See discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/277910743 Experimental and numerical study on attenuation of thermal radiation from large-scale pool fires by water mist curtain Article in Journal of Fire Sciences · July 2015 DOI: 10.1177/0734904115585796 CITATIONS READS 8 1,796 5 authors, including: Pei Zhu Xishi Wang Nanjing University of Aeronautics & Astronautics University of Science and Technology of China 29 PUBLICATIONS 123 CITATIONS 91 PUBLICATIONS 770 CITATIONS SEE PROFILE Hai Yong Cong Dalian University of Science and Technology 12 PUBLICATIONS 45 CITATIONS SEE PROFILE Some of the authors of this publication are also working on these related projects: Fire dynamics View project Fire suppression View project All content following this page was uploaded by Pei Zhu on 09 July 2015. The user has requested enhancement of the downloaded file. SEE PROFILE Original Article Experimental and numerical study on attenuation of thermal radiation from large-scale pool fires by water mist curtain Journal of Fire Sciences 2015, Vol. 33(4) 269–289 Ó The Author(s) 2015 Reprints and permissions: sagepub.co.uk/journalsPermissions.nav DOI: 10.1177/0734904115585796 jfs.sagepub.com Pei Zhu1, Xishi Wang1,2, Zhigang Wang1, Haiyong Cong1 and Xiaomin Ni1 Date received: 13 February 2015; accepted: 15 April 2015 Abstract Full-scale experiments and numerical simulations were conducted to study the thermal radiation attenuation from large fires by water mist curtain with low and intermediate pressures. Fire dynamics simulator (version 6) was used for numerical simulations. A novel multi-injector nozzle was designed to generate a homogeneous water mist curtain with low water consumption. Water mist characteristics of one of the injectors were measured by Shadowgraphy technology. A 1 3 1 m diesel pool fire was considered as the fire source. The experimental results show that the water mist curtain has high thermal radiation attenuation efficiency, for example, about 82.7% radiant heat flux could be attenuated by the water mist curtain with 2 MPa working pressure and flow rate of 13.3 L/min. Comparisons with the experimental results show that the calculated radiant heat flux and temperature are slightly underestimated. Keywords Water mist curtain, thermal radiation attenuation, large pool fire, computational fluid dynamics Introduction Thermal radiation as a hazardous factor in fire scenarios, especially for large-scale fires, has been received more attention not only on its thermal hazards to personnel and equipment 1 State Key Laboratory of Fire Science, University of Science and Technology of China, Hefei, China Collaborative Innovation Center for Urban Public Safety, Hefei, China 2 Corresponding author: Xishi Wang, State Key Laboratory of Fire Science, University of Science and Technology of China, Hefei 230026, China. Email: wxs@ustc.edu.cn Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 270 Journal of Fire Sciences 33(4) Figure 1. Schematic diagram of thermal radiation attenuation by water mist curtain. but also on its potential igniting of nearby combustible materials. Traditional methods on fire compartmentation in buildings known as fire resisting shutter, fire door, and fire wall being considered have limitations on personnel evacuation. Water mist as a clean and efficient fire extinguishing agent has been widely used in practical fire suppression applications. The fire suppression mechanisms of water mist include removal of heat from the gases, the displacement of oxygen, fuel surface cooling, attenuation of thermal radiation, and so on.1–4 The knowledge of thermal radiation attenuation by water mist can be utilized as thermal radiation protection technology, as shown in Figure 1. So, water mist curtain would be a better choice for fire compartmentation via attenuating flame thermal radiation and screening fire smoke; it also has the advantage of low water consumption. Therefore, the objective of this article is to develop and evaluate a novel water mist curtain system, which is a more realistic fire compartmentation technique for attenuating strong thermal radiation of a large fire. Many previous studies on the interaction between water droplets and thermal radiation have been conducted. The study5 on radiation blockage by water curtain showed that the radiation attenuation factor could reach 69.7% by drencher nozzle with working pressure of 0.6 MPa and water flow rate of 1.30 L/s, but the water consumption was too large. The numerical and experimental studies6–15 have been conducted on the radiant heat transfer in water mist curtain, which showed that the water volumetric fraction, the droplet size, the residence time of the droplets, the width of curtain, and so on were the key parameters for thermal radiation attenuation by water spray curtain. However, most of the previous experimental studies6,7 used a hot plate or radiation spectrum from a laser as a radiative source to simplify the problem with laboratory scale tests, which were not validated in practical application. The previous numerical studies9–15 have the features that limit their applicability on practical fire simulation. When considering the realistic fire scenario, the flow, radiation, and temperature field in the space would become more complicated for simulations, while the large-scale experimental data are still lacking. In addition, the traditional water mist curtain was mostly generated with multiple injectors along a line on the pipe,8,9,15 which would generate inhomogeneous mist curtain and be easily affected by the numbers of the injector in practical application. Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 Zhu et al. 271 In this study, a novel multi-injector nozzle was designed, which could generate a homogeneous water mist curtain. The large-scale experiments were conducted to investigate the attenuation of thermal radiation from a large realistic fire by this water mist curtain, and the test results were then used to evaluate the properties of the novel water mist curtain nozzle. However, the targets of the full-scale experiment were limited, and the repeatability was also poor due to the unstable nature of the fire. Numerical simulation analyses often serve to explore complicated full-scale fires. Fire dynamics simulator (FDS)16,17 based on large eddy simulation (LES) model was often used to solve Navier–Stokes (N-S) equations of the fire plume with low Mach number. The model has been subjected to numerous validations and studies18–20 on the simulation of flame radiation or fire suppression by water spray. The recent studies21,22 on the simulation of water mist systems and large water-based fire suppression systems indicated that the ability of the new version of FDS on predicting the interaction of fire with water mist has been significantly improved. Thus, a series of numerical simulations on water mist characteristics and their effects on thermal radiation attenuation were conducted by FDS in this work. Comparisons were also performed with the full-scale experiments to evaluate its applicability and precision. So, it is expected that the conclusions of this study may have certain guidance for practical design and application of water mist curtain system in fire safety protection. Experimental descriptions Measurements of water mist characteristics Figure 2 shows the schematic diagram of water mist characterization by Particle-Master Shadow system, which is based on high-resolution imaging with pulsed backlight illumination. Due to the difficulties caused by large field of water mist on optical measurement, only one injector (with one orifice) of the water mist curtain nozzle was used during the characterization measurements. The single injector was placed 0.5 m above the measurement point along the central axis. The diameter of the injector orifice was about 1.0 mm. The experiments were conducted with operating pressure of water mist system from 0.5 to 3.0 MPa. Figure 3(a) shows the appearance of the water mist curtain nozzle, which consists of nine injectors and distributed equally around two semicircle arcs, where the first arc has five Figure 2. Schematic diagram of water mist characterization by Particle-Master Shadow system. Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 272 Journal of Fire Sciences 33(4) (a) (b) (c) Figure 3. Water mist curtain nozzle pattern: (a) shape and construction, (b) water mist curtain pattern, and (c) design drawing. injectors and the second one has four injectors. Figure 3(b) indicates that the relatively uniform and dense water mist curtain would be generated by this novel nozzle. Figure 3(c) presents the elaborate design drawing of the water mist curtain nozzle. Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 Zhu et al. 273 Figure 4. Schematic of the experimental apparatus for radiation attenuation by water mist curtain. Table 1. Cases of the full-scale experimental tests. Test cases Operating pressure (MPa) Initial fuel mass (L) Fuel pan size (m2) Case 1 Case 2 Case 3 Case 4 0 1 2 3 4 4 4 4 1.0 1.0 1.0 1.0 3 3 3 3 1.0 1.0 1.0 1.0 On full-scale experiments Full-scale experiments on flame radiation attenuation were performed in a large space as schematically shown in Figure 4. The red frames in Figure 4 represent the open area and the other surfaces were all walls. Two water mist curtain nozzles were installed at the top of the open area between the two rooms to generate a water mist curtain which could cover the whole open area. The width of the opening was 6 m and the two nozzles were evenly distributed with 2 m distance from the two ends, respectively. The fuel pan was placed at the middle position in Room 1, and a square diesel oil pool fire with dimension of 1.0 3 1.0 m was used as fire source, which was ignited with gasoline. The measurement system including one set of K-type thermocouple trees and a radiometer (TS-30) was located in Room 2 about 4.5 m away from the pool fire center. The total radiative heat flux was measured at 1 m above the floor. Seven thermocouples were vertically installed from 0.5 to 2.6 m with 0.3 m interval. The experimental test cases are specified in Table 1. Each test case was carried out at least two times. In each test, the data acquisition system was activated first, after about 30 s, the Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 274 Journal of Fire Sciences 33(4) Figure 5. Typical pattern of the full-scale experimental test: (a) water mist curtain without fire, (b) pool fire without water mist curtain, and (c) pool fire with water mist curtain. water mist curtain was activated and the fuel was ignited at the same time. Figure 5(a) shows the water mist curtain without fire. Figure 5(b) shows the fire after ignition without water mist curtain. Figure 5(c) shows the case of fire smoke shielding with water mist curtain. Numerical simulations Model descriptions Physical phenomena related to thermal radiation attenuation by water mist curtain include the thermal hydraulic transfer, turbulence mixing, chemical combustion, spray dynamics, and radiative heat transfer. The basic governing equations and solution methods for gas phase were described in FDS Technical Reference manual.16 LES with deardorff turbulence model for turbulence and mixture fraction combustion model for fire were used in FDS code. Only the water spray model and thermal radiation model are described briefly in the following. Water spray model. Water spray was modeled as an Eulerian–Lagrangian system, where the gas phase was solved using an Eulerian method and the liquid phase was tracked as numerous Lagrangian particles with mass, momentum, and temperature. Ignoring buoyancy, lift, and forces arising from the fluid acceleration, the motion of a single spherical droplet can be governed by21 Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 Zhu et al. 275 dmp vp = mp g + rg CD prp2 (vp vg )vp vg dt ð1Þ where mp is the mass of the droplet, vp is the velocity of the droplet, g is the gravitational acceleration, rg is the density of the surrounding gas, vg is the velocity of the surrounding gas, rp is the radius of the droplet, and CD is the drag coefficient. The mass and energy transfer between the gas and the liquid droplets can be considered as follows dmp = Ap hm rg (Ya, l Ya, g ) dt dTp dmp 1 = hv Ap h(Tg Tp ) + q_ r + mp cp dt dt ð2Þ ð3Þ where mp is the mass of the liquid droplet, Ap is the surface area of the liquid droplet, hm is the mass transfer coefficient, rg is the gas density, cp is the liquid specific heat, h is the heat transfer coefficient between the droplet and the gas, q_ r is the rate of radiative heating of the droplet, and hv is the latent heat of vaporization of the liquid. The vapor mass fraction of the gas, Ya, g , can be obtained from the gas phase mass transport equations, and the liquid equilibrium vapor mass fraction, Ya, l , can be obtained from the Clausius–Clapeyron equation.16 In addition, since there is no condensation in FDS code, the simulations would over-estimate the evaporation of the small droplets. Thermal radiation models. The radiative transport equation (RTE)16 for an absorbing, emitting, and scattering medium is s rIl (x, s) = k(x, l)Il (x, s) |fflfflfflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflfflfflffl} ss (x, l)Il (x, s) + |fflfflfflfflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflfflfflfflffl} Energy loss by absorption Energy loss by scattering B(x, l) |fflfflffl{zfflfflffl} Emission source term + ð ss (x, l) F(s0 , s)Il (x, s0 )ds0 4p 4p |fflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflffl} ð4Þ Inscattering term where Il (x, s) is the radiation intensity at wavelength, l; s is the direction vector of the intensity; k(x, l) and ss (x, l) are the local absorption and scattering coefficients, respectively. F(s0 , s) is the scattering phase function that gives the scattered intensity fraction from direction s0 to s; B(x, l) is the emission source term, describing how much heat is emitted by the local mixture of gas, soot, and droplets. The emission source term for radiation band n can be expressed as Bn (x) = kn (x)Ib, n (x) ð5Þ In practical simulations, the spectral dependence of the RTE cannot be resolved accurately. The RTE for a non-scattering gas can be adapted by dividing the radiation spectrum into several bands (N). Even with a reasonably small number of bands, solving multiple RTEs is very time consuming. Fortunately, in most large-scale fire scenarios, soot dominates the overall radiative properties of the fire and the hot smoke,23 so gray model was used for Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 276 Journal of Fire Sciences 33(4) the radiation solver in this study. The spectral dependence is then lumped into one absorption coefficient (N = 1). Therefore, the source term can be expressed by the radiation intensity of blackbody Ib (x) = sT (x)4 p ð6Þ where s is the Stefan–Boltzmann constant and T (x) is the blackbody temperature. In largescale fire calculation, the temperature near the flame surface cannot be relied upon when computing the source term in the radiation transport equation for large grid size. So, the parameter of radiative fraction, xr , which was the fraction of energy released from the fire, was used to amend the Emission Source Term, which has been described in detail in FDS Technical Reference Guide.16 When considering the attenuation of thermal radiation by liquid droplets, the radiation– spray interaction must be solved for both the accurate prediction of the radiation and the energy balance of the droplets. So, the local absorption and scattering coefficients in equation (4) would include the absorption and scattering of water mist droplets. The detail solution for absorption and scattering coefficients of droplets based on Mie theory and the numerical method for the RTE can be seen in the FDS Technical Reference Guide.16 Numerical simulations on water mist characteristics Figure 6(a) shows the computational domain with dimension of 0.5 3 0.5 3 2.0 m, whose sides were all open. The single injector was placed at the center and 1.5 m high above the floor, and the samples were taken at 0.5 and 1.0 m under the injector. The initial conditions were set as same as the experimental conditions. The initial droplet velocities were calculated with sffiffiffiffiffiffi 2P v0 = C ð7Þ rl where P is the operating pressure of the nozzle, rl is the density of the liquid, and C is taken to be 0.95 to account for the friction losses in the nozzle.21 A user-defined cumulative number fraction (CNF) based on experimental measurement data was used to describe the droplet size distribution,16 which will be further described in the following parts. The other simulation parameters including mesh size (Dx), droplets per second (DPS) inserted into simulation, and offset parameter (R) were determined through a series of grid sensitivity tests, as suggested by Sikanen et al.21 The multi-injector nozzle was modeled by positioning several single injectors with different orientations at one point in the computational domain according to the real water mist curtain nozzle (as shown in Figure 3(a) and (c)). Figure 6(b) gives the simulated spray flow pattern of the water mist curtain, which corresponds to the real spray pattern (as shown in Figure 3(b)). Numerical simulations on full-scale fire experiment The geometry of the openings and layout of the fire source were identical to the full-scale experimental test. The diesel fuel was used in the experiments, and details of its properties Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 Zhu et al. 277 Figure 6. Simulation on water mist curtain characteristics: (a) the computational domain and grid and (b) the spray flow pattern of water mist curtain. Table 2. The properties of diesel oil. Fuel Specific heat at constant pressure Flash point Heat of combustion Density Boil point ( °C) Diesel oil 2.1 kJ/kg °C 38 °C 44,400 kJ/kg 0.86 g/cm3 170–390 °C can be seen in Table 2. Due to the limitations of the current experimental facilities, the burning rate of the diesel pool fire was predicted based on the empirical relationship (pool diameter, D . 0.2 m) proposed by Burgess et al.24 m_ emp = m_ ‘ (1 expkuD ) ð8Þ where m_ ‘ is the burning rate for a pool fire with infinite diameter, k is the radiative emission coefficient, and u is the mean beam-length corrector. The constant of heat release rate (HRR), Q_ emp , can be obtained based on the empirical relationship as Q_ emp = m_ emp Af DHC, eff ð9Þ where Af is the pool surface area and DHC, eff is the effective heat of combustion. For diesel oil, following values as given in SFPE handbook were used in the calculations25 m_ ‘ = 0:045 kg=m2 s, DHC, eff = 44400 kJ=kg, ku = 2:1 m1 Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 278 Journal of Fire Sciences 33(4) 2000 䊡 HRR curve in FDS HRR(kw) 1500 1000 䊠 䊢 500 0 0 50 100 150 200 250 Time(s) Figure 7. The HRR curve used in the simulation. The total HRR was calculated to be 1.81 MW with equations (8) and (9), which was in the steady burning state. The prescribed HRR was used in the simulation, and the growth of HRR was estimated based on the fuel burning time and variation trend of measured radiative heat flux without water mist curtain (as shown in Figure 7), which includes three phases, such as the growing phase (I), the steady phase (II; from 55 to 110 s), and the decay phase (III). One of the most significant factors influencing the solution accuracy and computing time is the size of the computational grid specified by the user. The grid size near the fire source was initially determined by the non-dimensional expression D*/dx,16 where dx is the nominal size of a grid cell and D* is a characteristic fire diameter and it can be expressed as 2=5 Q_ D = pffiffiffi r‘ cp T‘ g ð10Þ where Q_ is the total HRR of the fire, r‘ is the ambient air density, cp is the specific heat at constant pressure, T‘ is the ambient temperature, and g is the gravitational acceleration. When the grid size was taken as 0.1 D*, the average axle center velocity and temperature in the LES model will meet Baum and McCaffrey26 experimental curve fitting equation. For fire size Q_ = 1.81 MW, D* is computed to be 1.216 m, and then, 0.1 D* is approximately 0.1216 m, which can be taken as a reasonable grid size. The simulations without water mist curtain were conducted in sensitivity studies with grid size from 0.083 to 0.25 m. Figure 8(a) presents the predicted radiative heat flux variation with various mesh sizes for the cases without water mist curtain. The results of mesh size with 0.125, 0.1, and 0.083 m get slight differences, and there is no significant improvement but more time consuming when the mesh size is smaller than 0.1 m. So, the final grid cell size of 0.1 m was selected in the simulations. In addition, the solid angle number is also important for the accuracy of radiative transfer solver. Figure 8(b) shows the predicted radiative heat flux variation with various solid angles for grid size of 0.1 m without water mist curtain. Similarly, the solid angle number 500 was used in the simulations. Figure 8(c) shows the comparison of the predicted radiative heat flux with the experimental data for fire test without water mist curtain. Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 279 3.5 Without water mist 3.0 Grid size Dx 0.083m 0.10m 0.125m 0.167m 0.20m 0.25m 2.5 2.0 1.5 1.0 0.5 0.0 0 50 100 150 Time(s) 200 250 Radiation heat flux(kw/m2) Radiative heat flux(kw/m2) Zhu et al. 3.0 Solid angles 100 300 500 800 1000 2.5 2.0 1.5 1.0 0.5 0.0 0 50 Radiative heat flux(kw/m2) (a) 100 150 Time(s) 200 250 (b) Steady stage 3.0 FDS Exp 2.5 2.0 1.5 1.0 0.5 0.0 0 50 100 150 Time(s) 200 250 (c) Figure 8. The simulations without water mist curtain: (a) predicted radiative heat flux variation with different mesh sizes, (b) predicted radiative heat flux variation with different solid angles for grid size 0.1 m, and (c) comparison of the simulated radiative heat flux with experimental data. The error in the simulations is quantified as e= Expi Simi Expi ð11Þ where Expi and Simi are the experimental measurements and simulation results, respectively. So, the maximum error does not exceed 626.2% at the steady stage for the cases without water mist curtain. So, it can be said that FDS code is acceptable in predicting the basic fire characteristics in this study. Results and discussions Water mist characteristics Single injector of water mist curtain nozzle. The measured results of single-injector nozzle are shown in Table 3. It can be seen that all of the cumulative volume diameter of Dv90, Dv50, Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 280 Journal of Fire Sciences 33(4) Table 3. Characteristics of the single injector of the water mist curtain nozzle. Test case Operating pressure (MPa) * Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 0.5 1.0 1.5 2.0 2.5 3.0 165 125 116 90 80 79 Dv90 (mm) * D32 (mm) Spray Angle (u) Flow rate Q (L/min) 114 87 77 60 59 58 88 72 65 54 53 53 22 22 22 21 20 20 0.74 1.01 1.20 1.44 1.58 1.75 Dv50 (mm) * Dvf represents the droplet diameter such that the cumulative volume, from zero diameter to this respective diameter, is the fraction, f, of the corresponding sum of the total distribution. and the Sauter mean diameter (D32) decrease with increase in the operating pressure. It should be noted that the reduction of D32 is not obvious when the operating pressure exceeds 2.0 MPa. This means that to this kind of nozzle, it is not the better way to generate even more fine water mist through continuing to increase operating pressure. In addition, the changes of the spray angle are relatively small as the operating pressure is increased. Another key factor of the nozzle is the flow coefficient, which is calculated by the following equation Q K = pffiffiffiffiffiffiffiffi 10P ð12Þ where K is the flow coefficient of nozzle (L/min/MPa0.5), Q is the flow rate of water (L/min), and P is the water pressure (MPa) measured at the spray head. So, the average K factor of the single injector was calculated as 0.32 L/min/MPa0.5. This small K factor indicates that the water consumption of this nozzle is quite small. Figure 9(a) and (b) shows some typical measured and simulated results of the droplets’ size distribution. Figure 9(c) gives the results of the droplets’ average velocity both of measured and simulated. The maximum differences between the measured and the simulated results do not exceed 22%. So, it can be said that FDS can predict water mist characteristics well. Water mist curtain nozzle. The measurement results of general water mist curtain characteristics are shown in Table 4. From Table 4 and equation (5), the average K factor was obtained as 3.0. It means that the flow rate of this novel water mist curtain nozzle is very small compared with the traditional water curtain nozzle.5,8 Results of the full-scale experiments and numerical simulations Comparison of radiative heat flux. The large fire experiments were conducted in a large space (as shown in Figures 4 and 5). The total radiative heat flux meter was located 1.0 m above the floor which is about 40% of the flame height, where the thermal radiation from the flame was supposed to be the largest one in vertical direction. When considering the interaction Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 Zhu et al. 281 100 100 Experiment 2.5MPa FDS 2.5MPa 80 % of Max % of MAX 80 60 40 40 20 20 0 60 20 40 60 80 Diameter(μm) 100 0 120 0 20 40 60 80 100 120 Diameter(μm) 1.0 2.5MPa 1.5MPa CNF 0.8 0.6 0.5MPa FDS Expleriment 0.4 0.2 Droplet velocity(m/s) (a) 0.0 0 20 40 60 80 100120140160180 Diameter(μm) 9 8 7 6 5 4 3 2 Experiment FDS 0.5 1.0 1.5 2.0 2.5 Operating pressure(MPa) (b) (c) Figure 9. Typical results: experiment and simulation. (a) The histograms of droplets’ size distribution with operating pressure of 2.5 MPa, (b) typical cumulative number distribution, and (c) centerline droplets’ average velocity. Table 4. The general characteristics of water mist curtain. Operating pressure (MPa) Flow rate (L/min) Injection length (m) Mist curtain thickness (m) 1.0 1.5 2.0 2.5 3.0 10.0 12.5 13.3 14.2 15.5 3.0 3.6 3.8 4.3 4.5 0.35 0.38 0.40 0.50 0.50 between water mist and the thermal radiation, the parameter of DPS is also an important factor for the solver of RTE. Figure 10 presents the results of the predicted radiative heat flux with different DPS for the cases with water mist curtain. The large DPS would lead to very time consuming simulations, so the DPS of 50,000 is relatively appropriate for all of the cases. In addition, it also indicates that the radiative heat fluxes are underestimated slightly by simulations, especially for the cases with high working pressure. Under high working pressure, the droplets would be relatively small and the thermal radiation attenuation ability of small droplets is relatively Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 1.6 Experiment Simulation DPS=5000 DPS=10000 DPS=30000 DPS=40000 DPS=50000 1MPa 1.2 0.8 0.4 0.0 0 50 100 Time(s) 150 200 250 Radiative heat flux(kw/m2) Journal of Fire Sciences 33(4) Radiative heat flux(kw/m2) 282 1.0 Experiment Simulation DPS=5000 DPS=10000 DPS=30000 DPS=40000 DPS=50000 2MPa 0.8 0.6 0.4 0.2 0.0 0 50 100 150 Time(s) Radiative heat flux(kw/m2) (a) 200 250 (b) 0.8 3MPa Experiment Simulation DPS=5000 DPS=10000 DPS=30000 DPS=40000 DPS=50000 0.6 0.4 0.2 0.0 0 50 100 150 Time(s) 200 250 (c) Figure 10. The comparisons between the predicted radiative heat flux and experimental measurements with different DPS at different operating pressures: (a) 1MPa, (b) 2MPa, and(c) 3MPa. large. Therefore, FDS would over-predict the radiative absorption and scattering by water mist droplets, especially for small droplets. In order to indicate the effects of the water mist curtain on the radiative heat flux measurement, the case with water mist curtain activation but without fire was conducted, as shown in Figure 11(a) (from 220 to 0 s). It can be seen that the effects of water mist curtain on the radiative heat flux measurement were small. As shown in Figure 11(a), the measurement value of radiative heat flux is fluctuating to both cases of experiments and FDS simulations, even though in a steady burning state. This may be caused not only by the fluctuations of the fire but also by the fluctuations of the spray dynamics. It can be also seen that the radiative heat flux value decreases with the increase in operating pressure, but tends to the limit at about 2.0 MPa. Figure 11(b) presents the time-average value of radiative heat flux in steady stage for experiments and simulations. The error bars show the fluctuation of the measurement results. According to equation (11), the errors between simulations and experiments in steady stage are shown in Figure 12, which means that most errors are in the range from 230% to + 40%. Comparison of thermal radiative attenuation efficiency. Generally, the total attenuation factor, At, can be defined by Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 283 3.0 2.5 2.0 Starting time for normal Experiment experiments No mist 1MPa 2MPa 3MPa 1.5 Simulation No mist 1MPa 2MPa 3MPa Steady stage 1.0 0.5 Without fire 0.0 -50 0 50 100 150 200 250 Time(s) 3.0 Radiative heat flux(kw/m2) Radiative heat flux(kw/m2) Zhu et al. Experiment Simulation 2.5 2.0 1.5 1.0 0.5 0.0 0 1 2 Operating pressure(MPa) (a) 3 (b) Figure 11. Comparisons of the measured radiative heat flux with the simulated results: (a) temporal evolution value and (b) time-average value. No mist 1MPa 2MPa 3MPa Eorror(%) 100 80 60 40 20 0 -20 -40 -60 -80 -100 50 60 70 80 90 100 110 Time(s) Figure 12. The results of relative error between simulations and experiments. At = 1 Iwith Iwithout 3100% ð13Þ where Iwith is the radiative heat flux measurement value with water mist curtain and Iwithout is the radiative heat flux measurement value without water mist curtain. Figure 13(a) shows the temporal evolution of the attenuation factor for all cases calculated by equation (13). For the initial stage, the predicted value is larger than the measured one, which may be caused by the slightly fast growth of the fire in simulation. In the steady burning state, the predicted value is in relatively good agreement with the measured one. In the decay stage, the predicted value is smaller due to the small radiation and the unsteady flow field of the flame. The timeaverage attenuation factor in the steady stage was used to evaluate the attenuation efficiency of the water mist curtain. Figure 13(b) presents the time-average attenuation factors for all cases. It can be seen that the attenuation factor increases with the increase in operating Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 Journal of Fire Sciences 33(4) Attenuation facor (%) 120 Steady stage 100 80 60 40 Experiment 1MPa 2MPa 3MPa Simulation 1MPa 2MPa 3MPa 20 0 -20 0 Attenuation factor(%) 284 140 120 Experiment Simulation 100 80 60 40 20 0 Time 1 2 3 Operating pressure(MPa) (a) (b) 30 60 90 120 150 180 210 240 270 Figure 13. The attenuation factors between simulations and experiments: (a) temporal evolution value and (b) time-average value. pressure, which is mainly due to the decrease in droplets’ diameter and increase in mist curtain’s thickness and flow rate. For this novel water mist curtain, the attenuation factor increases from 59% to 82.7% for operating pressure from 1.0 to 2.0 MPa and flow rate from 10 to 13.3 L/min. Continuing to increase the operating pressure to 3.0 MPa, the attenuation factor only increases about 6%. So in the practical applications, the attenuation efficiency has been enough high for the operating pressure of 2.0 MPa, which may be selected preferentially. Although the results of average attenuation factor shows very agreeable, the fluctuation of simulation results is relatively large and the instantaneous results between them are also relatively large. Therefore, results of simulation would under-predict thermal radiation attenuation slightly, but the general trend agrees well with the experimental results. Comparison of temperature. Figure 14 shows the results of temperature variation measured by the thermocouple trees and calculated with FDS code for different cases. The temperature measurement points were located 0.5 to 2.6 m high above the floor. For the cases without water mist curtain (as shown in Figure 14(a)), the temperature first increases and then decreases gradually with time, but the temperature rise is relatively small, that is, less than 10 °C. The increase in the temperature is mainly due to the radiant heating. When the water mist curtain is activated, the measured temperature would be affected by the mist droplets and the smoke due to smoke decline. From Figure 14(b), it can be seen that the temperature is disturbed in different heights for 1.0 MPa case and increases slightly at the upper part due to smoke decline but decreases at the lower part due to droplets’ cooling. With continuous increase in operating pressure, the mean droplets’ diameter would decrease but the droplets’ velocities increase, so the effects of droplets and smoke become more obvious due to spray dynamic. As shown in Figure 14(c) and (d), the temperature rises slightly again, but the difference of temperature becomes small, which is mainly caused by the more smoke going downward due to high mist momentum. However, the maximum temperature rise for the cases with water mist curtain does not exceed 5 °C compared with the case without water mist curtain. The comparisons between the experiments and the simulations indicate that the simulated temperature variation trend agrees well with the measured one, but the temperature value is slightly underestimated. Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 Zhu et al. 285 30 0.8m 1.1m 1.4m 1.7m 2.0m 2.3m 2.6m No mist for experiment 28 24 24 22 20 20 18 18 0 50 100 150 Time(s) 200 0.8m 1.1m 1.4m 1.7m 2.0m 2.3m 2.6m 26 22 16 No mist for FDS 28 T(䉝㻕 T(䉝㻕 26 30 16 250 0 50 100 150 Time(s) 200 250 (a) 32 1MPa for experiment 32 0.8m 1.1m 1.4m 1.7m 2.0m 2.3m 2.6m 24 28 T(䉝㻕 T(䉝㻕 28 0.8m 1.1m 1.4m 1.7m 2.0m 2.3m 2.6m 1MPa for FDS 20 24 20 16 16 0 50 100 150 200 250 0 50 Time(s) 100 150 200 250 Time(s) (b) 0.8m 1.1m 1.4m 1.7m 2.0m 2.3m 2.6m T(䉝㻕 30 25 30 20 15 0.8m 1.1m 1.4m 1.7m 2.0m 2.3m 2.6m 2 MPa for FDS 35 T(䉝㻕 2MPa for experiment 35 25 20 0 50 100 150 Time(s) 200 15 250 0 50 100 150 Time(s) 200 250 (c) 0.8m 1.1m 1.4m 1.7m 2.0m 2.3m 2.6m T(䉝㻕 30 25 30 25 20 20 15 0.8m 1.1m 1.4m 1.7m 2.0m 2.3m 2.6m 35 3 MPa for FDS T(䉝㻕 3 MPa for experiment 35 0 50 100 150 200 15 250 Time(s) 0 50 100 150 Time(s) 200 250 (d) Figure 14. Comparison of temperature variations between measured and simulated results: (a) without water mist curtain, (b) with water mist curtain generated with 1.0 MPa pressure, (c) with water mist curtain generated with 2.0 MPa pressure, and (d) with water mist curtain generated with 3.0 MPa pressure. Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 286 Journal of Fire Sciences 33(4) There is no condensation in FDS code, and droplets’ diameter of water mist in this study is relative small. So, the relatively low temperature in simulation may be due to the overestimation of the droplets’ evaporation. Conclusion Thermal radiation attenuation by water mist curtain has been studied through full-scale experiments and numerical simulations. The following conclusions can be drawn: 1. 2. 3. A novel water mist curtain nozzle was developed to generate more uniform water mist curtain, and its characteristics were predicted by FDS and validated with experimental measurement of a single injector. About 83% thermal radiation of the fire flame can be attenuated by the water mist curtain with operating pressure of 2.0 MPa, flow rate of 13.3 L/min, mean droplet diameter of 56 mm, and mist curtain thickness of 0.4 m, but the increase in attenuation factor was not obvious when there is a continuous increase in the operating pressure. The simulated results of radiative heat flux and temperature were underestimated comparing with the experimental data, but they have the same variation trend qualitatively. The errors of radiative heat flux value between simulations and experiment were kept in the range from 230% to + 40%. Although the results of the average attenuation factor agree well between the simulation and experiment, the fluctuation of the simulated results was relatively large and the instantaneous results between them were also relatively large. So, an improved numerical model is still needed to be established for better predicting. Future work will focus on the topic related to the optimized characteristics of water mist curtain system, such as the working pressure, flow rate, and curtain width. Declaration of conflicting interests The authors declare that there is no conflict of interest. Funding This study was supported by the Natural Science Foundation of China (grant no. 51323010), the Anhui Provincial Natural Science Foundation (grant no. 1408085MKL95), and the Fundamental Research Funds for the Central Universities (grant no. WK2320000033). References 1. Grant G, Brenton J and Drysdale D. Fire suppression by water sprays. Prog Energ Combust 2000; 26(2): 79–130. 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Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 288 Journal of Fire Sciences 33(4) Appendix 1 Notation A Af At B cp C CD D Expi g h hm hv DHC, eff Ib Iwith Iwithout Il m m_ emp m_ ‘ P q_ r Q_ emp r s, s0 Simi F(s0 , s) t T v v0 x Ya surface area (m2) fuel surface (m2) thermal radiation attenuation factor emission source term specific heat (kJ/kg/K) friction losses constant of nozzle drag coefficient _ ‘ cp T‘ pffiffiffi g)2=5 characteristic diameter (m) D = (Q=r results of experiments gravitational acceleration (m/s2) heat transfer coefficient between the droplet and the gas (W/m2 K) mass transfer coefficient (kN/m2) latent heat of vaporization of the liquid (kJ/kg) effective heat of combustion of diesel oil radiation blackbody intensity radiative heat flux with water mist curtain (kW/m2) radiative heat flux without water mist curtain (kW/m2) radiation intensity at wavelength, l mass (kg) burning rate predicted based on the empirical relationship burning rate of pool fire with infinite diameter operating pressure near the nozzle exit (MPa) rate of radiative heating of the droplet (kW) predicted heat release rate radius of droplet (m) unit vector in direction of radiation intensity results of simulations scattering phase function time (s) temperature (K) velocity (m/s) initial droplet velocities at the exit of nozzle coordinate (m) vapor mass fraction of species a a e u k l r s ss gas species error between simulations and experiments mean beam-length corrector absorption coefficient wavelength (m) density (kg/m3) Stefan–Boltzmann constant scattering coefficient Subscript f fuel Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 Zhu et al. g l n 289 gas phase liquid phase number of radiation band Author biographies Pei Zhu is a PhD student of the State Key Laboratory of Fire Science, University of Science and Technology of China from September 2012. Xishi Wang is an associate professor of the State Key Laboratory of Fire Science, University of Science and Technology of China. He received his PhD from the University of Science and Technology of China in 2002. His research focuses on fire suppression mechanisms and technologies, two/multiphase flows, laser-based diagnostic techniques, and so on. Zhigang Wang is a master student of the State Key Laboratory of Fire Science, University of Science and Technology of China from September 2013. Haiyong Cong is a master student of the State Key Laboratory of Fire Science, University of Science and Technology of China from September 2013. Xiaomin Ni is a lecturer of the State Key Laboratory of Fire Science, University of Science and Technology of China. She received her PhD from the University of Science and Technology of China in 2006. Downloaded from jfs.sagepub.com at Univ of Science & Tech of China on July 8, 2015 View publication stats