Air inlet filtration for gas turbines, compressors and engines Efficient solutions for your air intake system NORDIC AIR FILTRATION DELBAG & NORDIC AIR FILTRATION Members of the Hengst Group Solutions for all types of environments We are specialized in Gas Turbine Air intake Filtration with installations all around the globe Nordic Air Filtration & DELBAG are on a mission to supply air intake systems with effective air filtration solutions. Our unique protection systems for turbo machinery systems have successfully been used across the globe for decades. We call it getting stronger. Combining forces as both brands are now members of the Hengst group have extended our range of solutions that Nordic and DELBAG are now able to provide. For every single selection of raw material, our mind is set on meeting your specific air inlet filtration needs. Trust is the base of all partnerships and ensures top-level on-site technical field support. Owner of the Hengst Group, Jens Röttgering shares the vision of making this planet a purer place and there is no alternative. The Hengst group has shared this SOUL experience and has for more than a century supplied filtration solutions for automotive and a wide range of mechanical engineering applications. Nordic and DELBAG both rely on multiple manufacturing sites across continents in the northern hemisphere, stretching all the way from North America in the West across Europe to Asia in the East for producing our products. R&D teams in Germany and Denmark are making sure that our products are fit for tomorrow. With everything we do, we strive to continuously improve our filters giving them the cutting edge, warranting our customer’s filtration performance and reducing the total costs of ownership. You can rely on the joint forces of Nordic and DELBAG filtration solutions no matter what the particular outside conditions are. Is your gas turbine installed in arctic conditions? Is your facility exposed to frequent sandstorms? Do your regular temperatures exceed the 40 °C mark on a daily basis? Is your filter house located in coastal areas or on an offshore platform? DELBAG and Nordic will provide the right solutions whatever your condition may be. Desert Hot and dry with heavy concentration of blowing sand Coastal Corrosive moisture and high humidity Tropical High temperature and humidity Offshore Salty corrosive moisture, high humidity and occasional heavy fog Arctic Dry air, snow, and frost can block filters Urban Polluted air and high levels of hydrocarbons and particles AIR INLET FILTRATION FOR GAS TURBINES, COMPRESSORS AND ENGINES 3 A whole range of air intake filters, newly categorised Individual solutions for all ambient conditions The new worldwide filter standard ISO 16890 introduces a classification of filters into new filter groups and a realistic filter test, which primarily makes it easier for the user to select the filter efficiency of the filter in relation to the outdoor-air pollution in its environment. The new system reduces the filter classification to only four groups compared to the previous nine filter classes. It is oriented on the size of the particles to be filtered. This makes it easier for the user to find and select the demand-driven filter configuration in practice – also with respect to the degree of arrestance and energy efficiency. A filter must separate at least 50% of the respective particle size (PM) in order to be assigned to one of the four filter groups. PM1 PM2.5 ISO ePM1 95% ISO ePM1 90% ISO ePM1 85% F9 ISO ePM1 80% ISO ePM1 75% ISO ePM1 70% ISO ePM1 65% ISO ePM1 60% ISO ePM1 55% ISO ePM1 50% F7 We provide the complete range of static and cleanable filters, covering the new ISO16890 standard classification from ePM1 to Coarse – the corresponding to the filter classes G3 – F9 according to EN 779. We offer customized solutions, according to the environment, application, or the space available. PM10 Coarse ISO ePM2,5 95% ISO ePM10 95% ISO Coarse 70% ISO ePM2,5 90% ISO ePM10 90% ISO Coarse 65% ISO ePM2,5 85% ISO ePM10 85% ISO Coarse 60% ISO ePM2,5 80% F8 Thanks to the new testing and assessment method applied by ISO 16890 compared to the old EN779, such for instance the particle size to be measured, it is not possible to make a one-to-one comparison of the filters from the old filter classification to the new ISO system. The below table provides you with an orientation aid for understanding how filters of the old classes have been taken over into the new classification system. F7 ISO ePM10 80% M6 ISO Coarse 55% ISO ePM2,5 75% ISO ePM10 75% ISO Coarse 50% ISO ePM2,5 70% ISO ePM10 70% ISO Coarse 45% ISO ePM2,5 65% ISO ePM10 65% ISO Coarse 40% ISO ePM2,5 60% ISO ePM10 60% ISO Coarse 35% ISO ePM2,5 55% ISO ePM2,5 50% M6 ISO ePM10 55% ISO ePM10 50% DELBAG & NORDIC AIR FILTRATION Members of the Hengst Group M5 G4 ISO Coarse 30% G3 G2 Countless options Same supplier - complete range of air intake filters Types of dust 100 µm 10 µm 1 µm 0.1 µm 0.01 µm Insects Sand metallurgical smokes and dust Cement dust Soot Spores, pollen Oil mist Fog Smog Ash Drops Smoke human hair Filter Filter mats Bag filter Compact filter Coalescer HEPA compact filter Pulse filter cartridge Deep bed filters cartridge Filter classes EN779:2012 G1 – G4 M5 – M6 F7 – F9 Filter classes ISO 16890 ISO Coarse E10 – H13 EN1822 ISO ePM10 ISO ePM2.5 ISO ePM1 100 µm 10 µm 1 µm 0.1 µm 0.01 µm AIR INLET FILTRATION FOR GAS TURBINES, COMPRESSORS AND ENGINES 5 Get the right solution for your needs Eliminate unplanned downtime, reduce maintenance costs and ensure that the gas turbine is highly efficient with multiple stages filtration. DELBAG & NORDIC AIR FILTRATION Members of the Hengst Group Effective filtration and increased protection Optimized performance for specific operational conditions We focus on implementing custom solutions, providing the whole range of air intake filters designed individually for your specific air inlet filtration needs from the replacement of filter elements to extending and optimization of your filtration system. The operating costs of air intake filtration systems can be reduced through the optimized usage of air filters and the variation of different filter types, highly efficient media and several filter stages. As a result, the performance and the total efficiency of a turbomachine are significantly improved. The alignment of pressure drop and filter performance are of great importance in order to optimize the system operation. Life Cycle Cost over 10 years 500.000,– 400.000,– Operating costs 2-stages filter 300.000,– Potential Saving 200.000,– 3-stages filter 100.000,– 0,– 1 13 25 37 Operating 43 55 time 67 79 91 109 121 AIR INLET FILTRATION FOR GAS TURBINES, COMPRESSORS AND ENGINES 7 Multiple filter configurations We offer a comprehensive range of filter combinations for compressors and turbomachinery air filtration system, regardless of the environmental conditions. Cylindrical Conical Filter Double Cylindrical Filter Double Cylindrical Filter CD & CDD SDMK & SDMK CD & CDDC Application Filter Classes Material Depth Special Features Fine & HEPA filtration F8-E11/ ePM2.5 - ePM1 As per requirement - see media range p. 10 1320-1765 mm Application Filter Classes Material Optional - k profile & stop ring Special Features Special Features Optional - k profile & stop ring Special Features Fine & HEPA filtration F8-E11/ ePM2.5 - ePM1 As per requirement - see media range p. 10 660-1000 mm Application Filter Classes Material Optional - k profile & stop ring Special Features Depth Depth Fine & HEPA filtration F8-E11/ ePM2.5 - ePM1 As per requirement - see media range p. 10 1320-2000 mm Optional - k profile & stop ring Double Conical Filter Square End-Cap Twist Lock Depth Application Filter Classes Material Cylindrical Filter Cylindrical Filter Application Filter Classes Material Depth Fine & HEPA filtration F8-E11/ ePM2.5 - ePM1 As per requirement - see media range p. 10 1320-2000 mm AeroPlus Fine & HEPA filtration F8-E11/ ePM2.5 - ePM1 As per requirement - see media range p. 10 660-1000 mm Application Filter Classes Material Optional - k profile & stop ring Special Features DELBAG & NORDIC AIR FILTRATION Members of the Hengst Group Depth Fine & HEPA filtration F8-E11/ ePM2.5 - ePM1 As per requirement - see media range p. 10 1320-1530 mm Optional - k profile & stop ring Rigid Bag Filter Compact Filter Bag Filter MultiSack R MultiForm MultiSack N & G Application Filter Classes Material Fine filtration ePM10 welded synthetic Application Filter Classes Material Fine filter ePM10 - H13 microglass or synthetic/ glass mix paper 298 - 420 mm Application Filter Classes Material Depth 620 mm Depth Special Features hydro- & oleophobic self supportive stiff bags high dust loading capacity Special Features completely bonded Aluminium burst protection high filtration surface Special Features optionally welded high dust loading capacities low pressure drop Certification Eurovent Certification Eurovent Certification Eurovent Depth Filter Mat HEPA Filter Panel Filter LoTex MultiPlus CVP Panel Filter Application Filter Classes Material Coalescer ISO Coarse - ePM10 hydropobic synthetic Application Filter Classes Material Depth 10 - 135 mm Depth Special Features hydrophobic droplet separator progressive fiber structure Special Features Certification Eurovent EPA/HEPA filter E10 - H13 premium microglass paper 420 mm Application Filter Classes Material fully bonded high filtrations surface leakage test Special Features Depth Pre & fine filtration ISO Coarse - ePM1 premium synthetic or microglass 195 - 650 mm Fine filtration F8-E11/ ePM2.5 - ePM1 As per requirement - see media range p. 10 1220 mm hydrophobic space saving efficient pre filtration Cylindrical Air filter Conical Air Filter Coalescer Air Filter MultiPuls MultiPuls T Coalescer Application Filter Classes Material Depth Special Features Fine & HEPA filtration F8-E11/ ePM2.5 - ePM1 As per requirement - see media range p. 10 558-1000 mm Application Filter Classes Material Optional - k profile & stop ring Special Features Depth Fine & HEPA filtration F8-E11/ ePM2.5 - ePM1 As per requirement - see media range p. 10 660-910 mm Application Filter Classes Material Optional - k profile & stop ring Special Features Depth Prefilter G3 - G4 Polyurethane foam on polyether basis Efficient prefiltration of dust and humidity AIR INLET FILTRATION FOR GAS TURBINES, COMPRESSORS AND ENGINES 9 Water repellent treatment for optimal filter protection Upgrading your media solution can be very beneficial for you and in the long-run reduces your Total Cost of Ownership. Hydrophobic and oleophobic The water repellent treatment increases the Hydrophobic and oleophobic properties of the media by creating surface friction that improves the filter operation in humid conditions. Water and salt repellent Moist dust can lead to a so-called sticky dust cake, which settles on the filter bags surface and thus reduces air permeability and makes the regeneration more difficult. With the water repellent treatment, the dust sticks less to the surface and the fiber degradation takes place slowly. This prolongs the service life of the dust filter, while the power consumption drops during cleaning. Better airflow Description Name Material Treatment Filter Class 140GT Blend media - F9:2002 171GT 100% synthetic - F8:2002 TW HE** Synthetic mix Water repellent F9:2012 / ISO ePM1 85% UX Nano Cellulose / synthetic Electrospun Nanofiber surface F9:2012 UX Nano FH Cellulose / synthetic Nanofiber + Flame retardant F9:2012 TW EPA*** Synthetic glass mix Water repellent E11:1822 MultiSack G microglass fleece - ePM 10 - ePM1 MultiSack K synthetic - ISO Coarse - ePM2.5 MultiSack N premium synthetic NanoWave - ePM1 MultiSack R welded synthetic water repellent ePM 2.5 MultiPlus microglass paper LoTex treated synthetic hydro & oleophobic ISO Coarse - ePM10 AeroPlus synthetic hydro & oleophobic ISO Coarse Series 1000 synthetic/glass blend ePM 2.5 - H13 ISO Coarse * See Application/industries on page 3. ** Previously named TW Nano. *** Only for static applications. DELBAG & NORDIC AIR FILTRATION Members of the Hengst Group Application* Guide: customize your filter at Nordic Air Filtration it is possible to customize your filter so it fits our needs. You have many possibilities and we are very flexible and eager to help you find the right solution to your specific requirements. 01 End caps 02 Mesh ›› ›› ›› ›› ›› Metal/plastic inner spiro ›› Expanded welded metal inner/outer mesh ›› (Galvanized, Stainless or Powder coated ›› ›› 03 Separators 04 Gasket 05 Media Molded polyurethane (Soft/Hard) Stainless steel Galvanized or Powder coated Plastic ABS - noncorrosive/100% recyclable steel) Expanded Helix metal inner/outer mesh K-profile for corrosion-free quality ›› Glued strap branded with your logo ›› Weltech ultrasonic welded strap ›› (FDA compliant) ›› Seamless foam gasket ›› EPDM ›› Silicone ›› Can be equipped with ›› Nordic Air Filtration’s media ›› selection. See our standard filter media types on page 10 AIR INLET FILTRATION FOR GAS TURBINES, COMPRESSORS AND ENGINES 11 Complete filter systems The standard solutions from DELBAG are characterized by a dimensionally harmonized modular design. Taking account of the operational conditions, application type and space, we can also offer tailored air intake systems for an optimum turbine performance. MultiMaster Vario with infrared anti-icing The DELBAG® Universal air-duct filter type MultiMaster-Vario permits individual solutions for the most diverse application areas. The system is equipped with static filters, such as filter materials, bag filter, filter elements, and roll filters. Filter classes of G2 to H13 can be presented. Thanks to their innovative design, the casings have very high stability and long service life. RotaClean and pulse filter PowerTower With the standard pulse filter system of type PowerTower, the technical advantages of the pulse filter cartridges can also be inexpensively implemented for smaller air volumes. Accordingly, the PowerTower is especially employed for motors and smaller compressors. DELBAG & NORDIC AIR FILTRATION Members of the Hengst Group Static filter systems In regions with relatively low dust concentration, a static filter system is the most practical solution. Usually, a two-stage arrangement with pre- and fine filter is selected in order to achieve the required filter class and endurance. Customarily, bag filters are employed in the first and compact filter elements in the fine filter stage. Anti-icing systems for static filters Pulse filter systems Self-cleaning pulse filter plants are employed wherever there is high dust concentrations, like in desert areas and especially burdened industrial regions. The dust particles are separated on the surface of the filter medium. The dust cake that forms is effectively removed on-line by counter-current pulse-jet cleaning with compressed air. Depth filter cartridge systems A broad field of applications can be covered with depth filter cartridge systems. The pre-filter, which is an economical, easy- to exchange filter sock, is pulled directly over the depth filter cartridges. The compact execution unites maximum filtration efficiency with high service life. Experience has proven that anti-icing systems such as required for static plants are not needed. Anti-icing systems are required everywhere, where low temperatures can occur in combination with high air humidity. In such weather periods, the systems avoid ice formation, which can lead to a rapid increase of the pressure loss up to the blocking of the air filter. AIR INLET FILTRATION FOR GAS TURBINES, COMPRESSORS AND ENGINES 13 Maximum protection with premium filters Tiny dust particles of a half micrometer size can already lead to severe consequences for the operation as well as the efficiency factor. The difference is made between erosion, corrosion, and fouling. DELBAG & NORDIC AIR FILTRATION Members of the Hengst Group Effects of dust particles on turbomachines and motors Eliminate unplanned downtime with high-quality filters. Erosion Erosion is defined as material removal on the blades through dust particles > 5 μm. These particles have an abrasive effect which influences the aerodynamics of the blades, and reduces the efficiency of the turbomachines. Fouling Fouling is the deposition of particles < 5 μm that passes the filtration system and builds-up on the compressor. The build-up up on the blades has a negative effect on the aerodynamics which in turn reduces the flow of the compressor and efficiency/ output reduced. Corrosion Corrosion inside the Gas Turbine is caused by air contaminations – such as natrium chloride and Sulphur that can cause hot end corrosion. These contaminants lead to damages on e.g. blade. AIR INLET FILTRATION FOR GAS TURBINES, COMPRESSORS AND ENGINES 15 Laboratory Testing With our strong technical team, we examine customers’ current filters at our laboratory facilities and establish: >> >> >> Residual filter life Filter suitability for the specific operational environment Suggest alternative media + design to improve filter performance DELBAG & NORDIC AIR FILTRATION Members of the Hengst Group Field Support and Field Test With Nordic Air Filtration & DELBAG’s wide range of products you can extend your filtration system by one additional filter stage without any further structural changes Our specialist can always be present during installation of new filters to ensure correct installation, and we can provide counseling about the most efficient use and cleaning of filters over their operating life. In Europe and the Middle East, we offer on-site testing of filter cartridges using our Mobile Test Rig. Our Mobile Test Rig enables a test of two different filter cartridges simultaneously in the actual operating environment of our customers. Rig offers a unique opportunity to compare the efficiency of existing filter cartridges with new types of cartridges and filter media on-site. What can you expect from us: ›› Expertise ›› On-site testing ›› Customized solutions ›› Field support and guidance ›› Premium filters ›› Reliability By simulating a complete operating Gas Turbine Air Inlet Housing with pulse cleaning, the Mobile Test AIR INLET FILTRATION FOR GAS TURBINES, COMPRESSORS AND ENGINES 17 Global installations We have sold numerous projects and our know-how and expertise derives from 25+ years in the business, and from developing new products in close collaboration with international engineering companies. Installation Application Filter & Housing Region Gas Engine Bag Filter Gas turbine Environment Dust Date Indonesia Industrial 2019 Depth loading Filter Germany Industrial 2018 Compressor Pulse filter system Saudi Arabia Sand 2018 Compressor Pulse filter system & filter elements (MultiPuls) / fine filter (MultiPlus 8400) Pakistan Rural 2019 Diesel Engine Oil bath filter (RotaClean) Iraq Sand 2018 DELBAG & NORDIC AIR FILTRATION Members of the Hengst Group Turbine Filter Configuration Region Environment Dust Installation Date GT26 ASC II Panel Africa Chlorides, Sand, Hydrocarbons 2016 SGT6-4000F Cylindrical Cylindrical Asia Chlorides, Hydrocarbons 2017 Solar, Mars100 Cylindrical Europe Hydrocarbons 2015 F9E Cylindrical Cylindrical Middle East Sand 2016 F6B Cylindrical Middle East Chlorides, Sand, Hydrocarbons 2017 SGT6-4000F Cylindrical Middle East Chlorides, Sand, Hydrocarbons 2016 GT13E2 Conical Cylindrical Middle East Sand 2015 F9E Conical Cylindrical Middle East Sand 2016 SGT6-4000F Cylindrical Middle East Sand, Hydrocarbons 2016 AIR INLET FILTRATION FOR GAS TURBINES, COMPRESSORS AND ENGINES 19 Your global provider of air filtration solutions Copenhagen, DK Nakskov, DK Berlin, DE Chicago, IL, USA Nordwalde, DE Novi, MI, USA Münster, DE Camden, SC, USA D Gosty´n, PL New Delhi, IN Herne, DE Camden, SC, USA Kunshan, CN Kunshan, CN Fujairah, AE Joinvill e, BR Singapor e, SG São Paul o, BR Nordic Air Filtration Hengst SE, Nienkamp 55-85, 48147 Münster, Germany DELBAG GmbH, Südstr. 48, 44625 Herne, Germany Nordic Air Filtration A/S, Bergenvej 1, 4900 Nakskov, Denmark info@delbag.com www.delbag.com sales@nordic-air-filtration.com www.nordic-air-filtration.com