TENMA(HCM) VN CO., LTD
DEPT.: QA
CUSTOMER
BOD
New project
Data Issuing
CUSTOMER REQUIREMENT REVIEW
QA/REG/ -18
DEVELOPMENT PROCESS MAP FOR NEW PROJECT
CSP (Customer
Service &
Planning)
Receiving doc.
ENG.
QC/QA
PRODUCTION
TOOL &
WAREHOUSE
MAINTENANCE
PURCHASING
OUTPUT
Control &
distribution
Dr aw in g ,
Tech n ical
Sp ec. Review
Cost review
& Quotation
NEW PROJECT INFORMATION BY EMAIL/MEETING
NG
INPUT
SUPPLIER/
MOLD MAKER
1. Dr aw in g & Sp ecif icat io n ,
st an d ar d .
2. Cu st o m er f o r ecast
3. In t er n al r elat io n d at a
4. Cu st o m er n ew p r o ject
sch ed u e
5. Packag in g
6. Leg islat io n
1. Req u ir em en t s o f n ew p r o ject
(m at er ial, m ach in e, t est ,
p u r ch ased p ar t ..)
2. Pr o d u ct io n f lo w ch ar t
3. Su p p lier & m o ld m aker
q u o t at io n
1. Req u ir em en t s o f n ew p r o ject
(m at er ial, m ach in e, t est ,
p u r ch ased p ar t ..)
2. Pr o d u ct io n f lo w ch ar t
1. Req u ir em en t s o f n ew
p r o ject (m at er ial, m ach in e,
t est , p u r ch ased p ar t ,
m easu r in g eq u ip m en t ,...)
2. Pr o d u ct io n f lo w ch ar t
Resu lt o f Review & ch eck r ep o r t
Ap p r o val o n t h e f o r m
Ap p r o val o n t h e f o r m &
at t ach ed d o cu m en t s
Cu st o m er d ecisio n
1.
2.
3.
4.
Co st calcu lat io n
Cap acit y
Pr o ject f easib ilit y
Id ea & su g g est io n
Resu lt o f Review & ch eck
r ep o r t
Approval
OK
Get information
of approval,
submit customer
NG
Approval
PREPARATION
OK
1. List o f n ew p ar t s & Cu st o m er
Dep lo ym en t Plan
2. Cu st o m er q u alit y r eq u ir em en t
Get information
of approval
New project
Quality
Preparation Plan
Customer
1. List o f ap p r o val n ew p ar t s
2. Cu st o m er d ep lo ym en t p lan
Ten m a d ep lo ym en t p lan
APQP
1.
2.
3.
4.
1.
2.
3.
4.
5.
6.
7.
List o f ap p r o val n ew p ar t s
Det ail d ep lo ym en t p lan
Qu alit y r eq u ir em en t s
Cu st o m er f o r m at f o r m s
Pr ep ar at io n
NEW PROJECT PREPARATION INFORMATION BY EMAIL/ MEETING
1. Pu r ch ase o r d er
2. Pu r ch ase r eq u est s
Ordering issue
Production
preparation
PURCHASING
Material
NG
Material
receiving
NG
Incoming
inspection
OK
Storage &
control
Mold & spare
parts list
Mold receiving
Delivery
Mold
QA m at r ix
QC p r o cess co n t r o l
In sp ect io n st an d ar d s
Packin g Sp ec.
Ch eck sh eet
In sp ect io n JIG n eed s list
Wo r k in st r u ct io n
1. List o f ap p r o val n ew m o d el
p ar t s
2. Det ail p r ep ar at io n sch ed u le
3. In f o r m at io n ab o u t t h e
p r o d u ct s
4. In f o r m at io n t h e p r o cess
5. Resin s
6. Mo ld list , m easu r in g
eq u ip m en t
Pu r ch asin g o r d er & Pu r ch ase
r eq u est s co n f ir m in g
1. Or d er in g n o t e
2. Dr aw in g / sp ecif icat io n
1.
2.
3.
4.
1. Pr o d u ct io n sch ed u le
2. Pr o d u ct io n r eco r d s
1. Pr o d u ct io n r ep o r t
2. Wo r k in st r u ct io n
3. In sp ect io n r eco r d s
Production
Inspection
Reg ist er o n t h e m ast er f ile
Packin g sp ecif icat io n
Qu alit y p r o cess
Wo r k in st r u ct io n
Ch eck sh eet
1. In sp ect io n st an d ar d s/ d r aw in g 1. In sp ect io n r eco r d
2. Wo r k in st r u ct io n
3. Ap p r o val sam p les
1.
2.
3.
4.
5.
In sp ect io n st an d ar d s/ d r aw in g 1. Mat er ial sp ecif icat io n
Wo r k in st r u ct io n
2. MSDS/Ro HS/ co n f lit m in er als
Mat er ial sp ecif icat io n
3. In sp ect io n r eco r d s
Mo ld d at a
MSDS/ Ro HS/ Co n f lit m in er als
1. Mat er ial in co m in g p r o d u cr e
2. Mat er ial WH in st r u ct io n
3. In co m in g m at er ial p ackin g list
1. Mat er ial sp ecif icat io n
2. MSDS/Ro HS/ co n f lit m in er als
3. In sp ect io n r eco r d s
1.
2.
3.
4.
5.
6.
7.
1. Mat er ial in co m in g r esu lt
r ep o r t
2.2. MSDS/Ro HS/ co n f lit
m in er als
4. In co m in g ch eckin g r esu lt
Mat er ial In co m in g p r o ced u r e
Mat er ial In co m in g In sp ect io n
Ch eck sh eet
In co m in g m at er ial p ackin g list
In co m in g m at er ial list
In co m in g in sp ect io n st an d ar d .
In co m in g m at er ial f lo w
1. Main t en an ce p r o ced u r e
2. Mo ld & sp ar ep ar t s list
1. Mo ld h ist o r y r eco r d s
2. Mo ld m ain t en an ce
1. Main t en an ce p r o ced u r e
2. Mo ld & sp ar ep ar t s list
1. Mo ld h ist o r y r eco r d s
2. Mo ld m ain t en an ce
Tr ial sch ed u le issu e
Tr ial sch ed u le co n f ir m at io n
1. Tr ial sch ed u le issu e
2. Mo ld r eceivin g p r o ced u r e
Mo ld r ep o r t
TRIAL Schedule
issue
TRIAL - PRODUCTION INFORMATION BY EMAIL/ MEETING
TRIAL detail
Schedule issue
TRIAL AND SUBMIT SAMPLE
Prepare mold
for trial
1. Tr ial sch ed u le issu e
2. Mach in e list
Prepare
machine for trial
Mat er ial r eq u est n o t e
Mat er ial r eq u est n o t e
1. Mat er ial r eq u est n o t e
2. Dat a set u p p r o cess
3. Mo ld set u p in st r u ct io n
4. Tr ain in g skill r eco r d s
5. Man p o w er ar r an g em en t
6. To o l n eed s
7. Packin g Sp ec & Packin g
m at er ials
8. Ch eck sh eet , f o r m & lab les
9. Wo r k in st r u ct io n / Pr o cess
co n t r o l
1. Pr e-p r o d u ct io n r esu lt
r ep o r t
2. Pr o b lem r eco r d s
3. Mach in e p ar am et er
4. Up d at e Op er at io n
st an d ar d s
5. Up d at e t r ain in g
6. Up d at e WI / Pr o cess co n t r o l
7. Cp k/ FMEA/ FAIR
Issue material to
production
TRIAL
Production
OK
TRIA
CUSTOMER
BOD
CSP (Customer
Service &
Planning)
ENG.
QC/QA
PRODUCTION
TOOL &
WAREHOUSE
MAINTENANCE
PURCHASING
SUPPLIER/
MOLD MAKER
INPUT
OUTPUT
1. Dr aw in g & q u alit y sp ec.
1. Pr e-p r o d u ct io n r esu lt
2. Ch eck sh eet & f o r m s
r ep o r t
3. Measu r in g Eq u ip m en t
2. Pr o b lem r eco r d s
4. Tr ain in g Skill r eco r d s
3. Co u n t er m easu r e
5. Co u n t er m easu r e f o r r evised & 4. Up d at e in sp ect io n
r em ain p r o b lem s
st an d ar d s
6. Man p o w er ar r an g em en t
5. Up d at e p ackin g Sp ec.
6. Up d at e t r ain in g
7. Up d at e Qu alit y Co n t r o l
p lan / PPAP
8. FAIR/ Reliab ilit y t est .
Judgment
NG
Dia.
inspection
NG
Judgment
1. Sam p les
2. Qu alit y in sp ect io n r ep o r t o f
sam p les
1. Ap p o r o val sam p ls
2. Ap p r o val d o cu m en t s
1. Ap p r o ved Sam p les f o r m assp r o d u ct io n
2.Mass-p r o d u ct io n Ap p r o val
3. Rem ain p r o b lem & r eq u est
co u t er m easu r e
4. Tr ain in g sch ed u le
1.
2.
3.
4.
5.
1. Mat er ial issu e n o t e
2. Dat a set u p p r o cess
3. Mo ld set u p in st r u ct io n
4. Tr ain g skill r eco r d s
5. Man p o w er ar r an g em en t
6. To o l n eed s
7. Packin g
8. Ch eck sh eet , f o r m & lab les
9. Tr ain in g sch ed u le
1. Mass-p r o d u ct io n r esu lt
r ep o r t
2. Pr o b lem r eco r d s
3. Co u n t er m easu r e r esu lt s
4. Op er at io n u p d at e
5. Tr ain in g r esu lt s
6. Tr ain in g skill u p d at e
7. Wo r k in st r u ct io n
1. St ar t u p sam p le
2. Wo r k in st r u ct io n
3. Packin g sp ecif icat io n
1. Daily p r o d u ct io n r ep o r t
1. In sp ect io n STDs
2. Ch eck sh eet & f o r m s
3. Eq u ip m en t
4. Tr ain in g Skill r eco r d s
5. Man p o w er ar r an g em en t
6. Co u n t er m easu r e o f r em ain
p r o b lem s
7. Mass-Pr o d u ct io n Ap p r o ved
sam p les
8. Ou
Tr ain
u le
1.
g oin
ingg sch
in sped
ect
io n Ap p r o val
1.Mass-p r o d u ct io n In sp ect io n
r ep o r t
2. Pr o b lem r eco r d s
3. Co u n t er m easu r e r esu lt s
4. In sp ect io n st an d ar d s
u p d at e
5. Tr ain in g r esu lt s
6. Tr ain in g skill u p d at e
7. Qu alit y r eco r d
8. Deliver
CPK sh eet
1.
y p lan
OK
Get information
of approval
Mass-p r o d u ct io n Sch ed u le
Ap p r o ved Sam p les
Co u n t er m easu r e r esu lt s
Tr ain in g r esu lt s
Tr ain in g skill u p d at e
MASS PRODUCTION INFORMATION
Material issue
Handling
quality issue
MASS PRODUCTION
Mass production
Judgment
OK
NG
Judgment
NG
OK
2. Deliver y o r d er
Storage &
Delivery to
Customer
NG
Judgment
OK
1.Mass-p r o d u ct io n In sp ect io n
r ep o r t
2. Pr o b lem r eco r d s
3. Co u n t er m easu r e r esu lt s
4. In sp ect io n st an d ar d s u p d at e
5. Tr ain in g r esu lt s
6. Tr ain in g skill u p d at e
1.Mass-p r o d u ct io n Ap p r o val
2. Ou t g o in g in sp ect io n sh eet
Production
Ver sio n 1, d at e 26 Ju ly 2018
Prepared by
Date: 28/7/2018
Confirmed by
Date: