AND INSTALL ALL THE BOLTS.
4 PINCH POINTS.
4 WEAR PROPER P.P.E.
5 TIGHTEN ALL BOLTS WITH 1/2" IMPACT
5 NOISE FROM IMPACT. WRENCH SLIPPING.
5 WEAR PROPER P.P.E.
6 REMOVE LOCKS. RETURN PERMITS TO
CONTROL ROOM.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
STEVE COLE
2-23-09
2-23-09
JACK BLEDSOE
MIKE RANGEL
2-23-09
2-23-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
Sep-90
REVIEWED:
AFI -M- 005
Written By:
TOPIC:
CHANGING PUGMILL PADDLES
1/21/2009
WOLF / WING
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 VERIFY PUGMILL, PREMIXER, RECYCLE
ELEVATOR, LIMESTONE BELT, AND VALVE ON
BOTH SLURRY HEADERS ARE LOCKED OUT.
PLACE LOCK ON LOCKBOX.
1 WRONG EQUIPMENT AND VALVES LOCKED OUT.
1 CHECK FIELD SWITCH. HAVE CHIEF OERATOR CHECK
FROM CONTROL ROOM. "SIGN SAFE WORK PERMIT". REFER
TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
2 CHECK AREA AROUND PUGMILL.
2 SLIPPNG OR TRIPPING.
2 AREA AROUND MILL SHOULD BE CLEANED.
3 SIGN "CONFINED SPACE" PERMIT.
3 NONE.
3 NONE.
4 CLEAN BOLTS AND PADDLES WITH AIR
CHIPPER.
4 PRODUCT FLYING INTO EYES, AIR HOSE COMING
APART, BIT BREAKING, AND HIGH NOISE LEVEL.
4 PUT PIN IN AIR HOSE COUPLING AND WEAR PROPER P.P.E.
5 CUT BOLTS THAT HOLD PADDLES ON.
5
5 WEAR PROPER P.P.E.
6 REMOVE OLD PADDLES FROM MILL.
6 PINCH FINGERS. BURN FROM HOT METAL AND
BACK STRAIN.
BURNS, FLASH FROM WELDING ARC.
6 WEAR PROPRER P.P.E, AND USE PROPER LIFTING
PROCEDURE.
7 INSTALL NEW PADDLES.
7 BACK STRAIN.
7 USE PROPER LIFTING PROCEDURE.
8 TIGHTEN BOLTS WITH 1" IMPACT.
8 BACK STRAIN, NOISE AND PINCH POINTS.
8 WEAR PROPER P.P.E.
9 CLEAN UP AREA.
9 BACK STRAIN AND PINCH POINTS.
9 USE PROPER LIFITNG PROCEDURES AND PROPER P.P.E.
10 REMOVES LOCKS AND RETURN PERMIT TO
CONTROL ROOM.
10 NONE.
10 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
JACK BLEDSOE
MIKE RANGEL
2-23-09
2-23-09
2-23-09
2-23-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI-M- 006
Written By:
TOPIC:
REPLACE EAST PUGMILL BEARINGS
WORK STEP
Approved By:
Jun-90
1/21/2009
WOLF / McCULLERS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT PUGMILL.
1 WRONG EQUIPMENT LOCKOUT .
1 VERIFY RIGHT EQUIPMENT IS LOCKED OUT. CHECK FIELD
SWITCH AND HAVE CHIEF OPERATOR TRY TO START FROM
CONTROL ROOM. "SIGN SAFE WORK PERMIT." REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
2 CHECK AREA AROUND PUGMILL.
2 SLIPPING HAZZARDS.
2 LOOSE PRODUCT AND MUD SHOULD BE CLEANED.
3 REMOVE GUARD AND PACKING.
3 BACK STRAIN.
3 GET HELP TO REMOVE GUARD.
4 REMOVE BEARING CAP AND JACK UP SHAFT.
4 BACK STRAIN AND PINCH FINGERS.
4 GET HELP LIFTING OFF BEARING CAP. WEAR PROPER P.P.E.
5 REMOVE OLD BEARING , SLIDE HOUSING OUT
WITH OLD BEARING.
5 MASHED FOOT, PINCHED FINGERS, AND BACK
STRAIN.
5 LIFT PROPERLY (WITH KNEES) AND STAY ALERT WHERE
HANDS AND FEET ARE POSITIONED. WEAR PROPER P.P.E.
6 CLEAN AND INSPECT SHAFT AND HOUSING.
PLACE NEW BEARING IN HOUSING. SLIDE IT
INTO POSITION AND TIGHTEN.
6 MASHED FOOT, PINCHED FINGERS, AND BACK
STRAIN.
6 LIFT PROPERLY (WITH KNEES) AND STAY ALERT TO WHERE
HANDS AND FEET ARE POSITION. WEAR PROPER P.P.E.
7 REMOVE GUARD.
7 SAME AS # 3.
7 SAME AS # 3.
8 REMOVE LOCKS AND CLEAN UP AREA.
8 NONE.
8 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
2-23-09
2-23-09
JACK BLEDSOE
MIKE RANGEL
2-23-09
2-23-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI -M- 007
TOPIC:
REPLACE WEST PUGMILL BEARING
WORK STEP
Nov-91
1/21/2009
Written By:
WING
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT PUGMILL AND SIGN "SIGN WORK
PERMIT."
1 PUGMILL STARTING UP.
1 CHECK FIELD SWITCHES AND CONTROL ROOM. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES SECTION
(38).
2 REMOVE GUARD AND BREAK COUPLING.
2 WRENCH SLIPPING OR PINCH FINGERS.
2 USE PROPER TOOL AND WEAR PROPER P.P.E.
3 INSTALL RIGGING TO RAISE SHAFT.
3 RIGGING SLIPPING OR FALLING.
3 CHECK OUT RIGGING BEFORE USING.
4 REMOVE TWO BOLTS HOLDING BEARING CAP
AND RAISE SHAFT.
4 WRENCH SLIPPNG AND RIGGIING FAILURE.
4 WEAR PROPER P.P.E, CHECK RIGGING AND USE PROPER
TOOL.
5 REMOVE BOLTS FROM BEARING HALVES AND
ROLL BEARING OUT.
5 WRENCH SLIPPING.
5
6 ROLL IN NEW BEARING ASSEMBLLY AND BOLT
HALVES TOGETHER.
6 WRENCH SLIPPING.
6 WEAR PROPER P.P.E, AND USE PROPER TOOL.
7 LOWER SHAFT AND INSTALL BEARING COVER.
7 RIGGING FAILURE AND WRENCH SLIPPING.
7 CHECK RIGGING, WEAR PROPER P.P.E, AND USE PROPER
8 CHECK TIMING ON LOGS AND RECOUPLE AND
REINSTALL GUARD.
8 GRID SPRINGING LOOSE AND WRENCH
SLIPPING.
8 WEAR PROPER P.P.E, AND USE PROPER TOOLS.
9 REMOVE LOCKS AND CLEAN UP AREA.
9 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Shift Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-23-09
JACK BLEDSOE
3-24-09
STEVE COLE
3-26-09
MIKE RANGEL
3-25-09
WEAR PROPER P.P.E, AND USE PROPER TOOL.
9 NONE.
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
Oct-90
REVIEWED:
AFI-M- 008
Written By:
1/21/2009
WING / DONALDSON
TOPIC:
REPLACE PUGMILL GEAR BOX
WORK STEP
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT PUGMILL.
1 LOCKOUT WRONG EQUIPMENT.
1 CHECK FIELD SWITCH HAVE CHIEF OPERATOR CHECK IN THE
CONTROL ROOM. "SIGN WORK PERMIT." REFER TO EMPLOYEE
SAFETY MANUAL LOCKOUT PROCEDURES SECTION (38).
2 REMOVE BOTH GUARDS.
2 BACK STRAIN AND PINCH POINTS.
2 LIFT PROPERLY AND WEAR PROPER P.P.E.
3 REMOVE FLUID DRIVE COUPLING.
3 PINCH POINTS AND BACK STRAIN.
3 WEAR PROPER P.P.E. AND LIFT PROPERLY.
4 BREAK FALK COUPLING.
4 GREASE CAUSING SLIPPING. BACK STRAIN. GRID 4 CLEAN UP GREASE AND COVER GRID WITH HAND.
PROPPING LOOSE AND HITTING HAND OR
SOMEONE.
5 REMOVE BASE BOLTS AND RIG GEAR BOX.
5 WRENCH SLIPPING, BACK STRAIN AND BAD
RIGGING EQUIPMENT.
5 WEAR PROPER P.P.E.. CHECK CHOKER AND LIFTING
EQUIPMENT.
6 REMOVE OLD GEAR BOX. INSTALL NEW GEAR
BOX AND BOLTS.
6 BACK STRAIN AND SLIPPING.
6 WATCH FOOTING AND POSITION BODY PROPERLY.
7 INSTALL FALK COUPLING.
7 GREASE CAUSING SLIPPAGE.
7 BE AWARE OF POSSIBLE GREASE.
8 INSTALL FLUID DRIVE COUPLING.
8 PINCH POINTS AND BACK STRAIN.
8 WEAR GLOVES AND LIFT PROPERLY.
9 INSTALL GUARD.
9 BACK STRAIN AND PINCH POINTS.
9 LIFT PROPERLY AND WEAR PROPER P.P.E..
10 REMOVE LOCKS.
10 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-23-09
JACK BLEDSOE
3-24-09
STEVE COLE
3-26-09
MIKE RANGEL
3-25-09
10 NONE.
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
AFI-M- 009
Written By:
TOPIC:
REPLACE PUGMILL LOGS
WORK STEP
Approved By:
Apr-91
1/21/2009
COOK / WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK THAT THE PUGMILL, PREMIXER,
RECYCLE ELEVATOR, LIMESTONE BELT AND
VALVES ON BOTH SLURRY HEADERS ARE
LOCKED OUT. PLACE KEY ON LOCK BOX. "SIGN
SAFE WORK PERMIT"
1 WRONG EQUIPMENT AND VALVES LOCKED OUT. 1 CHECK THE CONTROL ROOM & FIELD SWITCHES. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
2 INSTALL RIGGING. REMOVE HOOD AND GUARD
ON BEARINGS.
2 HOOD FALLING, RIGGING FALLING AND BACK
STRAIN. NOISE FROM IMPACT.
2 INSPECT ALL RIGGING. LIFT PROPERLY WITH LEGS AND WEAR
PROPER P.P.E.
3 BREAK COUPLINGS AND REMOVE CAPS ON
COOPER SPLIT BEARINGS.
4 REMOVE EAST BEARINGS AND PACKING
GLANDS. (SEE JSA # 6 OR #7 ON PUGMILL
BEARINGS).
5 INSTALL RIGGING ON LOGS. REMOVE FROM
PUGMILL AND BRING TO GROUND.
3 BACK STRAIN AND SLIPPING. PINCH POINTS.
4 BACK STRAIN AND SLIPPING. PINCH POINTS.
3 LIFT PROPERLY AND WEAR GLOVES. WIPE UP OIL AND GREASE
SPILLS.
4 LIFT PROPERLY, WATCH FOOTING AND WEAR PROPER P.P.E.
5 RIGGING FAILURE, PINCH POINTS, BACK STRAIN
AND SLIPPING.
5 INSPECT ALL RIGGING ,WATCH FOOTING AND WEAR PROPER
P.P.E.
6 TRANSFER COUPLING AND COOPER SPILT
BEARING.
6 BACK STRAIN, GETTING BURNED WITH TORCH
OR HOT COUPLING
6 LIFT PROPERLY AND WEAR PROPER P.P.E.
7 RIG NEW LOGS AND REINSTALL IN MILL.
7 BACK STRAIN, PINCH POINTS, AND LOGS
FALLING.
7 WATCH HANDS, WEAR PROPER P.P.E. AND CHECK ALL RIGGING.
8 REPLACE EAST BEARINGS AND GUARD. (REFER 8 BACK STRAIN, SLIPPING AND PINCH POINTS.
TO JSA #6 OR # 7 ON PUGMILL BEARINGS.)
9 REPLACE CAP ON COOPER SPLIT AND
COUPLING. MAKE SURE LOGS ARE TIMED.
9 BACK STRAIN, PINCH POINTS, AND SLIPPING.
8 LIFT PROPERLY, WEAR GLOVES AND WATCH FOOTTING.
9 LIFT PROPERLY, WEAR PROPER
P.P.E, AND WATCH FOOTING.
10 INSTALL PADDLES.
10 NOISE, BACK STRAIN, AND PINCH POINTS.
10 WEAR PROPER P.P.E. AND LIFT PROPERLY.
11 REINSTALL HOOD
11 HOOD FALLING AND NOISE.
11 CHECK RIGGING AND WEAR PROPER P.P.E.
12 REMOVE LOCKS AND CLEAN UP.
12 NONE.
12 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-23-09
JACK BLEDSOE
3-24-09
STEVE COLE
3-26-09
MIKE RANGEL
3-25-09
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
AFI-M- 010
Written By:
TOPIC:
REPLACE DRYER DRIVE MOTORS
WORK STEP
Feb-91
1/21/2009
NcCULLERS
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT
BOTH DRIVE MOTORS. GET SAFE WORK
PERMIT.
1 DRYER BEING STARTED.
1
2 SPOT 8 TON CRANE UNDER THE DRYER.
2 HITTING PIPES AND / OR EQUIPMENT.
2 HAVE A FLAGMAN AND BE CAREFUL.
3 HAVE ELECTRICAN DISCONNECT MOTOR.
3 ELECTRICAL SHOCK.
3 FOLLOW EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
4 REMOVE COUPLING GUARD WITH CRANE AND
DISCONNECT COUPLING AND BASE BOLTS.
4 PINCH POINTS.
4 WEAR PROPER P.P.E., AND WATCH POSITION OF HANDS.
5 HOOK TO MOTOR WITH SHACKLES AND
CHOKERS. LOWER TO THE GROUND.
5 RIGGING BAD AND PINCH POINTS.
5 CHECK ALL RIGGING AND WEAR GLOVES.
6 PLACE NEW MOTOR ON BASE. ALIGN AND
TIGHTEN BASE BOLTS.
6 RIGGING BAD AND PINCH POINTS.
6 CHECK ALL RIGGING AND WEAR PROPER P.P.E.
7 HAVE ELECTRICIAN CONNECT MOTOR.
7 ELECTRICAL SHOCK.
7 FOLLOW EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38).
8 REMOVE LOCKS FOR ELECTRICIAN TO CHECK
MOTOR ROTATION.
8 SOMEONE WORKING ON UNIT WHEN IT IS
STARTED.
8 MAKE SURE EVERYONE KNOWS MOTOR ROTATION WILL BE
CHECKED.
9 REPLACE LOCKS AFTER ROTATION IS CHECK.
10 BOLT UP COUPLING AND REPLACE GUARD.
REMOVE LOCKS.
9 EQUIPMENT STARTING.
10 PINCH POINTS.
STEVE COLE
3-23-09
3-26-09
9 FOLLOW EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURES SECTION
(38).
10 WEAR PROPER P.P.E. AND WATCH POSITION OF HANDS ON GUAR
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CHECK EQUIPMENT NAME AND NUMBER. CHECK STARTER
SWITCHES IN CONTROL ROOM AND THE FIELD. SIGN WORK
PERMIT. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURES SECTION (38).
JACK BLEDSOE
3-24-09
MIKE RANGEL
3-25-09
ARD.
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM 011
Written By:
TOPIC:
REPLACE # 1, # 2 & # 3 SCREEN VIBARATOR MOTOR
WORK STEP
Approved By:
Nov-90
1/22/2009
REIBSOME / GAINEY
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT SCREEN VIBRATORS ON BANK TO BE 1 LOCKING OUT WRONG SCREEN VIBATORS.
WORK ON. GET A PERMIT.
1 REFER TO SAFETY MANUAL. LOCKOUT PROCEDURES SECTION
(38).
2 TRANSPORT MOTOR TO SCREENS.
2 FALLING, TRIPPING AND BACK STRAIN.
2 WALKWAYS AND STEPS SHOULD BE CLEARED. WORK IN PAIRS.
3 REMOVE SAFTEY CABLE.
3 WRENCH SLIPPING SCRAPPING HANDS.
3 WEAR PROPER P.P.E.
4 REMOVE MOTOR BOLTS.
4 FALLING OFF SCREENS AND DROPPING MOTOR
ON FEET.
4 KEEP BALANCE ON SCREEN AND BRACE FOOT AND KNEE
AGAINST MOTOR.
5 REMOVE MOTOR.
5 BACK STRAIN AND FALLING.
5 HOLD ON AND KEEP BALANCE. PASS MOTOR TO PARTNER.
6 INSTALL NEW MOTOR AND REINSTALL SAFETY
CABLE.
6 BACK STRAIN AND FALLING.
6 WORK IN PAIRS AND WEAR P.P.E.
7 RMOVE LOCKS AND TURN IN PERMIT.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendent & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-26-09
JACK BLEDSOE
3-26-09
CAARON FORTE
3-26-09
MIKE RANGEL
3-27-09
JOB
SAFETY
ANALYSIS
AREA
Multifos MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
MM-048
TOPIC:
CHANGING STAIR STEPS
REVIEWED:
1/22/2009
Written By:
GAINEY
Approved By:
WORK STEP
Jan-95
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH OPERATIONS AND GET HOT
WORK PERMIT.
1 NONE.
1 NONE.
2 REMOVE BOLTS AND REMOVE STEP. (MAY BE
NECESSARY TO BURN BOLTS TO REMOVE
STEP).
2 WRENCH SLIPPING. POSSIBLE BURN BY SLAG.
2 PLACE WRENCH SECURELY ON BOLTS AND NUTS. WEAR
SLEEVES AND WEILDING GLOVES TO BURN . WEAR A DARK
FACE SHIELD.
3 INSTALL NEW STEP AND BOLTS.
3 WRENCH SLIPPING.
3 WEAR PROPER P.P.E.
4 CLEAN UP AREA, SIGN AND RETURN PERMIT TO 4 NONE.
OPERATIONS.
4 NONE.
5
5
5
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-23-09
JACK BLEDSOE
3-24-09
CAARON FORTE
3-26-09
MIKE RANGEL
3-25-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTLIFOS MAINTENANCE/JSA
NEW WALES OPERATIONS
REVIEWED:
MM - 007
Written By:
Apr-09
2/2/2009
RAYFORD/ GAINEY
TOPIC:
REPLACE SHEAR PINS "A , B OR C"COOLER CRUSHER
WORK STEP
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CLEAR WITH PRODUCTION CHIEF OPERATOR
AND LOCKOUT COOLER CRUSHER. FILL OUT
PERMIT.
1 LOCKING OUT WRONG EQUIPMENT.
1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURES SECTION (38).
2 TRY START AND STOP BUTTONS. REMOVE
GUARD.
2 PINCH POINTS, BACK STRAIN, AND WRENCH
SLIPPING.
2 USE TWO PEOPLE FOR LIFTING GUARD, WEAR PROPER P.P.E.,
AND SECURE WRENCH ON NUT AND PULL EVENLY.
3 USE TORCH TO BURN SHEAR PINS AND USED
BULL PINS TO REMOVE SHEAR PINS.
3 FLAMMABLE MATERIAL AND PINCH POINTS.
3 WEAR PROPER P.P.E.
4 ALIGN SHEAR ASSEMBLY TO MATCH SHEAR
PIN HOLES AND REPLACES SHEAR PINS.
4 PINCH POINTS, AND WRENCH SLIPPING.
4 WEAR PROPER P.P.E., SECURE WRENCH ON NUT AND PULL
EVENLY.
5 REPLACE GUARD.
5 POSSIBLE BACK STRAIN AND PINCH POINTS.
5 USE TWO PEOPLE FOR LIFTING GUARD, WEAR PROPER P.P.E.,
SECURE WRENCH ON NUT AND PULL EVENLY.
6 CLEAN UP AREA, REMOVE LOCKS AND SIGN
PERMIT RETURN IT TO PRODUCTION.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-26-09
JACK BLEDSOE
3-26-09
CAARON FORTE
3-26-09
MIKE RANGEL
3-27-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENACNE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM - 005
Written By:
TOPIC:
SHEAR PINS ON UNSIZED DRAGFLIGHT
WORK STEP
Approved By:
Apr-90
2/2/2009
RAYFORD/ GAINEY
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CLEAR WITH PRODUCTION CHIEF OPERATOR,
LOCKOUT DRAGFLIGHT AND FILL OUT PERMIT.
1 LOCKING OUT WRONG EQUIPMENT.
1 REFER TO EMPLOYEE SAFETY MANUAL. LOCKOUT
PROCEDURES SECTION (38).
2 TRY START AND STOP BUTTONS, REMOVE
GUARD.
2 PINCH POINTS, BACK STRAIN, AND WRENCH
SLIPPING.
2 USE TWO PEOPLE TO LIFT GUARD. WEAR GLOVES SECURE
WRENCH ON NUT AND PULL EVENLY.
3 USE TORCH TO BURN SHEAR PINS AND TO
MOVE SHEAR PINS.
3 FLAMMABLE MATERIAL AND PINCH POINTS.
3 WEAR PROPER P.P.E.
4 ALIGN SHEAR ASSEMBLY TO MATCH SHEAR PIN 4 PINCH POINTS AND WRENCH SLIPPING.
HOLES AND REPLACE SHEAR PINS.
4 WEAR GLOVES, SECURE WRENCH ON NUT AND PULL EVENLY.
5 REPLACE GUARD.
5 POSSIBLE BACK STRAIN AND PICH POINTS.
5 USE TWO PEOPLE TO LIFT GUARD, WEAR GLOVES AND SECURE
WRENCH ON NUT AND PULL EVENLY.
6 CLEAN UP AREA, REMOVE LOCKS AND SIGN
PERMITS RETURN IT TO PRODUCTION.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
3-26-09
3-26-09
JACK BLEDSOE
MIKE RANGEL
3-26-09
3-26-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM - 002
Written By:
TOPIC:
BUMPING AND JOGGING EQUIPMENT
WORK STEP
Mar-07
2/3/2009
STEWARD/ COLGATE
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 NOTIFY CHIEF OPERATOR TO AS WHAT
EQUIPMENT IS TO BE WORKED ON AND HAVE
CHIEF TO STOP EQUIPMENT.
1 NONE.
1 NONE.
2 HAVE PRODUCTION PERSONNEL PHYSICALLY
IDENTIFY EQUIPMENT BREAKER. DESIGNATED
EMPLOYEE PLACE PRODUCTION LOCK ON
BREAKER.
2 WRONG EQUIPMENT BEING LOCKED OUT AND
POSSIBLE START UP.
2 HAVE CHIEF TRY PANEL BOARD SWITCH .
3 HAVE MECHANICS PUT THEIR LOCKS ON
EQUIPMENT AFTER PRODUCTION.
3 EMPLOYEE DOES NOT HAVE EQUIPMENT LOCK
OUT.
3 HAVE EMPLOYEES PUT LOCK ON CORRECT BREAKER AND TRY
FIELD SWITCH.
4 REVERSE STEP # 3 FOR BUMPING AND
JOGGING.
4 GETTING CAUGHT IN ENERGIZED EQUIPMENT.
4 CLEAR WORK AREA OF TOOLS & STAND CLEAR OF EQUIPMENT.
KEEP IN CONTACT WITH DESIGNATED EMPLOYEES.
5
5
5
6
6
6
7
7
7
8
8
8
Please review this JSA Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
2-18-09
JACK BLEDSOE
2-18-09
CAARON FORTE
2-18-09
MIKE RANGEL
2-18-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM - 001
Written By:
TOPIC: PERSONAL LOCK, ELECTRICAL
LOCKOUT IN MOTOR CONTROL CENTER
WORK STEP
Approved By:
Aug-90
2/3/2009
L. ANDREWS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 PLACE LOCK ON BREAKER.
1 WRONG EQUIPMENT LOCK OUT.
1 VERIFY WITH CHIEF OR SUPERVISOR AS TO NAME AND
EQUIPMENT NUMBER TO BE LOCKED OUT.
2 GO TO EQUIPMENT AND COMPLETE
ELECTRICAL LOCKOUT PERMIT.
2 TRIPPING GOING TO AND FROM MOTOR
CONTROL CENTER AND EQUIPMENT FIELD
SWITCH. ELECTRICAL DISCONNECT FAILURE.
WRONG EQUIPMENT LOCKED OUT.
2 KEEP WALKWAYS CLEAR AND USE HAND RAILS WHILE USING
STAIRS. TRY FIELD SWITCH AND HAVE CHIEF OR SUPERVISOR
TRY START SWITCH ON PANEL BOARD.
3
3
3
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
2-18-09
JACK BLEDSOE
2-18-09
CAARON FORTE
2-18-09
MIKE RANGEL
2-18-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM - 003
Written By:
TOPIC:
TANK ENTRY
Approved By:
WORK STEP
1 OBTAIN TANK ENTRY PERMIT FROM
PRODUCTION SUPERVISOR OR CHIEF
OPERATOR AND HANG PERMIT AT TANK
ENTRY.
2/5/2009
STEWARD / COLGATE
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 PERMIT ISSUED FOR WRONG TANK.
Mar-07
1 HAVE OPERATOR VERIFY THAT IS THIS THE TANK TO BE
WORKED ON. VERIFY THAT THE ATMOSPHERE IS SAFE TO
ENTER. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURES SECTION (38).
2 MAINTENANCE PERSONNEL HANG THEIR LOCK 2 COULD LOCK OUT WRONG MOTOR AND
ON ELECTRICAL EQUIPMENT AND NECESSARY
VALVES.
VALVES.
3 TRY START AND STOP BUTTON.
3 WRONG EQUIPMENT LOCKED OUT.
2 FIELD VERIFY ELECTRICAL AND IN THE CONTROL ROOM. ACID
VALVES MAKES SURE THEY ARE DOUBLE BLOCK, BLEED AND
LOCK.
3 NONE.
4 ENTER TANK AREA TO PERFORM JOB AND
OPEN TANK FOR WORK REQUIRED.
4 STAY OUT OF THE LINE OF FIRE AND KEEP EYES ON TASK.
4 RESIDUE BUILD UP AND LEFT OVER ACID.
5 CLEAN UP AREA. REMOVE LOCKS AND INFORM 5 NONE.
PRODUCTION THAT YOU ARE THROUGH. SIGN
PERMIT AND RETURN IT TO CONTROL ROOM.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
2-18-09
JACK BLEDSOE
2-18-09
CAARON FORTE
2-18-09
MIKE RANGEL
2-18-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM- 004
Written By:
TOPIC:
ADJUST # 2 PRIMARY OR SECONDARY CRUSHER
WORK STEP
1 GO TO CONTROL ROOM TO INFORM CHIEF OF
JOB TASK AT HAND.
Approved By:
2/5/2009
STEWARD / COLGATE
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 COULD WORK ON WRONG EQUIPMENT.
Mar-07
1 GO WITH DESIGNATED EMPLOYEE TO WORK AREA TO VERIFY
RIGHT EQUIPMENT TO BE WORK ON.
2 OBTAIN PERMIT FROM DESIGNATED EMPLOYEE 2 NONE.
AND START WORK.
2 NONE.
3 LOOSEN LOCK NUT ON TURN - BUCKLE. MAKE
ADJUSTMENT UNTIL CONTACT WITH ROLLERS
IS MADE.
3 WRENCH SLIPPING AND PINCH POINTS.
3 KEEP EYES AND HANDS ON TASK AND USE CORRECT BODY
POSITION.
4 LOCK JAM NUT BACK DOWN.
4 WRENCH SLIPPING AND PINCH POINTS.
4 KEEP EYES AND HANDS ON TASK AND USE CORRECT BODY
POSITION.
5 SIGN AND RETURN PERMIT TO THE CONTROL
ROOM.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
3-26-09
3-26-09
JACK BLEDSOE
MIKE RANGEL
3-26-09
3-26-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 011
Written By:
TOPIC:
REPLACING BELTS ON LUMP BREAKER
WORK STEP
Approved By:
Jul-91
2/9/2009
WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT LUMP BREAKER AND DYER. GET A
SAFE WORK PERMIT.
1 LOCKINIG OUT WRONG EQUIPMENT. LUMPS
FALLING CAUSING LUMP BREAKER TO SPIN.
1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38). WEAR PROPER P.P.E. CHECK CONTROL ROOM
AND TRY FIELD SWITCHES.
2 OPEN GUARD AND REMOVE OLD BELTS.
2 MASHED HANDS, BACK STRAIN, AND SECTION
OF GUARD FALLING.
2 WEAR PROPER P.P.E. AND LIFT PROPERLY.
3 INSTALL NEW BELTS.
3 MASHED HANDS AND SLIPPING.
3 WEAR PROPER P.P.E. AND WATCH FOOTING.
4 REMOVE LOCKS.
4 NONE.
4 NONE.
5
5
5
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
3-26-09
3-27-09
JACK BLEDSOE
MIKE RANGEL
3-26-09
3-27-09
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
AFI - M - 012
Written By:
TOPIC:
REPLACE PRIMARY SCREENS (DOWNDAY)
WORK STEP
Jun-90
2/9/2009
McCULLERS / WOLFE
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 PLACE LOCKS ON SCREEN, VIBRATORS,
DIVERTER AND SCREEN FEED ELEVATOR.
"SIGN SAFE WORK PERMIT."
1 WRONG SCREEN LOCKED OUT.
1 HAVE CHIEF OPERATOR VERIFY SCREEN AND ELEVATOR CAN
NOT BE STARTED IN THE CONTROL ROOM. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES SECTION
(38) AND WEAR PROPER P.P.E.
2 REMOVE SIDE COVERS AND TIE UP TOP
COVERS.
2 FALLING DOWN STAIRS AND PINCH FINGERS.
2 WEAR PROPER P.P.E. KEEP AREA AROUND SCREEN SHOULD
BE CLEAN.
3 REMOVE BOLTS FROM SIDE RAILS AND
VIBRATOR FOOT.
3 NOISE FROM IMPACT WRENCH. FALLING
(SLIPPING).
3 WEAR P.P.E. AND KEEP WORK AREA CLEAN.
4 REMOVE BAD SCREEN.
4 PINCHED FINGERS, CUTS, AND STRAIN BACK.
SCREEN COULD SPRING OPEN CAUSING
PERSON TO LOSE BALANCE.
4 WATCH FOOTING. WEAR PROPER P.P.E. WORK IN PAIRS TO
REMOVE SCREEN.
5 INSTALL NEW SCREEN.
5 FALLING, PINCHED FINGERS, CUTS AND
STRAINED BACK.
5 WATCH FOOTING. WEAR GLOVES. WORK IN PAIRS TO INSTALL
SCREEN.
6 REPLACE SIDE RAILS AND VIBRATOR FOOT
BOLTS.
6 NOISE FROM IMPACT WRENCH AND FALLING
DOWN.
6 WEAR PROPER P.P.E. AND BE AWARE OF FOOTING.
7 REPLACE SIDE AND TOP COVERS.
7 FALLING AND PINCHED FINGERS.
7 BE AWARE OF FOOTING AND PINCH POINTS. WEAR PROPER
P.P.E..
8 REMOVE LOCKS, SIGN AND RETURN PERMIT.
8 NONE.
8 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-26-09
JACK BLEDSOE
3-26-09
STEVE COLE
3-27-09
MIKE RANGEL
3-27-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 013
Written By:
TOPIC:
REPLACE PRIMARY SCREENS ON THE RUN
WORK STEP
Approved By:
Feb-91
2/9/2009
McCULLERS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT SCREENS TO BE CHANGED.
1 SCREEN VIBRATOR STARTING UP.
1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38) AND WEAR P.P.E.
2 LOCKOUT DIVERTER GATE ON CHUTE AND
CHECK THE SAW TOOTHED DISTRIBUTOR AT
TOP OF SCREEN.
2 LUMPS FALLING.
2 MAKE SURE GATE IS CLOSE SECUELY.
3 REMOVE SIDE COVERS AND TIE UP TOP
COVERS.
3 PINCHED FINGERS.
3 WEAR PROPER P.P.E. AND WATCH POSITION OF HANDS.
4 REMOVE BOLTS FROM SIDE RAILS AND
VIBRATOR FEET.
4 NOISE FROM IMPACT. FALLING.
4 WEARING HEARING PROTECTION. KEEP WORK AREA CLEAN AND
BE AWARE OF BODY POSITION.
5 REMOVE OLD SCREENS.
5 CUTS, SCRATCHES, MASHED, OR BROKEN
FINGERS.
5 WEAR PROPER P.P.E..
6 INSTALL NEW SCREENS, SIDE RAILS, AND
VIBRATOR FEET.
6 CUTS, SCRATCHES, MASHED OR BROKEN
FINGERS.
6 WEAR PROPER P.P.E..
7 REMOVE LOCKS AND CLEAN UP AREA.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
3-26-09
JACK BLEDSOE
3-26-09
STEVE COLE
3-27-09
MIKE RANGEL
3-27-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
AFI - M - 014
TOPIC:
REPLACE PRIMARY SCREEN VIBRATOR MOTOR
WORK STEP
Jun-98
REVIEWED:
2/10/2009
Written By:
J WOLFE
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT SCREEN VIBRATORS ON BANK TO BE 1 LOCKING OUT WRONG SCREEN.
WORK ON. GET A PERMIT.
1 CHECK FIELD SWITCHES. REFER TO EMPLOYEE SAFETY
MANUAL LOCKOUT PROCEDURES SECTION (38) AND WEAR
PROPER P.P.E.
2 TRANSPORT MOTOR TO SCREENS USING A
HAND TRUCK.
2 FALLING AND TRIPPING.
2 WALKWAYS AND STEPS SHOULD BE CLEARED.
3 REMOVE SAFETY CABLE.
3 WRENCH SLIPPING AND SCRAPING HANDS.
3 WEAR PROPER P.P.E.
4 REMOVE MOTOR BELTS.
4 FALLING OFF SCREENS AND DROPPING MOTOR
ON FEET.
4 KEEP BALANCE ON SCREEN AND BRACE FOOT AND KNEE
AGAINST MOTOR.
5 REMOVE MOTOR.
5 BACK STRAIN AND FALLING.
5 HOLD ON AND KEEP BALANCE AND PASS MOTOR TO PARTNER.
6 INSTALL NEW MOTOR AND REINSTALL SAFEFTY 6 BACK STRAIN AND FALLING.
CABLE.
6 HOLD ON AND KEEP BALANCE AND PASS MOTOR TO PARTNER.
7 REMOVE LOCKS AND RETURN PERMIT TO
CONTROL ROOM.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-30-09
JACK BLEDSOE
3-30-09
STEVE COLE
3-31-09
MIKE RANGEL
3-30-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 019
Written By:
TOPIC:
REPLACE CHAIN MILL BELTS
Jul-98
2/10/2009
McCULLERS
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT BOTH MOTORS ON MILL. GET A SAFE
WORK PERMIT.
1 LOCKING OUT WRONG MILL.
1 CHECK FIELD SWITCHES. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURES SECTION (38) AND WEAR PROPER P.P.E.
2 REMOVE GUARD.
2 GUARD FALLING AND BACK STRAIN.
2 HOLD GUARD IN PLACE. LIFT USING PROPER LIFTING PROCEDURE.
WORK IN PAIRS.
3 LOOSEN BASE BOLTS ON MOTOR AND BACK OFF. 3 WRENCH SLIPPING, PINCH POINTS AND HEARING
USE 3/4" DRIVE IMPACT TO REMOVE BOLTS.
DAMAGE.
3 WEAR PROPER P.P.E. AND WATCH HAND POSITION.
4 REMOVE OLD BELTS AND INSTALL NEW ONES.
TIGHTEN AND ALIGN.
4 WRENCH SLIPPING, PINCH POINTS AND HEARING
PROTECTION.
4 WEAR PROPER P.P.E. AND WATCH HAND POSITIONS .
5 INSTALL GUARD.
5 GUARD FALLING.
5 GET HELP AND USE PROPER LIFTING PROCEDURE.
6 REMOVE LOCKS AND SIGN OFF PERMITS.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
3-30-09
3-31-09
JACK BLEDSOE
MIKE RANGEL
3-30-09
3-30-09
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AFI MAINTENANCE JSA
AFI-M-020
DATE WRITTEN:
REVIEWED:
Written By:
TOPIC:
REPLACE CHAIN MILL BEARINGS
WORK STEP
Approved By:
Feb-91
3/2/2009
J. WOLFE
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT EQUIPMENT AND GET A PERMIT.
1 LOCKING OUT WRONG EQUIPMENT.
1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECETION (38) AND WEAR PROPER P.P.E.
2 REMOVE GUARD IF BEARING IS ON DRIVE
SIDE.
2 WRENCH SLIPPING AND PINCH POINTS. BACK
STRAIN.
2 WEAR PROPER P.P.E. AND WORK IN PAIRS.
3 REMOVE BELT AND SHEAVES IF BEARING IS
ON DRIVE SIDE.
3 WRENCH SLIPPING AND POSSIBLE SHEAVES
FALL ON FEET.
3 USE PROPER TOOLS, WEAR PROPER P.P.E. AND WORK IN
PAIRS.
4 REMOVE BEARING COVER AND BEARING BASE
BOLTS.
4 WRENCH SLIPPING, PINCH POINTS, AND
DROPPING COVER ON FEEET.
4 WORK IN PAIRS, USE PROPER TOOLS AND WEAR P.P.E.
5 LOOSEN LOCK NUT, SLIDE OLD BEARING OFF
SHAFT (TORCH MAY BE REQUIRED).
5 HITTING HAND WITH HAMMER, AND DROPPING
BEARING ON FEET.
5 USE PROPER TOOLS , WORK IN PAIRS AND WEAR PROPER
P.P.E.
6 SLIDE NEW BEARING ON SHAFT AND TIGHTEN
LOCK NUT.
6 PINCH POINTS, DROPPING BEARING ON FEET
AND HITTING HAND WITH HAMMER.
6 USE CORRECT TOOLS FOR JOB. WATCH YOUR FOOTING AND
WEAR P.P.E. WORK IN PAIRS.
7 REPLACE BEARING COVER ON BASE BOLTS.
7 WRENCH SLIPPING AND PINCH POINTS.
7 USE PROPER TOOL AND WEAR PROPER P.P.E.
8
8 BELT, SHEAVES SLIPPING AND GUARD IN BAD
SHAPE.
8 WEAR PROPER P.P.E. AND REPAIR OR REPLACE GUARD.
REPLACE BELT, SHEAVES AND GUARD IF
BEARING IS ON DRIVE SIDE.
9 REMOVE LOCKS AND TURN IN PERMIT TO
CONTROL ROOM.
9 NONE.
9 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-30-09
JACK BLEDSOE
3-30-09
STEVE COLE
3-31-09
MIKE RANGEL
3-30-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENACE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 021
Written By:
TOPIC:
REPLACE CHAIN MILL ROTOR
WORK STEP
Approved By:
Jul-98
3/2/2009
DONALDSON / WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT BOTH SIDES OF CHAIN MILL. GET A
PERMIT.
1 LOCKOUT WRONG EQUIPMENT.
1 CHECK SWITCHES IN CONTROL ROOM AND IN THE FIELD.
REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38). WEAR PROPER P.P.E.
2 REMOVE GUARD, BELT, AND BEARING BOLTS.
(REFER TO JSA ON REPLACING CHAIN MILL
BELTS).
2 BACK STRAIN, GUARD FALLING, PINCH POINTS
AND NOISE.
2 LIFT PROPERLY, SUPPORT GUARD, WEAR PROPER P.P.E. AND
WATCH HAND PROTECTION.
3 REMOVE DOOR AND SIDE PLATES.
3 DOOR FALLING AND PINCH POINTS.
3 CHECK ALL RIGGING, WEAR PROPER P.P.E. AND WATCH HAND
POSITION.
4 REMOVE ROTOR.
4 ROTOR FALLING.
4 CHECK RIGGING AND WORK IN PAIRS.
5 INSTALL NEW ROTOR AND BEARING
ASSEMBLY.
5 ROTOR FALLING AND PINCH POINTS.
5 CHECK RIGGING, WEAR PROPER P.P.E., AND WATCH HAND
POSITION SO THEY DON’T GET CAUGHT.
6 INSTALL BOLTS IN BEARING, TIGHTEN TAPER
LOCK NUT AND CAPS.
6 WRENCH SLIPPING AND HITTING HAND WITH
HAMMER.
6 WEAR PROPER P.P.E.
7 INSTALL SIDE PLATES AND DOOR.
7 DOOR FALLING, NOISE, PINCH POINTS AND
BACK STRAIN.
7 CHECK RIGGING, WEAR PROPER P.P.E., AND LIFT CORRECTLY.
8 INSTALL BELT AND GUARD (REFER TO JSA ON
REPLACING CHAIN MILL BELTS).
8 BACK STRAIN AND GUARD FALLING.
8 LIFT PROPERLY, SUPPORT GUARD AND WEAR PROPER P.P.E.
9 REMOVE LOCKS AND TURN IN PERMIT.
9 NONE
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-30-09
JACK BLEDSOE
3-30-09
STEVE COLE
3-31-09
MIKE RANGEL
3-30-09
9 NONE.
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENACNE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 022
Written By:
TOPIC: REPLACE FLIGHTS IN DRAG
FLIGHT CONVEYOR
WORK STEP
Approved By:
Jul-98
3/2/2009
COOK / CASTRO
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 SPOT FLIGHT BY A DOOR, NOT LOCATED
UNDER A CHUTE AND GET A PERMIT.
1 NONE.
1 NONE.
2 LOCKOUT DRAGFLIGHT CONVEYOR AND
SCREEN FEED ELEVATOR.
2
2 CHECK FIELD SWITCHES AND CONTROL ROOM. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES SECTION
(38) AND WEAR PROPER P.P.E.
3 BURN BOLTS OUT OF OLD FLIGHT.
3 BURNS AND PINCH POINTS.
3 WEAR PROPER P.P.E. KEEP HAND AND FEET CLEAR.
4 REMOVE OLD FLIGHT FROM DRAGFLIGHT.
4 BACK STRAIN AND PINCH POINTS.
4 GET HELP LIFTING (FLIGHT) AND WEAR PROPER P.P.E.
5 INSTALL NEW FLIGHT FROM DRAGFLIGHT.
5 BACK STRAIN AND PINCH POINTS.
5 GET HELP LIFTING FLIGHT INTO POSITION AND WEAR PROPER
P.P..E.
6 INSTALL FLIGHT WITH BOLTS AND TIGHTEN.
6
6 WEAR P.P.E.
7 REMOVE TOOLS FROM DRAGFLIGHT.
7 PINCH POINTS AND BACK STRAIN.
7 WEAR P.P.E. AND BE CAREFUL.
8 REMOVE LOCKS AND RETURN PERMIT TO
CONTROL ROOM.
8 NONE.
8 NONE.
LOCKOUT WRONG EQUIPMENT.
NOISE FROM IMPACT AND PINCH POINTS.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-30-09
JACK BLEDSOE
3-30-09
STEVE COLE
3-31-09
MIKE RANGEL
3-30-09
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
AFI - M - 023
Written By:
TOPIC:
REPAIR CHAIN ON DRAGFLIGHT CONVEYOR
WORK STEP
Approved By:
Jul-98
3/2/2009
SPURGEON
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 SPOT CHAIN AT REPAIR DOOR AND GET A
PERMIT.
1 NONE.
1 NONE.
2 LOCKOUT DRAGFLIGHT AND SCREEN FEED
ELEVATOR. GET A PERMIT.
2 LOCKOUT WRONG EQUIPMENT.
2 CHECK SWITCHES IN CONTROL ROOM AND IN THE FIELD. WEAR
PROPER P.P.E. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURES SECTION (38).
3 REMOVE MAGNET.
3 PREVENT METAL FROM FALLING.
3 WEAR P.P.E.
4 REMOVE BOLTS OUT OF CHAIN.
4 PINCH POINTS.
4 WEAR PROPER P.P.E. KEEP HAND AND FEET CLEAR.
5 REMOVE OLD CHAIN.
5 BACK STRAIN AND PINCH POINTS.
5 GET HELP WITH A CHAIN AND WEAR PORPER P.P.E.
6 INSTALL NEW CHAIN.
6 BACK STRAIN AND PINCH POINTS.
6 GET HELP WITH CHAINS AND WEAR PROPER P.P.E.
7 INSTALL BOLTS IN NEW CHAIN.
7 PINCH POINTS.
7 WEAR P.P.E.
8 REMOVE TOOLS FROM DRAGFLIGHT.
8 PINCH POINTS.
8 WEAR P.P.E.
9 PINCH POINTS.
9 WEAR P.P.E.
9 REPLACE MAGNET.
10 REMOVE LOCKS AND RETURN PERMIT TO
CONTROL ROOM.
10 NONE.
10 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
3-30-09
3-31-09
JACK BLEDSOE
MIKE RANGEL
3-30-09
3-30-09
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
AFI - M - 024
Written By:
TOPIC:
REPLACE DEDUSTING SCREENS
WORK STEP
Approved By:
Jul-98
3/2/2009
WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT SCREENS, "A, B, OR C" AS
REQUIRED. GET A PERMIT.
1 LOCKING OUT WRONG EQUIPMENT.
1 CHECK SWITCHES IN CONTROL AND IN THE FIELD. SIGN
LOCKOUT PERMIT. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURES SECTION (38).
2 LOOSEN LID HOLD DOWN BARS AND REMOVE
COVERS.
2 NOISE FROM IMPACT WRENCH. BACK STRAIN
AND PINCH POINTS.
2 WEAR PROPER P.P.E. AND LIFT PROPERLY.
3 LOOSEN JAM BOLTS AND REMOVE TOP
SCREENS.
3 PINCHED FINGERS AND BACK STRAIN.
3 WEAR PROPER P.P.E. AND LIFT PROPERLY.
4 REMOVE CENTER DIVIDER AND LOWER
SCREENS.
4 PINCHED FINGERS AND BACK STRAIN.
4 WEAR PROPER P.P.E. AND LIFT PROPERLY.
5 INSTALL NEW SCREENS IN BOTTOM.
5 PINCHED FINGERS AND BACK STRAIN.
5 WEAR PROPER P.P.E. AND LIFT PROPERLY.
6 INSTALL CENTER DIVIDER AND TOP SCREENS.
TIGHTEN JAM BOLTS.
6 PINCHED FINGERS AND BACK STRAIN.
6 WEAR PROPER P.P.E. AND LIFT PROPERLY.
7 INSTALL LIDS, CROSS BARS AND TIGHTEN.
7 BACK STRAIN, MASHED HANDS AND NOISE
FROM IMPACT.
7 LIFT PROPERLY AND WEAR PROPER P.P.E. WATCH POSITION OF
HANDS.
8 REMOVE LOCKS TURN IN PERMIT TO CONTROL 8 NONE.
ROOM.
8 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
STEVE COLE
3-30-09
3-31-09
JACK BLEDSOE
MIKE RANGEL
3-30-09
3-30-09
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
AFI - M - 025
TOPIC:
REPLACE DEDUSTING SCREEN GEAR BOX
WORK STEP
Jul-98
3/2/2009
Written By:
WING
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT SCREENS AND GET A PERMIT.
1 POSSIBLE STARTING UP OR LOCKING OUT
WRONG EQUIPMENT.
1 CHECK SWITCHES IN CONTROL ROOM AND IN THE FIELD. REFER
TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURES
SECTION (38).
2 REMOVE ONE END OF TORQUE ARM.
2 WRENCH SLIPPING, NOISE FROM IMPACT
WRENCH.
2 WEAR PROPER P.P.E.
3 REMOVE BEARING COVER, SAFETY WIRE
BOLTS, AND RING.
3 NOISE FROM IMPACT WRENCH, GETTING STUCK 3 WEAR PROPER P.P.E.
WITH SAFETY WIRE.
4 INSTALL RIGGING AND RAISE BOX AS HIGH AS
POSSIBLE. REMOVE BELT GUARD.
4 BOX FALLING AND IMPROPER RIGGING.
4 CHECK ALL RIGGING AND MAKE SURE EVERYTHING IS SECURE.
5 REMOVE MOUNTING BOLTS AND RAISE
GEARBOX OUT OF FRAME.
5 NOISE FROM IMPACT, WRENCH SLIPPING AND
RIGGING FAILURE.
5 WEAR P.P.E. AND CHECK ALL RIGGING.
6 REMOVE DRIVE SHEAVES AND INSTALL ON
NEW GEAR BOX.
6 WRENCH SLIPPING.
6 WEAR PROPER P.P.E. WORK IN PAIRS.
7 INSTALL GEAR BOX IN FRAME AND MOUNTING
BOLTS. INSTALL BELT GUARD.
7 RIGGING FAILURE, NOISE FROM IMPACT AND
WRENCH SLIPPING.
7 CHECK RIGGING AND WEAR PROPER P.P.E.
8 LOWER BOX, INSTALL RING, AND BOLTS.
SAFETY WIRE BOLTS AND INSTALL COVER.
8 RIGGING FAILURE AND NOISE FROM IMPACT.
8 CHECK RIGGING AND WEAR PROPER P.P.E.
9 INSTALL TORQUE BAR.
10 REMOVE LOCKS AND TURN IN PERMIT.
9 WRENCH SLIPPING AND NOISE FROM IMPACT.
10 NONE.
10 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
3-30-09
3-31-09
JACK BLEDSOE
MIKE RANGEL
9 WEAR PROPER P.P..E.
3-30-09
3-30-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 027
TOPIC:
REPLACE ELEVATOR BUCKETS
WORK STEP
Jul-98
3/2/2009
Written By:
WING
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 NOTIFY PRODUCTION THAT THE ELEVATOR
WILL BE WORKED ON. GET A PERMIT.
1 PRODUCTION STARTING EQUIPMENT.
PERSONNEL WORKING DOWNSTREAM OF THE
ELEVATOR.
1 MAKE SURE ALL PERSONNEL ARE CLEAR AND AWARE OF
MAINTENANCE WORKING ON EQUIPMENT. REFER TO EMPLOYEE
SAFETY MANUAL LOCKOUT PROCEDURES SECTION (38).
2 SPOT ELEVATOR SO THAT THE BUCKET IS IN
THE PROPER POSITION. ( REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURES SECTION (38.4) ON BUMPING &
JOGGING.
2 FALLING PRODUCT AND NOISE.
2 ALWAYS STAND BACK WHILE ELEVATOR IS MOVING AND WEAR
PROPER P.P.E. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURES SECTION (38.4) ON BUMPING AND
JOGGING.
3 LOCKOUT ELEVATOR. USE THE LOCKBOX
PROCEDURE.
3 LOCKING OUT WRONG EQUIPMENT.
3 CHECK FIELD SWITCH AND SIGN LOCKOUT TAG.
4 BURN BOLTS OFF AND REMOVE BUCKET.
4 BURNS FROM SPARKS AND HOT BOLTS.
BUCKET FALLING AND PINCHED FINGERS.
4 WEAR PROPER P.P.E., STAY ALERT AND STAY OUT OF BUCKETS
WAY. WORK IN PAIRS.
5 INSTALL NEW BUCKETS. REPLACE BOLTS AND
TIGHTEN.
5 BUCKET FALLING, PINCHED HANDS, NOISE
FROM IMPACT AND BACK STRAIN.
5 STAY ALERT, WEAR PROPER P.P.E. AND LIFT BUCKETS
PROPERLY.
6 REMOVE LOCKS AND REPOSITION TO NEXT
BUCKET. REPEAT STEPS NO. 1 - 4 ABOVE, AS
OFTEN AS REQUIRED.
6 FALLING PRODUCT AND NOISE.
6 STAND BACK AND WEAR PROPER P.P.E.
7 REMOVE LOCKS AND RETURN PERMIT TO
CONTROL ROOM.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
3-30-09
JACK BLEDSOE
3-30-09
STEVE COLE
3-31-09
MIKE RANGEL
3-30-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 029
TOPIC: REPLACE ELEVATOR COUNTER
WEIGHT BEARINGS AND GLIDE RAIL
WORK STEP
Jul-98
3/3/2009
Written By:
WING
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT ELEVATOR AND SIGN PERMIT.
1 LOCKING OUT WRONG EQUIPMENT AND
ELEVATOR STARTING UP.
1 CHECK FIELD SWITCHES AND CONTROL ROOM. REFER TO EMPLOYEE
SAFETY MANUAL LOCKOUT PROCEDURES SECTION (38).
2 OPEN SIDE DOORS ON ELEVATOR.
2 PINCH POINT AND BACK STRAIN.
2 WEAR PROPER P.P.E. AND USE COM-A-LONG TO PULL DOORS OPEN.
3 SPARKS FROM TORCH OR NOISE FROM IMPACT 3 USE COM-A-LONG TO REMOVE RAIL OR WORK IN PAIRS AND WEAR
3 REMOVE THE FOUR BOLTS HOLDING SIDE RAIL
AND REMOVE RAIL. (POSSIBLE USING TORCH TO
PROPER P.P.E.
AND BACK STRAIN.
BURN BOLTS).
4 WEAR PROPER P.P.E.
4 REMOVE OLD BEARING AND INSTALL NEW ONE.
(POSSIBLE USING TORCH).
4 SPARKS FROM TORCH AND NOISE FROM
IMPACT.
5 INSTALL SIDE RAIL AND REPLACE BOLTS.
5 BACK STRAIN, NOISE FROM IMPACT AND PINCH 5 LIFT PROPERLY AND WEAR PROPER P.P.E.
POINTS.
6 CLOSE SIDE DOORS.
6 NOISE FROM IMPACT AND PINCH POINTS.
6 WEAR PROPER P.P.E.
7 REMOVE LOCKS AND RETURN PERMIT TO
CONTROL ROOM.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
3-30-09
3-31-09
JACK BLEDSOE
MIKE RANGEL
3-30-09
3-30-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 028
Written By:
TOPIC:
REPLACE ELEVATOR HEADSHAFT
WORK STEP
Approved By:
Jul-98
3/3/2009
WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT ELEVATOR AND USE LOCKBOX IF
NEEDED.
1 LOCKING WRONG EQUIPMENT.
1
2 REMOVE GUARD, CHAIN AND SPROCKET.
2 GUARD FALLING, PINCHED HANDS AND CHAIN
FALLING.
2 HOOKUP TO OVERHEAD HOIST AND WEAR PROPER P.P.E.
3 CHECK AND INSPECT HOIST.
3 EQUIPMENT FALLING.
3 INSPECT HOIST AND RIGGING.
4 REMOVE BOLTS IN HOOD AND LIFT OFF.
4 BACK STRAIN, PINCHED HAND, AND HOOK
FALLING.
4 LIFT CORRECTLY AND WATCH YOUR FOOTING.
5 INSTALL "H" BEAMS TO SUPPORT CHAINS AND
REMOVE ENOUGH BUCKETS TO SEPARATE
CHAIN.
5 BACK STRAIN, PINCHED FINGERS, BURNS AND
FALLING DOWN ELEVATOR SHAFT.
5 LIFT PROPERLY AND WEAR PROPER P.P.E.
6 GET PROPER RIGGING TO SUPPORT CHAIN
AND DRIVE PINS OUT AND LAY CHAIN BACK
OUT OF WAY OF HEADSHAFT.
6 DAMAGED OR UNDERRATED RIGGING. MASHED
HANDS AND FINGERS.
6 CHECK THE WEIGHT OF THE LOAD AND USE PROPER RIGGING.
WEAR PROPER P.P.E.
7 HOOK UP TO OVERLOAD HOIST, REMOVE
BEARING BOLTS AND LIFT TO GROUND.
7 IMPROPER RIGGING, MASHED HANDS AND
FINGERS.
7 INSPECT RIGGING AND WEAR PROPER P.P.E.
8 RIG NEW SHAFT INTO PLACE AND BOLT DOWN. 8 IMPROPER RIGGING AND PINCH POINTS.
REPLACE SPROCKET AND DRIVE CHAIN.
9 MAKE UP CHAIN. ROTATE TO GROUND LEVEL
AND REPLACE BUCKETS.
10 REPLACE GUARD AND HOOD.
9 PINCH POINTS.
10 BACK STRAIN AND PINCHED FINGERS.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
4-14-09
JACK BLEDSOE
4-13-09
STEVE COLE
4-14-09
MIKE RANGEL
4-13-09
CHECK SWITCHES IN CONTROL ROOM AND IN THE FIELD. SIGN
PERMIT. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURES SECTION (38).
8 INSPECT RIGGING AND WEAR PROPER P.P.E.
9 WEAR PROPER P.P.E.
10 LIFT PROPERLY AND WEAR PROPER P.P.E.
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
AREA
AFI MAINTENANCE JSA
AFI - M - 030
TOPIC:
REPLACE ELEVATOR CHAIN
WORK STEP
9 REMOVE LOCKS AND REPLACE BUCKETS.
(CONTINUED)
POTENTIAL HAZARDS
ANALYSIS
DATE WRITTEN:
REVIEWED:
Written By:
Approved By:
Jul-98
3/3/2009
CASTRO / WING / COOK
ASC
CORRECTIVE ACTIONS
9 PINCH POINTS AND BACK STRAIN.
9 WATCH HAND AND BODY POSITION. LIFT PROPERLY AND WEAR
PROPER P.P.E. REFER TO EMPLOYEE SAFETY MANUAL ON
BUMPING AND JOGGING SECTION (38.4) AND JSA #27 REPLACE
ELEVATOR BUCKETS.
10 REMOVE LOCKS AND CLEAN UP AREA.
10 PINCH POINTS AND BACK STRAIN.
CONTACT PRODUCTION AND TURN IN PERMIT.
10 WATCH HAND AND BODY POSITION. LIFT PROPERLY AND WEAR
PROPER P.P.E.
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
AFI - M - 030
Written By:
TOPIC:
REPLACE ELEVATOR CHAIN
WORK STEP
Jul-98
3/3/2009
DONALDSON / COOK
CASTRO / WING
Approved By:
POTENTIAL HAZARDS
ASC
CORRECTIVE ACTIONS
1 LOCKOUT ELEVATOR AND SIGN PERMIT.
1 LOCKING OUT WRONG ELEVATOR OR
EQUIPMENT.
1 CHECK FIELD SWITCHES AND CONTROL ROOM SWITCHES.
REFER TO EMPLOYEE SAFETY MANUAL ON BUMPING AND
JOGGING SECTION (38.4)
2 REMOVE HOOD ON TOP AND OPEN BOTTOM
DOORS. USE PROPER RIGGING.
2 WRENCH SLIPPING AND NOISE FROM IMPACT
FALLING.
2 WEAR PROPER P.P.E.
3 RIG A CHAIN WITH CHAIN COM -A-LONG
CHOKERS AND ATTACH HOIST TO CHAIN AND
BREAK CHAIN. (POSSIBLE USING TORCH).
3 PINCH POINTS, RIGGING BREAKING, FALLING,
BURNS FROM TORCH AND BACK STOP NOT
WORKING.
3 WATCH POSITION OF HANDS, CHECK ALL RIGGING FOR PROPER
SIZE, "DO NOT DEPEND ON BACK STOP" AND WEAR PROPER
P.P.E.
4 LOWER HOIST. CUT OFF AND REMOVE CHAIN
SECTIONS USING FORK-LIFT OR CRANE.
(POSSIBLE USING TORCH).
4 PINCH POINTS AND BURNS. EQUIPMENT (FORKLIFT OR CRANE) BACKING INTO EMPLOYEE.
4 WATCH BODY AND HAND POSITION. USE PROPER P.P.E. AND
STAY CLEAR OF MOVING EQUIPMENT.
5 RIG NEW CHAIN TO HOIST AND LIFT IT IN
ADDING NEW SECTIONS AS IT GOES IN.
5 RIGGING BREAKING, PINCH POINT, AND GETTING 5 CHECK RIGGING, WATCH BODY AND HAND POSITION AND STAND
HIT WITH SLEDGE HAMMER WHILE INSTALLING
CLEAR OR EQUIPMENT.
PINS.
6 TIE OFF CHAIN AT HEAD SPROCKET AND
REPEAT STEP 5 FOR SECOND HALF OF CHAIN.
6 SAME AS STEP 5 ABOVE.
6 SAME AS STEP 5 ABOVE.
7 MAKE UP HEAD AND TAIL SPROCKETS.
7 SAME AS STEP 5 ABOVE.
7 SAME AS STEP 5 ABOVE.
8 REPLACE HOOD.
8 PINCH POINT.
8 WATCH HAND AND BODY POSITION.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
MIKE RANGEL
4-13-09
4-13-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
Jul-98
REVIEWED:
3/23/2009
AFI - M - 031
Written By:
TOPIC:
REPLACE BEARING ON SCREW CONVEYOR
WORK STEP
McCULLERS / WOLFE
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT EQUIPMENT AND GET A PERMIT.
1 LOCKING OUT WRONG EQUIPMENT.
1 CHECK FIELD AND CONTROL ROOM SWITCH. SIGN PERMIT.
REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38).
2 REMOVE SCREW COVERS.
2 PINCH POINTS.
2
3 UNBOLT HANGER AND REMOVE BEARING.
3 SCRAPING HANDS, WRENCH SLIPPING, AND
PINCHED FINGERS.
3 USE PROPER TOOL AND WEAR PROPER P.P.E.
GET HELP MOVING COVERS AND USE PROPER TOOLS. WEAR
PROPER P.P.E.
4 INSTALL NEW BEARING AND BOLT UP HANGER. 4 SCRAPING HANDS, PINCHED FINGERS, AND
WRENCH SLIPPING.
4 USE PROPER TOOLS AND WEAR PROPER P.P.E.
5 REPLACE COVER.
5 PINCH POINTS.
5 GET HELP MOVING COVERS AND WEAR PROPER P.P.E.
6 CLEAN UP AREA AND RETURN PERMIT TO
CONTROL ROOM.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
4-14-09
JACK BLEDSOE
4-1409
STEVE COLE
4-14-09
MIKE RANGEL
4-14-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 032
Written By:
TOPIC: REPLACE OR REPAIR COUPLING
"STUB" SHAFT ON SCREW CONVEYOR
WORK STEP
Approved By:
Jul-98
3/25/2009
WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT SCREW CONVEYOR AND SIGN
PERMIT.
1 LOCKING OUT WRONG EQUIPMENT.
1 CHECK CONTROL ROOM AND FIELD SWITCHES. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
2 REMOVE COVERS.
2 PINCH POINTS AND COVER FALLING.
2 WORK IN PAIRS, STAY ALERT AND WEAR P.P.E.
3 REMOVE HANGER BEARING, STUB SHAFT
BOLTS, AND BEARING ON END OF SCREW.
(POSSIBLE USING TORCH).
3 SLAG FROM TORCH AND WRENCH SLIPPING.
3 WEAR PROPER P.P.E. AND USE CORRECT TOOLS.
4 CUT STUB SHAFT IN HALF AND TAKE OUT.
USING TORCH.
4 SPARKS FROM TORCH AND PINCH POINTS.
4 WATCH POSITION OF HANDS AND WEAR PROPER P.P.E.
5 INSTALL NEW STUB AND BOLT TOGETHER.
5 WRENCH SLIPPING.
5
6 REPLACE HANGER BEARING AND FOLLOW
BLOCK BEARING IF NEEDED.
6 WRENCH SLIPPING AND NOISE FROM IMPACT.
6 WEAR PROPER P.P.E.
7 REPLACE COVER.
7 PINCH POINTS AND BACK STRAIN.
7 WEAR P.P.E. AND LIFT PROPERLY.
8 REMOVE LOCKS AND RETURN PERMIT.
8 NONE.
8 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
4-14-09
JACK BLEDSOE
4-13-09
STEVE COLE
4-14-09
MIKE RANGEL
4-13-09
WEAR P.P.E.
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 033
Written By:
Jul-98
3/25/2009
COOK / WING
TOPIC:
REPAIR OR REPLACE SCREW CONVEYOR
WORK STEP
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT SCREW CONVEYOR AND SIGN
PERMIT.
1 LOCKING OUT WRONG EQUIPMENT.
1 CHECK FIELD AND CONTROL ROOM. REFER TO EMPLOYEE
SAFETY MANUAL LOCKOUT PROCEDURE SECTION (38).
2 REMOVE COVERS.
2 PINCH POINTS AND COVER FALLING.
2 STAY ALERT AND WEAR P.P.E.
3 REMOVE HANGER BEARING, STUB SHAFT
BOLTS, AND BEARING IN ENDS OF SHAFT.
(POSSIBLE USING TORCH).
3 SPARKS FROM TORCH AND WRENCH SLIPPING. 3 USE PROPER TOOLS AND WEAR PROPER P.P.E.
4 CUT STUB SHAFT AND REMOVE SCREW
4 SPARKS FROM TORCH, PINCH POINTS,
SECTION USING COM-A-LONG OR CHAIN FALLS.
IMPROPER RIGGING, CHOCKER SLIPPING AND
( POSSIBLE USING TORCH).
FAULTY EQUIPMENT.
4 WATCH POSITION HANDS, INSPECT RIGGING AND LIFTING
EQUIPMENT, WORK IN PAIRS AND WEAR P.P.E.
5 INSTALL NEW SCREW AND STUB SHAFT. USE
COM-A-LONG TO LIFT SCREW SECTION INTO
HOUSING AND BOLT TOGETHER.
5 WRENCH SLIPPING, PINCH POINTS, IMPROPER
RIGGING, CHOCKER SLIPPING AND FAULTY
EQUIPMENT. SCREW FALLING FROM RIGGING
HOIST WELL.
5 INSPECT RIGGING AND LIFTING EQUIPMENT. WORK IN PAIRS
AND SOMEONE ON THE GROUND LEVEL TO OPERATE HOIST AND
KEEP PEOPLE OUT OF AREA. WEAR P.P.E.
6 REPLACE HANGER BEARING AND PILLOW
BLOCK BEARING IF NEEDED.
6 WRENCH SLIPPING AND NOISE FROM IMPACT.
6 WEAR P.P.E.
7 REPLACE COVERS.
7 PINCH POINTS AND BACK STRAIN.
7 LIFT PROPERLY, WORK IN PAIRS AND WEAR P.P.E.
8 CLEAN UP AREA. REMOVE LOCKS AND RETURN 8 NONE.
PERMIT TO CONTROL ROOM.
8 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
4-14-09
JACK BLEDSOE
4-13-09
STEVE COLE
4-14-09
MIKE RANGEL
4-13-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 034
Written By:
TOPIC:
REPLACE FLUID DRIVE COUPLING
Jul-98
3/26/2009
WING / DONALDSON
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT EQUIPMENT (TWO MOTORS ON
DRYER). GET A PERMIT.
1 NOT LOCKING OUT BOTH MOTORS ON DRYER OR
WRONG EQUIPMENT.
1 CHECK FIELD SWITCHES AND HAVE CHIEF CHECK CONTROL
ROOM. SIGN A PERMIT. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURE SECTION (38).
2 REMOVE GUARDS AND RIG ACCORDING TO
JOB.
2 BACK STRAIN, PINCH POINTS AND FAULTY
RIGGING.
2 USE PROPER LIFTING PROCEDURES. CHECK RIGGING
EQUIPMENT AND WEAR PROPER P.P.E
3 REMOVE ALL BOLTS EXCEPT ONE FROM
COUPLING. HOOK-UP RIGGING.
3 COUPLING HOT CAUSING BURNS AND COUPLING
FALLING.
3 BEWARE OF HOT COUPLING, WEAR PROPER P.P.E. AND MAKE
SURE RIGGING IS SCURE.
4 REMOVE LAST BOLT AND THEN REMOVE
COUPLING.
4 COUPLING HOT CAUSING BURN.
4 BE AWARE OF HOT COUPLING AND WEAR P.P.E.
5 INSTALL NEW COUPLING AND BOLTS. REMOVE
RIGGING FROM COUPLING.
5 COUPLING FALLING.
5 MAKE SURE RIGGING IS SECURE.
6 INSTALL GUARD AND REMOVE RIGGING FROM
JOB.
6 BACK STRAIN AND PINCH POINTS.
6 LIFT PROPERLY AND WEAR P.P.E.
7 REMOVE LOCKS AND RETURN PERMIT TO
CONTROL ROOM.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-14-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 035
Written By:
TOPIC:
ALIGN PUMP MOTORS & GEAR BOXES
WORK STEP
Jul-98
3/26/2009
WING
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT PIECE OF EQUIPMENT. GET A
PERMIT.
1 EQUIPMENT STARTING UP. WRONG EQUIPMENT
LOCK OUT.
1 CHECK CONTROL ROOM AND FIELD SWITCHES AND REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
2 LOOSEN BASE BOLTS ON EQUIPMENT MOTOR,
BREAK COUPLING AND REMOVE GUARDS.
2 WRENCH SLIPPING AND BACK STRAIN.
2 USE CORRECT TOOLS, WORK IN PAIRS TO REMOVE GUARD IF
NECESSARY AND WEAR PROPER P.P.E.
3 ATTACH DIAL INDICATOR TO MOTOR SHAFT.
3 NONE.
3 NONE.
4 ROLL SHAFT TOP-BOTTOM AND SIDE TO SIDE
CHECKING INDICATOR.
4 NONE.
4 NONE.
5 ADJUST WITH BAR. ADD SHIMS IF NECESSARY
AND TIGHTEN BASE BOLT.
5 BAR OR WRENCH SLIPPING.
5 USE CORRECT TOOLS AND WEAR PROPER P.P.E.
6 REMOVE DIAL INDICATOR, RECOUPLE
COUPLING AND INSTALL GUARD.
6 WRENCH SLIPPING AND PINCHED FINGERS.
6 WATCH HAND POSITION AND WEAR P.P.E.
7 REMOVE LOCKS AND TURN IN PERMIT.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
4-14-09
JACK BLEDSOE
4-14-09
STEVE COLE
4-14-09
MIKE RANGEL
4-14-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
Jul-98
4/9/2009
AFI - M - 036
Written By:
CASTRO / WING
TOPIC:
MAKE UP PRIMARY SCREENS
Approved By:
WORK STEP
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 PLACE BOLT AND RUBBER ON CENTER BAR.
1 CUTS AND SCRATCHES.
1
2 PLACE SCREEN ON BOLTS.
2 CUTS AND SCRATCHES.
2 WEAR P.P.E.
3 INSTALL RUBBER, BAR AND NUTS (IF BOTTOM
SCREEN WELD NUTS).
3 CUTS AND SCRATCHES. NOISE FROM IMPACT.
3 WEAR P.P.E.
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
4-14-09
JACK BLEDSOE
4-14-09
STEVE COLE
4-14-09
MIKE RANGEL
4-14-09
ASC
WEAR P.P.E
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
Jul-98
4/9/2009
AFI - M - 037
TOPIC:
REPLACE SKIRTS ON CONVEYOR BELTS
WORK STEP
Written By:
WING
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT CONVEYOR BELT AND CHECK FIELD
SWITCH. GET A PERMIT.
1 LOCKING OUT WRON EQUIPMENT.
1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38). SIGN PERMIT.
2 REMOVE SIDE PLATES AND PULL OUT OLD
SKIRTING.
2 WRENCH SLIPPPING AND NOISE FROM IMPACT.
2 WEAR PROPER P.P.E.
3 INSTALL NEW RUBBER.
3 PINCH POINTS.
3 WEAR PROPER P.P.E.
4 INSTALL SIDE PLATES,
4 WRENCH SLIPPING AND NOISE FROM IMPACT.
4 WEAR PROPER P.P.E.
5 REMOVE LOCK AND RETURN PERMIT TO
CONTROL ROOM.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
JACK BLEDSOE
STEVE COLE
5-11-09
5-06-09
MIKE RANGEL
5-04-09
5-06-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
Jul-98
4/9/2009
AFI - M - 038
TOPIC:
REPLACE IDLERS ON CONVEYOR BELT
WORK STEP
Written By:
WING
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT CONVEYOR BELT AND CHECK FIELD
SWITCH. GET A PERMIT.
1 LOCKING OUT WRONG EQUIPMENT.
1 REFER TO EMPLOYEE SAFETY MANUAL PROCEDURE SECTION
(38). SIGN A PERMIT.
2 TAKE OUT BOLTS AND REMOVE IDLERS. MAY
USE TORCH TO BURN BOLTS.
2 SPARKS FROM TORCH, WRENCH SLIPPING,
PINCH POINTS AND BACK STRAIN.
2 LIFT PROPERLY AND WEAR PROPER P.P.E.
3 SLIDE NEW IDLER BETWEEN BELT AND TABLE.
INSTALL NEW BOLTS.
3 BACK STRAIN AND PICH POINTS.
3 LIFT PROPERLY AND WEAR PROPER P.P.E.
4 CLEAN AREA AND REMOVE OLD IDLER FROM
AREA.
4 BACK STRAIN.
4 LIFT PROPERLY AND WEAR P.P.E.
5 REMOVE LOCK AND TURN IN PERMIT TO
CONTROL ROOM.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
5-11-09
5-06-09
JACK BLEDSOE
MIKE RANGEL
5-04-09
5-06-09
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
Jul-98
4/13/2009
AFI - M - 039
Written By:
TOPIC: REPLACE DUST SEAL ON
FULLER KENYON PUMP
WORK STEP
Approved By:
COOK / WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT THE FULLER KENYON PUMP AND
CHECK THAT THE VALVE ON THE AIR LINE IS
CLOSED. GET A PERMIT AND VERIFY SWITCH.
1 LOCKING OUT WRONG EQUIPMENT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE THE FRONT COVER, SIDE COVERS,
AND GREASE LINES.
2 DROPPING COVER, NOISE FROM IMPACT.
2 WEAR PROPER P.P.E.
3 LOOSEN LOCK HUB AND SLIDE OUT SCREW.
REMOVE SEAL.
3 DROPPING SCREW, MASHING HAND, AND BACK
STRAIN.
3 USE PROPER LIFTING PROCEDURE AND DON'T JERK SUPPORT
SCREW. WEAR PROPER P.P.E.
4 REPLACE SLEEVE AND COPPER RING.
4 SCREW ROLLING ON FINGERS.
4 SUPPORT SCREW AND WATCH POSITION OF HANDS.
5 REPLACE SCREW AND SEAL.
5 DROPPING SCREW, MASHING HAND, AND BACK
STRAIN.
5 LIFT CORRECTLY AND WEAR PROPER P.P.E.
6 REPLACE SCREW AND SEAL,THEN TIGHTEN
HUB.
6 DROPPING COVERS, NOISE FROM IMPACT.
6 WERAR PROPER P.P.E.
7 REMOVE LOCKS. RETURN PERMIT TO
CONTROL ROOM.
7 NONE.
7 NONE.
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-14-09
8
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
Jul-98
4/13/2009
AFI - M - 040
Written By:
TOPIC:
REPAIR OR REPLACE ACID LINE
Approved By:
WORK STEP
CASTRO / COOK
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OR OPERATOR TO OBTAIN
A PERMIT. CHECK DRAINS AND PLACE
PERSONAL LOCKS ON VALVES. GET A PERMIT
AND VERIFY SWITCH.
1 WRONG VALVES LOCKOUT AND POSSIBLE ACID
IN LINE.
1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38). CHECK WITH CHIEF OR OPERATOR TO CHECK
CORRECT VALVES ARE LOCKOUT. SIGN PERMIT.
2 REMOVE FLANGE COVER.
2 SHARP EDGES.
2 WEAR PROPER P.P.E.
3 REMOVE BOLTS AND MAY REQUIRE A TORCH.
3 ACID IN LINE, WRENCH SLIPPING AND POSSIBLE 3 BREAK FLANGE AWAY FROM YOU. USE PROPER TOOLS FOR
BURNS FROM TORCH.
THE SPECIFIC JOB. IF USING TORCH, BARRICADES MAY BE
REQUIRES. WEAR PROPER P.P.E.
4 REMOVE LINE.
4 ACID IN LINE AND PIPE FALLING FROM
CORROSION FROM OLD BOLTS.
4 USE PROPER RIGGING AND WEAR PROPER P.P.E.
5 INSTALL NEW LINE AND REPLACE BOLTS.
5 PINCH POINTS AND WRENCH SLIPPING.
5 BE AWARE OF SURROUNDING AND USE PROPER TOOLS FOR
THE JOB. WEAR PROPER P.P.E.
6 REPLACE FLANGE COVERS.
6 SHARP EDGES.
6 WEAR PROPER P.P.E.
7 REMOVE LOCKS AND RETURN PERMIT.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-14-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
Jul-98
4/13/2009
AFI - M - 041
Written By:
TOPIC:
REPAIR OR REPLACE VALVES
Approved By:
WORK STEP
CASTRO / COOK
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OR OPERATOR TO
1 LOCKING OUT WRONG PUMP AND VALVE. LINE
LOCKOUT PUMPS AND VALVES. GET A PERMIT.
COULD STILL BE FULL OF ACID AND ACID ON
VERIFY SWITCH.
GROUND CAUSING SLIPPAGE.
1 CHECK CONTROL ROOM AND FIELD SWITCHES. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). MAKE SURE DRAIN IS OPEN AND WASH ACID OFF PAD. SIGN
PERMIT.
2 REMOVE FLANGE COVERS.
2 FLANGE COULD SPRING OPEN AND CUT HAND.
2 WEAR PROPER P.P.E.
3 REMOVE BOLTS AND VALVE.
3 WRENCH SLIPPING, BACK STRAIN, VAVLE
FALLING AND ACID IN LINE.
3 RIG VALVE PROPERLY. USE PROPER BODY POSITION AND
BREAK FLANGE AWAY FROM YOU. WEAR PROPER P.P.E.
4 INSTALL NEW VALVE AND BOLTS.
4 BACK STRAIN AND WRENCH SLIPPING.
4 RIG PROPERLY AND USE PROPER BODY POSITION. WEAR
PROPER P.P.E.
5 INSTALL FLANGE COVERS.
5 FLANGE COVERS SPRING OPEN. (MAY CUT
HAND).
5 WEAR PROPER P.P.E.
6 REMOVE LOCKS AND RETURN PERMIT.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
Jul-98
4/13/2009
AFI - M - 042
Written By:
TOPIC: REPAIR OR REPLACE
PUMPS AND COUPLING
Approved By:
WORK STEP
1 CHECK WITH CHIEF TO GET A PERMIT.
LOCKOUT PUMP, SUCTION VALVE, AND
DISCHARGE VALVE. VERIFY SWITCH'S.
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT WRONG PUMPS AND VALVES. LINE
NOT DRAINED. ( DRAIN MIGHT BE PLUG)
WING / DONALDSON
1 CHECK CONTROL ROOM AND FIELD SWITCHES. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). MAKE SURE THE CORRECT VALVES ARE LOCKED AND
CHECK DRAIN VALVE. SIGN PERMIT.
2 REMOVE COUPLING, BOLTS AND GUARD FROM 2 WRENCH SLIPPING AND PINCH POINTS.
PUMP.
2 HOLD WRENCH SQUARELY AND WEAR PROPER P.P.E.
3 REMOVE PUMP.
3 PUMP FALLING, BACK STRAIN, PINCH POINTS
AND ACID IN LINE.
3 USE PROPER RIGGING AND EASE PUMP FROM VOLUTE. USE
PROPER BODY POSITION AND WATCH FOR ACID. WEAR PROPER
P.P.E.
4 INSTALL NEW PUMP AND REPLACE BOLTS.
4 PUMP FALLLING AND BACK STRAIN.
4 USE PROPER RIGGING AND PROPER BODY POSITION. WEAR
PROPER P.P.E.
5 INSTALL COUPLING AND GUARD.
5 PINCH POINTS AND WRENCH SLIPPING.
5 WEAR PROPER P.P.E.
6 REMOVE LOCKS AND RETURN PERMIT.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
4-14-09
JACK BLEDSOE
4-14-09
STEVE COLE
4-14-09
MIKE RANGEL
4-15-09
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
Jul-98
4/13/2009
AFI - M - 043
Written By:
TOPIC: REPLACE EVAPORATOR
CIRCULATING PUMP
WORK STEP
Approved By:
McCULLERS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT CIRCULATING PUMP. LOCKOUT ACID 1 LOCKING OUT WRONG PUMP AND VAVLES.
FEED, QUICK FILL AND H2SO4. CHECK WITH
CHIEF TO OBTAIN A PERMIT AND VERIFY
SWITCH.
1 CHECK CONTROL ROOM AND FIELD SWITCHS. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 OPEN SIGHT GLASS DOOR FIRST AND THEN
OPEN THE BOTTOM DOOR.
2 ACID COULD BE LAYING IN BOTTOM.
2 OPEN BOTTOM DOOR WITH CAUTION. WEAR PROPER P.P.E.
3 INSTALL RIGGING AND REMOVE SPOOL PIECE,
EXPANSION JOINT, AND GUARDS (EXPANSION
JOINT AND BELT).
3 DAMAGED OR UNDERRATED RIGGING. AIR
HOSE COMING APART AND GUARD FALLING.
3 INSPECT RIGGING AND KNOW THE WEIGHT OF THE PUMP.
INSPECT HOSE FOR PINS AND BAD SECTION. STAY ALERT. HOLD
THE GUARD AND WEAR PROPER P.P.E.
4 REMOVE BASE BOLT AND RIG PUMP TO
CRANE. REMOVE BELTS.
4 SLIPPING AND SOCKET COMING OFF IMPACT.
DAMAGED BELT'S OR UNDERRATED CHOKER.
4 WASH DOWN AREA. HOLD ONTO SOCKET AND CHECK ALL
RIGGING.( REPLACE BELT'S IF NEEDED).
5 REMOVE SHEAVES FROM OIL PUMP AND
INSTALL ON NEW PUMP.
5 DROPPING SHEAVES ON GROUND OR FOOT.
5 HOOK TO CRANE AND WEAR P.P.E.
6 INSTALL NEW PUMP, EXPANSION JOINT,AND
SPOOL PIECE.
6 SLIPPING AND DOUBLE BLOCKING RIG. MASHED 6 WASH DOWN AREA. STAY ALERT AND WATCH BLOCK KEEP FEET
FINGERS, FEET AND BACK STRAIN.
AND HANDS CLEAR OF LOAD. LIFT PROPERLY AND WEAR P.P.E.
7 ALIGN PUMP, PACK PUMP REPLACE BELTS AND 7 BACK STRAIN, MASHED FINGERS AND GUARD
GUARD.
FALLING.
7 LIFT PROPERLY. STAY ALERT SO GUARD DOES NO HANG UP
AND FALL. WEAR P.P.E.
8 CLOSE DOORS AND HYDRO TEST TO ENSURE
THERE ARE NO LEAKS. INSTALL EXPANSION
JOINT GUARD.
8 KEEP WRENCH FLUSH ON BOLTS. STAY CLEAR OF AREA UNTIL
AFTER TEST. LIFT PROPERLY AND HOLD ONTO GUARD UNTIL
BOLTS ARE INSTALLED.
9 REMOVE RIGGING.
8 WRENCH SLIPPING, WATER SPRAYING, GUARD
FALLING AND BACK STRAIN.
9 SLIPPING AND FALLING.
10 REMOVE LOCKS AND RETURN PERMIT.
10 NONE.
9 KEEP BALANCE AND STAY ALERT.
10 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
4-14-09
JACK BLEDSOE
4-14-09
STEVE COLE
4-14-09
MIKE RANGEL
4-15-09
JOB
SAFETY
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
ANALYSIS
DATE WRITTEN:
Jul-98
REVIEWED:
4/13/2009
AFI- M - 044
Written By:
TOPIC: REPLACE EVAPORATOR
CIRCULATING PUMP SHAFT SLEEVE
WORK STEP
WING / WOLFE
Approved By:
POTENTIAL HAZARDS
ASC
CORRECTIVE ACTIONS
1 LOCKOUT PUMP, ACID, QUICK FILL, AND H2SO4 1 LOCKING OUT WRONG PUMP OR LINES.
LINES. GET A PERMIT.
(POSSIBLE ACID IN LINE).
1 CHECK CONTROL ROOM AND FIELD SWITCHS. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). WEAR PROPER P.P.E.
2 INSTALL RIGGING COM-A-LONG AND CHAIN
FALL.
2 PINCH POINTS AND SLIPPERY.
2 WATCH FOR SLIPPERY SURFACES AND WATCH POSITION OF
HANDS. WEAR PROPER P.P.E.
3 REMOVE PACKING.
3 PINCH POINTS.
3 WATCH POSITION OF HANDS AND WEAR P.P.E.
4 REMOVE BOLTS FROM SPOOL IN FRONT OF
PUMP.
4 NOISE FROM IMPACT, SPOOL FALLING ON FEET. 4 RIG PROPERLY AND WEAR PROPER P.P.E.
5 REMOVE IMPELLER.
5 DROPPING IMPELLER ON FEET AND PINCH
POINTS.
5 WATCH HANDS POSITION, RIG PROPERLY AND WEAR P.P.E.
6 WELD STUDS ON SHAFT SLEEVES. INSTALL
PULLER AND PULL SLEEVES.
6 BURNS, FLASH BURN AND PULLER FALLING ON
FEET.
6 GET HELP HOLDING PULLER AND SLEEVE WHEN IT COMES OFF
SHAFT. WEAR PROPER P.P.E.
7 INSTALL NEW SLEEVE AND PACKING.
7 PINCH POINTS.
7 WATCH HANDS POSITION AND WEAR P.P.E.
8 INSTALL IMPELLER.
8 PINCH POINTS.
8 WEAR P.P.E. AND WATCH HAND POSITION.
9 INSTALL SPOOL.
9 NOISE FROM IMPACT AND PINCH POINTS.
10 CLEAN UP AREA, RETURN TOOLS TO TOOL
ROOM AND REMOVE LOCKS. RETURN PERMIT.
10 SLIPPING, FALLING AND PINCH POINTS.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
4-14-09
JACK BLEDSOE
4-14-09
STEVE COLE
4-14-09
MIKE RANGEL
4-15-09
9 WEAR P.P.E. AND WATCH HAND POSITON.
10 WATCH FOR SLIPPERLY SURFACES AND WEAR PROPER P.P.E.
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 039
Written By:
TOPIC: REPLACE DUST SEAL ON
Approved By:
WORK STEP
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
JACK BLEDSOE
STEVE COLE
MIKE RANGEL
ASC
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
AFI - M - 045
Written By:
TOPIC:
OPEN AND CLOSE EVAPORATOR
WORK STEP
1 LOCKOUT CIRCULATING PUMP, SULFURIC AND
PHOSPHORIC ACID QUICK FILL, AND STEAM,
GET A PERMIT AND VERIFY SWITCH'S.
Approved By:
2 DO NOT JERK OR WRENCH AND WEAR P.P.E.
3 CLOSE ALL DOORS.
3 WRENCH SLIPPING AND BACK STRAIN.
3 DO NOT JERK OR WRENCH AND WEAR P.P.E.
4 REMOVE LOCKS AND RETURN PERMIT.
4 NONE.
4 NONE.
6
7
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
WING
ASC
CHECK CONTROL ROOM AND FIELD SWITCH'S. STAY ALERT.
WEAR PROPER P.P.E. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURE SECTION (38). SIGN PERMIT.
2 OPEN DESIGNATED DOORS THAT PRODUCTION 2 WRENCH SLIPPING AND BACK STRAIN.
WANTS . "STARTING AT THE TOP OF
EVAPORATOR.
5
4/13/2009
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 ACID STILL IN EVAPORATOR AND PUMP
STARTING.
Jul-98
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
AFI - M - 046
TOPIC:
PLUG EVAPORATOR TUBES
REVIEWED:
4/13/2009
Written By:
J, WOLFE
Approved By:
WORK STEP
Jul-98
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT CIRCULATING PUMPS ACID FEED,
QUICK FILL, H2S04 AND STEAM VALVES. USE A
LOCK BOX AND GET A PERMIT.
1 LOCKOUT WRONG PUMP OR LINES. ACID MAY
BE IN LINE.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. WEAR PROPER
P.P.E. AND REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURE SECTION (38).
2 OPEN DOOR ON TOP OF HEAT EXCHANGER
AND LUMP SCREEN DOOR.
2 WRENCH SLIPPING AND STRAINED BACK.
2 BE AWARE OF YOUR SURROUNDING.
3 DROP LADDER THROUGH TOP DOOR.
3 BACK STRAIN.
3 GET HELP HANDLING LADDER.
4 INSERT PLUG INTO TOP TUBE, MARKED BY
PRODUCTION.
4 ACID FUMES AND GETTING ACID ON SKIN OR
EYES.
4 WEAR PROPER P.P.E.
5 INSERT PLUG INTO BOTTOM OF TUBE AS
MARKED BY PRODUCTION.
5 ACID FUMES, GETTING ACID ON SKIN OR EYES,
SLIPPING HAZARD WHILE STANDING ON LUMP
SCREEN.
5 WATCH FOOTING AND WEAR PROPER P.P.E.
6 AFTER WATER TEST, REMOVE TOOLS AND
CLOSE DOORS.
6 STRAIN BACK AND WRENCH SLIPPING.
6 BE AWARE OF SURROUNDING.
7 REMOVE LOCKS AND RETURN PERMITS.
7 NONE
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
4-14-09
MIKE RANGEL
4-15-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
Jul-98
REVIEWED:
AFI - M - 047
Written By:
TOPIC: REPLACE BATCH TANK
AGITATOR GEAR BOX (LIGHTNIN)
4/13/2009
COOK / WING
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT AGITATOR. HAVE MOTOR
DISCONNECTED IF NECESSARY. GET A
PERMIT.
1 LOCKING OUT WRONG EQUIPMENT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION (38).
2 BREAK MOTOR COUPLING, REMOVE MOTOR
BASE FROM GERA BOX AND SET ASIDE WITH
RIG.
2 NOISE, WRENCH SLIPPING, BAD RIGGING, AND
FUMES FROM TANK.
2 INSPECT CHOKERS AND WEAR PROPER P.P.E.
3 REMOVE BASE BOLTS. RIG TO CRANE AND
RAISE GEAR BOX. INSTALL CLAMP ON SHAFT
AND BREAK COUPLING. SET GEAR BOX ON
GROUND.
3 NOISE FROM WRENCH. SLIPPING AND BAD
RIGGING. FUMES FROM TANK. BACK STRAIN
AND PINCH POINTS.
3 INSPECT CHOKERS AND WORK IN PAIRS. IF NECESSARY TO
INSTALL CLAMP. WEAR PROPER P.P.E.
4 REVERSE PROCEDURE TO INSTALL NEW GEAR 4 SAME AS STEPS # 1 AND # 2 ABOVE.
BOX.
4 SAME AS STEPS #1 AND # 2 ABOVE.
5 CLEAN UP AREA, REMOVE LOCKS AND
RETURN PERMIT.
5 NONE.
5 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 048
TOPIC: REMOVE BATCH TANK
AGITATOR GEARBOX (PHILADELPHIA)
WORK STEP
Jul-98
4/13/2009
Written By:
WING
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 GET A PERMIT. LOCKOUT GEARBOX. HAVE
MOTOR DISCONNECTED.
1 LOCKING OUT WRONG EQUIPMENT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. SIGN PERMIT.
REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38).
2 REMOVE BASE BOLTS AND RIG TO CRANE.
2 NOISE FROM IMPACT AND WRENCH SLIPPING.
BAD RIGGING AND FUMES FROM BATCH TANK.
2 INSPECT CHOKERS AND HAVE RESPIRATOR IN CASE IT IS
NEEDED. WEAR PROPER P.P.E.
3 RAISE GEARBOX AND INSTALL CLAMP ON
SHAFT AND BREAK COUPLING. SET ON
GROUND.
3 NOISE, BAD RIGGING, GEARBOX FALLING,
WRENCH SLIPPING, AND FUMES FROM BATCH
TANK.
3 HAVE RESPIRATOR AND INSPECT LIFTING EQUIPMENT. WEAR
PROPER P.P.E.
4 REVERSE PROCEDURE TO INSTALL NEW
GEARBOX.
4 SAME AS STEPS # 1 , # 2, AND # 3 ABOVE.
4 SAME AS STEPS # 1, # 2, AND # 3 ABOVE.
5 REMOVE LOCK AND RETURN PERMIT TO
CONTROL ROOM.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 049
Written By:
TOPIC:
REPAIR AND REPLACE BOOTS BLOWER
WORK STEP
Approved By:
Jul-98
4/13/2009
COOK / WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT EQUIPMENT AND OBTAIN A PERMIT.
VERIFY SWITCH'S.
1 LOCKING OUT WRONG EQUIPMENT AND
EQUIPMENT STARTING UP.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. SIGN THE
PERMIT. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURE SECTION (38). SIGN PERMIT.
2 REMOVE GUARDS AND BREAK COUPLING.( IF
BELT DRIVEN THEN REMOVE BELTS) REMOVE
BASE BOLTS, SUCTIONS AND DISCHARGE
PIPING.
2 PINCH POINTS, BACK STRAIN AND SHARP
EDGES ON GUARD. WRENCH SLIPPING AND
NOISE FROM IMPACT.
2 LIFT PROPERLY, USE PROPER TOOLS, WORK IN PAIRS, AND
WEAR PROPER P.P.E.
3 REMOVE BLOWER AND REINSTALL
REPLACEMENT BLOWER.
3 BACK STRAIN AND PINCH POINTS.
3 USE PROPER RIGGING AND LIFTING EQUIPMENT. FORK-LIFT AND
/ OR CHAIN COM-A-LONG. WEAR P.P.E.
4 REVERSE STEP # 2 ABOVE.
4 SAME AS STEP # 2 ABOVE.
4 SAME AS STEP # 2 ABOVE.
5 CLEAN UP WORK AREA AND REMOVE LOCKS.
TURN IN PERMIT.
5 BACK STRAIN.
5 LIFT PROPERLY.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
STEVE COLE
4-14-09
4-14-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
AFI MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
AFI - M - 050
TOPIC:
REPLACING STAIRS AND GRATING
WORK STEP
Written By:
WING
Approved By:
ASC
1 GET A PERMIT. ROPE OFF AREA UNDER AND
AROUND WHER YOU ARE WORKING.
1 NONE.
1 NONE.
2 USE A TORCH TO CUT OR BURN OFF OLD
GRATING OR STAIRS.
2 POSSIBLE BURN FROM SLAG AND FALLING
THROUGH GRATING OR STAIR.
2 WEAR PROPER P.P.E. AND STAY ALRET.
3 INSTALL NEW GRATING AND TACK WELD THE
3 POSSIBLE BURN FROM SLAG AND FALLING
GRATING TO STRUCTURE. INSTALL NEW STAIR
THROUGH STAIRS OR GRATING.
AND REPLACE BOLTS.
3 STAY ALERT AND WEAR PROPER P.P.E.
4 CLEAN UP AREA AND RETURN PERMIT TO
CONTROL ROOM.
4 BACK STRAIN.
4 LIFT PROPERLY AND WEAR P.P.E.
5
5
5
6
6
6
7
7
7
8
8
8
DAVE BAKER
4-14-09
JACK BLEDSOE
STEVE COLE
4-14-09
MIKE RANGEL
4-14-09
4-15-09
4/13/2009
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
Jul-98
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM - 022
Written By:
TOPIC:
REPLACE CONVEYOR BELT
Approved By:
WORK STEP
Jul-98
4/15/2009
REIBSOME / GAINEY
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR AND SPOT
BELT. GET A PERMIT.
1 PINCH POINTS AND WRONG BELT LOCKOUT.
1 STAY CLEAR OF BELT.
2 LOCKOUT CONVEYOR BELT.
2 WRONG BELT LOCKOUT.
2 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT ON BUMPPING
AND JOGGING PROCEDURE SECTION (38.4).
3 ATTACH NEW BELT TO OLD BELT.
3 PINCH POINTS AND SHARP EDGES.
3 WEAR P.P.E.
4 ROLL NEW BELT ON CONVEYOR.
4 MOVING MACHINERY.
4 STAN CLEAR OF CONVEYOR.
5 SPLICE NEW BELT.
5 PINCH POINTS, SHARP EDGES AND BACK
STRAIN.
5 WORK IN PAIRS AND WEAR P.P.E.
6 REMOVE OLD BELT.
6 PINCH POINTS, BACK STRAIN FROM MOVING
EQUIPMENT. INJURY FROM CUTTING BELT.
6 CUT AWAY FROM YOURSELF, STAND CLEAR OF CONVEYOR,
WORK IN PAIRS AND WEAR P.P.E.
7 CLEAN UP AREA AND RETURN PERMIT TO
CONTROL ROOM.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-15-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-15-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM - 023
Written By:
TOPIC:
REPLACE ROTARY FEEDERS
Approved By:
WORK STEP
Jul-98
4/15/2009
CARTER / SCONIERS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR, THEN
LOCKOUT FEEDER AND EQUIPMENT AS PER
APM. GET A PERMIT.
1 LOCKOUT WRONG EQUIPMENET.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
2 REMOVE GUARD AND GEAR BOX.
2 PINCH POINTS, BACK STRAIN AND WRENCH
SLIPPING.
2 WORK IN PAIRS, USE LIFTING EQUUIPMENT, SECURE WRENCH
AND PULL EVENLY. WEAR P.P.E.
3 REMOVE FEEDER.
3 PINCH POINTS, BACK STRAIN, AND WRENCH
SLIPPING.
3 WORK IN PAIRS, USE LIGTING EQUIPMENT, SECURE WRENCH
AND PULL EVENLY. WEAR P.P.E.
4 REPLACE FEEDER, GEAR BOX AND GUARDS BY 4 SAME AS STEPS # 3, # 2, AND # 1 ABOVE.
REVERDING STEPS # 3, # 2, AND # 1 ABOVE.
4 SAME AS STEPS # 3, # 2, AND # 1 ABOVE.
5 REMOVE LOCKS AND RETURN PERMIT TO THE
CONTROL ROOM.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-15-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-15-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
Jul-98
REVIEWED:
MM - 025
Written By:
TOPIC: PLOW DRIVE SHAFT
AND BEARING REPLACEMENT
4/15/2009
CARTER / REIBSOME
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CLEAR WITH PRODUCTION CHIEF OPERATOR,
LOCKOUT PLOW DRIVE, SPINNER SEPARATOR
AND FEEDER. GET A PERMIT.
1 WRONG EQUIPMENT LOCKOUT.
1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38).
2 REMOVE BELT GUARD AND GEAR BOX.
2 PINCH POINTS, BACK STRAIN, AND WRENCH
SLIPPING.
2 USE 2 (3/4) TON CHAIN JACKS TO LOWER GEAR BOX. SECURE
WRENCH AND PULL EVENLY. WEAR P.P.E.
3 BREAK SHAFT AND HOUSING LOOSE FROM
PLOW. (POSSIBLE USING TORCH)
3 PINCH POINTS, BACK STRAIN AND BURNS FROM 3 USE LIFTING EQUIPMENT AND SUPPORT SHAFT ASSEMBLY.
WEAR PROPER P.P.E.
ROSE BUD.
4 LOWER SHAFT AND BEARING ASSEMBLY.
4 PINCH POINTS AND BACK STRAINS.
4 USE LIFT EQUIPMENT TO LOWER SHAGT ASSEMBLY WITH EYE
BOLT CONNECTED TO 1'' ALL THREAD 59' LONG. WEAR P.P.E.
5 INSTALL SHAFT AND BEARING ASSEMBLY BY
REVERSING STEPA #4. #3, # 2, AND #1 ABOVE.
5 SAME AS STEPS # 4, # 3, # 2, AND # 1 ABOVE.
5 SAME AS STEPS # 4, # 3, # 2 AND # 1 ABOVE.
6 REMOVE LOCK AND RETURN PERMIT TO
CONTROL ROOM.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-15-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-15-09
4-15-09
JOB
MOSAIC
NEW WALES OPERATIONS
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
DATE WRITTEN:
REVIEWED:
MM - 026
4/15/2009
Written By: EVANS/ CONLEY/GAINEY
TOPIC: CHANGE CRUSHER ROLLS
(NEW SYSTEM #2) PRIMARY & SECONDARY CRUSHER
WORK STEP
Jul-98
REIBSOME / RAYFORD
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 NOTIFY CHIEF OPERATOR AND LOCKOUT
EQUIPMENT. GET A PERMIT.
1 WRONG EQUIPMENT LOCKOUT.
1 REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38).
2 UNBOLT AND REMOVE CHUTES IN TWO
SECTIONS AT TOP OF CRUSHER.
2 PINCH POINTS AND BACK STRAINS.
2 WEAR P.P.E.
3 REMOVE BELT GUARDS AND REMOVE INSIDE
PANELS AND SLOT SECTIONS.
3 PINCH POINTS AND BACK STRAINS.
3 USE CHAIN FALL FROM MONORAIL TO REMOVE GUARDS AND
WORK IN PAIRS TO LIFT OUT PANELS. WEAR P.P.E.
4 REMOVE ADJUSTMENTS ARMS AND RELEASE
TENSION SPRINGS.
4 PINCH POINTS AND BACK STRAINS.
4 WORK IN PAIRS AND WEAR P.P.E.
5 LIFT MOTOR AND REMOVE BELTS. REMOVE
SHEAVES AND UNBOLT BEARINGS.
5 PINCH POINTS AND BACK STRAINS.
5 USE COM-A-LONG AND CHOKER. CHOKE FROM WALL PERLING.
KEEP HANDS CLEAR OF PINCH POINTS. USE MONORAIL AND
CHAIN FALL TO REMOVE SHEAVES. WEAR P.P.E.
6 LIFT OUT CRUSHER ROOS AND LOWER TO
GROUND.
6 PINCH POINTS AND SLING SLIPPING.
6 USE 6'' WEB SLING IN CENTER OF ROLL FOR BALANCE AND
WEAR P.P.E.
7 REVERSE STEPS # 8, #7, # 6, # 5 , # 4, # 3, # 2
ABOVE.
7 PINCH POINTS, BACK STRAIN AND SLING
SLIPPING.
7 WEAR P.P.E. AND REVERSE THE STEPS # 8 ------# 2.
8 UNLOCK EQUIPMENT, ADJUST CRUSHER PER
MAINTENANCE JSA # 4. ADJUST # 2 PRIMARY
OR SECONDARY CRUSHER.
8 PINCH POINTS, WRENCH SLIPPING AND BACK
STRAIN.
8 PULL WRENCH EVENLY AND WEAR P.P.E.
9 REMOVE LOCKS AND RETURN PERMIT TO
CONTROL ROOM.
9 NONE.
9 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
DAVE BAKER
CAARON FORTE
4-15-09
4-15-09
Safety Committee Review:
JACK BLEDSOE
MIKE RANGEL
4-15-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
Jul-98
REVIEWED:
4/15/2009
Written By:
B. EVANS
MM - 027
TOPIC:
REPLACE IDLERS ON CONVEYOR BELTS
WORK STEP
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 NOTIFY PRODUCTION CHIEF OPERATOR
LOCKOUT BELT. GET A PERMIT.
1 WRONG BELT LOCKOUT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 USE TORCH TO BURN BOLTS AND REMOVE
IDLERS.
2 SPARKS FROM TORCH, PINCH POINTS, EYE
INJURY AND BACK PAIN.
2 WORK IN PAIRS AND WEAR PROPER P.P.E.
3 SLIDE NEW IDLER BETWEEN BELT AND TABLE.
SET IDLER IN PLACE AND BOLT DOWN.
3 BACK STRAIN AND PINCH POINTS.
3 BEND KNEES AND KEEP BACK STRAIGHT WHILE LIFTING. P.P.E.
4 CLEAN AREA AND REMOVE OLD IDLERS FROM
WORK AREA.
4
4 BEND KNEES AND KEEP BACK STRAIGHT WHILE LIFTING. WEAR
P.P.E.
5 REMOVE LOCKS AND RETURN PERMIT TO
CONROL ROOM.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
BACK STRAIN.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-15-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-15-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
7-01-098
REVIEWED:
4/15/2009
MM - 028
Written By:
TOPIC:
CHANGING OUT AIR OPERATED VIBATORS
WORK STEP
Approved By:
REIBSOME / DEAN
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 GET WITH CHIEF OPERATOR AND GET A
PERMIT. LOCATE AIR LINE. SHUT VALVE OFF
AND REMOVE AIR LINE FROM VIBRATOR.
1 SHUT OFF WRONG AIR LINE.
1 TRACE LINE AND MAKE SURE CORRECT LINE AND VALVE ARE
CLOSED.
2 REMOVE FOUR BOLTS IN VIBRATOR AND
REMOVE SAFETY CABLE.
2 PINCH POINTS AND SHARP EDGES ON CABLE.
2 WEAR P.P.E.
3 INSTALL NEW VIBRATOR. REVERSE STEPS # 2
AND # 1.
3 PINCH POINTS AND SHARP EDGES ON CABLE.
3 WEAR P.P.E.
4 RETURN PERMIT TO CONTROL ROOM.
4 NONE.
4 NONE.
5
5
5
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-15-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-15-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MULTIFOS MAINTENANCE JSA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
REVIEWED:
MM - 009
Written By:
TOPIC: PULL & REPLACE "A", "B"
& "C" KILN SCRUBBERS, HEADERS & EQUIPMENT
WORK STEP
Jul-98
4/6/2009
RIEBSOME / RAYFORD /
GAINEY
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH PRODUCTION CHIEF OPERATOR
1 WRONG EQUIPMENT LOCKOUT.
AND GET A PERMIT. LOCKOUT ALL EQUIPMENT
.
1 CHECK WITH CHIEF AT CONTROL ROOM AND FIELD SWITCH'S.
REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE
SECTION (38).
2 LOCK POND WATER LINE.
2 MAKE SURE WATER LINE IS DRAINED.
2 WATER COULD BE IN LINE. WRONG LINE
LOCKOUT.
3 RIG HEADER WITH 4-3/8" X 8" CHOKERS, USE 4- 3 WORN OR BROKEN CHOKERS, PINCH POINTS,
1/2" SHACKLES, AND RIG CHOKERS TOGETHER
TRIPPING HAZARDS AND UNBALANCED LOAD.
AND HOOK TO CRANE.
3 CLEAR WORK AREA INSPECT CHOKERS AND RIGGING. BE SURE
LOAD IS BALANCED. WEAR PROPER P.P.E.
4 GET P.P.E. AND REMOVE BOLTS FROM ALL
HEADERS, FLANGES, AND BRACKETS.
4 POSSIBLE LOAD SHIFT AND TAG LINE.
4 USE TAG LINE AND CLEAR AREA BEFORE SWINGING LOAD TO
GROUND.
5 REPLACE HEADER BY REVERSING STEPS # 4 #3 AND # 2.
5 SAME POTENTIAL HAZARDS AS # 4 - # 3 - AND #
2.
5 WEAR PROPER P.P.E.
6 CLEAN AREA AND RETURN PERMIT TO
CONTROL ROOM.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-14-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Dec-02
4/6/2009
MM -010
Written By:
TOPIC: CHANGING SCREEN
PANELS ON # 1 SCREEN SYSTEM
Approved By:
WORK STEP
EVAN / GAINEY
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CLEAR WITH PRODUCTION CHIEF OPERATOR.
LOCK OUT SCREEN BANK, KNIFE GATE AND
BARRICADE HOISTWELL AND TAG, OBTAIN
CONFINED SPACE PERMIT.
1 POSSIBLE TRIPPING, FALLING, LOCKING OUT
WRONG EQUIPMENT AND A DISCONNECT
FAILURE.
1 CHECK CONTROL ROOM OR FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). CLEAN WALKWAY AREA , CHECK EQUIPMENT NUMBER TO
BE SURE RIGHT EQUIPMENT WAS LOCKED OUT.
2 PROCEED IN TAKING SCREEN PANELS UP
HOIST AND OVER TO SCREEN BANK.
2 POSSIBLE SCEEN SLIP AND FALL TO GROUND.
BACK STRAIN, PINCH POINTS, FALLING
PRODUCT AND NOISY AREA.
2 POSITION BODY TO AVOID BACK STRAIN, WORK IN PAIRS, AND
WEAR PROPER P.P.E.
3 REMOVE INSPECTION DOORS.
3 TRIPPING AND FALLING ON STAIRS AND STEPS.
3 REMOVE INSPECTION DOORS FROM WORKING AREA.
4 ENTER SCREEN BANK, REMOVE VIBRATOR
FOOT AND SIDE RAIL. REMOVE OLD SCREEN
PANELS.
4 HOT AND DUSTY WORKING AREA. SAFETY
GLASSES FOGGING UP AND PINCH POINTS.
4 KEEP GLASSES CLEAN, WORK IN PAIRS, REMOVE OTHER
SCREEN PARTS FROM WORKING AREA AND WEAR P.P.E.
5 INSTALL SCREEN REVERSE STEPS # 4 - 3 - 2
AND # 1.
5 SAME HAZARDS STEPS AS # 4-3-2-1.
5 WEAR PROPER P.P.E.
6 CLEAN AREA AND RETURN PERMIT TO
CONTROL ROOM.
6 SAME AS # 3 ABOVE.
6 SAME AS # 2 ABOVE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-14-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
REVIEWED:
Jul-98
4/6/2009
MM - 013
Written By:
TOPIC: REPLACING BEARINGS
ON SCRUBBER FANS
WORK STEP
Approved By:
POTENTIAL HAZARDS
RAYFORD / REIBSOME
ASC
CORRECTIVE ACTIONS
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT
(61-2116 A OR B) SCRUBBER FAN. GET A
PERMIT.
1 IMPROPER LOCKOUT PROCEDURE.
1 CHECK WITH CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
2 REMOVE GUARD, BOLTS, SHEAVE OIL LINES,
AND SIGHT GLASSES,
2 PINCH POINTS, SLIPPAGE AND BACK STAIN.
2 CLEAN AREA FOR GREASE AND OIL. WORK IN PAIRS AND WEAR
P.P.E
3 REMOVE BOLTS ON BEARING HOUSING.
3 WRENCH SLIPPING.
3 PLACE WRENCH FIRMLY ON BOLTS.
4 PINCH POINTS AND BACK STRAIN.
4 JACK BEARING SHAFT UP WITH 1 - 1 1/2 TON
CABLE COM-A-LONG AND REMOE BOLTS.
REMOVE BEARING HOUSING FROM SHAFT AND
LOOSEN TAPER LOCKS AND REMOVE
4 WORK IN PAIRS AND WEAR P.P.E.
5 INSTALL NEW HOUSING AND BEARING.
5 PINCH POINTS AND BACK STRAIN.
5 WEAR P.P.E. AND BEND AT KNEES.
6 REPLACE BOLTS ON HOUSING.
6 WRENCH SLIPPING.
6 WEAR P.P.E.
7 REPLACE SHEAVE, OIL LINES, SIGHT GLASSES
AND GUARD.
7 PINCH POINTS AND SLIPPING.
7 WEAR P.P.E.
8 CLEAN UP AREA AND RETURN PERMIT TO
CONTROL ROOM.
8 BACK STRAIN AND PINCH POINTS.
8 BEND AT THE KNEES AND WEAR P.P.E.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-14-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Dec-02
4/6/2009
MM - 014
Written By:
TOPIC: CHANGE OUT ROLLERS
IN DRAGFLIGHT
Approved By:
WORK STEP
SCONIERS / CARTER
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR. LOCKOUT
DRAGFLIGHT. OBTAIN CONFINED SPACE
PERMIT.
1 WRONG EQUIPMENT LOCKOUT.
1 CHECK CONTROL ROOM AND FIELD SWIITCH'S. REFER TO
EMPLOYEE MANUAL SAFETY LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE ACCESS DOOR.
2 PINCH POINT.
2 WEAR P.P.E.
3 LIFT CHAIN.
3 BACK STRAIN AND PINCH POINTS.
3 USE COM-A-LONG AND WEAR P.P.E.
4 REMOVE ROLLER.
4 BACK STRAIN, PINCH POINTS AND WRENCH
SLIPPING.
4 WORK IN PAIRS AND SECURE WRENCH AND PULL EVENLY.
WEAR P.P.E.
5 INSTALL ROLLER. REVERSE STEPS # 4, # 3 AND 5 BACK STRAIN, PINCH POINS, AND WRECH
# 2.
SLIPPING.
5 WORK IN PAIRS, WEAR P.P.E. AND SECURE WRENCH AND PULL
EVENLY.
6 CLEAN UP AREA AND RETURN PERMIT TO
CONTROL ROOM.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-14-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/6/2009
MM - 015
Written By:
TOPIC:
CHANGE OUT ELECTRIC MOTORS
Approved By:
WORK STEP
CARTER / SCONIERS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR THEN
LOCKOUT MOTOR. GET A PERMIT.
1 LOCKOUT WRONG MOTOR OR EQUIPMENT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFR TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE GUARD.
2 PINCH POINTS, BACK STRAIN , WRENCH
SLIPPING AND NOISE FROM IMPACT WRENCH.
2 WORK IN PAIRS, LIFT WITH LEGS, SECURE WRENCH AND PULL
EVENLY. WEAR PROPER P.P.E.
3 REMOVE MOTOR, BELTS AND SHEAVES OR
COUPLING.
3 PINCH POINTS, BACK STRAIN , WRENCH
SLIPPING AND NOISE FROM IMPACT WRENCH.
3 WORK IN PAIRS, LIFT WITH LEGS, SECURE WRENCH AND PULL
EVENLY. WEAR PROPER P.P.E.
4 INSTALL MOTOR BY REVERSING STEPS # 3
AND # 2.
4 PINCH POINTS, BACK STRAIN , WRENCH
SLIPPING AND NOISE FROM IMPACT WRENCH.
4 WORK IN PAIRS, LIFT WITH LEGS, SECURE WRENCH AND PULL
EVENLY. WEAR PROPER P.P.E.
5 RETURN TO PRODUCTION AND CLEAN AREA.
SIGN AND RETURN PERMIT.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-14-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-14-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/6/2009
MM - 016
Written By:
TOPIC: CHANGING OUT HOT POND WATER
BOOSTER & ONCE-THRU WATER PUMPS
WORK STEP
Approved By:
CARTER / SCONIERS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR. LOCKOUT
BOOSTER WATER PUMP AND GET A PERMIT.
1 VERIFY RIGHT PUMP IS LOCKOUT AND
EQUIPMENT.
1 HAVE CHIEF TRY START AND STOP SWITCH. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
2 REMOVE GUARD AND UNBOLT COUPLING.
2 PINCH POINTS AND WRENCH SLIPPING.
2 SECURE WRENCH ON NUT AND PULL EVENLY. WEAR PROPER
P.P.E.
3 REMOVE PUMP.
3 PINCH POINTS, WRENCH SLIPPING AND BACK
STRAIN.
3 SECURE WRENCH ON NUT AND PULL EVENLY. LIFT PROPERLY
USING LEGS AND WORK IN PAIRS. WERA PROPER P.P.E.
4 INSTALL PUMP AND REVERSE STEP # 3 AND
# 2.
4 PINCH POINTS, WRENCH SLIPPING AND BACK
STRAIN.
4 SECURE WRENCH ON NUT AND PULL EVENLY. LIFT PROPERLY
USING LEGS AND WORK IN PAIRS. WERA PROPER P.P.E.
5 REMOVE LOCKS, CLEAN AREA AND RETURN
PERMIT TO CONTROL ROOM.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-14-09
4-15-09
JACK BLEDSOE
4-14-09
MIKE RANGEL
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-90
4/7/2009
MM - 029
Written By:
TOPIC:
CHANGE OUT & REPAIR ACID PUMPS
WORK STEP
Approved By:
CARTER / SCONIERS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT
ACID PUMP. INSURE ALL ACID LINES ARE
DRAINED, CLEARED AND CLEANED. GET A
PERMIT.
1 VALVES NOT BEING CLOSED, DRAINED AND
ACID BURNS.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN A PERMIT.
2 GET P.P.E. REMOVE FLANGE COVERS AND
SPOOL PIECES FROM SUCTION AND
DISCHARGE OF PUMP.
2 CUT FROM SHARP EDGES, ACID BURNS, PINCH
POINTS AND WRENCH SLIPPING.
2 SECURE WRENCH AND PULL EVENLY. WEAR PROPER P.P.E.
3 REMOVE OR DISASSEMBLE PUMP.
3 PINCH POINTS, BACK STRAIN AND WRENCH
SLIPPING.
3
WORK IN PAIRS AND SECURE WRENCH AND PULL EVENLY.
WEAR PROPER P.P.E.
4 ASSEMBLE PUMP ASSEMBLY. SPOOL PIECES
AND FLANGE COVERS.
4 PINCH POINTS, BACK STRAIN AND WRENCH
SLIPPING.
4
WORK IN PAIRS AND SECURE WRENCH AND PULL EVENLY.
WEAR PROPER P.P.E.
5 REMOVE LOCK, CLEAN AREA AND TURN IN
PERMIT.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-15-09
4-15-09
JACK BLEDSOE
MIKE RANGEL
4-15-09
4-15-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/14/2009
MM - 017
Written By:
TOPIC: REPLACE SPINNER
SEPARATOR GEAR BOX
Approved By:
WORK STEP
COOK / WING
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 OBTAIN " TANK ENTRY" PERMIT. LOCKOUT
1 LOCKOUT WRONG EQUIPMENT.
MOTOR, FAN, PLOW DRIVE AND VIBER SCREEN.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 OPEN DOOR ON SPINNER SEPARATOR AND
REMOVE BELT GUARD AND OIL LINES.
2 PINCH POINTS AND WRENCH SLIPPING.
2 FIT WRENCH ON BOLTS FIRMLY AND WEAR PROPER P.P.E.
3 REMOVE SHEAVES, BEARINGS AND DRIVE
SHAFT COVER COLLAR.
3 PINCH POINTS AND WRENCH SLIPPING.
3 FIT WRENCH ON BOLTS FIRMLY AND WEAR PROPER P.P.E.
4 REMOVE SPINNER BLADES AND SPINNER HUB
WITH 1-1/2 TON CHAIN JACK.
4 SHARP EDGES, PINCH POINTS AND BACK
STRAIN.
4 WEAR PROPER P.P.E.
5 REMOVE BOLTS FROM GEAR BOX AND DRIFT
GEAR BOX WITH COM-A-LONG.
5 WRENCH SLIPPING, PINCH POINTS AND GEAR
BOX FALLING.
5 STAND CLEAR OF GEAR BOX , WHEN DRIFTING OUT. CHECK ALL
LIFTING EQUIPMENT BEFORE LIFTING.
6 REVERSE STEPS # 5 - 4 - 3 - 2.
6 REVERSE STEPS # 5 - 4 - 3 - 2.
6 REVERSE STEPS # 5 - 4 - 3 - 2.
7 REMOVE LOCKS AND RETURN PERMIT. NOTIFY
PRODUCTION.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-20-09
4-21-09
JACK BLEDSOE
MIKE RANGEL
4-20-09
4-20-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/17/2009
MM - 018
Written By:
TOPIC:
PATCH HOLES IN CHUTES
Approved By:
WORK STEP
REIBSOME / DEAN
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR AND GET HOT
WORK PERMIT. LOCKOUT EQUIPMENT IF
NECESSARY.
1 HOT PRODUCT FALLING AND LOCKOUT WRONG
EQUIPMENT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. (REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38)' SIGN PERMIT.
2 FABRICATE PATCHES AND INSTALL ON
CHUTES. POSSIBLE SOME WELDING.
2 FLASH BURN FROM WELDING, HOT AND SLAG.
PINCH POINTS AND SHARP EDGES.
2 WEAR PROPER P.P.E.
3 RETURN PERMIT TO CONTROL ROOM AND
CLEAN UP AREA.
3 NONE.
3 NONE.
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-20-09
4-21-09
JACK BLEDSOE
MIKE RANGEL
4-20-09
4-21-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
Dec-02
REVIEWED:
4/14/2009
MM - 019
Written By:
TOPIC:
CHANGING ELEVATOR BUCKETS
RAYFORD / REIBSOME
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 NOTIFY PRODUCTION CHIEF OPERATOR AND
GET PERMIT. RUN ELEVATOR EMPTY.
1 NONE.
1 NONE.
2 BE SURE ELEVATOR BUCKETS HAVE BEEN
EMPTIED AND LOCKOUT ELEVATOR. CHECK
FIELD SWITCH.
2 WRONG EQUIPMENT LOCKOUT. POSSIBLE
MATERIAL STILL IN BUCKETS.
2 REFER TO EMPLOYEE SAFETY BUMPING AND JOGGING
PROCEDURE SECTION (38.4). SIGN PERMIT.
3 OPEN DOORS TO ELEVATOR.
3 BACK STRAIN AND PINCH POINTS.
3 WORK IN PAIRS AND WEAR PROPER P.P.E.
4 REMOVE LOCKS AND JOG ELEVATOR INTO
POSITION TO CHANGE BAD BUCKETS.
4 NONE.
4 NONE.
5 LOCKOUT ELEVATOR.
5 WRONG EQUIPMENT LOCKOUT. POSSIBLE
MATERIAL STILL IN BUCKETS.
5 REFER TO EMPLOYEE SAFETY BUMPING AND JOGGING
PROCEDURE SECTION (38.4). SIGN PERMIT.
6 USE TORCH TO BURN BOLTS FROM DAMAGED
BUCKETS. REMOVE OLD AND INSTALL NEW
BUCKETS.
6 HOT SLAG, PINCH POINTS, AND EYE INJURY.
6 WEAR PROPER P.P.E.
7 REMOVE LOCKS AND NOTIFY PRODUCTION
PERSONAL. RETURN PERMIT TO CONTROL
ROOM.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-20-09
4-21-09
JACK BLEDSOE
MIKE RANGEL
4-20-09
4-21-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/15/2009
MM - 021
Written By:
TOPIC: REPLACE BEARING ON
COUNTERWEIGHT, HEAD SHAFT, &/OR TAIL SHAFT
WORK STEP
Approved By:
DEAN / SCONIERS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR. LOCKOUT
CONVEYOR AND GET PERMIT. VERIFY
CONTROL ROOM AND FIELD SWITCH'S.
1 WRONG EQUIPMENT LOCKOUT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 PICKUP COUNTERWEIGHT WITH COM-A -LONG
OR SECURE TAIL PULLEY.
2 PINCH POINTS AND BACK STRAIN.
2 WORK IN PAIRS AND WEAR PROPER P.P.E.
3 REMOVE BEARING AND / OR SHAFTS.
3 PINCH POINTS.
3 WEAR PROPER P.P.E.
4 REPLACE BEARINGS REVERSING STEPS # 3 - 2 - 4 SAME AS STEPS # 3 - 2 - AND # 1 ABOVE.
AND # 1 ABOVE.
4 WEAR PROPER P.P.E.
5 CLEAN UP AREA AND RETURN PERMIT TO
CONTROL ROOM.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-17-09
4-17-09
JACK BLEDSOE
MIKE RANGEL
4-17-09
4-17-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/16/2009
MM - 030
Written By:
TOPIC: REPLACING HANGING BEARING
CONNECTING SHAFTS & / OR SCREW SECTIONS
WORK STEP
Approved By:
CARTER / SCONIERS
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT
SCREW. GET PERMIT.
1 WRONG EQUIPMENT LOCKOUT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE COVERS AND ENSURE ITS EMPTY.
2 PINCH POINTS AND BACK STRAIN.
2 WORK IN PAIRS AND WEAR P.P.E.
3 REPLACE HANGING BEARING CONNECTING
SHAFT AND / OR SCREW SECTION.
3 PINCH POINTS AND BACK STRAIN.
3 WEAR P.P.E. AND WORK IN PAIRS.
4 IF BURNING IS NECESSARY. (USING TORCH).
BURN OLD BOLTS.
4 BURNS FROM TORCH.
4 WEAR PROPER P.P.E.
5 REPLACE COVERS.
5 PINCH POINTS AND BACK STRAIN.
5 WORK IN PAIRS AND WEAR P.P.E.
6 CLEAN AREA AND RETURN PERMIT TO
PRODUCTION.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
4-17-09
JACK BLEDSOE
4-17-09
CAARON FORTE
4-17-09
MIKE RANGEL
4-17-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
Jul-98
REVIEWED:
4/16/2009
Written By:
CARTER
MM - 031
TOPIC:
CHANGE OUT FAN EXPANSION JOINTS
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT
FAN. GET PERMIT.
1 LOCKOUT WRONG FAN OR EQUIPMENT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 UNBOLT AND REMOVE EXPANSION JOINT.
2 PINCH POINTS, BACK STRAIN, SLIPPING AND
FALLING.
2 WORK IN PAIRS AND WEAR PROPER P.P.E. BUILD SCAFFOLD
AND SECURE FOOTING.
3 REPLACE EXPANSION JOINTS.
3 PINCH POINTS, BACK STRAIN, SLIPPING AND
FALLING.
3 WORK IN PAIRS AND WEAR PROPER P.P.E. BUILD SCAFFOLD
AND SECURE FOOTING.
4 CLEAN AREA AND RETURN PERMIT TO
PRODUCTION. REMOVE LOCKS.
4 PINCH POINTS AND BACK STRAIN.
4 WEAR P.P.E.
5
5
5
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-17-09
4-17-09
JACK BLEDSOE
MIKE RANGEL
4-17-09
4-17-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/29/2009
MM - 032
Written By:
SOWELL / REIBSOME
TOPIC:
REPLACE VIBRA SCREW
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT
SCREW. GET A PERMIT.
1 LOCKING OUT WRONG SCREW AND / OR
EQUIPMENT.
1 CHECK WITH CONTROL ROOM AND FIELD SWITCH'S. REFER TO
WMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE GUARDS AND SCREW HOUSING
DOORS.
2 PINCH POINTS.
2 WEAR P.P.E.
3 TAKE SCREW HOUSING LOOSE FROM
EXPANSION JOINT AND BASE, SLIDE
DISCHARGE END NORTH.
3 PINCH POINTS AND BACK STRAIN.
3 WORK IN PAIRS AND USE (6') PRY BAR TO SLIDE HOUSING. WEAR
P.P.E.
4 REMOVE COUPLING AND BEARING FROM
SCREW. REMOVE SCREW FROM HOUSING.
4 PINCH POINTS AND BACK STRAIN, POSSIBLE
CUTS FROM SHARP EDGES.
4 WEAR P.P.E. AND WORK IN PAIRS.
5 INSTALL SCREW BY REVERSING STEPS NO. 4,
3, AND 2 ABOVE.
5 PINCH POINTS AND BACK STRAIN, POSSIBLE
CUTS FROM SHARP EDGES.
5 WORK IN PAIRS AND USE (6') PRY BAR TO SLIDE HOUSING. WEAR
P.P.E.
6 CLEAN AREA AND TURN OVER TO
PRODUCTION. SIGN PERMIT.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
5-11-09
5-05-09
JACK BLEDSOE
MIKE RANGEL
5-04-09
5-04-09
JOB
SAFETY
AREA
MOSAIC
NEW WALES OPERATIONS
MULTIFOS MAINTENANCE JSA
ANALYSIS
DATE WRITTEN:
Dec-02
REVIEWED:
5/1/2009
MM - 033
Written By:
TOPIC: CHANGE OUT HEADSHAFT
ON ELEVATOR
WORK STEP
CARTER / SOWELL
Approved By:
POTENTIAL HAZARDS
ASC
CORRECTIVE ACTIONS
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT
ELEVATOR. GET CONFINED SPACE PERMIT.
1 LOCKOUT WRONG ELEVATOR.
1 CHECK CONTROL ROOM AND FIELD SWITCH. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 OPEN ELEVATOR AND LIFT COUNTERWEIGHT.
2 PINCH POINTS, BACK STRAIN, OPEN EQUIPMENT 2 INSPECT ELEVATOR, BARRICADE AREA, USE TWO 3/4 TON CHAIN
AND LOOSE OBJECTS IN ELEVATOR.
JACKS TO LIFT COUNTERWEIGHT AND WEAR P.P.E. WORK IN
PAIRS.
3 REMOVE GUARDS AND COVERS FROM
HEADSHAFT AND DRIVE CHAIN.
3 PINCH POINTS, BACK STRAIN AND SLIPPING.
3 WORK IN PAIRS AND WEAR P.P.E. CATCH OIL, USE OIL DRY IF
NECESSARY.
4 SECURE AND BREAK BUCKET CHAIN. BREAK
AND REMOVE DRIVE CHAIN. (USING TORCH)
4 PINCH POINTS, BACK STRAIN AND POSSIBLE
BURN FROM TORCH OR FIRE FROM TORCH.
4 POST A FIRE WATCH AND WORK IN PAIRS. WEAR PROPER P.P.E.
5 REMOVE BACKSTOP AND BEARING BASE
BOLTS. (USING TORCH TO BURN BOLTS).
5 PINCH POINTS, BACK STRAIN AND POSSIBLE
BURN FROM TORCH.
5 POST A FIRE WATCH AND WORK IN PAIRS. WEAR PROPER P.P.E.
6 REMOVE HEADSHAFT FROM ELEVATOR.
6 PINCH POINTS, BACK STRAIN AND LOAD
SHIFTING.
6 USE TWO CHOKERS TO LEVEL LOAD AND WORK IN PAIRS. WEAR
P.P.E.
7 INSTALL HEADSHAFT REVERSING STEPS # 6, 5, 7 SAME AS STEPS AS # 6, 5, 4, 3, AND 2 ABOVE.
4, 3, AND 2 ABOVE.
7 SAME AS STEPS AS # 6, 5, 4, 3, AND 2 ABOVE.
8
8 BEND AT KNEES AND WORK IN PAIRS. WEAR P.P.E.
CLEAN AREA AND RETURN PERMIT TO
PRODUCTION. REMOVE LOCKS.
8 PINCH POINTS AND BACK STRAIN.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
5-01-09
5-01-09
JACK BLEDSOE
MIKE RANGEL
5-04-09
5-04-09
JOB
SAFETY
AREA
MOSAIC
NEW WALES OPERATIONS
MULTIFOS MAINTENANCE JSA
ANALYSIS
DATE WRITTEN:
Jul-98
REVIEWED:
4/17/2009
MM - 034
Written By:
TOPIC: REPLACE ELEVATOR CHAIN A & BUNSIZED PRODUCT
MIX FEED RECLAIM DRY ROCK & EMERGENCY FEED
WORK STEP
1
CHECK WITH CHIEF OPERATOR. LOCKOUT
ELEVATOR AND OBTAIN CONFINED SPACE
PERMIT. VERIFY START & STOP BUTTON.
POTENTIAL HAZARDS
1 LOCKING OUT WRONG EQUIPMENT.
CARTER / SCONIERS
Approved By:
ASC
CORRECTIVE ACTIONS
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL BUMPING & JOGGING LOCKOUT
PROCEDURE SECTION (38.4). SIGN PERMIT.
2 OPEN ELEVATOR AND LIFT COUNTERWEIGHT.
2 PINCH POINTS, BACK STRAIN, OPEN EQUIPMENT 2 INSPECT ELEVATOR, WORK IN PAIRS, USE TWO 3/4 CHAIN JACKS
AND LOOSE OBJECTS IN ELEVATOR.
TO LIFT COUNTERWEIGHT AND WEAR PROPER P.P.E.
3 SECURE CHAIN, (POSSIBLE USING TORCH).
3 PINCH POINTS, BACK STRAIN, BACK STOP NOT
HOLDING AND BURNS FROM TORCH.
3 WORK IN PAIRS, USE TWO 3/4 TON CHAIN JACKS TO HOLD CHAIN
OR 6' RAILROAD BAR. WEAR PROPER P.P.E.
4 BREAK CHAIN, ATTACH NEW CHAIN TO OLD
CHAIN. (USE TORCH)
4 BURNING HAZARDS, PINCH POINTS AND BURNS
FROM TORCH.
4 WORK IN PAIRS AND WEAR PROPER P.P.E.
5 JOG NEW CHAIN INTO POSITION IN STAGES,
SECURE CHAIN DURING REMOVAL OF OLD
CHAIN AND CONNECTION OF NEW CHAIN.
5 PINCH POINTS, GETTING CAUGHT IN MOVING
EQUIPMENT, & BACK STRAIN. RUN AWAY
ELEVATOR, BACK STOP NOT WORKING AND
BURNING HAZARDS.
5 WORK IN PAIRS. STAY CLEAR OF MOVING EQUIPMENT. USE FORK
LIFT TO HOLD & PULL OLD CHAIN FROM ELEVATOR. USE TWO 3/4
TON CHAIN JACKS OR 6' RAILROAD BAR TO SECURE CHAIN
DURING CONNECTION & CUTTING. WEAR PROPER P.P.E.
6 MAKE FINAL CONNECTION OF NEW CHAIN.
6 PINCH POINTS, BACK STRAIN, BURNING
HAZARDS, RUN AWAY ELEVATOR AND BACK
STOP NOT WORKING.
6 WORK IN PAIRS AND WEAR PROPER P.P.E. USE TWO 3/4 TON
CHAIN JACKS OR 6' RAILROAD BAR TO SECURE CHAIN. USE ONE
3/4 TO CHAIN JACK TO PULL CHAIN TOGETHER FOR
7 LOWER COUNTERWEIGHT AND CLOSE
ELEVATOR.
7 PINCH POINTS AND BACK STRAIN.
7 WORK IN PAIRS AND WEAR PROPER P.P.E.
8 CLEAN AREA AND RETURN PERMIT TO
CONTROL ROOM.
8 PINCH POINTS.
8 WORK IN PAIRS AND WEAR PROPER P.P.E.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-17-09
4-17-09
JACK BLEDSOE
MIKE RANGEL
4-17-09
4-17-09
JOB
SAFETY
AREA
MOSAIC
NEW WALES OPERATIONS
MULTIFOS MAINTENANCE JSA
ANALYSIS
DATE WRITTEN:
REVIEWED:
Jul-98
4/29/2009
MM - 035
Written By:
SCONIERS
TOPIC:
REPLACE HEADSHAFT ON CONVEYOR
WORK STEP
Approved By:
POTENTIAL HAZARDS
ASC
CORRECTIVE ACTIONS
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT
CONVEYOR. GET PERMIT AND FIELD TEST.
1 LOCKOUT WRONG EQUIPMENT OR CONVEYOR.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 LIFT COUNTERWEIGHT OR LOOSEN BELT
ADJUSTMENTS AND CLAMP OFF BELT.
2 PINCH POINTS AND BACK STRAIN.
2 WEAR P.P.E. WORK IN PAIRS AND USE TWO 3/4 CHAIN COM-ALONG TO LIFT COUNTERWEIGHT.
3 REMOVE GUARDS, CHAIN, AND SPROCKET.
3 PINCH POINTS AND BACK STRAIN.
3 WORK IN PAIRS AND WEAR P.P.E.
4 REMOVE BEARING BASE BOLTS AND DRIFT
HEADSHAFT OUT.
4 PINCH POINTS AND BACK STRAIN. CABLE
SLIPPING.
4 WORK IN PAIRS AND USE TWO 3/4 TON JACK TO DRIFT
HEADSHAFT. CONNECT THE TWO LIFTING CABLES TOGETHER
PARALLEL TO HEADSHAFT TO KEEP CABLES FROM SLIPPING OFF
SHAFT. WEAR P.P.E.
5 INSTALL BEARING AND DRIFT HEADSHAFT IN.
5 PINCH POINTS AND BACK STRAIN. CABLE
SLIPPING.
5 WORK IN PAIRS AND USE TWO 3/4 TON JACK TO DRIFT
HEADSHAFT. CONNECT THE TWO LIFTING CABLES TOGETHER
PARALLEL TO HEADSHAFT TO KEEP CABLES FROM SLIPPING OFF
SHAFT. WEAR P.P.E.
6 INSTALL SPROCKET, DRIVE CHAIN AND
GUARDS.
6 PINCH POINTS AND BACK STRAIN.
6 WORK IN PAIRS AND WEAR P.P.E.
7 REMOVE CLAMP, LOWER COUNTERWEIGHT,
AND ADJUST BELT.
7 PINCH POINTS AND BACK STRAIN.
7 WEAR P.P.E AND WORK IN PAIRS.
8 CLEAN AREA AND TURN OVER TO
PRODUCTION. REMOVE LOCK AND SIGN
PERMIT.
8 BACK STRAIN.
8 WORK IN PAIRS AND WEAR P.P.E.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
5-11-09
5-05-09
JACK BLEDSOE
MIKE RANGEL
5-04-09
5-04-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
Jul-98
REVIEWED:
4/16/2009
MM - 036
Written By:
CARTER / SCONIERS
TOPIC:
CHANGE OUT OR REPAIR ACID LINES OR VALVES
WORK STEP
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR AND GET A
PERMIT. LOCKOUT LINES AND VALVES.
1 WRONG LINE OR VALVES LOCKOUT.
2 DOUBLE BLOCK AND BLEED. LOOK FOR
SAFETY SHOWER AND INSPECT.
2 PUMP STARTING, VALVES OPEN, ACID UNDER
2 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
PRESSURE IN LINE WHILE BEING OPENED, BACK
(38). CHECK FOR EYEWASH AND SHOWER IN AREA. WORK IN
STRAIN AND PINCH POINTS.
PAIRS AND WEAR PROPER P.P.E. HAVE A FRESH WATER HOSE
ON JOG WHEN NECESSARY AND BREAK LINE AWAY FROM YOU.
3 BARRICADE AREA AS NEEDED IT.
3 GET COVER WITH ACID OR SLIPPING.
3 WASH UP AREA AND WEAR PROPER P.P.E.
4 REPLACE ACID LINE.
4 BACK STRAIN AND PINCH POINTS.
4 WORK IN PAIRS AND WEAR PROPER P.P.E.
5 REMOVE LOCKS, CLEAN AREA AND TURN IN
PERMIT TO PRODUCTION.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-17-09
4-17-09
JACK BLEDSOE
MIKE RANGEL
4-17-09
4-17-09
1 CHECK WITH OPERATOR MAKE SURE THE CORRECT LINES AND
VALVES ARE LOCK. REFER TO EMPLOYEE SAFETY MANUAL
LOCKOUT PROCEDURE SECTION (38). SIGN PERMIT.
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Apr-09
5/1/2009
MM - 046
Written By:
LANEY / SHARP
TOPIC:
CHANGE CAGE MILL BELTS
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCK OUT BOTH INNER AND OUTER CAGE MILL 1 PLACE LOCKS ON WRONG MILL DRIVES.
DRIVES. GET A PERMIT.
1 CHECK WITH CHIEF OR OPERATOR TO TRY CONTROL ROOM AND
FIELD SWITCH. REFER TO EMPLOYEE SAFETY MANUAL LOCKOUT
PROCEDURE SECTION (38). SIGN PERMIT.
2 REMOVE BELT GUARD COVER.
2 PINCH POINTS FOR HANDS AND FINGERS. BACK
STRAIN.
2 WATCH FOOTING TO AVOID SLIPPING & HURTING BACK OR
HANDS. DO NOT TWIST & BEND WITH KNEES, NOT BACK. STAY
AWAY OF PINCH POINTS AND WEAR P.P.E.
3 LOOSEN AND SLIDE MOTOR FORWARD.
REMOVE OLD BELTS FROM SHEAVES AND
GUARD.
3 WRENCH SLIPPING AND PINCH POINTS. CUTTING 3 STAY AWAY OF PINCH POINTS AND USE LOCK BLADE KNIFE IF
HAND WHEN REMOVING OLD BELT.
THE BELT GET ALL TANGLE. STAY ALERT OF POSITION OF HANDS
AND KNIFE BLADE AT ALL TIMES. WEAR P.P.E.
4 INSTALL NEW BELTS.
4 PINCH POINTS.
4 BE AWARE OF WHERE FINGERS AND WEAR P.P.E.
5 ADJUST MOTOR TO PROPER BELT TENSION.
TIGHTEN BASE BOLTS ON MOTOR.
5 PINCH POINTS.
5 BE AWARE OF WHERE FINGERS AND WEAR P.P.E.
6 REINSTALL GUARD COVER.
6 BACK STRAIN WHEN LIFTING. PINCH POINTS FOR 6 WATCH FOOTING TO AVOID SLIPPING & HURTING BACK OR
HANDS OR FINGERS. SLIPPING.
HANDS. DO NOT TWIST & BEND WITH KNEES, NOT BACK. STAY
AWAY OF PINCH POINTS AND WEAR P.P.E.
7 REMOVE LOCKS AND TURN IN PERMIT.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
5-11-09
5-05-09
JACK BLEDSOE
MIKE RANGEL
5-04-09
5-06-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
Jul-98
REVIEWED:
4/17/2009
MM - 039
Written By:
TOPIC: REPLACING BEARINGS ON
EQUIPMENT SCRUBBER FAN
WORK STEP
RAYFORD / REIBSOME
Approved By:
POTENTIAL HAZARDS
ASC
CORRECTIVE ACTIONS
1 CHECK WITH CHIEF OPERATOR AND LOCKOUT 1 IMPROPER LOCKOUT PROCEDURE OR WRONG
SCRUBBER FAN. VERIFY THE START AND STOP
EQUIPMENT LOCKOUT.
BUTTON. GET A PERMIT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE GUARD, BOLTS, SHEAVES, OIL LINES,
SIGHT GLASSES AND GREASE LINES.
2 PINCH POINTS. SLIPPAGE AND BACK STRAIN.
2 CLEAN AREA FOR GREASE AND OIL. WORK IN PAIRS AND WEAR
PROPER P.P.E.
3 REMOVE BOLTS ON BEARING HOUSING.
3 WRENCH SLIPPING.
3 PLACE WRENCH FIRMLY ON BOLTS.
4 JACK BEARING SHAFT UP 1 1/2 TON COM-ALONG AND REMOVE BOLTS. REMOVE BEARING
HOUSING FROM SHAFT AND LOOSEN TAPER
LOCKS AND REMOVE BEARINGS.
4 PINCH POINTS AND BACK STRAIN.
4 WORK IN PAIRS AND WEAR P.P.E.
5 INSTALL NEW HOUSING AND BEARINGS.
5 PINCH POINTS AND BACK STRAIN.
5 BEND AT KNEES AND WEAR PROPER P.P.E.
6 REPLACE BOLTS ON HOUSING.
6 WRENCH SLIPPING.
6 WEAR P.P.E.
7 REPLACE OIL LINES, SIGHT GLASSES AND
GUARD.
7 PINCH POINTS AND SLIPPING.
7 WEAR PROPER P.P.E.
8 CLEAN AREA AND RETURN PERMIT TO
CONTROL ROOM.
8 BACK STRAIN AND PINCH POINTS.
8 BEND AT KNEES AND WEAR P.P.E.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-22-09
4-22-09
JACK BLEDSOE
MIKE RANGEL
4-22-09
4-22-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/17/2009
MM - 040
Written By:
A. W. MOOSE
TOPIC:
ADJUSTMENT OF KILN TRUNNIONS
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 NOTIFY PRODUCTION CHIEF OPERATOR.
1 NONE.
1 NONE.
2 CLEAN AREA AROUND ADJUSTMENTS BOLTS.
2 HEAT STRESS, BACK STRAINS AND PINCH
POINTS.
2 WORK IN PAIRS AND KEEP HAND AWAY FROM ANY PINCH
POINTS.
3 INSPECT KNOCKER WRENCH FOR BURRS AND
CHEK OTHER TOOLS FOR ANY DAMAGE.
3 KNOCKER WRENCH SPLITTING OR BREAKING
PIECES FROM SLEDGE HAMMER ON IMPACT.
3 INSPECT KNOCKER WRENCH AND HAMMER BEFORE AND
DURING USE. TOOLS SHOULD BE GROUND SMOOTH.DO
TRIM TOOLS WITH TORCH.
4 FACE SHIELDS TO BE WORN BY ALL EMPLOYEE 4 CHIPPED STEEL PARTICLES FROM KNOCKER
IN AREA.
WRENCH AND / OR HAMMER.
4 WEAR PROPER P.P.E.
5 USE DIAL INDICATORS. DO NOT MOVE IN ANY
DIRECTIONS MORE THAN .01 INCHES EACH
TIME.
5 NONE.
5 NONE.
6 NOTIFY PRODUCTION UPON COMPLETION AND
RETURN PERMIT TO CONTROL ROOM.
6 NONE.
6 NONE.
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-22-09
4-22-09
JACK BLEDSOE
MIKE RANGEL
4-22-09
4-22-09
NOT
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
REVIEWED:
Jul-98
4/15/2009
MM - 041
Written By:
MOOSE / SPURGEON
TOPIC:
REMOVING KILN DUST COLLECTOR FAN DAMPER
WORK STEP
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT DUST COLLECTOR FAN AND DAMPER 1 WRONG EQUIPMENT LOCKOUT.
CONTROL. GET A PERMIT.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE BOLT, GREASE LINES, AND
EXPANSION JOINTS.
2 PINCH POINTS.
2 WEAR P.P.E.
3 HOOK CHAIN FALLS TO PADEYES AND RIG.
3 NONE.
3 WEAR P.P.E.
4 HOIST DAMPER OUT AND HOIST NEW DAMPER
IN PLACE.
4 PINCH POINTS AND BACK STRAINS.
4 USE TAG LINE AND WEAR P.P.E.
5 REPLACE BOLTS.
5 PINCH POINTS.
5 WEAR P.P.E.
6 UNHOOK RIGGING.
6 PINCH POINTS.
6 WEAR P.P.E.
7 REPLACE EXPANSION JOINT AND GREASE
LINES.
7 PINCH POINTS.
7 WEAR P.P.E.
8 REMOVE LOCKS FROM FAN AND DAMEPER AND 8 NONE.
RETURN PERMIT.
8 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-22-09
4-21-09
JACK BLEDSOE
MIKE RANGEL
4-22-09
4-22-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/17/2009
MM - 042
Written By:
TOPIC: START UP COOLER
FOR SPRING ADJUSTMENT
Approved By:
WORK STEP
1 CHECK WITH CHIEF OPERATOR AND HAVE
OERATOR STAY ON JOB AND BE IN CONTACT
WITH CHIEF OPERATOR. GET A PERMIT.
1 NONE.
1 NONE.
2 BEWARE OF MOVING PARTS.
2 NONE.
2 NONE.
3 BACK SPRINGS OFF ALL THE WAY.
3 PINCH POINTS AND BACK STRAINS.
3 WEAR P.P.E.
4 START UP COOLER.
4 NONE.
4 NONE
5 ADJUST SPRINGS TO DESIRED TENSION.
5 PINCH POINTS.
5 WEAR P.P.E.
6
6
6
7
7
7
8
8
8
DAVE BAKER
CAARON FORTE
4-22-09
4-27-09
JACK BLEDSOE
MIKE RANGEL
4-22-09
4-22-09
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
MOOSE / GAINEY
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/20/2009
MM - 043
Written By:
TOPIC: "C" KILN- REPLACING AUX DRIVE UNIT
(DIESEL, MTR, FLUID DRIVE & GEARBOX)
WORK STEP
BRITT / COLGATE
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR AND OBTAIN
PERMIT. LOCKOUT "C" KILN AND AUX. DRIVE
MOTOR.
1 EQUIPMENT STARTING UP.
1 CHECK CONTROL ROOM AND FIELD SWITCH"S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE GUARD ON GERABOX COUPLING.
REMOVE BOLTS / GRID ON KILN SIDE OF
GEARBOX.
2 STORED ENERGY ON COUPLING FROM KILN
BEING LOADED, PINCH POINTS AND BACK
STRAIN.
2 BE EXRTEMELY CAFEFUL REMOVING LAST BOLT / GRID FROM
COUPLING. UES TWO PEOPLE ON GUARD AND WEAR P.P.E.
3 CHECK WITH CHIEF OPERATOR, REMOVE
LOCKS AND START KILN BACK UP.
3 COUPLING ROTATION AND CLEAN GREASE OFF
COUPLING.
3 STAND CLEAR AND BACK UP WHEN STARTING KILN.
4 REMOVE BAD UNIT / UNITS AND REPLACE BAD
UNIT / UNITS.
4 HEAT FROM KILN AND RIGGING.
4 USE PORTABLE FAN AND TAKE BREAKS AS NEEDED. USE
PROPER RIGGING AND WEAR P.P.E.
5 CHECK WITH CHIEF OPERATOR AND LOCK OUT 5 EQUIPMENT STARTING UP.
"C" KILN.
5 CHECK CONTROL ROOM AND FIELD SWITCH"S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38).
6 INSTALL BOLTS / GRID ON COUPLING ON KILN
SIDE OF GEARBOX AND REPLACE GUARDS.
6 PINCH POINTS AND BACK STRAINS.
6 USE TWO PEOPLE ON GUARD AND WEAR P.P.E.
7 CHECK WITH OPERATOR TO REMOVE LOCKS
AND START KILN UP. RETURN PERMIT.
7 NONE.
7 NONE.
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-20-09
4-21-09
JACK BLEDSOE
MIKE RANGEL
4-20-09
4-21-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
Jul-98
4/20/2009
MM - 044
Written By:
BRITT / COLGATE
TOPIC: A & B KILNS REPLACING
AUX DRIVE UNITS (DIESEL, FLUID DRIVE & GEARBOX)
WORK STEP
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 CHECK WITH CHIEF OPERATOR. GET A PERMIT
AND LOCKOUT DIESEL DRIVE AT DISCONNECT
SWITCH.
1 EQUIPMENT STARTING UP.
1 CHECK CONTROL ROOM AND FIELD SWITCH. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE GUARD ON UNIT TO BE REPLACE.
2 PINCH POINTS AND BACK STRAIN.
2 WORK IN PAIRS TO LIFT GUARD AND WEAR P.P.E.
3 REMOVE UNIT TO BE REPLACED AND REPLACE 3 RIGGING AND PINCH POINTS.
UNIT.
3 USE PROPER RIGGING AND WEAR P.P.E.
4 REPLACE GUARDS / GUARDS.
4 PINCH POINTS AND BACK STRAIN.
4 WORK IN PAIRS TO LIFT GUARDS AND WEAR P.P.E.
5 CHECK WITH CHIEF OPERATOR AND REMOVE
LOCKS AND START AUX DRIVE UP. RETURN
PERMIT.
5 NONE.
5 NONE.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
4-22-09
4-22-09
JACK BLEDSOE
4-22-09
MIKE RANGEL
4-22-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
REVIEWED:
Jul-98
5/4/2009
MM - 049
Written By: STEWARD / STEVENSON
TOPIC:
CHANGE CAGE MILL SHAFT
WORK STEP
Approved By:
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT BOTH INNER AND OUTER CAGE MILL
DRIVES AND CHECK FIELD SWITCH. SIGN
PERMIT.
1 PLACING LOCKS ON WRONG MILL DRIVES.
1 CHECK CONTROL ROOM AND FIELD SWITCH'S. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE GUARD, BELTS AND SHEAVES.
2 PINCH POINTS, BACK STRAIN, LOOSE FOOTING
AND POOR CONDITIONS.
2 HAVE AREA CLEANED, BEND WITH KNEES AND NOT BACK. BE
AWARE OF PINCH POINTS AND WEAR P.P.E.
3 REMOVE PEDESTAL BASE BOLTS AND
SEPARATE CAGES.
3 SLIPPING AND PINCH POINTS.
3 HAVE AREA CLEANED AND BE AWARE OF PINCH POINTS. WEAR
P.P.E.
4 SUPPORT CAGE WITH OVERHEAD CHAIN FALL
AND BURN OF BOLTS. REMOVE CAGE. (USING
TORCH).
4 BURNS, CAGE FALLING SIDEWAYS WHEN
4 STAY CLEAR OF CAGE SO IT CANNOT ROLL ON YOU. WATCH
LETTING DOWN, PINCH POINTS AND SLIPPING IN
FOOTING AROUND OPENING AND WEAR P.P.E.
OPENING.
5 REMOVE LOCKNUT AND HUB FROM SHAFT AND 5 BURNS, HUB FALLING IN OPENING AND BACK
MAY NEED A TORCH.
STRAIN.
5 USE CHAIN FALL ON HUB AND USE LEGS WHEN LIFTING HUB.
WEAR P.P.E.
6 REMOVE BEARING BASE BOLTS AND SHAFT
FROM PEDESTAL.
6 SHAFT FALLING OR SLIPPING AND PICH POINTS. 6 RIG SHAFT PROPERLY AND BE AWARE OF PINCH POINTS. WEAR
P.P.E.
7 INSTALL NEW SHAFT AND BASE BOLTS
7 SHAFT FALLING OR SLIPPING.
8 INSTALL HUB AND LOCKNUT.
8 BACK STRAIN, HITTING HAND WITH HAMMER AND 8 HAVE GOOD FOOTING, LIFT WITH LEGS, NOT BACK AND STAY
ALERT. WEAR P.P.E.
SLIPPING IN OPENING.
9 REPLACE CAGE AND BOLT ON HUB. BURN
EXCESS THREAD OFF BOLTS USING TORCH.
9 PINCH POINTS FROM CAGE FALLING OVER AND
SLIPPING IN OPENING. BURNS FROM SPARKS.
7 RIG SHAFT PROPERLY AND WEAR P.P.E.
9 BE AWARE OF PINCH POINTS. WATCH FOOTIN AND WEAR P.P.E.
10 PULL CAGES TOGETHER, ALIGN, INSTALL BASE 10 SLIPPING, TRIPPING AND PINCH POINTS. FOOT
BOLTS AND TIGHTEN.
SLIPPING AND PINCH POINTS.
10 WATCH FOOTING AND BEAWARE OF PINCH POINTS. WEAR P.P.E.
11 REPLACE DUST SEALS ON HOUSING.
11 FOOT SLIPPING AND PINCH POINTS.
11 HAVE AREA CLEANED, DO NOT DROP SIDE PANELS. BE AWARE OF
PINCH POINTS AND WEAR P.P.E.
12 REINSTALL SHEAVES, BELTS AND GUARDS
12 PINCH POINTS AND BACK STRAIN
12 BE AWARE OF PINCH POINTS. LIFT WITH LEGS NOT BACK AND
WEAR P.P.E.
13 REMOVE LOCKS AND SIGN OFF PERMITS.
13 NONE.
13 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
5-11-09
5-05-09
JACK BLEDSOE
MIKE RANGEL
5-04-09
5-06-09
F
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
NEW WALES OPERATIONS
DATE WRITTEN:
MULTIFOS MAINTENANCE JSA
REVIEWED:
Jul-98
5/4/2009
MM - 050
Written By:
TOPIC:
CHANGE CAGE MILL CAGES
WORK STEP
Approved By:
STAGG / GARGUS / LEE
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 LOCKOUT OUT BOTH INNER AND OUTER CAGE 1 PLACING LOCKS ON WRONG MILL DRIVES.
MILL DRIVES AND CHECK FIELD SWITCH. GET A
PERMIT.
1 CHECK CONTROL ROOM AND FIELD SWITCH. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 REMOVE GUARDS, BELTS AND SHEAVES.
2 HAVE AREA CLEANED, BEND WITH KNEES NOT BACK. STAY
ALERT OF WHERE HANDS ARE. WEAR P.P.E.
2 PINCH POINTS, BACK STRAIN, LOOSE FOOTING
AND POOR CONDITIONS.
3 REMOVE PEDESTAL BASE BOLT AND SEPARATE 3 SLIPPING AND PINCH POINTS.
INNER AND OUTER CAGES USING TWO 1 - 1/2
TON CHAIN JACKS.
3 HAVE AREA CLEANED AND STAY AWARE OF PINCH POINTS.
WEAR P.P.E.
4 SUPPORT OLD CAGES WITH OVERHEAD CHAIN
FALL, BURN OFF OLD BOLTS AND REMOVE
CAGE.
4 BURNS, CAGE FALLING SIDEWAYS WHEN
LOWERING IT, PINCH POINTS, AND SLIPPING IN
OPENING.
4 STAY CLEAR OF CAGE SO IT CANNOT ROLL ON YOU. WATCH
FOOTING AROUND OPENING. WEAR P.P.E.
5 HOOK UP NEW CAGE TO THE CHAIN FALL,
REPLACE BOLT, TIGHTEN WITH 3/4'' IMPACT,
AND BURN OFF EXCESS THREADS.
5 PINCH POINTS FROM CAGE FALLING OVER,
SLIPPING IN OPENING AND BURNS FROM
SPARKS.
5 USE PROPER CHOKERS, WATCH FOOTING AROUND OPENING,
AND WEAR PROPER P.P.E.
6 PULL INNER AND OUTER CAGES TOGETHER
AND ALIGN CAGES. INSTALL BASE BOLTS AND
TIGHTEN.
6 SLIPPING OR TRIPPING AND PINCH POINTS.
6 WATCH FOOTING AND BE AWARE OF PINCH POINTS. WEAR P.P.E.
7 REINSTALL SHEAVES, BELTS AND GUARDS.
7 PINCH POINTS AND BACK STRAIN.
7 BE AWARE OF PINCH POINTS AND LIFT PROPERLY. WEAR P.P.E.
8 REMOVE LOCKS AND SIGN OFF PERMIT.
8 NONE.
8 NONE.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
CAARON FORTE
5-11-09
5-05-09
JACK BLEDSOE
MIKE RANGEL
5-04-09
5-06-09
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
AFI MAINTENANCE JSA
NEW WALES OPERATIONS
REVIEWED:
AFI - M - 051
Written By:
Jul-98
4/15/2009
COOK / WING
TOPIC:
REPLACE OR REPAIR CONVEYOR BELT
Approved By:
WORK STEP
POTENTIAL HAZARDS
ASC
CORRECTIVE ACTIONS
1 CHECK WITH CHIEF OPERATOR AND SPOT
BELT. GET A PERMIT.
1 PINCH POINTS.
1 STAY CLEAR OF BELT AND SIGN PERMIT.
2 LOCKOUT CONVEYOR USING EMPLOYEE
SAFETY MANUAL LOCKOUT PROCEDURE ON
BUMPING AND JOGGING SECTION (38.4).
2 WRONG BELT OR EQUIPMENT LOCKOUT.
2 CHECK WITH CHIEF AND FIELD VERIFY THE CONTROLS. (ON &
OFF SWITCH'S).
3 ATTACH NEW BELT TO OLD BELT AND RUN
NEW BELT ON TO CORRECT POSITION. CUT
THE OLD BELT FROM THE BOTTOM.
3 PINCH POINTS, SHARP EDGES, AND MOVING
MACHINERY.
3 WATCH HAND AND BODY POSITION. WEAR PROPER P.P.E.
4 LOCKOUT BELT AND INSTALL BELT CLAMPS ON 4 BELT STARTING. COM-A-LONG BREAKING AND
NEW BELT. THEN PULL TOGETHER.
PINCH POINTS.
4 CHECK FIELD SWITCHES. CHECK LIFTING EQUIPMENT AND
WATCH HAND AND BODY POSITION. WEAR PROPER P.P.E.
5 CUT AND SPLICE BELT.
5 SHARP EDGES.
5 WEAR P.P.E.
6 REMOVE CLAMPS, COM-A-LONG, BOARD AND
CUT OLD BELT.
6 WRENCH SLIPPING, PINCH POINTS AND KNIFE
SLIPPING.
6 WATCH HAND AND BODY POSITION. USE PROPER TOOL FOR
CUTTING AND WEAR P.P.E.
7 REMOVE LOCKS AND OLD BELTS.
7
7 WEAR P.P.E.
8 CLEAN AREA AND RETURN PERMIT TO
CONTROL ROOM.
8 NONE.
PINCH POINTS.
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review:
Safety Committee Review:
DAVE BAKER
JACK BLEDSOE
STEVE COLE
MIKE RANGEL
8 WEAR P.P.E. AND STAY ALER AROUNG FORK-LIFT.
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
AFI MAINTENANCE JSA
NEW WALES OPERATIONS
Apr-09
REVIEWED:
5/1/2009
Written By:
D. NEAD
AFI - M - 052
TOPIC:
REPAIR DIVERTER GATES
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 OBTAIN SAFE WORK PERMIT. LOCKOUT
DIVERTER.
1 LOCKOUT WRONG DIVERTER.
1 CHECK WITH CONROL ROOM AND FIELD SWITCH. REFER TO
EMPLOYEE SAFETY MANUAL LOCKOUT PROCEDURE SECTION
(38). SIGN PERMIT.
2 OPEN DOORS AND VISUAL INSPECT.
2 WRENCH SLIPPING AND PINCH POINTS. BUILDUP FALLING AND PINCH POINTS.
2 SECURE WRENCH, PULL EVENLY AND WEAR PROPER P.P.E.
3 REPAIR AS NEEDED.
3 PINCH POINTS.
3 BEAWARE OF SURROUNDING AND WEAR P.P.E.
4 CLEAN AREA AND RETURN PERMIT.
4 NONE.
4 NONE.
5
5
5
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
JACK BLEDSOE
STEVE COLE
MIKE RANGEL
JOB
SAFETY
ANALYSIS
AREA
MOSAIC
DATE WRITTEN:
AFI MAINTENANCE JSA
NEW WALES OPERATIONS
Apr-09
REVIEWED:
4/30/2009
Written By:
D. NEAD
AFI - M - 053
TOPIC:
PATCH CHUTES
Approved By:
WORK STEP
ASC
CORRECTIVE ACTIONS
POTENTIAL HAZARDS
1 OBTAIN HOT WORK PERMIT FROM CHIEF
OPERATOR.
1 FALLING METAL AND SPARKS.
2 SET UP TORCH AND WELDER.
2 CHECK HOSE FOR LEAKS , LEADS, AND CUT / OR 2 TIGHTEN FITTING AND TAPE CUT.
LOOSE CONNECTIONS.
3 MEASURE AND CUT PATCH. USING TORCH.
3 HOT MEATALS AND SPARKS.
3 WEAR PROPER P.P.E. AND REMOVE ALL FLAMMABLE MATERIALS
FROM AREA.
4 WELD PATCH ON CHUTE.
4 FLASH BURN.
4 WEAR P.P.E.
5 CLEAN UP AREA AND TURN IN PERMIT.
5 BACK STRAIN.
5 BEND AT THE KNEES AND WEAR P.P.E.
6
6
6
7
7
7
8
8
8
Please review this JSA . Sign and date in the appropriate section below:
Superintendant & Supervisor Review
Safety Committee Review:
DAVE BAKER
JACK BLEDSOE
STEVE COLE
MIKE RANGEL
1 FIRE WATCH AND BARRICADE TAPE WITH DANGER TAG
ATTACHED AND PROPERLY LABLE.