MTU Maintenance Hannover V2500 A1 & A5/D5 Familiarization Technical Training For training purposes only V2500 Familiarization - 1 - MTU Maintenance Hannover Technical Training For training purposes only V2500 Familiarization - 2 - MTU Maintenance Hannover This publication is for training purposes only. For authorized maintenance practices and specifications consult the appropriate maintenance publications. These course notes were compiled using following document. Technical Training For training purposes only V2500 Familiarization - 3 - MTU Maintenance Hannover Contents Section 1 Introduction Section 2 Mechanical Arrangement 23 Section 3 The Modules 37 Modular Construction 38 Module 31 – LP Compressor (Fan) 40 Module 32 – Intermediate Module 44 Module 40 – HP Compressor 46 Section 4 Section 5 Technical Training 5 Combustion Section 54 HP Turbine 58 Module 50 – LP Turbine 62 Module 60 – External Gearbox 66 Combined Drains 72 Engine Mounts 76 Appendix Air Off-Takes Glossary of Abbreviations Illustrations 79 80 81 87 For training purposes only V2500 Familiarization - 4 - MTU Maintenance Hannover Introduction Technical Training For training purposes only V2500 Familiarization - 5 - MTU Maintenance Hannover lAE International Aero Engines AG On March 11, 1983, five of the world’s leading aerospace manufacturers signed a 30-years’ collaboration agreement to produce an engine for the single isle aircraft market with the best proven technology that each could provide. The five were: Each of the share holder companies were given the responsibility for developing and delivering one of the five engine modules. They are: •Rolls Royce plc - high pressure compressor. •Rolls Royce plc-United Kingdom. •Pratt and Whitney - combustor and high pressure turbine. •Pratt and Whitney-USA. •JAEC - fan and low pressure compressor. •Japanese Aero Engines corp-Japan. •MTU - low pressure turbine. •MTU-Germany. •Fiat Avio - external gearbox. •Fiat Avio-Italy (1996 withdrawn as a partner). In December of the same year the collaboration was incorporated in Zurich, Switzerland, as IAE International Aero Engines AG, a management company established to direct the entire program for the shareholders. The engines are assembled by the major partners Rolls Royce and Pratt and Whitney. IAE is responsible for the coordination of the manufacture and assembly of the engines. IAE is also responsible for the sales, marketing and in-service support of the V2500. To find a name for the engine IAE combined the Roman numeral V representing the original five partners and the number 2500 as an abbreviation of the initial engine’s maximum thrust of 25000 lbs. The headquarters for IAE were set up in East Hartford, Connecticut, USA and the V2500 turbofan engine to power the 120-180 seat aircraft was launched on January 1st 1984. Technical Training For training purposes only V2500 Familiarization - 6 - MTU Maintenance Hannover IAE V2500 Engine - the responsibility JAEC – Fan and Low Pressure Compressor Pratt & Whitney – Combustor and High Pressure Turbine MTU – Low Pressure Turbine Rolls-Royce – High Pressure Compressor Fiat Avio – External Gearbox Technical Training For training purposes only V2500 Familiarization - 7 - MTU Maintenance Hannover Engine/Airframe Applications EIS: Entry into service Technical Training For training purposes only V2500 Familiarization - 8 - MTU Maintenance Hannover Propulsion Unit Data (A1/A5) The engine was first certified in June 1988 and entered airline service in May 1989. The A1 version powers the A320, the A5 powers the A319/A320/A321 aircrafts. The V2500 engine is an advanced technology aircraft propulsion unit designed primarily for the 150 seat, short to medium range aircraft. Engine V2500-A1 V2524-A5 V2527-A5 V2530-A5 V2533-A5 Application A320-200 A319 A320-200 A321-100 A321-200 25,000* 23,500 26,800 31,400 33,000 55 55 45 30 30 Fan tip diameter in (cm) 63 (160) 63.5 (161) 63,5 (161) 63.5(161) 63.5(161) Bare engine length in (cm) 126 (320) 126 (320) 126 (320) 126 (320) 126 (320) Bypass ratio 5.4:1 4.9:1 4.8:1 4.6:1 4.5:1 Overall Pressure Ratio (TO) 29.7:1 26.5:1 27.4:1 31.6:1 33.4:1 Mass Flow lb/s 783 lbs 784 lbs 805 lbs 856 lbs 872 lbs 0.543 0.543 0.543 0.543 0.545 Take-off rating (lb) (equivalent 0.2 Mn) Flat rate temperature (°C) Min. cruise SFC (Mach 0.76, 35,000 ft, ideal) *additional thrust capacity available Technical Training For training purposes only V2500 Familiarization - 9 - MTU Maintenance Hannover Propulsion Unit Gas Path All the air entering the engine passes through the inlet cowl to the fan. At the fan exit the air stream divides into two flows: •the core engine flow •the by-pass flow Core Engine Flow The core engine flow passes through the fixed inlet guide vanes to the L.P. Compressor which consists of 3 stages on the -A1 and 4 stages on the -A5, then to the H.P, Compressor, the combustion section and the H.P. & L.P. turbines and finally exhausts into the C.N.A. By-pass Flow The fan exhaust air (cold stream) entering the by-pass duct passes through the fan outlet guide vanes and flows along the by-pass duct to exhaust into the C.N.A. Common Nozzle Assembly (C.N.A.) The core engine 'hot' exhaust and the 'cool' by-pass flow are 'mixed' in the C.N.A. before passing through the single propelling nozzle into the atmosphere. Technical Training For training purposes only V2500 Familiarization - 10 - MTU Maintenance Hannover Propulsion Unit Outline (A1 & A5) FAN Technical Training For training purposes only V2500 Familiarization - 11 - MTU Maintenance Hannover Propulsion Unit Outline (D5) COMMON NOZZLE ASSEMBLY Technical Training For training purposes only V2500 Familiarization - 12 - MTU Maintenance Hannover C-Duct Overview (D5) Technical Training For training purposes only V2500 Familiarization - 13 - MTU Maintenance Hannover Engine Mark Numbers For easy identification of the present and all future variants of the V2500, International Aero Engines has introduced a new engine designation system. All engines will retain V2500 as their generic name. The only exception is the original and current service engine, which, having already been certified, will retain the original and current designation V2500-A1. The first three characters of the full designation are V25, identifying each engine as a V2500. The next two figures indicate the engines rated sea-level takeoff thrust. The following letter shows the aircraft manufacturer. The last figure represents the mechanical standard of the engine. This system will provide a clear designation of a particular engine as well as a simple way of grouping, by name, engines with similar characteristics. •The designation V2500-D collectively describes all engines for McDonnell Douglas applications and V2500-A all engines for Airbus Industries. •Similarly, V2500-5 describes all engines built to the -5 mechanical standard, irrespective of airframe application. Technical Training For training purposes only V2500 Familiarization - 14 - MTU Maintenance Hannover V2500 Series Technical Training For training purposes only V2500 Familiarization - 15 - MTU Maintenance Hannover Introduction The V2500 is a twin spool, axial flow, high bypass ratio turbofan type engine. The engine incorporates several advanced technology features which include: •Full Authority Digital Engine Control (FADEC). •Wide chord fan blades. •Single crystal HP turbine blades. •'Powdered Metal' HP turbine discs. •A two-piece, annular combustion system, which utilises segmental liners. Engine Mechanical Arrangement The low pressure (LP) system comprises a single stage fan and multiple stage booster. The booster, which is linked to the fan has: •A5 standard four stages. •A1 standard three stages. The boosters are axial flow type compressors. The fan and booster are driven by a five stage LP turbine. The booster stage has an annular bleed valve which has been incorporated to improve starting and handling. Technical Training The LP spool speed is indicated as N1 (%). The LP system is supported by three bearing assemblies. •A single ball type bearing, (thrust). •Two roller type bearings, (support). The HP system comprises of a ten stage axial flow compressor which is driven by a two stage turbine. The HP compressor has variable inlet guide vanes (VIGV) and variable stator vanes (VSV). •The A5 standard has one stage of VIGV and three stages of VSVs. •The A1 standard has one stage of VIGV and four stages of VSVs. The HP system utilises four bleed air valves. These valves are designed to bleed air from the compressors so as to improve both starting and engine operation and handling characteristics. The HP spool speed is indicated as N2 (%). The HP system is supported by two bearing assemblies. •A single ball type bearing (thrust). •A single roller type bearing (support). For training purposes only V2500 Familiarization - 16 - MTU Maintenance Hannover Introduction (cont.) Lubrication Full authority digital electronic control (FADEC) The lubrication system is a self-contained, re-circulatory, full flow (unregulated pressure) system. Primary oil cooling is achieved by a fuel/oil heat exchanger located in the LP fuel system. Additional cooling, as required, is provided by an air/oil heat exchanger. The heart of the FADEC is the Electronic Engine Control (EEC). The EEC receives rotor speed, pressure and temperature signals from the engine. The EEC uses these parameters along with aircraft inputs to command outputs to engine mounted actuators to provide control of: Engine active clearance control (ACC) turbine Active clearance control (ACC) is used on both the LP and HP turbine casings. This system uses cool air taken from the fan duct. Engine air bleeds Engine air bleed is utilised for: •Aircraft systems. •Compressor stability system. •HP and LP turbine active clearance control. •7th stage bleed-air (de-ice) •10th stage 'make up' cooling air (turbine cooling). •Air cooled air cooler ('buffer' air). •Air cooled oil cooler. •Customer Services Bleed. •Engine fuel flow. •Automatic engine starting. •Compressor airflow control system. •Heat Management system. •10th stage make up air system. •Thrust reverser. The EEC also provides protection for: •N1 overspeed. •N2 overspeed. •Engine surge. HP compressor stage 7 and stage 10 bleeds are available for aircraft services. Technical Training For training purposes only V2500 Familiarization - 17 - MTU Maintenance Hannover Engine stations and stage numbering Engine stations Engine stage numbering The following are the measurement stations for the V2500 engine: Compressor blade numbering: •Stage 1 Fan. •Station 1 Intake/Engine inlet interface. •Stage 1.5 LPC booster. •Station 2 Fan inlet. •Stage 2 LPC booster. •Station 2.5 LPC OGV exit. •Stage 2.3 LPC booster (A5 Only). •Station 12.5 Fan exit. •Stage 2.5 LPC booster. •Station 3 HP Compressor exit. •Station 4 Combustion section exit. •Station 4.5 HP Turbine exit. •Stages (3-12) HPC Stages. (Note: The HPC is a ten stage compressor) •Station 4.9 LP Turbine exit. Technical Training The V2500 engine has turbine blade numbering as follows: •Stages (1-2) HP Turbine Stages. •Stages (3-7) LP Turbine Stages. For training purposes only V2500 Familiarization - 18 - MTU Maintenance Hannover Engine stations and stage numbering Technical Training For training purposes only V2500 Familiarization - 19 - MTU Maintenance Hannover Sensed signals Engine Signals Power The following pressure, temperature and rpm signals are sensed (or derived) by the Electronic Engine Control (EEC) for power setting systems scheduling and trend monitoring. Engine power above idle is controlled and set to an Engine Pressure Ratio (EPR), which is a ratio of P4.9:P2 •P2 Fan inlet pressure. •T2 Fan inlet temperature. •P2.5 LP Compressor Delivery Pressure. •T2.5 LP Compressor Delivery Temperature. •P3 (or Pb) Pressure at the Burner. •T3 HP Compressor delivery temperature. •P4.9 LP Turbine Outlet Pressure. •T4.9 LP Turbine Outlet Temperature. •P12.5 Fan Exit Pressure. •N1 Measured. •N2 Derived. Temperature Exhaust Gas Temperature (EGT) is T4.9. Trend Monitoring Trend Monitoring uses signals of P12.5, T2.5 and T3. Note: Stations 4 & 4.5 are not sensed. . Technical Training For training purposes only V2500 Familiarization - 20 - MTU Maintenance Hannover Engine Dimensions and Pressure/Temperature Map PT PSIA Technical Training For training purposes only V2500 Familiarization - 21 - MTU Maintenance Hannover Engine Flange Identification Technical Training For training purposes only V2500 Familiarization - 22 - MTU Maintenance Hannover Mechanical Arrangement Technical Training For training purposes only V2500 Familiarization - 23 - MTU Maintenance Hannover Engine - General Arrangement The engine is an axial flow, high by-pass ratio, twin spool turbo fan. L.P. System Four stage L.P. compressor - comprising: •1 Fan stage L.P. Compressor consisting of 4 stages (A1: 3 stages) Gearbox Radial drive via a tower shaft from H.P. Compressor shaft to fan case mounted angle and main gearboxes. Gearbox provides mountings and drive for all engine driven accessories and the pneumatic starter motor. driven by: •Five stage L.P. Turbine H.P. System •Ten-stage axial flow compressor driven by a 2 stage axial flow H.P. Turbine. •Variable angle inlet guide vanes. Variable stator vanes ( 3 stages A5, 4 stages A1). Handling bleed valves at stage 7 and 10. Customer service bleeds at stage 7 and 10 Combustion System •Annular, two piece, with 20 fuel spray nozzles. Technical Training For training purposes only V2500 Familiarization - 24 - MTU Maintenance Hannover Engine - General Arrangement Technical Training For training purposes only V2500 Familiarization - 25 - MTU Maintenance Hannover Engine Main Bearings The main bearing arrangement and the bearing numbering system is shown below. The 5 bearings are located in 3 bearing compartments: •The Front Bearing Compartment, located at the centre of the Intermediate Case, houses No 1,2 & 3 bearings. The Centre Bearing Compartment located in the diffuser/combustor case houses the No 4 Bearing. The Rear Bearing Compartment located in the Turbine Exhaust Case houses the No 5 Bearing. No 1 Bearing No 3 Bearing •H.P. shaft axial location bearing. Radial support for the front of the H.P.shaft. Takes the thrust loads of the H.P. shaft. Single track ball bearing. Mounted in a hydraulic damper, which is centred by a series of rod springs (squirrel cage). No 4 Bearing •Radial support for turbine end of H.P. shaft. Single track roller bearing. No 5 Bearing •Shaft axial location bearing. Takes the thrust loads of the L.P. shaft. Single track ball bearing. •Radial support for the turbine end of the L.P. shaft. Single track roller bearing. Squeeze film oil damping. No 2 Bearing Radial support for the front of the L.P.turbine shaft. Single track roller bearing utilising "squeeze film" oil damping. Technical Training For training purposes only V2500 Familiarization - 26 - MTU Maintenance Hannover Engine - Main Bearings Technical Training For training purposes only V2500 Familiarization - 27 - MTU Maintenance Hannover Front Bearing Compartment - A1 Technical Training For training purposes only V2500 Familiarization - 28 - MTU Maintenance Hannover Front Bearing Compartment - A5 Technical Training For training purposes only V2500 Familiarization - 29 - MTU Maintenance Hannover Front Bearing Compartment The No 1, 2 and 3 bearings are located in the front bearing compartment which is at the centre of the intermediate module (32). The compartment is sealed using air supported carbon seals, brush seals (A1), and an oil filled (Hydraulic) seal between the two shafts. This seal is supported by 8th stage air. To achieve adequate pressure drops across the seals ( to ensure satisfactory sealing) the compartment is vented by an external tube to the de-oiler. Gearbox Drive The HP Stubshaft, which is located axially by the Number 3 Bearing, has at it's front end a bevel drive gear which, through the 'Tower Shaft' provides the drive for the Main Accessory Gearbox. The HP Stubshaft separates from the HP Compressor Module at the 'Curvic Coupling' and remains as part of the Intermediate Module. No. 2 & No. 3 Bearing Arrangement The drawing below shows details of the Number 2 and Number 3 Bearings. A Phonic Wheel (1) is fitted to the LP Stub Shaft, this interacts with speed probes to provide LP Shaft speed signals (N1) to the Engine Electronic Control (EEC) (see section 11 -- Engine Indicating). A speed signal is also sent to the Engine Vibration Monitoring Unit (EVMU) Which is located in the Aircraft Avionics Compartment. The Hydraulic Seal (6) prevents oil leakage from the compartment passing rearwards between the H.P. and L.P. shafts. The Number 3 Bearing is hydraulically damped. The outer race is supported by a series of eighteen spring rods (14) which allow some slight radial movement of the bearing. The bearing is centralised by rods and any radial movement is damped by oil pressure fed to an hydraulic damper (12) around the bearing outer race housing. The gearbox gear (8) is splined onto the H.P. shaft and retained by the Number 3 Bearing Nut (7). Technical Training For training purposes only V2500 Familiarization - 30 - MTU Maintenance Hannover No. 2 & No. 3 Bearing Arrangement post SB 72-0462 Technical Training For training purposes only V2500 Familiarization - 31 - MTU Maintenance Hannover Centre (No. 4) Bearing Compartment The No 4 bearing compartment is situated in a high temperature, high pressure environment at the centre of the combustion section. The bearing compartment is shielded from radiated heat by a heat shield and air. This supply of cooled air (called 'buffer air') is admitted to the space between the chamber and first heat shield. The buffer air is exhausted from the cooling spaces close to the upstream side of the carbon seals, creating an area of cooler air from which the seal leakage is obtained. This results in an acceptable temperature of the air leaking into the bearing compartment. Restrictors at the outlet from the cooling passages control buffer airflow rates. The bearing compartment internal pressure level is determined by the area of the variable scavenge valve. (Called No 4 bearing scavenge valve and described in the oil system). This valve acts as a variable flow restrictor in the compartment vent line. Technical Training For training purposes only V2500 Familiarization - 32 - MTU Maintenance Hannover Centre (No. 4) Bearing Compartment Technical Training For training purposes only V2500 Familiarization - 33 - MTU Maintenance Hannover Rear (No.5) Bearing Compartment The rear bearing compartment is located at the centre of the L.P. turbine module (module 50) and houses the No 5 bearing which supports the L.P. turbine rotor. An air supported (Stage 8) carbon seal seals the compartment at the front end. At the rear there is a simple cover plate, with a furon seal, secured by 12 (early A1) or 13 (A1/A5) bolts. Inside the LP shaft there is a small disc type plug with a furon seal, secured by a double helix spring clip. There are no air or oil flows down the LP shaft. Separate venting is not necessary for this compartment because with only one carbon seal, the airflow induced by the scavenge pump provides the required pressure drop across the seal. The compartment is covered by an insulating heat shield. Technical Training For training purposes only V2500 Familiarization - 34 - MTU Maintenance Hannover Rear Bearing Compartment Technical Training For training purposes only V2500 Familiarization - 35 - MTU Maintenance Hannover Intentionally left blank Technical Training For training purposes only V2500 Familiarization - 36 - MTU Maintenance Hannover The Modules Technical Training For training purposes only V2500 Familiarization - 37 - MTU Maintenance Hannover Modular Construction Module Designation Modular construction has the following advantages: •lower overall maintenance costs maximum life achieved for each module reduced turn-around time for engine repair reduced spare engine holdings ease of transportation and storage rapid module change with minimum ground running easy hot-section inspection vertical/horizontal assembly/disassembly split engine transportation compressors/turbines are balanced independently Technical Training No. 31 32 40 50 60 Module Fan Intermediate HP System - 41 HP Compressor - 45 HP Turbine LP Turbine External gearbox Note: The module numbers refer to the ATA chapter reference for that module. For training purposes only V2500 Familiarization - 38 - MTU Maintenance Hannover Engine Modules Technical Training For training purposes only V2500 Familiarization - 39 - MTU Maintenance Hannover Module 31 - LP Compressor (Fan) Module 31 (Fan Module) is the complete fan assembly and comprises: •22 hollow fan blades 22 annulus fillers the fan disc the front and rear blade retaining rings The nose cone and fairing smooth the airflow into the fan. These parts are non-modular and are independently balanced. The blades are retained in the disc radially by the dovetail root. The front and rear blade retaining rings provide axial retention. Blade removal/replacement is easily achieved by removing the front blade retaining ring and sliding the blades along the dovetail slot in the disc. The fan inner annulus is formed by the 22 annulus fillers fitted between the fan blades and attached to the front & rear blade retaining rings. The fan disc is located on the LP stub shaft by a curvic coupling, the two halves are bolted together. This transmits the drive from the turbine to the fan. A correlation mark on the rear of the fan disc is aligned with correlation marks on the stub shaft during fitment of the fan module. Technical Training For training purposes only V2500 Familiarization - 40 - MTU Maintenance Hannover Module 31 - LP Compressor (Fan) Technical Training For training purposes only V2500 Familiarization - 41 - MTU Maintenance Hannover Fan Blade Annulus Filler Technical Training For training purposes only V2500 Familiarization - 42 - MTU Maintenance Hannover LP Compressor (Fan) Blade Retaining Ring Technical Training For training purposes only V2500 Familiarization - 43 - MTU Maintenance Hannover Module 32 - Intermediate Module LP Compressor The LP compressor/Intermediate case module has four functions: •to support the fan rotor by the fan frame •to support the internal gearbox and power take-off shaft. •to compress the air in the LP compressor •to transfer thrust to A/C pylon The LP compressor is a three- (A1) or four stage (A5) axial flow compressor, attached to and driven by the LP stub shaft. The blades have dovetail blade roots and are installed into axial dovetail slots in the compressor drum and retained axially by lock plates. Fan Case Fan Exit Guide Vanes The fan case is installed on the 10 outer struts of the fan frame. The front flange of the fan case has attachment features for the inlet cowl. The fan case has a number of flanges to install the gearbox and other engine accessory units. A annular hook is formed on the inner surface of the fan case, at the front end of the attrition lining, to prevent an uncontained failure in the unlikely event of a fan blade failure. The 60 fan exit guide vanes (FEGV's) are assembled in 20 segments, each with 3 vanes, and fitted between the fan case and the intermediate case. Linings and panels are attached to the inner surface of the fan case and consist of: •front attrition lining •ice impact resistance panel •rear acoustic lining •fan case rear panels installed between the fan case and 10 outer struts of the fan frame Technical Training Fan Frame (Intermediate Case) The fan frame is a welded structure consisting of an annular torsion box with 10 inner and 10 outer struts welded to it. The fan frame supports the following: •the fan case •the LP compressor vane assemblies and front fairing. •the HP compressor front case •No.1 bearing support assembly •No.3 bearing, internal gearbox and support assembly. •PTO shaft bearing and support and shaft seal tube. •Attachment for the forward engine mount. For training purposes only V2500 Familiarization - 44 - MTU Maintenance Hannover Module 32 - Intermediate Module Technical Training For training purposes only V2500 Familiarization - 45 - MTU Maintenance Hannover H.P. Compressor Description Stator case The HP compressor assembly is a 10 stage axial flow compressor. It has a rotor assembly and stator case. The compressor stages are numbered from the front, the first stage is stage 3. Airflow through the compressor is controlled by variable inlet guide vanes (VIGV), variable stator vanes (VSV) and bleed valves. The HP compressor stator case has two primary subassemblies, the HP compressor front and rear cases. The rotor assembly has five sub-assemblies •Stages 3 to 8 HP compressor disks •A vortex reducer ring. •Stages 9 to 12 HP compressor disks •The HP compressor shaft. •The HP compressor rotating air seal. The five sub-assemblies are bolted together to make the rotor. The compressor blades in stages 3 to 5 are attached to the compressor disks in axial dovetail slots and secured by lockplates. The stages 6 to 12 compressor blades are installed in slots around the circumference of the disks through an loading slot, lock blades, lock nuts and jack screws hold the blades in position. Technical Training The HP compressor front case assembly has two split cases bolted together along the engine horizontal centre line. The front case assembly contains the VIGVs, the stages 3 to 5 VSVs and the stage 6 stator vanes (A5). HP compressors of A1 versions incorporate stage 3 to 6 VSV´s. The lower case provides a mounting for the VIGV and VSV actuator. The front case assembly is bolted to the intermediate case and to the rear outer case. The HP compressor rear case assembly has five inner ring cases and an outer case. Flanges on the inner cases form annular manifolds, which provide stages 7 and 10 air offtakes. The five inner cases are bolted together, with the front support cone bolted to the stage 7 case and the stage 11 case bolted to the rear outer case. The five inner cases contain the stages 7 to 11 fixed stator vanes. The rear outer case is bolted to the diffuser case and to the rear flange of the HP compressor front case. In the compressor cases, access is provided for borescope inspection of the compressor blades and stator vanes For training purposes only V2500 Familiarization - 46 - MTU Maintenance Hannover Module 40 - HP System Technical Training For training purposes only V2500 Familiarization - 47 - MTU Maintenance Hannover H.P. Compressor Technical Training For training purposes only V2500 Familiarization - 48 - MTU Maintenance Hannover Intentionally left blank Technical Training For training purposes only V2500 Familiarization - 49 - MTU Maintenance Hannover H.P. Compressor (cont.) Compressor Drums (rotor) The rotor assembly consists of two main parts: the stage 3 to 8 drum the stage 9 to 12 drum The two rotor drums are bolted together with a vortex reducer installed between the 8 and 9 stages. The vortex reducer straightens the stage 8 air flow, which passes to the centre of the engine for internal cooling and sealing. Technical Training For training purposes only V2500 Familiarization - 50 - MTU Maintenance Hannover H.P. Compressor Drums Technical Training For training purposes only V2500 Familiarization - 51 - MTU Maintenance Hannover H.P. Compressor (cont.) Compressor blades The compressor blades in stages 3 to 5 are attached to the discs in axial dovetail slots and secured by lock plates. Rubber strips bonded to the underside of the platform seal the gaps between the blades. The stages 6 to 12 are installed in a circumferential slot around the discs. Each disc has one axial loading slot to enable the blades to be installed into the disc. Four lock blades are installed on each disc, two on each side of the loading slot, which are locked by lock-nuts and lock screws. Technical Training For training purposes only V2500 Familiarization - 52 - MTU Maintenance Hannover H.P. Compressor Blades Technical Training For training purposes only V2500 Familiarization - 53 - MTU Maintenance Hannover Combustion Section The combustion section includes the diffuser section, the combustion inner and outer liners, and the No 4 bearing assembly. Diffuser Casing The diffuser section is the primary structural part of the combustion section. The diffuser section has 20 mounting pads for the installation of the fuel spray nozzles. It also has two mounting pads for the two igniter plugs. Combustion Liner The inner and outer liners form the combustion liner. The outer liner is located by five locating pins which go through the diffuser casing. The inner combustion liner is attached to the turbine nozzle guide vane assembly. The inner and outer liners are manufactured from sheet metal with 100 separate liner segments attached to the inner surface (50 per inner and outer liner). The segments can be replaced independently during engine overhaul. Technical Training For training purposes only V2500 Familiarization - 54 - MTU Maintenance Hannover Combustion Section Technical Training For training purposes only V2500 Familiarization - 55 - MTU Maintenance Hannover Combustion Section (cont.) The drawing below shows the arrangement of the diffuser casing and the inner and outer combustion liners, the No1 NGVs, and the TOBI (Tangential Out Board Injector). •Also shown is the No 4 bearing support assembly. •The primary parts of the Stage 1 Turbine Nozzle Assembly •The Stage 1 HPT Vane Cluster Assemblies •The Stage 1 HPT Cooling Duct Assembly •The Combustion Chamber Inner Liner The stage 1 turbine nozzle assembly has 40 air-cooled vanes, made of cobalt alloy. The vanes are attached to the stage 1 HPT cooling duct assembly with bolts. Operation The ring of vanes makes a series of nozzles which increases the velocity of the gases from the combustion chamber. The vanes point the gases onto the stage 1 turbine blades at the correct angle. The internal vane baffles and airfoil cooling holes permit relatively cool air from the diffuser case to go through the vane and over the external airfoil to decrease metal temperature. Sheet-metal seals between adjacent vane platforms decrease leakage of the cool air. The stage 1 has 40 vanes, each hollow vane has internal baffles and cooling holes in the airfoil. Vane airfoils also have a heat-resistant coating. The stage 1 vanes are held in position by the stage 1 HPT cooling duct assembly. The duct is installed on the rear-inner flange of the diffuser case. Technical Training For training purposes only V2500 Familiarization - 56 - MTU Maintenance Hannover Combustion Section (cont.) Technical Training For training purposes only V2500 Familiarization - 57 - MTU Maintenance Hannover H.P. Turbine Description The primary parts of the stage 1 rotor assembly are: The HP turbine rotor and stator assembly uses the energy of the combustion gases to supply movement to the HP compressor. All of the HPT airfoils are cooled by airflow. The stage 1 HPT blades and vanes are cooled by the HPC discharge air, the stage 2 HPT blades and vanes are cooled by 10th stage air The primary parts of the HP turbine rotor and stator assembly, are: •The HP Turbine Rotor Assemblies (Stage 1 and Stage 2) •The HP Turbine Case and Vane Assembly Rotor Assembly The HP turbine rotor assemblies are two stages of turbine hubs with single-crystal, nickel-alloy blades. The two-hub configuration makes a bolt flange between the hubs unnecessary. This decreases the weight and enables faster engine assembly. The blades have airfoils with high strength and resistance to creep. Satisfactory blade tip clearances are supplied by active clearance control (ACC) to cool the case with fan air. Technical Training •Stage 1 Turbine Hub Inner and Outer HPT Air Seals 64 Blades Stage 2 HPT Air Seal The primary parts of the stage 2 rotor assembly are: •Stage 2 Turbine Hub 72 Blades Stage 2 Blade Retaining Plate The inner and outer HPT air seals are installed on the front of the stage 1 hub. The stage 1 blades are installed in slots on the hub. On the front side the blades are held by the outer HPT air seal. The stage 2 HPT air seal is installed on the rear of the stage 1 hub. This air seal holds the stage 1 blades on the rear side. The stage 2 turbine hub is installed behind the stage 1 hub and the stage 2 HPT air seal. Stage 2 blades are installed in slots in the hub. On the front side the blades are held by the stage 2 HPT air seal. On the rear side the blades are held by the stage 2 blade retaining plate. For training purposes only V2500 Familiarization - 58 - MTU Maintenance Hannover H.P. Turbine assembly Technical Training For training purposes only V2500 Familiarization - 59 - MTU Maintenance Hannover H.P. Turbine Turbine case and vane assembly The primary parts of the HP turbine case and vane assembly, are: •HP Turbine Case Assembly HPT Duct Support Set (Stage 1) Stage 1 and 2 HPT Duct Segments Stage 2 HPT Ring Segment and Vane Cluster Stage 2 HPT Duct Support Stage 2 HPT Support Assembly The stage 1 HPT duct support set holds the stage 1 HPT duct segments in position at the front side. The rear side of the duct segments is held by the vane clusters. The stage 2 HPT duct segments at the front side are held in position by the vanes. Two supports hold the vanes and duct segments at the rear. The abradable duct segments and abrasive blade tips, along with active clearance control (ACC) keep tight blade tip clearances for better performance. The abrasive/abradable system makes tight clearances because the parts are permitted to rub. The abrasive decreases blade tip wear during rub. Active clearance control (ACC) tubes around the turbine case supply fan discharge air to cool the surface of the case during climb and cruise-power operation. This results in shrinkage of the case and decreased blade tip clearances. Technical Training The turbine case has internal flanges to hold the vane clusters and the stage 1 HPT duct support set. The stage 1 and 2 HPT duct segments have an abradable ceramic coating. They are assembled in sets for each stage. Sheet-metal seals are installed between the segments. The stage 2 air-cooled vanes are assembled in clusters of two vanes. Segmented honeycomb air sealing rings on the vane inner shrouds are in alignment with knife-edges of the stage 2 HPT air seal. The vanes are installed into flanges inside the case. Segmented sheet-metal seals are installed between adjacent clusters. The stage 2 vane clusters are cooled by stage 10 compressor air. Air flows into the case, through the center of each vane, and then out into the turbine area and the gas-path. Some of this air is used for cooling the stage 2 HPT air seal. For training purposes only V2500 Familiarization - 60 - MTU Maintenance Hannover H.P. Turbine Case and Vane Assembly Technical Training For training purposes only V2500 Familiarization - 61 - MTU Maintenance Hannover Module 50 - L.P. Turbine The five stage LP turbine extracts energy from the gas stream to provide the rotational drive for the LP compressor and fan. The four principal elements of the LP Turbine Module are: •LP Turbine case, vanes and static seals Five stage LP Turbine rotor LP Turbine shaft Turbine exhaust case Axial positioning of the LP turbine rotor assembly is achieved by selection of an appropriate adjusting washer fitted at the front end, between the LP turbine shaft and the LP compressor stub shaft. The five LPT disks are made from highly heat resistant nickel alloy. The LPT blades are also made from nickel alloy and are attached to the disks by fir-tree roots. The blades are held in axial position on the disk by the rotating air seals (knife edge) and blade lugs. Seal clearance and LP turbine case thermal expansion are controlled by an external Active Clearance Control (ACC) system. The ACC system uses fan discharge air which is directed externally to the LP turbine case via the eight ACC tubes. Technical Training Two borescope ports are provided on the case, one an each side. These ports enable inspection of the LP turbine (stage 3) rotor blades and also stage 2 HP turbine rotor blades (rear side). Each port is sealed by a plug which incorporates features to prevent incorrect installation. The LP turbine shaft is supported at the front by No.2 bearing and at the rear by No.5 bearing. The turbine exhaust case serves to straighten the gas flow, provides structural support for the No.5 bearing and incorporates the rear engine mount lug. The struts incorporate provision to sense exhaust gas temperature T4.9, and pressure, P4.9. For training purposes only V2500 Familiarization - 62 - MTU Maintenance Hannover Low Pressure Turbine Module Technical Training For training purposes only V2500 Familiarization - 63 - MTU Maintenance Hannover L.P. Turbine (cont.) The turbine blades are installed in axial dovetail slots of the fir-tree root type. The blades are held in position on the disks by the rear edges of the air seals. The LPT blades are solid and have inner platforms. These are extended axially to provide effective gas-path sealing. Stage 3 and 4 turbine blades have an aluminized coating, the remaining turbine blades are uncoated. The outer shroud seals of the turbine blades have interlocking hard faced notches which prevent vibration. Rotating air seals are balanced by the removal of material. All rotor blades are moment weighted. Assembled disks are balanced by blade selection. The LPT module has air seals. The air seals have a static part and a rotating part. The outer shroud seal segments form the static part. The fin edges form the rotating part. All LPT blade stages have double knife-edge seals on the outer diameter. They form a ring seal around the outer diameter of LPT blades. Rotating air seals are attached to the forward flange of the LPT disk and make a seal ring between each rotor and stator stage. The LPT stator vanes are made of nickel alloy and are assembled in clusters of three vanes. They are installed on internal flanges in the LPT case. They are held in position on the flanges by the outside diameter shroud seal segments which are located between the stator stages. The clusters of vanes are assembled between the front and rear buttress flanges. The rear vane roots have hooks that engage into the LPT case slots. The inner vane diameter has brazed-in shroud seal segments which will tolerate the rubbing of the rotating air seals. Technical Training For training purposes only V2500 Familiarization - 64 - MTU Maintenance Hannover Low Pressure Turbine Stages Technical Training For training purposes only V2500 Familiarization - 65 - MTU Maintenance Hannover Module 60 - External Gearbox The gearbox assembly transmits power from the engine to provide drives for the accessories mounted on the gearbox front and rear faces. During engine starting the gearbox also transmits power from the pneumatic starter motor to the engine. The gearbox also provides a means of hand cranking the H.P. rotor for maintenance operations. Front Face Mount Pads •De-oiler Pneumatic starter Dedicated generator Hydraulic Pump Oil Pressure pump Rear Face Mount Pads Location The gearbox is mounted by 4 flexible links to the bottom of the fan case. •main gearbox 3 links angle gearbox 1 link •Fuel pumps (and Fuel metering Unit - FMU) Oil scavenge pumps unit Integrated Drive Generator (I.D.G.) Type Cast aluminium housing. Features •individually replaceable drive units magnetic chip detectors main gearbox (2 magnetic chip detectors) angle gearbox (1 magnetic chip detector) Technical Training For training purposes only V2500 Familiarization - 66 - MTU Maintenance Hannover Angle and Main Gearbox Technical Training For training purposes only V2500 Familiarization - 67 - MTU Maintenance Hannover Module 60 - External Gearbox (cont.) The external gearbox is a modular unit. It has two primary sub-assemblies: •Main gearbox Angle gearbox The external gearbox is installed at the bottom of the intermediate case module. Four flexible support links, three on the main gearbox and one on the angle gearbox support, attach the external gearbox to the intermediate case flanges. The links have spherical bearings at each end to permit any necessary mount flexibility. Main gearbox The main gearbox is installed forward of the angle gearbox. It is attached to the angle gearbox by an angle gearbox support and to the intermediate case flange by three joint links. The angle gearbox support is a casting, housing the layshaft and it rigidly connects the angle gearbox to the main gearbox. A pad on the support is used for the installation of the oil scavenge pump. The main gearbox has a cast aluminum housing which incorporates a gear train, carbon seals and mounting pads for the airframe and engine accessories. An external de-oiler is installed on the front face of the main gearbox. Technical Training Each of the accessories drive gear train sections is individually replaceable. The metered oil nozzles are installed on a gearbox housing and supply pressure oil to the bearings and gears in the gearbox. An external oil tank is attached at the left-hand flange of the main gearbox. Drive pads on the forward face of the gearbox are used for installation of the following: •Hydraulic pump Starter Oil pressure pump Dedicated alternator Provision for remote cranking of the HP rotor is also located on the front face. Drive pads on the rear face of the gearbox are used for installation of the following: •Integrated drive generator (IDG) Fuel pump Oil scavenge pump (on the angle gearbox support) For training purposes only V2500 Familiarization - 68 - MTU Maintenance Hannover Module 60 - External Gearbox (cont.) Note: Direction of gearshaft rotation is the direction that you look at when facing the mounting pad being described. Hydraulic pump drive gearshaft Direction of drive rotation is counter-clockwise. The gearshaft receives the motion through the adjacent idler gearshaft. If the hydraulic pump is not installed, the ID gearshaft is sealed and the pad cover is installed. Starter drive gearshaft Direction of drive rotation is counter-clockwise. The gearshaft receives the motion through the adjacent crank gearshaft. Oil pressure pump The oil pressure pump is a removable assembly installed on the front flange of the gearbox. The pump has a separate housing that has two bush-mounted drive gear assemblies and the seat of the oil pressure filter. Direction of drive rotation is counter-clockwise. The oil pressure pump receives the motion through the fuel pump drive gearshaft. Dedicated alternator gearshaft Direction of drive rotation is counter-clockwise. The gearshaft receives the motion through the adjacent input gearshaft. IDG gearshaft Direction of drive rotation is counter-clockwise. The gearshaft receives the motion through the starter gearshaft. When the IDG is not installed, the ID gearshaft is sealed and the mount pad is installed. Fuel pump drive gearshaft Direction of drive rotation is counter-clockwise. The gearshaft receives the motion through the hydraulic pumpdrive gearshaft. Oil scavenge pump The oil scavenge pump is a removable assembly installed on the flange of the support angle gearbox. The pump has a separable housing that has a bush-mounted drive gear assembly, which moves two pump gear stages. The pump supplies oil under pressure to the engine bearings and accessory drives. Technical Training For training purposes only V2500 Familiarization - 69 - MTU Maintenance Hannover Module 60 - External Gearbox (cont.) The pump receives the motion through the idler gearshaft. The direction of drive rotation is counter-clockwise. The oil scavenge pump increases the scavenge capacity of the oil pump module and sends the scavenge oil to the oil tank. External de-oiler Direction of drive rotation is counter-clockwise. The de-oiler receives the motion through the IDG gearshaft. The oil/air mixture flows through the de-oiler, which, with the centrifugal action, removes the air from the oil. The deaerated oil goes back to the oil system and the clean air is bled overboard. Technical Training Angle gearbox The angle gearbox is installed on the rear of the main gearbox and engages with the towershaft on the engine. The angle gearbox has a bevel gearset. A cast aluminium housing holds a bevel gearset. The bevel gearset transmits the power to and from the engine through a powershaft engaged to the HP rotor. The bevel gearset has a spiral gear mesh which drives a horizontal input gearshaft in the main gearbox. Two metered jets supply pressure oil to the bearings and gears in the angle gearbox. For training purposes only V2500 Familiarization - 70 - MTU Maintenance Hannover Intentionally left blank Technical Training For training purposes only V2500 Familiarization - 71 - MTU Maintenance Hannover Combined drains This provides a combined overboard drain through a drains mast at the base of the LP compressor/intermediate case. The drains are for fuel and oil from the core module components, the LP compressor/intermediate case components and the external gearbox. Technical Training For training purposes only V2500 Familiarization - 72 - MTU Maintenance Hannover Engine Drain Mast Technical Training For training purposes only V2500 Familiarization - 73 - MTU Maintenance Hannover Combined Engine Drains Engine Core Accessories Fan Case Accessories Gearbox mounted Accessories Technical Training For training purposes only V2500 Familiarization - 74 - MTU Maintenance Hannover Bifurcation Panel Connections Technical Training For training purposes only V2500 Familiarization - 75 - MTU Maintenance Hannover Engine mounts The engine is mounted to the pylon at two places. Front Mount Locates to the engine intermediate casing at 3 points - 2 brackets and a Monoball mount. Located to pylon by 5 bolts aligned by 2 shear pins. Transfers vertical, lateral and thrust loads. Rear Mount Locates to the LP turbine exhaust casing. Transfers vertical, lateral and torque loads. Located to the pylon by 4 bolts aligned by 2 shear pins. Technical Training For training purposes only V2500 Familiarization - 76 - MTU Maintenance Hannover Forward and Rear Engine Mount Forward engine mount Technical Training Rear engine mount For training purposes only V2500 Familiarization - 77 - MTU Maintenance Hannover Intentionally left blank Technical Training For training purposes only V2500 Familiarization - 78 - MTU Maintenance Hannover Appendix Technical Training For training purposes only V2500 Familiarization - 79 - MTU Maintenance Hannover V2500 - Air Offtakes Stage 8 Fan Air •Cooling Flow for ACAC •Active Clearance Control System (HPT & LPT) •Air Cooled Oil Cooler - cooling flow •Pre-cooler - customer services bleed - cooling flow •Ignition exciters & HT leads - cooling flow •C-duct actuators - oil supply pipe cooling Booster •2.5 Handling Bleed Valve (BSBV) •Sealing - Front bearing compartment (A5/D5 series engines only) Stage 6 •Sealing - Front bearing compartment (A1 series engines only) Stage 7 •Handling bleed valves •Customer services bleed (ECS, wing anti-icing, potable water tank, hyd. header tank) •Inlet cowl anti-icing Technical Training •Cooling - HP Compressor •Cooling - LP Turbine cavity •Sealing - Front bearing compartment hydraulic seal •Sealing - No.5 bearing compartment (front seal) Stage 10 •Handling bleed valves •Customer services bleed •“Make-up air” system - additional cooling for space between 1 & 2 HPT discs & stage 2 HPT blades •HPT stage 2 NGVs •No.4 bearing scavange valve supply (control parameter & muscle air) Stage 12 •Buffer air - No. 4 bearing chamber cooling flow •Stage 1 HPT NGV´s cooling •Stage 1 HPT disc front face - cooling (via TOBI duct) •Stage 1 HPT blades - cooling (via TOBI duct) •Inner & outer combustion liner •Muscle air for handling bleed valves For training purposes only V2500 Familiarization - 80 - MTU Maintenance Hannover Glossary of Abbrevations (1) AC ACAC ACC ACOC AD ADAPS AIDS amp AN approx. AO ASSY ATA ALTERNATING CURRENT AIR COOLED AIR COOLER ACTIVE CLEARANCE CONTROL AIR COOLED OIL COOLER ADMINISTRATION AUTOMATIC DATA AQUISITION AND PROCESSING SYSTEM AIRCRAFT INTEGRATED DATA SYSTEM AMPERE ANCILLARY DEPARTMENTS APPROXIMATELY ASSEMBLY OF ASSEMBLY AIR TRANSPORT ASSOCIATION OF AMERICA bar BRG. BSBV BAR BEARING BOOSTER STAGE BLEED VALVE C CCW CMM CNA CoMat COMPASS CENTIGRADE COUNTER CLOCK WISE COMPONENT MAINTENANCE MANUAL COMMON NOZZLE ASSEMBLY CONSUMABLE MATERIAL (S) CONDITION MONITORING AND PERFORMANCE ANALYSIS SOFTWARE SYSTEM Technical Training CofG CPU CRT cu ft/ min CW CENTER OF GRAVITY CENTRAL PROCESSING UNIT CATHODE RAY TUBE (see: VDU) CUBIC FEET PER MINUTE CLOCK WISE DADC dB DC deg dia DWG DIGITAL AIR DATA COMPUTER DECIBEL DIRECT CURRENT DEGREE (TEMP.) DIAMETER DRAWING EM EB EBU ECM ECS ECU ED EEC e.g. EGT EGV ENG EPA ENGINE MANUAL ELECTRON BEAM ENGINE BUILD UNIT ENGINE CONDITION MONITORING ENVIRONMENT CONTROL SYSTEM ENGINE CHANGE UNIT EXECUTIVE DIRECTOR ELECTRONIC ENGINE CONTROL FOR EXAMPLE EXHAUST GAS TEMPERATURE EXIT GUIDE VANE ENGINE ENVIROMENTAL PROTECTION AGENCY For training purposes only V2500 Familiarization - 81 - MTU Maintenance Hannover Glossary of Abbrevations (2) EPR ERG etc. ENGINE PRESSURE RATIO ENGINE REFERENCE GRID ET CETERA F FE FEGV FEGS FEM FCOC Fig. FMU FPI FPM FRP ft ff/ sec FAHRENHEIT FACILITY EQUIPMENT FAN EXIT GUIDE VANES FAN EXIT GUIDE STRUTS FACILITIES EQUIPMENT MANUAL FUEL COOLED OIL COOLER FIGURE FUEL METERING UNIT FLUORESCENT PENETRANT INSPECTION FACILITIES PLANNING MANUAL FIBER REINFORCED PLASTIC FEET/ FOOT FEET PER SECOND g G.l. GMAW GTAW ACCELERATION OF GRAVITY GROUND IDLE GAS METALLIC ARC WELDING GAS TUNGSTEN ARC WELDING HCU HP HPC HYDRAULIC CONTROL UNIT HIGH PRESSURE HIGH PRESSURE COMPRESSOR Technical Training HPSOV HPT HSI HZ H2O HIGH PRESSURE SHUT OFF VALVE HIGH PRESSURE TURBINE HOT SECTION INSPECTION HERTZ, CYCLES PER SECOND WATER IAE ICAO ID IDG IGV in. IPC ips ISA ITEM INTERNATIONAL AERO ENGINES INTERNATIONAL CIVIL AVIATION ORGANIZATION INNER DIAMETER INTEGRATED DRIVE GENERATOR INLET GUIDE VANE INCH(ES) ILLUSTRATED PARTS CATALOG INCHES PER SECOND INTERNATIONAL STANDARD ATMOSPHERE ILLUSTRATED TOOLS & EQUIPMENT MANUAL JAEC JAPANESE AERO ENGINES CORPORATION K kg kg/h kg/s kN kN/ sq m KELVIN KILOGRAM (S) KILOGRAM (S) PER HOUR KILOGRAM (S) PER SECOND KILONEWTON KILONEWTON PER SQUARE METER For training purposes only V2500 Familiarization - 82 - MTU Maintenance Hannover Glossary of Abbrevations (3) l I/ h L/ D lb Ibfin Ibfft lb/ sq ft lb/ sq in LITER (S) LITER (S) PER HOUR LENGTH / DIAMETER RATIO POUND (S) POUNDS FORCE INCH (ES) POUNDS FORCE FEET POUNDS PER SQUARE FEET POUNDS PER SQUARE INCHES LH LO LP LPC LPT LRU LVDT LEFT HAND LOGISTICS LO PRESSURE LOW PRESSURE COMPRESSOR LOW PRESSURE TURBINE LINE REPLACEMENT UNIT LINEAR VARIABLE DISPLACEMENT/ DIFFERENTIAL TRANSFORMER m MCD MH mm MOT MPA MPI m/ sec METER(S) MAGNETIC CHIP DETECTOR MAN HOUR MILLIMETER MAIN OIL TEMPERATURE MODULE PERFORMANCE ANALYSIS MAGNETIC PARTICLE INSPECTION METER (S) PER SECOND Technical Training N N/A NGV Nm No. N1 rpm N2 rpm NEWTON NOT APPLICABLE NOZZLE GUIDE VANE (S) NEWTON METER (S) NUMBER (S) LP SYSTEM ROTOR SPEED HP SYSTEM ROTOR SPEED OD OGV OP Oz OUTER DIAMETER OUTLET GUIDE VANE (S) OPERATION OUNCE(S) P P2 P2.5 P3 P4.9 P5 P12. 5 PRESSURE OBSERVED INLET PRESSURE OBSERVED LPC EXIT PRESSURE OBSERVED COMBUSTOR INLET PRESSURE OBSERVED LPT EXIT PRESSURE OBSERVED TECV EXIT PRESSURE OBSERVED FAN OUTER DIAMETER EXIT PRESSURE PARAGRAPH AMBIENT PRESSURE PART NUMBER (S) MINIMUM BURNER PRESSURE BURNER PRESSURE para Pamb Part. No. Pb PB For training purposes only V2500 Familiarization - 83 - MTU Maintenance Hannover Glossary of Abbrevations (4) PBDOT RATE OF PB-CHANGE PCI PS2 PS5 Pt2 PWL OVERHAUL PROCESSES & CONSUMABLES INDEX PERMANENT MAGNETIC ALTERNATOR PERCEIVED NOISE LEVEL - TONE CORRECTED POWER PLANT BUTTOCK LINE POUNDS PER HOUR POUNDS PER SECOND POWER PLANT STATION POWER PLANT WATER LINE PRESSURE RAISING & SHUT OFF VALVE POUNDS PER SQUARE INCH POUNDS PER SQUARE INCHES ABSOLUTE POUNDS PER SQUARE INCHES DIFFERENCE POUNDS PER SQUARE INCHES GAGE OBSERVED STATIC PRESSURE IN LOCATION OF TOBI OBSERVED STATIC PRESSURE - STATION 2 OBSERVED STATIC PRESSURE - STATION 5 LP COMPRESSOR FAN INLET TOTAL PRESSURE SOUND POWER LEVEL QA QAD QEC qty QUALITY ASSURANCE QUICK ATTACH/ DETACH (NACELLE) QUICK ENGINE CHANGE QUANTITY PMA PNLT PPBL pph PPS P.P.S PPWL PRSOV psi psia psid psig PSTOBI Technical Training Ref RH rpm RTD REFERENCE RIGHT HAND REVOLUTIONS PER MINUTE RESISTANCE TEMPERATURE DETECTORS SE sec Sect SENI SLS SP SPEC. SPL SPM sq ft sq in sq m sq mm STG SUPPORT EQUIPMENT SECOND SECTION SUPPORT EQUIPMENT NUMERICAL INDEX SEA LEVEL, STATIC STANDARD PRACTICES SPECIFICATION SOUND PRESSURE LEVEL ENGINE STANDARD PRACTICES MANUAL SQUARE FOOT (FEET) SQUARE INCH (ES) SQUARE METERS SQUARE MILLIMETER STAGE T T1 T2 T2.5 T3 T4.9 TEMPERATURE AIR INLET TEMPERATURE INLET TEMPERATURE OBSERVED LPC EXIT TEMPERATURE OBSERVED HPC EXIT TEMPERATURE EXHAUST TEMPERATURE For training purposes only V2500 Familiarization - 84 - MTU Maintenance Hannover Glossary of Abbrevations (5) T4 SCAV TAI TBD TCA TEC TEGV TEMP. TIS TLA T/ M T.O. TOBI T/ R TRA TS Tt2 UER USgal USGPH USqt US $ NO.4 BEARING COMPARTMENT SCAVENGE OIL TEMPERATURE THERMAL ANTI-ICING TO BE DETERMINED TURBINE COOLING AIR TURBINE EXHAUST CASE TURBINE EXIT GUIDE VANES TEMPERATURE TEST INSTRUMENTATION SHEET THROTTLE LEVER ANGLE TORQUE MOTOR TAKE OFF TANGENTIAL ON BOARD INJECTOR THRUST REVERSER THROTTLE RESOLVER ANGLE TECHNICAL SERVICE LP COMPRESSOR FAN INLET TOTAL TEMPERATURE V VDU VSV VS VSVA VOLT (S) VISUAL DISPLAY UNIT VARIABLE STATOR VANE VERSUS VARIABLE STATOR VANE ACTUATOR WF WFTT1 TEST CELL FUEL FLOW FUEL TEMPERATURE AT TEST CELL FUEL FLOWMETER UNSCHEDULED ENGINE REMOVAL US GALLON (S) US GALLON (S) PER HOUR US QUART (S) US DOLLAR Technical Training For training purposes only V2500 Familiarization - 85 - MTU Maintenance Hannover Intentionally left blank Technical Training For training purposes only V2500 Familiarization - 86 - MTU Maintenance Hannover Illustrations Technical Training For training purposes only V2500 Familiarization - 87 -