Engineering Structures 31 (2009) 2152–2161 Contents lists available at ScienceDirect Engineering Structures journal homepage: www.elsevier.com/locate/engstruct A low-tech dissipative buckling restrained brace. Design, analysis, production and testing G. Palazzo a , F. López-Almansa b,∗ , X. Cahís c , F. Crisafulli d a National Technological University, Ceredetec, Rodríguez 273, 5500 Mendoza, Argentina b Technical University of Catalonia, Architecture Structures Department, Avda. Diagonal 649, 08028 Barcelona, Spain c University of Girona, Mechanical and Construction Engineering Department, Lluís Santaló s/n, 17071 Girona, Spain d National University of Cuyo, Faculty of Engineering, Mendoza, Argentina article info Article history: Received 24 October 2008 Received in revised form 24 February 2009 Accepted 17 March 2009 Available online 8 April 2009 Keywords: Energy dissipators Buckling restrained braces Passive control Testing Buckling analysis Fatigue life abstract This work aims to foster the mass use of buckling restrained braces, mainly in developing countries. To reach this goal, two major objectives are pursued: (i) to contribute to a better understanding of the structural behavior of such dissipators and (ii) to propose cheap and simple yet efficient devices, suitable for the intended applications. Such devices should be patent free. The research approach consists of three consecutive stages: (i) designing, producing and testing individually short length dissipators, (ii) taking profit of the gained experience to design, produce and test individually four larger prototype devices (near 3000 mm long) and (iii) designing, producing and testing on subassemblies, a number of full scale dissipators. The two first stages are completed while the third one is in progress; this paper concentrates on the second stage. The considered devices consist basically of a steel cylinder as dissipative core and a steel tube filled with mortar as buckling restrainer casing. The design and production issues are accounted for in an integrated way and all the adopted technical solutions are explained. A numerical analysis of the buckling behavior is carried out; it allows formulating design recommendations. The experiments consist of imposing on the prototype devices axial cycling strain up to failure. The results of the tests are described and discussed; they show that the devices performed satisfactorily. The main conclusion of this work is that it is possible to obtain a reasonably cheap, efficient, robust, low maintenance and durable prototype device requiring only a low-tech production process. Further research needs are identified. © 2009 Elsevier Ltd. All rights reserved. 1. Introduction Energy dissipators are a convenient option for earthquakeresistant design of buildings and other civil engineering constructions since they absorb most of the input energy, thus protecting the main structure from damage even under strong seismic motions [1,2]; many applications have been reported [3]. Several types of devices have been proposed; those based on plastification of metals (commonly termed as hysteretic) are simple, cheap and reliable and have repeatedly shown their usefulness. Among them, the buckling restrained braces are one of the dissipators more used for seismic protection of building frames [4,5]. They consist of slender steel bars connected usually to the frame to be protected either like concentric diagonal braces as shown by Fig. 1.a or like chevron braces as shown by Fig. 1.b. Under horizontal seismic motions, the interstory drifts generate axial strains in such steel bars beyond ∗ Corresponding author. Tel.: +34 93 4016316, +34 606807733; fax: +34 93 4016320. E-mail address: francesc.lopez-almansa@upc.edu (F. López-Almansa). 0141-0296/$ – see front matter © 2009 Elsevier Ltd. All rights reserved. doi:10.1016/j.engstruct.2009.03.015 their yielding points; their tension–compression cycles constitute the hysteresis loops. The buckling of these bars is prevented by embedding them in a stockiest encasing. Such encasing is usually formed by steel elements [6,7] commonly filled with mortar (see Fig. 2). Some sliding interface between the steel core and the surrounding mortar is required to prevent excessive shear stress transfer, since it would reduce the longitudinal stress in the core thus impairing the energy dissipation; also, as this interface involves some clearance between the core and the mortar, such a gap is required to allow the Poisson expansion of the core during compression. The buckling restrained braces posses several relevant advantages compared to other hysteretic devices: • The ratio dissipated energy/added material is the highest in the comparative devices [8]; the added material includes dissipators, bracing and connections. The degree of plastification is uniform along the whole body of the core. • These dissipators constitute themselves as a bracing system and no additional braces are required to connect each device to the main frame. G. Palazzo et al. / Engineering Structures 31 (2009) 2152–2161 2153 • Experiments. A number of tests have been carried out, both Fig. 1. Building frames protected with buckling restrained braces. Fig. 2. Common type of buckling restrained brace. • A relevant experience is available since a number of individual and subassemblage tests have been carried out [7,9–20] and many realizations have been reported, mostly in Japan [6], Taiwan [7], Canada [21] and the United States [9]. Preliminary versions of design codes have been proposed [22–24] and many references about design procedures are available [14,16,17,25–31]. • Since the dissipative part of the device can encompass nearly the whole length of the brace, the required strain is rather low. Therefore, the plastic excursion is rather moderate, possibly providing high fatigue resistance. In spite of the relevant existent background about the buckling restrained braces, there are still some open questions which require further research: • Design and production. Although a number of devices based on axial plasticity of steel bars are commercially available, no full details about them have been reported, perhaps partially for confidentiality reasons. In particular, the solutions for the sliding interface between the steel core and the mortar have been reported only scarcely [7,16,17] in the technical literature. Also, most of the relevant production issues have not been deeply discussed. • Buckling analysis. The buckling design of the mortar-steel coating is based usually on simple second-order models [9,17]. Some of their parameters are not usually selected from the actual parameters of the device but merely from semi-empirical considerations; hence, the obtained results cannot be very accurate and it is uncertain than they are on the safe side. In other words, only over-conservative designs of the casing are feasible and it is even doubtful that the actual safety factor is greater than 1. individually and on subassemblies accounting for the main frame. Perhaps the only relevant thing missing is extensive information about the inner final condition of the devices. • Structural behavior. The structural behavior of the device is rather complicated because of the coexistence of several coupled issues, mainly: (i) joint behavior of three materials (inner and outer steel, mortar and the sliding interface), (ii) plastic cyclic behavior of the core, (iii) partial sliding between the core and the encasing mortar and (iv) large strains and displacements. A reliable and accurate numerical model considering these issues has not been reported. This omission requires that the design is based on over-conservative approaches and prevents the proposal of innovative and daring solutions. • Effectiveness. Although several parametric studies have been reported in the technical literature [32,33], their authors still indicate a number of open questions. It is noted that most of the existing studies refer to steel buildings while this research is rather oriented to concrete frames, very common in developing countries. This work belongs to a research project aiming to promote the mass use of patent free buckling restrained braces for seismic protection of buildings in developing countries. The research approach consists of: (i) designing, producing and testing individually five short length dissipators (about 400 mm long) [34,35], (ii) taking advantage of the gained experience to design, produce and test individually four larger prototype devices (near 3000 mm long), (iii) deriving a simplified model of the buckling behavior of these devices, (iv) developing a complex numerical model of their structural behavior, (v) designing, producing and testing on subassemblies a number of full scale dissipators and (vi) performing a numerical parametric study about the seismic efficiency of such devices. The first three stages are completed, while the last three are still in progress. This paper deals with the second and third stages, which correspond to the first three open questions. A description of the research follows; such description is organized according to the aforementioned questions. • Design and production. A buckling restrained brace dissipator is designed and a number of prototypes are produced; such device is rather similar to the existing ones (see Fig. 2). Main concerns of the design are: (i) efficient, simple, robust, low maintenance and durable device, (ii) low cost, (iii) simple manufacturing and (iv) easy to find materials. • Buckling analysis. A simple yet reasonably accurate second order analysis is performed. The geometrical imperfections and the nonlinear behavior of the core are explicitly considered in a simplified way. • Experiments. Individual testing has been carried out in the University of Girona, Spain; the experiments consist of cycling axial loading until failure. 2. Design and production Beyond efficiency, the following qualities are sought in the proposed devices: • Simplicity. The device should be robust, durable and virtually maintenance-free. • Low cost. It should be kept in mind that the use of energy dissipators has to compete with other solutions and that in developing countries the economical issues are crucial. 2154 G. Palazzo et al. / Engineering Structures 31 (2009) 2152–2161 Fig. 3. Considered prototype of a buckling restrained brace. Fig. 4. Pictures of a prototype of a buckling restrained brace. • Easy production. Neither protected nor complex technologies are acceptable; in particular, neither big production facilities nor highly skilled and experienced workers should be required and the manufacturing should be fast. Moreover, the product has to be robust with respect to manufacturing errors. Any developing country should be able to produce the devices by itself. • Basic materials. Only materials that are easy-to-find, replaceable and widely spread in the construction world should be used. In particular, no particular requirements about the steel of the core are suitable. The considered dissipator consists basically of a slender solid bar (cylinder) as dissipative steel core and a round thin-wall steel tube filled with high strength mortar (without shrinkage) as casing buckling restrainer. Two two-halved steel connectors are placed at both ends to ensure a proper anchoring to the frame. Fig. 3 shows a plan view of the device, an elevation of one of their ends and two front views; the left front view includes a steel connector while the right one shows a bare core end. Fig. 4 shows some images of a particular device. Fig. 4.a and b displays side and front views of one of the ends, respectively; the steel connectors are not incorporated. Fig. 4.c contains two pictures of a connector and Fig. 4.d shows their two halves. Figs. 3 and 4 show that the two end steel connectors consist of two mirror halves; they are milled from a solid cylinder. The connection is based mainly on friction through pre-tensioned bolts; since welding can impair the fatigue strength, it is only used in the outer parts, where most of the stress has been transferred from the core to the connectors. When the core is tensioned and reaches its maximum extension their ends protrude beyond the protection of the casing; when the motion reverts, the core is compressed and both naked ends are in serious risk of buckling. To prevent this, four trapezoidal steel plates (see Figs. 3 and 4.c) are welded to each of the connectors; they slide in cruciform-shaped grooves carved in the mortar, as shown by the right Front View in Fig. 3 and by Fig. 4.b. Both the core and the tube have a constant cross section because of simplicity and availability. A relevant decision was to select the section of the core; in the technical literature mainly flat rectangular and cruciform sections have been proposed [9,16] but round sections have been also considered [36]. In the aforementioned previous tests of short dissipators the core had a rectangular section and some cracks were detected in the mortar near the corners [34,35]; hence, for these devices it was decided to use a circular section for the core. Additional advantages that support this choice are the facility of placing the sliding layer, the G. Palazzo et al. / Engineering Structures 31 (2009) 2152–2161 2155 Table 1 Main geometrical parameters of prototypes D1, D2, D3 and D4. Devices Lco (mm) Lcn (mm) Ltu (mm) Ldi (mm) dco (mm) dtu (mm) ttu (mm) dcn (mm) D1 & D2 D3 & D4 2808 2808 200 270 2422 2152 2466 2196 10 22 90 115 3 3 80 85 equal buckling strength in any direction (compared to flat sections) and the lack of risk of torsional buckling (compared to cruciform sections). The tube is also round for simplicity and coherence; moreover, in rectangular tubes the confinement of the mortar is not fully effective in the middle of the sides (this can be relevant to avoid local buckling of the core). The core can be made of ordinary construction steel. It is well known that the surface evenness reduces the risk of crack propagation and provides higher fatigue strength; however, for the sake of simplicity and of moderate cost, no surface treatment is required. A key issue of the design is to ensure a proper sliding between the core and the surrounding mortar to avoid relevant shear stress transfer. In the proposed device, the sliding is ensured by a threelayer interface: the steel core is coated with Teflon r , lubricated with grease and wrapped with rubber. The purposes of the rubber are: to provide shear flexibility, to guarantee an even sliding surface and to allow the transversal expansion of the core when compressed. The thickness of the rubber layer plays a significant role in the design: if the layer is too thin it will inhibit lateral (Poisson) expansion of the core, conversely, if it is too thick it will allow excessive local buckling and reduce fatigue life of the brace. In the tested devices, 1.7 mm thick rubber has been selected, both for availability reasons and for being a common value in similar devices. The Teflon is selected, because of its high strength and low friction coefficient, as an additional measure to provide further sliding capacity. Four prototype devices (termed D1, D2, D3 ad D4) have been produced in Barcelona during June 2006 according to the described technology (see Fig. 3). The total length of the devices is limited to 3 m because of restrictions in the testing laboratory. The values of the geometrical parameters (Fig. 3) are summarized in Table 1. Table 1 shows that dissipators D1 and D2, as well as D3 and D4 are designed alike, to compare their results. For all the devices the difference between the length of the dissipative segment of the core Ldi and the length of the tube Ltu is 44 mm (22 mm each side); it is intended to allow enough slide of the core with respect to the casing. This value is about six times the yielding displacement; hence, this design largely allows ductility ratios (quotient between the yielding and the maximum displacements) slightly above 5. The diameters of the core have been conservatively selected to provide more slender bars than in usual full size devices. The restraining casing has been designed from the approach suggested by [9]. For both the tube and the core, ordinary construction steel S275 JR has been used [37]; its yielding point is fy = 275 MPa while the ultimate strength is fu = 410 MPa. Commercially available mortar without shrinkage has been used; the expected compressive strength ranges between 45 and 50 MPa. The production cost in Barcelona during 2006 of the four prototypes D1, D2, D3 and D4 has been 3272.28 e including 16% VAT. The material cost is 737.11 e and the labor and local transportation costs are 2535.17 e; some tasks were carried out directly by the authors of this work and are not considered. Also, the cost of the experiments is not included. It is noted that, under normal manufacturing conditions in developing countries, the labor cost can be dramatically reduced. A deeper description of the design and production issues is available in [35]. 3. Buckling analysis This section presents a simplified model of the second order behavior of buckling restrained braces. This model allows designing the buckling restrainer system (casing). However, the casing of the tested devices was designed according to previously existing models because this one was not completely developed. This study shows that the proposed model provides more slender devices. In any buckling restrained brace, three types of flexural modes are feasible [38]: • Buckling of the core which does not involve the buckling of the casing; rather the core behaves as a column embedded in an elastic medium. This phenomenon is commonly termed as rippling. For small lateral displacements, the medium is the rubber, which is extremely flexible, being unable to provide any relevant restraint. Conversely, larger deflections involve the mortar; [9] have shown that the critical load is several orders of magnitude higher than the maximum possible axial load in the steel core. • Local buckling of the naked core ends. When the core is elongated, it protrudes from the casing; when compressed, instability can arise. This phenomenon can be easily described by conventional Euler analysis; therefore, no additional considerations are included here. • Global buckling of the whole device. The buckling of the core induces relevant overall bending of the casing. An analysis of the third type of modes is presented next. It is based on second order formulations, typical in steel structures [39]. The proposed model accounts, in a simplified way, for all the relevant issues: the initial geometrical imperfections, the nonlinear behavior of the core and the interaction between the core and the mortar. The following geometrical imperfections are considered: • Initial gap (a) between the core and the surrounding mortar. It is conservatively assumed that this gap is constant along the length of the core and is equal to two times the rubber thickness (a = 3.4 mm). This assumption is equivalent to neglect the transversal stiffness of the rubber. • Initial eccentricity of the core duct (eco ) due to out-ofstraightness. The observation of the split tested specimens (see Fig. 14) shows that this parameter is relevant and, hence, cannot be neglected. Fig. 5 describes the i-th buckling mode; it is assumed that its shape is composed of near-straight equally-distributed segments (with wave length li = Ltu /i) joined by plastic hinges leaning alternatively on both sides of the hole housing the core. P is the axial compressive force, Fi is the interaction force between the core and the mortar and M is the bending moment in the corners of the core. Since the interaction forces Fi are close and, hence, nearly counteract each other, it might seem reasonable to neglect the transversal bending flexibility of the casing. Under such assumption, the equilibrium equations show that the maximum shear force Vi and bending moment Mi in the casing are Vi = Fi /2 = 2P ei /li and Mi = Fi li /4 = P ei . Hence, for high buckling modes the casing undergoes extremely large shear forces and, therefore, the assumption that its lateral flexibility is negligible must be discarded. By considering such an effect [9] have shown 2156 G. Palazzo et al. / Engineering Structures 31 (2009) 2152–2161 Fig. 5. High buckling mode of the core. The constant value k is given by k2 = P /(Eca Ica + Eco Ico ); since the core yields, its bending stiffness can be neglected compared to the one of the casing and ky P /Eca Ica . By integrating twice, a secondorder differential equation is obtained; its general solution is y = A sin k x + B cos k x + ∞ X qi sin i =1 πx li . (4) A and B are unknown constant values and qi are also unknown final eccentricities. By imposing the initial conditions y (0) = 0 and y(l1 ) = 0, it follows that A = B = 0; since sin(π x/li ) are linearly independent functions it follows that the eccentricities qi are given by qi = Fig. 6. Lateral interaction between the core and the casing. that, under ideal conditions, the critical axial load of the brace is Pcr = π 2 (Eco Ico + Eca Ica )/L2k ; Lk is the effective length of the device and Eco Ico and Eca Ica are the stiffness (elastic moduli and moments of inertia) of the steel core and of the casing, respectively. This can be also concluded by noting that, if the bending stiffness of the core is neglected, its buckling situation is roughly equivalent to the one of a liquid column compressed axially by a frictionless piston [39]. Watanabe et al. and Black, Makris and Aiken [4,9] propose that the axial design load of the casing is equal to this critical value multiplied by a safety factor. This factor accounts for the initial imperfections, the yielding of the core and the interaction between the core and the mortar; however, the given criteria to select their values are not related to such issues. A modification of the approach by Watanabe et al. and by Black, Makris and Aiken [4,9] is presented next; it considers these three issues, and in particular incorporates explicitly the initial imperfections. Fig. 6 describes the buckling interaction between the core and the casing. The upper sketch represents the initial position of the core (dashed line, y0 ) and the final one (solid line, y). The lower sketches represent, separately, the final bent configurations of the casing and of the core; the distributed interaction forces are described by an unknown law p(x). The initial position of the core is described by the Fourier series decomposition: y0 = ∞ X ei sin i=1 πx li = ∞ X ei sin π ix l1 i=1 . (1) Eco Ico (yiv − yi0v ) + Py00 = p. (2) By adding both equations, the unknown interaction forces are eliminated and, taking into account Eq. (1), a single equation is derived yiv + k2 y00 = ∞ X i=1 ei 4 π li − P PE . (5) PE is the first critical Euler load of the casing; if the end connections are hinged it is given by PE = π 2 Eca Ica /l21 . Eq. (5) for i = 1 shows that loads below the critical one can largely amplify the bending of the core, possibly leading to collapse. The contribution of the first mode to the maximum bending moment in the casing is the value of Eca Ica e1 (y00 − y000 ) in the mid section: M1 = Eca Ica e1 P PE 2 π l1 1− P PE = P e1 1− P PE . (6) By neglecting the higher modes contribution, Eq. (6) allows designing the casing. Axial load P is the maximum feasible force in the core considering strain hardening effects and the difference between expected and nominal yield strengths of the core. It is noted that, because of the friction, the casing will also likely carry some compression; the experiments (see Fig. 12) show that its demand is negligible. By assuming conservatively that e1 = 10 mm, in the tested dissipators the casing is able to largely resist this demand. In devices D1 and D2, the safety margin for the bending moment is bigger than 16, even neglecting the contribution of mortar; in devices D3 and D4, such margin is bigger than 5. These calculations show that the design of the casing for devices D1 and D2 is clearly over-conservative; if a tube with thickness ttu = 3 mm and diameter dtu = 63 mm is considered, the safety margin is still bigger than 6. 4. Experiments The first term is given by e1 = eco + a; for the other terms it can be conservatively assumed that ei = a (see Fig. 5). The second order equilibrium differential equations of the casing and of the core can be written as Eca Ica (yiv − yi0v ) = −p ei i2 sin πx li . (3) 4.1. General description The four prototypes were tested during July 2006 in the University of Girona, Spain. The experiments are individual (i.e. there are no subassemblages accounting for the frame) and consist of imposing cycling axial deformation until failure. A comprehensive description is available in [35]. The objectives of the tests are (i) to assess the performance of the proposed devices, (ii) to learn about their structural behavior, (iii) to characterize their hysteretic behavior and (iv) to obtain experimental results useful to calibrate the numerical models to be developed. An G. Palazzo et al. / Engineering Structures 31 (2009) 2152–2161 2157 Fig. 7. Testing rig for dissipators D1, D2, D3 and D4. Fig. 8. Testing rig for dissipator D1. additional objective is to increase the available information about the fatigue strength of buckling restrained braces; that information might be useful to other researchers to develop models of such capacity. The experiments are designed to reach these goals whilst accounting for the time, budget and availability constraints. followed. The average values of the compressive strength and deformation modulus are fm = 39.92 MPa and Em = 17.52 GPa, respectively. 4.2. Characterization of materials Dissipators D1, D2, D3 and D4 were placed horizontally, fixed by one of their ends, and connected by the other end to a servocontrolled hydraulic jack. Fig. 7 displays two sketches (plan view and elevation) while Fig. 8 shows a picture of the testing rig of dissipator D1. Fig. 7 shows that both end connections are pinned with respect to a vertical axis, i.e. the device is free to rotate in a horizontal plane. This assemblage is aimed to simulate hinged connections among the dissipator and the main frame (Fig. 1); such a solution has been adopted for simplicity and for avoiding the influence of bending moments in the end of the device [16]. Figs. 7 and 8 show that the registered magnitudes are: axial force in the jack (sensor 7), displacement of the actuator (sensor 6), longitudinal displacements of the steel connectors (sensors 2 The mechanical properties of the steel of the core have been obtained from tension tests following [37] on four specimens with diameter 10 and 22 mm (coupon testing). An extensometer was incorporated to three specimens to determine the elastic modulus. The average values of the yielding point, ultimate strength and Young’s modulus are fy = 303.75 MPa, fu = 425.31 MPa and Eco = 210.91 GPa, respectively; the main disagreement with the nominal characteristic values lie in the yielding point (303.75 MPa instead of 275 MPa). The experiments about the mortar consist of compressive testing of two specimens cut from the previously tested dissipators D1 and D3 (coupon testing). European regulations [40] were 4.3. Testing rig 2158 G. Palazzo et al. / Engineering Structures 31 (2009) 2152–2161 and 1), longitudinal displacements of the end sections of the tube (sensors 8 and 9), transversal horizontal and vertical displacements of the mid section of the tube (sensors 3 and 4, respectively) and axial strains of the casing (sensors 16 and 17). At dissipator D1, two additional strain gauges were fixed near the end sections of the tube (sensors 18 and 19). Gauges 16 and 17 were placed at opposite ends of a horizontal diameter of the mid section so as to obtain the axial forces and the horizontal bending moments in such section. The axial elongations of the core that were given by the difference between channels 1 and 2 and by channel 6 differ due to the flexibility of the supports and of the interposed elements; after eliminating such effect, the fit among both measures is excellent. The time was also recorded but is not considered relevant, as the behavior of the dissipator is assumed to be rate-independent for the range of considered velocities. 4.4. Imposed displacements The imposed displacements consisted of two consecutive phases: growing-amplitude cycles and constant-amplitude cycles until failure; in the second phase the amplitude on either the tension or compression side is 5∆y , ∆y being the yielding displacement. The values of ∆y are estimated as 3.83 mm for dissipators D1 and D2 and 3.37 mm for dissipators D3 and D4; correspond to the measured yielding points. In devices D1 and D2 the maximum imposed amplitude corresponds to a strain level of approximately 8 × 10−3 and inter-story drift ratios of about 2% in diagonal braces (Fig. 1.a) and 1.6% in chevron braces (Fig. 1.b). The loading histories are intended to evaluate the energy dissipation capacity under moderate constant ductility demand. The first fifteen imposed cycles of devices D1 ad D2 are displayed in Fig. 9; they encompass the first phase (growing-amplitude cycles) and part of the second one (constant-amplitude cycles). Fig. 9. Initial loading cycles of dissipators D1 and D2. 4.5. Testing results The tests were conducted without major problems; the order of the experiments was D1, D2, D4 and D3. The main incident was a premature failure of dissipator D4 by local buckling of the naked core ends as the trapezoidal steel plates were not rigid enough; to avoid this, in the device D3, two sliding supports were added near the end connections to prevent the lateral displacements of the casing. Also, the rotation capacity of the two pinned connections (Fig. 7) proved to be damaging for the behavior of the dissipator D1 as relevant rotations were observed; the situation for dissipators D2, D3 and D4 was improved by inserting steel wedges and can sheets that transformed the hinged connections in near-clamped ones. It is noted that both the additional supports and the clamped connections are feasible in real applications. The most representative tests results are summarized next. Fig. 10 displays hysteresis loops for dissipator D2. Positive values of force correspond to tension and of displacement to elongation. The first and last loops have been eliminated since they are mostly irregular. To facilitate the interpretation of Fig. 10 an ideal bilinear hysteresis loop fitting the inner registered loops is also drawn in dashed lines. The following trends can be observed from Fig. 10: • The hysteretic behavior is stable. The force amplitude decreases after the first cycles but tends to stabilize quite fast. This is due to a progressive detachment between the core and the surrounding mortar. • Every time the force in the jack changes its sign, the plot exhibits a near horizontal jump; it means that the jack keeps moving without any relevant force change. This slide is due to the gap in the pin-joint connections between the dissipator and the end supports (see Fig. 7); obviously, this undesirable effect should be minimized in real applications. Fig. 10. Regular hysteresis loops for dissipator D2 (channel 7 vs. channel 6). • The observed buckling of the core (see Fig. 14) does not affect the plots. • The plastic tension loading branches are curved, yet tend to become flat horizontal near the corner. This can be also observed in the plastic compression loading branches but their end segments exhibit a rather sudden increase leading to a sharper peak and even to a reversal in the curvature of the branch. This fact is common to most of the buckling restrained braces; it is due to the higher mortar contribution during the core buckling because of the rising of the friction forces. This effect is rather unwelcome since it does not raise remarkably the area encompassed by the hysteresis loops while the increase of force is more relevant. Fig. 11 displays the superposition of the regular hysteresis loops for dissipator D3 and of the stress–strain plot for a steel specimen obtained from coupon test. Plots from Fig. 11 show that: • The elastic branch of the specimen and the unloading tension branches of the device are near parallel. Hence, the elastic tension stiffness of the steel core is similar to the one of the dissipators. This can be also concluded by observing the first cycles (not shown in Fig. 11) [35]. It confirms that, under tension, the friction forces between the core and the casing are not relevant. G. Palazzo et al. / Engineering Structures 31 (2009) 2152–2161 Fig. 11. Comparison between stress–strain plots for the 22 mm core bar and for dissipator D3. 2159 Fig. 13. Horizontal bending moment in the mid section of the casing of dissipator D2 ([channel 16 − channel 17]/2). Table 2 Main results of the experiments. Fig. 12. Axial force carried by the casing of dissipator D2 ([channel 16 + channel 17]/2). • The yielding point of the core fits roughly the inner loops. It confirms the first observation from Fig. 10 since such loops correspond to a full detachment between the core and the mortar. • The plastic tension branch of the specimen is flat, showing that the strain hardening for monotonic loading is not reached. Conversely, the plastic tension branch of the device is curved. Such discrepancy can be explained in two ways. First, the specimen underwent a simple elongation test where all the fibers yielded simultaneously; on the contrary, the core of the device was curved due to local buckling (see Fig. 5) and the yielding of the fibers was not simultaneous. For higher elongation strains the plots become horizontal, showing full plastification of the core section. Second, after several cycles of forced displacements, the steel of the core might have entered in the strain hardening zone. Figs. 12 and 13 show the ‘‘time histories’’ of the axial force and of the horizontal bending moment in the mid section of the casing of device D2. The longitudinal force and the bending moment have been obtained from the semi-sum and the semi-difference, respectively, of strain gauges 16 and 17 (see Fig. 8). In both cases, linear elastic behavior of the section has been assumed. Device Buckled ends? No. of cycles Normalized dissipated energy Cumulative plastic ductility D1 D2 D3 D4 160 131 387 73 3492 2928 8856 1485 2454 1976 6662 1124 NO NO NO YES Comparison between Figs. 10 and 12 show that the axial forces carried by the casing are less than 10% of the jack force. It confirms that the three-layered sliding core–mortar interface performs reasonably well. Apart from that, the plots from Fig. 12 show a significant drift, since the average values of the force tend to shift from near zero in the initial instants to tension in the final instants. Apparently this means that the steel tube tends to remain permanently tensioned after the test; however, this is unfeasible since at each cycle some compressive stresses are transferred during the compression phase (through friction, see Fig. 5) and are released during the tension phase (yet perhaps only partially). Importantly, since this phenomenon cannot be seen in Fig. 13, it cannot be attributed to any malfunction of the strain gauges. Conversely, a more feasible explanation is as follows: the outer steel might be longitudinally compressed because of the mortar shrinkage while the gauges were stuck; hence, the drift shown in Fig. 12 would represent only the progressive detachment between the tube and the mortar. A comparison between the maximum bending moment in Fig. 13 and the value provided by Eq. (6) is performed next. The axial force P is obtained from Fig. 10 and the initial eccentricity e1 , according to after-test observation, is assumed as e1 = 3.4 mm; hence: M1 = P e1 1− P PE = 25 × 3.4 1− 25 375 = 91 kN mm. This result can be considered as a preliminary verification of the proposed model. It is noted that the contribution of the higher modes is hard to estimate since their short wavelengths generate high sensitivity to the longitudinal positioning of the sensors. Obviously, further research is needed. The analysis of the results of the other devices provides similar conclusions to those derived from Figs. 10–13 [35]. Table 2 presents a summary of the results of tests for dissipators D1, D2, D3 and D4. The irregular values corresponding to behavior near or after failure are not accounted for. 2160 G. Palazzo et al. / Engineering Structures 31 (2009) 2152–2161 Fig. 14. Mortar and core of dissipator D1 after testing. In Table 2, ‘‘Buckled Ends?’’ refers to the local buckling of the naked core ends. The dissipated energy is the area encompassed by the hysteresis loops normalized with respect to the elastic energy corresponding to the yielding displacement (1/2 k ∆2y , where k is the axial stiffness). This energy cannot be considered the ultimate energy dissipation capacity since it is highly dependent on the loading history [41]. The ‘‘Cumulative plastic ductility’’ [9] is a dimensionless normalized expression of the cumulative plastic deformation: Σ |∆+ − ∆− |/∆y where ∆+ and ∆− are the maximum and minimum values of the plastic displacement, respectively. The sum is extended to all the plastic excursions. Results from Table 2 show that, apart from the premature failure of the dissipator D4, the devices performed properly. The performance was significantly better in dissipator D3 than in devices D1 and D2. Such difference might be due to two reasons: (a) the observed permanent curvatures of the core (see Fig. 14) are smaller in D3 and (b) in such device the local buckling of both naked core ends was restrained by the aforementioned additional sliding supports. It is noted that such supports are feasible in real applications, like those shown in Fig. 1. 4.6. Observations after tests Excluding dissipator D4, the failure came for breakage of the core near the mid section. After pulling out the broken core, the dissipator was split longitudinally in two halves to observe the actual condition of the mortar. Fig. 14 displays views of representative parts of device D1; Fig. 14.a and b refer to the mortar while Fig. 14.c and d correspond to the core. The other tested devices provide similar results [35]. Fig. 14.a and b show that the mortar is in good condition, even in the near vicinity of the core; it means that the transversal compressive forces due to high buckling modes (Fig. 5) were not able to locally damage the mortar. According to Fig. 14.a some eccentricity of the core hole due to out-of-straightness was observed; it ranged between 5 and 10 mm. Both values fit those considered for the buckling analysis. The cover of the core (Teflon, grease and rubber) is in good condition. Fig. 14.c and d show that the core is bent; it is shaped roughly like a warped sinusoidal wave whose wavelength ranges between 100 and 200 mm and whose amplitude reaches 2 mm. Given that the lateral forces exerted by the core were unable to bend the casing and that the surrounding mortar is not damaged, is obvious that only the compression of the rubber layer allows this permanent curvature. As expected, such observed permanent deformation was bigger for the 10 mm core bars (D1 and D2) than for the 22 mm ones (D3 and D4). This seems to indicate that the rubber layer is too thick for devices D1 and D2 and perhaps also for D3 and D4. 5. Conclusions This work belongs to a larger research project whose main objective is to promote the mass use of patent free energy dissipators for seismic protection of buildings in developing countries. With this aim, a simple dissipative buckling restrained brace has been designed, produced and tested. The design and production issues have been considered in an integrated way. All the adopted technical solutions, namely the sliding interface between the core and the mortar, are revealed. A buckling analysis approach is described. Laboratory tests of four prototype devices are carried out. Such experiments consist of cyclic axial deformation until failure; a wide set of magnitudes are measured to investigate the performance of the devices and to collect a set of results able to calibrate a numerical model currently being developed. Main conclusions are listed next. • It is feasible to design buckling restrained braces that are efficient, robust, virtually maintenance-free, durable, reasonably cheap, easy to produce and made of basic and easily replaceable materials. It is noted that no particular smoothening operation of the yielding core is required. • The buckling design of the casing of the tested devices was based on an existing model; it is over-conservative since the proposed buckling analysis approach allows designing slender tubes, particularly for dissipators D1 and D2. A preliminary experimental verification of the proposed buckling analysis approach is presented. • The tests showed that, in general, the devices performed properly, without relevant shear stress transfer to the casing and with stable hysteretic behavior. It is noted that the inner observation of the tested devices showed that the mortar was not damaged by the lateral pushing of the core during its local buckling. Acknowledgments The Argentinean ‘‘National Technological University’’ and ‘‘Banco Río’’ (Argentina), supported the stay of Mr. Palazzo in Barcelona and part of the testing cost (‘‘Programa de Becas de Postgrado’’ and ‘‘Proyectos de Investigación Científica para el Perfeccionamiento Docente’’). The assistance of the Technical University of Catalonia and of the University of Girona is gratefully acknowledged. Mr. O. Montenegro (Technical University of Catalonia, Barcelona) tested the mortar of the prototypes; his help is appreciated. 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