BASIC INTENSIVE COURSE ON UNDERSTANDING LEGAL REQUIREMENT AND ABIDE TO CIMAH REPORT, REGULATION AND GUIDELINES (THEORY, ASSESSMENT AND PRACTICAL) 18-20, 25-27 FEBRUARY AND 10-12 MARCH 2020 20 February Copyright by Faculty of Chemical Engineering, Universiti Teknologi MARA, Shah Alam SYNOPSIS In Malaysia, there are the Factory & Machinery Act 1967 and Occupational Safety & Health Act (OSHA) 1994 to manage on the occupational safety. As for process safety, there is a regulation under OSHA 1994 called Chemical Industrial Major Accidents and Hazards (CIMAH) to provide some guidelines on process safety though less extensive. This is to ensure that an appropriate steps to control and prevention accident could be done at the preliminary stage of plant design. For the operators, they will be able to monitor the process industry production effectively and competently, able to identify and choose the most suitable criteria to achieve the best and consistent plant operation condition in daily and during a plant maintenance. Besides that, the operators were not only become knowledgeable and able to comply to the related law, but they also able to predict short term and long term effects of any development project and activity. This may avoid unfavorable effects to the plant and environment. OBJECTIVES To achieve the aim, you will by the end of the course be able to: Familiarise participants with the requirement of the CIMAH regulations 1996 Enable participants to write or manage the preparation of the CIMAH report Be able to conduct site assessment on the compliance to the CIMAH regulations Enable participants to conduct consequence modelling on the hazards due to hazardous substances available in the plant. Day 2 Introduction to industrial process design and understanding of P&ID applied in CIMAH report Day 3 Concepts of Risk and hazard identification (Introduction to CIMAH assessor Day 4 Risk Assessment Methods (Introduction to CIMAH assessor) Day 5 Risk Mitigation Measures Day 6 Basic quantitative risk assessment for the major hazard installation in industrial plant - Part 1 Day 7 Basic quantitative risk assessment for the major hazard installation in industrial plant - Part 2 Day8 Safety Management System (OSHMS) Day 9 Emergency Response Plan WHO TO ATTEND? Participants are likely to be from regulatory authorities, insurance industry, CIMAH assessor, managers, engineers, OSH and process safety personnel, EIA assessor, development planner, consultants, lecturers and postgraduate students METHODS OF INSTRUCTION Lectures, Tutorials, Active-learning and Case Studies ASSESSMENT Industrial Case Studies Presentation BENEFITS OF ATTENDING Upon completion of this course, the participants will understand, familiarize with the requirement of CIMAH regulations 1996, and be able to use the theoretical and practical aspects of CIMAH in preparing CIMAH report, able to conduct site assessment related to classification of chemicals, safety management system, ERP, OSHMS, risk preventive and mitigation on the compliance to the CIMAH regulations. COURSE CONTENTS Day 1 Understanding Legal Requirement And Abide to CIMAH Report And Regulation ABOUT THE TRAINER Assoc. Prof Ir Dr. Zulkifli Abdul Rashid P.Eng, C. Eng MIChemE is a senior lecturer at UITM. He attained his first degree in chemical engineering at University of Manchester Institute of Science and Technology (UMIST) UK. After graduated, Ir Dr Zulkifli works as a project engineer and project manager for about 3 years in a few oil and gas companies. He then served as Environmental Control officer at DOE Malaysia. During his service at Department of Environment (DOE), he directly involved in various enforcement activities such as prosecutor officer, assess hazardous material installation projects, river rehabilitation project evaluation, analyze the reliability and performance of industrial wastewater and air pollution control system Whilst at DOE, Ir Dr Zulkifli pursued his study in MSc Eng (Env Eng) at UPM and after 5 years, he joined UiTM. Ir Dr Zulkifli holds his PhD from UTP in Process Safety and Loss Prevention. In UITM, Ir Dr Zulkifli involved in various projects such as assessment RDF technology for KPKT, research associated with process safety and quantitative of risk assessment, accident prevention and modelling, waste to energy, hazardous waste management, CIMAH consultancy works, major hazard installation (MIH), Hazard area classification, collaborative research in industrial safety and environmental management at local and overseas. Ir Dr Zulkifli has published 2 books, 3 chapter in books, 10 technical report in MHI, and more than 50 research articles in journals and proceedings. Ir Dr Zulkifli is a Chartered Engineer member of MIChemE, UK (99919241), registered professional engineer (chemical engineer) to Board of Engineers Malaysia Safety and Health Officer (SHO) competence (SHO3114-J) and CIMAH competent OKMH: HQ/16/MH/00/201). Fazril Irfan C. Eng, MIMechE is a lecturer of Oil & Gas Department, Faculty of Chemical Engineering,UiTM. He holds a Master Degree in Petroleum and Gas Engineering from The University of Salford, UK and Bachelor Degree in Mechanical Engineering (Materials and Petroleum) from University Technology Petronas, Malaysia. Prior to joining UiTM, he has more than three years working experience in Maintenance, Reliability and Safety fields with various oil and gas companies such as DNV GL, Worley Parson Sdn Bhd, Petrokon Brunei. He has been involved in various project design phases including Conceptual Design (CD), Front End Engineering Design (FEED) and Detailed Design (DD). His experience covers execution Reliability, Availability and Maintainability (RAM) study, Safety Critical Element Management & Establishment of Performance Standard (SCE-PS), Acoustic Induced Vibration (AIV) Analysis, Maintenance Manual Development including inspection scopes and frequencies, High Level Sparing Philosophy Establishment, Consequences Analysis and prepared the concerning reports for various clients as well as maintenance aspects in repair activities, job unit notes, engineering packages and maintenance documentation. He has also involved in implementation of safety methodologies, ergonomics and human factors, and safety and risk management techniques including CIMAH, ERP and QRA, Muhd Fazril Irfan is a Chartered Engineer member of MIMechE, UK . Assoc. Prof Dr. Azil Bahari Alias holds a B.Eng Degree in Chemical Engineering from Universiti Teknologi Malaysia (2001), a M.Sc. in Chemical Engineering (energy and Environment) from Universiti Teknologi MARA, Selangor, Malaysia (2005) and a PhD in Chemical Engineering from University of Melbourne, Australia (2012). He has over 10 years experience in chemical engineering field especially in waste management, energy and environment. Mohd Arshad has served more than 30 years with PETRONAS working in various sectors of oils and gas and petrochemicals, upstream and downstream. He has gone through various stages of petroleum phases including design, construction and operation. Much of his time has been devoted in the construction of oil production platforms, pipelines and petrochemical plants in Malaysia as well as international such as Japan, Korea, Iraq, Singapore and some short stints in the UK and the USA.He has vast experience in the management of contractors HSE and in the field of risk assessment as well as Behavioral Safety (BS). He trained and assisted the BS implementation in various plants in PETRONAS. Mohd Arshad is a DOSH CIMAH Competent Person and has prepared several CIMAH Reports and Risk Assessments for PETRONAS as well as other non-oil and gas companies.Mohd Arshad has been involved in Health, Safety and Environment as early as 1985 and has been the HSE Manager for EPEMSB (Ethylene and Polyethylene plants), Optimal (Petrochemical plants), PMLSB (Methanol plant) and INSTEP (a PETRONAS technical training center) and Petronas Sabah Ammonia Urea Project (SAMUR). Ts Dr. Safari Zainal holds a B. Sc. (Hons) Applied Chemistry and a M.Sc. in Environmental Technologies from Unversiti Teknologi MARA, and a PhD in Process, Environmental and Materials Engineering from the University of Leeds, UK. After obtained MSc, he worked as research assistance in UiTM for almost 2 years, focusing in oil spill treatment using organic materials. He had over 4 years experience as an environmental consultant in Alam Sekitar Malaysia Sdn. Bhd (ASMA). As an environmental consultant he directly involved in various field works, monitoring, sampling and consulting customers for wastewater, noise, ambient air and stack sampling (isokinetic). For isokinetic sampling, he specialized in measured dioxins and furans as well as various parameters such as particulate matters, heavy metals and toxics gases using USEPA method for stack sampling. He involved in stack sampling, measuring dioxin and furan from cements industries, clinical wastes incinerator, municipals solid wastes incinerator and hazardous solid wastes incinerator. Mohd Aizad Ahmad,AMIChemE is a lecturer at UiTM. He attained his first degree in chemical engineering at University Teknologi Petronas (UTP), Malaysia. After graduated in 2009, Mohd Aizad Ahmad pursued his study in MSc Eng at UiTM, specialized in Fuzzy Logic control system on heat exchanger from 2010 -2013. In 2013, he joined UiTM Shah Alam as lecturer of Faculty of Chemical Engineering (FKK). In UiTM, Mohd Aizad Ahmad involved in CIMAH Consultation Team and work as consultant for various companies such as Venator Asia, Behn Meyer,Malay-Sino, Tomoe and Sumisauujana TCM Chemicals. The details for the course are as follow:- NO COURSE COST 1 Understanding Legal Requirement And Abide to CIMAH Report And Regulation Introduction to industrial process design and understanding of P&ID applied in CIMAH report RM710 per person RM500 per person 5 Concepts of Risk and hazard identification (Introduction to CIMAH assessor Risk Assessment Methods (Introduction to CIMAH assessor) Risk Mitigation Measures RM500 per person 27 February 2020 6 Safety Management System RM860 per person (3 days) 7 Basic quantitative risk assessment for the major hazard installation in industrial plant - Part 1 and 2 2 3 4 8 Emergency Response Plan DATE 18 February 2020 – RM880 per person 20 February 2020 (3 days) RM620 per person 25 February 2020 – RM1,060 per person (2 days) 10 March 2020 – RM860 per person 12 March 2020 (3 days) 9 days Note:1) This price is inclusive of training room, meals (morning tea, lunch, and tea time), training materials and test for each course. 2) Training will be conducted in UiTM Shah Alam 3) Training course in group :st i. 1 payment (20%) should be paid in full prior to the training nd ii. 2 payment (80%) are due upon receipt of an invoice and must paid in full within 14 days Details for the payment to UiTM: Pay to: Bendahari UiTM Bank Account No: 105140003299 Bank Name: Affin Bank Berhad (UiTM Branch) For any inquiries, you may contact our consultants, AP Ir Dr Zulkifli Bin Abdul Rashid at 012-3940702 and email zulkifli466@uitm.edu.my or AP Dr Azil Bahari Bin Alias @ Ales at 016-2051642 and email azilbahari@uitm.edu.my TERM & CONDITION COPYRIGHT- All intellectual property rights in all materials produced or distributed by UiTM in connection with this event is expressly reserved and any unauthorized duplication, publication or distribution is prohibited. DISCLAIMER - Please note that trainers and topics were confirmed at the time of publishing; however, UiTM may necessitate substitutions, alterations or cancellations of the trainers or topics. As such, UiTM reserves the right to change or cancel any part of its published programme without penalty due to unforeseen circumstances. Any substitutions or alterations will be updated on the website as soon as possible. DATA POLICY - The information the Client provides will be safeguarded by UiTM which may be used to keep the Client informed of relevant products and services through letter, phone, fax, email or other electronic means UiTM will not share thisinformation with other parties unless expressly stated. Tax Note - The investment fee does not include any taxes (withholding or otherwise). In case of any taxes applicable the client has to ensure that the taxes are paid on top of the investment fee paid for the course. Compliance with the local tax laws is the responsibility of the client. CANCELLATION & SUBSTITUTIONS - A substitute delegate is always welcome at no additional charge. All bookings carry a 50% liability immediately after a fully completed sales contract has been received. All fees are inclusive of a 15% administration and service charge, which is completely non-refundable and non-creditable. For cancellations received in writing more than seven (7)days prior to the training course you will receive a credit to be used at another UiTM training course for up to one year from the date of issuance. For cancellations received seven (7) days or less prior to an event (including day 7), no credits will be issued, however the delegate will still be entitled toa complete set of course documentation. In the event that UiTM cancels or postpones an event due to circumstances beyond its control, delegate payments at the date of cancellation or postponement will be credited to a future or rescheduled UiTM event. This credit will be available for up to twelve months from the date of issuance. Should for any reason outside the control of UiTM, the venue, speakers or dates change, or the event be cancelled due to an act of terrorism, fortuitous events, extreme weather conditions, industrial action, or any reason beyond management control, UiTM shall endeavour to reschedule but the client hereby indemnifies and holds UiTM harmless from and against any and all costs including airfare, hotel and other costs, damages and expenses, including attorney fees, which are incurred by the client as a result of substitution, alteration, postponement or cancellation. The construction, validity and performance of this Agreement shall be governed in all respects by the laws of Malaysia to the exclusive jurisdiction of whose Courts the Parties hereby agree. VENUE CENTER OF INDUSTRIAL PROCESS RELIABILITY AND SUSTAINABILITY (INPRESS) FACULTY OF CHEMICAL ENGINEERING