Follow us (02) 8007 6824 Login Search... Courses (9-12) Resources Contact Us HSC Chemistry Syllabus dot-point Summary – Industrial Chemistry Home / HSC Resources / HSC Chemistry Syllabus dot-point Summary – Industrial Chemistry Return to HSC Resources Contents [hide] 1 Industrial Chemistry – Contextual outline 1.1 1. Industrial chemistry processes have enable scientists to develop replacements for natural products. 1.1.1 1. Discuss the issues associated with shrinking world resources with regard to one identified natural product that is not a fossil fuel, identifying the replacement materials used and/or current research in place to find a replacement for the named material. 1.1.2 2. Identify data, gather and process information to identify and discuss the issues associated with the increased need for a natural resource that is not a fossil fuel and evaluate the progress currently being made to solve the problems identified. 1.2 2. Many industrial processes involve the manipulation of equilibrium reactions. 1.2.1 3. Explain the effect of changing the following factors on identified equilibrium reactions: pressure, volume, concentration, temperature. 1.2.2 4. Interpret the equilibrium constant expression from the chemical equation of equilibrium reactions. 1.2.3 5. Identify that temperature is the only factor that changes the value of the equilibrium constant (K) for a given equation. 1.2.4 6. Identify data, plan and perform a first-hand investigation to gather information and qualitatively analyse an equilibrium reaction. 1.2.5 7. Choose equipment and perform a first-hand investigation to gather information and qualitatively analyse an equilibrium reaction. 1.2.6 8. Process and present information from secondary sources to calculate K from equilibrium conditions. 1.3 3. Sulfuric acid is one of the most important industrial chemicals. 1.3.1 9. Outline three uses of sulfuric acid in industry. 1.3.2 10. Describe the process used to extract sulfur from mineral deposits, identifying the properties of sulfur which allow its extraction and analysing potential environmental issues that may be associated with its extraction. 1.3.3 11. Outline the steps and conditions necessary for the industrial production of H2SO4 from its raw materials. 1.3.4 12. Describe the reaction conditions necessary for the production of SO2 and SO3. 1.3.5 13. Apply the relationship between rates of reaction and equilibrium conditions to the production of SO2 and SO3. 1.3.6 14. Describe, using example, the reactions of sulfuric acid acting as: an oxidising agent and a dehydrating agent. 1.3.7 15. Describe and explain the exothermic nature of sulfuric acid ionisation. 1.3.8 16. Identify and describe safety precautions that must be taken when using and diluting concentrated sulfuric acid. 1.3.9 17. Gather, process and present information from secondary sources to describe the steps and chemistry involved in the industrial production of H2SO4 and use available evidence to analyse the process to predict ways in which the output of sulfuric acid can be maximised. 1.3.10 18. Perform first-hand investigations to observe the reactions of sulfuric acid acting as: an oxidising agent and a dehydrating agent. 1.3.11 19. Use available evidence to relate the properties of sulfuric acid to safety precautions necessary for its transport and storage. 1.4 4. The industrial production of sodium hydroxide requires the use of electrolysis. 1.4.1 20. Explain the difference between galvanic cells and electrolytic cells in terms of energy requirements. 1.4.2 21. Outline the steps in the industrial production of sodium hydroxide from sodium chloride solution and describe the reaction in terms of net ionic and full formulae equations. 1.4.3 22. Distinguish between the three electrolysis methods used to extract sodium hydroxide: mercury process, diaphragm process, membrane process, by describing each process and analysing the technical and environmental difficulties involved in each process. 1.4.4 23. Identify, plan and perform a first-hand investigation to identify the products of the electrolysis of an aqueous solution of sodium chloride. 1.4.5 24. Analyse information from secondary sources to predict and explain the different products of the electrolysis of aqueous and molten sodium chloride. 1.5 5. Saponification is an important organic industrial process. 1.5.1 25.Describe saponification as the conversion in basic solution of fats and oils to glycerol and salts of fatty acids. 1.5.2 26. Describe the conditions under which saponification can be performed in the school laboratory and compare these with industrial preparation of soap. 1.5.3 27. Account for the cleaning action of soap by describing its structure. 1.5.4 28. Explain that soap, water and oil together form an emulsion with the soap acting as an emulsifier. 1.5.5 29. Distinguish between soaps and synthetic detergents in terms of: the structure of the molecule, chemical composition and effect in hard water. 1.5.6 30. Distinguish between anionic, cationic and non-ionic synthetic detergents in terms of: chemical composition and uses. 1.5.7 31. Perform a first-hand investigation to carry out saponification and test the product. 1.5.8 32. Gather, process and present information from secondary sources to identify a range of fats and oils used for soap-making. 1.5.9 33. Perform a first-hand investigation to gather information and describe the properties of a named emulsion and relate these properties to its use. Courses (9-12) Resources Contact Us Follow us (02) 8007 6824 Login Search... 1.5.10 34. Perform a first-hand investigation to demonstrate the effect of soap as an emulsifier. 1.5.11 35. Solve problems and use available evidence to discuss, using examples, the environmental impacts of the use of soaps and detergents. 1.6 6.The Solvay process has been in use since the 1860s. 1.6.1 36.Identify the raw materials used in the Solvay process and name the products. 1.6.2 1. Describe the uses of sodium carbonate. 1.6.3 3. Discuss environmental issues associated with the Solvay process and explain how these issues are addressed. 1.6.4 4.Process information to solve problems and quantitatively analyse the relative quantities of reactants and projects in each step of the process. 1.6.5 5. Use available evidence and determine the criteria used to locate a chemical industry using the Solvay process as an example. Industrial Chemistry – Contextual outline Industry uses chemical reactions to produce chemicals for use by society. This module develops the ideas that some chemicals have been produced to replace naturally occurring chemicals that are longer available or are not economically viable. The concepts of qualitative and quantitative equilibrium are further developed. Industrial chemical processes cover the full range of reactions but concentration on some case studies is sufficient to illustrate the range of reactions and the role of chemists and chemical engineers involved in these processes. This allows some insight into the qualitative and quantitative aspects of the chemicals industry and allows a consideration of the analytical processes and monitoring that are necessary for efficient production. This module increases students’ understanding of the history, application and uses of chemistry, and current issues, research and developments in chemistry. 1. Industrial chemistry processes have enable scientists to develop replacements for natural products. 1. Discuss the issues associated with shrinking world resources with regard to one identified natural product that is not a fossil fuel, identifying the replacement materials used and/or current research in place to find a replacement for the named material. Rubber is an important resource. It is used for many applications, including tyres, belting, hoses, tubing, insulators, valves and footwear. This is because rubber is elastic, tough, impermeable, adhesive, easily mouldable and an electrical insulator. Natural rubber is made from the sap of rubber trees. It takes 6-7 years before a rubber tree can be suited for harvest of such sap. Natural rubber must be processed thoroughly so that its properties of flexibility and solidity are maintained in all conditions. This involves: softening by mastication (passing rubber between rollers or rotating blades) grinding and dissolving in a suitable substance for compounding with other ingredients e.g. fillers and pigments, antioxidants, plasticisers sheeting and extrusion into various shapes vulcanisation (discovered in 1839 by US inventor Charles Goodyear) – heating of rubber with sulfur (and usually other accelerators and improvers) so that cross-links between polymers are formed to improve the properties of rubber cross-links cause rubber to spring back into shape when stretched Until the 1940s, rubber trees were the primary source of rubber, especially trees in tropical areas such as Malaya and Burma. However, the conflict of World War II interrupted natural rubber supplies, and also caused an increase in demand (for military vehicle tyres). German and US scientists developed synthetic polymers to replace rubber. After WWII, the demand for rubber could not be met by natural rubber tree plantations, and thus synthetic rubbers dominated the market instead. Approximately 80% of the world’s rubber production today is from synthetic polymers, the most common one being SBR (styrene-butadiene rubber). Natural rubber is a polymer of isoprene. The polymer is polyisoprene. The first synthetic rubber was neoprene, or poly(chloroprene). Today’s most common synthetic rubber is SBR, made from two monomers: butadiene (B) and styrene (S) in the pattern: …BBBSBBBSBBBSBBBS… It is used for its low cost and good properties. 2. Identify data, gather and process information to identify and discuss the issues associated with the increased need for a natural resource that is not a fossil fuel and evaluate the progress currently being made to solve the problems identified. The increasing population of the world is leading to greater demand on all natural resources, and as they are being depleted, synthetic alternatives much be found. One such resource is rubber. The massive demand for rubber in WWII could not be met by rubber trees in tropical areas and therefore synthetic substitutes were required, such as poly(chloroprene), and more recently, styrene-butadiene-rubber (SBR). Today, synthetic rubber has become cheaper to produce than natural rubber. Even after WWII, traditional sources of natural rubber could not meet the demand and synthetic rubber began to dominate the market. SBR was particularly useful. Both styrene and butadiene are by-products of petroleum refining, and SBR is less likely to deteriorate than natural rubber. The efficiency of cost and quality of Courses (9-12) Resources Contact Us Follow us (02) 8007 6824 Login Search... synthetic rubber meant that it quickly overtook natural rubber. SBR used mainly for tyres. In general, synthetic rubber has the following advantages over natural rubber: Better aging and weathering Greater resistance to oil, solvents, oxygen, ozone and certain chemicals Resilience over a wider temperature range However, synthetic rubber has a greater build-up of heat from flexing and not as much resistance to tearing when hot, compared to natural rubber. Synthetic rubbers also include specialty elastomers which have been developed for specific purposes. NBR rubbers have good oil resistance and are used in flexible couplings, hoses and washing machine parts. Neoprene is useful at elevated temperatures and is used for heavy-duty applications such as wetsuits. 2. Many industrial processes involve the manipulation of equilibrium reactions. 3. Explain the effect of changing the following factors on identified equilibrium reactions: pressure, volume, concentration, temperature. Factor Change Effect Pressure Increase Favours side of equation with less moles of gas Decrease Favours side of equation with more moles of gas Increase Favours side of equation with more moles of gas Decrease Favours side of equation with less moles of gas Increase Reaction using up the added species is favoured Decrease Reaction creating the removed species is favoured Increase Favours endothermic process Decrease Favours exothermic process Volume Concentration Temperature 4. Interpret the equilibrium constant expression from the chemical equation of equilibrium reactions. aA + bB ⇌ cC + dD 5. Identify that temperature is the only factor that changes the value of the equilibrium constant (K) for a given equation. Temperature is the only factor that changes the value of the equilibrium constant K. 6. Identify data, plan and perform a first-hand investigation to gather information and qualitatively analyse an equilibrium reaction. Two pipettes (10mL and 5mL) were used to transfer water between two identical measuring cylinders. First equilibrium was achieved with 40.8 mL in cylinder A and 56.0 mL in cylinder B. Second equilibrium, after 15 mL was added to cylinder A to disturb the “system”, was achieved with 46.5 mL of water in cylinder A and 64.2 mL in cylinder B. The equilibrium constant K remained around the same. K1 = 1.40 and K2 = 1.38. Some water was lost in the process. Follow us (02) 8007 6824 Search... Login Courses (9-12) Resources Contact Us Advantages Limitations Demonstrates quantitatively the progress of a system reaching equilibrium Uses two measuring cylinders instead of one closed container Clearly separates reactants and products in different cylinders A loss of water through cohesion to pipettes or spillage disturbs the process Allows the analysis of the effects of adding or removing species Cannot show the effect of temperature, volume or pressure Allows analysis of the equilibrium constant Works with volume rather than concentration or partial pressures 7. Choose equipment and perform a first-hand investigation to gather information and qualitatively analyse an equilibrium reaction. Fe3+ + SCN– ⇌ Yellow colourless [FeSCN]2+ ΔH<0 deep red Change imposed Observation Explanation Adding FeCl3 Mixture darkens Extra Fe3+ ions cause a forward shift. Adding NH4SCN Mixture darkens Extra SCN– ions cause a forward shift. Adding Na2HPO4 Mixture turns white Fe3+ ions are used up in reaction with phosphate hydrogen phosphate, causing a backward shift. Warming mixture Mixture turns orange The backward endothermic process is favoured to use up heat and decrease temperature. Cooling mixture Mixture darkens The forward exothermic process is favoured to create heat and increase temperature. 8. Process and present information from secondary sources to calculate K from equilibrium conditions. 3. Sulfuric acid is one of the most important industrial chemicals. 9. Outline three uses of sulfuric acid in industry. Sulfuric acid is used in the manufacture of fertiliser. 70% of the world’s production of sulfuric acid is used in superphosphate manufacture. Ca3(PO4)2 + 2H2SO4 → Ca(H2PO4)2 + 2CaSO4 Sulfate of ammonia is made from sulfuric acid and ammonia. Dilute sulfuric acid is a catalyst in the hydration of ethene to make ethanol. Sulfuric acid (4M) is the electrolyte in lead acid car batteries. Viscose rayon and other synthetic fibres are manufactured with sulfuric acid as one of the chemicals. Steel pickling (removal of surface rust) with sulfuric acid is part of the preparation process for galvanising. Sulfuric acid is used in the manufacture of titanium dioxide. TiO2 is a white pigment. Many unwanted impurities in oil refining are removed by reaction with sulfuric acid. Follow us (02) 8007 6824 Login Search... Courses (9-12) Resources Contact Us 10. Describe the process used to extract sulfur from mineral deposits, identifying the properties of sulfur which allow its extraction and analysing potential environmental issues that may be associated with its extraction. The Frasch Process A series of concentric tubes is drilled into the sulfur deposit. Superheated water at 160°C is forced down the outer tube, melting the sulfur. Compressed air forced down inner tube pushes sulfur-water emulsion up middle tube. On cooling, sulfur solidifies and separates from water, producing 99.5% sulfur. Properties of sulfur Relatively low melting point – superheated water is enough to melt it Low density – can be forced up by compressed air Insoluble in water – separates out on solidifying Environmental issues Caving-in of the deposit gap (earth subsidence) due to removal of sulfur beds Oxidation of sulfur to sulfur dioxide Reduction of sulfur to hydrogen sulphide Thermal pollution due to superheated water being deposited into local waterways 11. Outline the steps and conditions necessary for the industrial production of H2SO4 from its raw materials. Production of sulfur dioxide Sulfur extracted by the Frasch process can undergo a combustion reaction with oxygen in the air: S(s) + O2(g) → SO2(g) Sulfur dioxide can also be obtained from smelters, where it is a waste product in the smelting of sulfide ores g. copper sulfide CuS(s) + O2(g) → Cu(s) + SO2(g) Contact Process: catalytic oxidation of sulfur dioxide to sulfur trioxide SO2(g) + ½O2(g) ⇌ SO3(g) ΔH = -99 kJmol-1 Porous vanadium (V) oxide (V2O5) is used as a catalyst Absorption Tower Oleum is produced SO3(g) + H2SO4 (l) → H2S2O7(l) Dilution H2S2O7(l) + H2O(l) → 2H2SO4(l) Product is 98%(w/w) concentrated sulfuric acid Environmental issues Some SO2 inevitably escapes, causing acid rain Exiting gases can be passed through a “scrubber” (containing the strongly oxidising Caro’s acid, H2SO5) to convert excess SO2 to sulfuric acid. Spillage of acids in transport and acid rain decreases pH of waterways Thermal pollution interferes with reproductive cycles and migratory cycles of aquatic life and increases the rate of weed growth. It also lowers levels of dissolved oxygen and other gases. 12. Describe the reaction conditions necessary for the production of SO2 and SO3. Gases are passed over the catalyst beds multiple times 550°C the first time – 70% of SO2 is oxidised quickly 400°C for second pass – yield increases to 97% 400°C for third pass, but SO3 is removed – yield now 99.7% Excess heat removed through heat exchangers and used to evaporate water into steam for electricity generators. SO2 and O2 present in a 1:1 ratio 100kPa Follow us (02) 8007 6824 Login Search... Courses (9-12) Resources Contact Us Catalyst vanadium (V) oxide supported on silica 13. Apply the relationship between rates of reaction and equilibrium conditions to the production of SO2 and SO3. SO2(g) + ½O2(g) ⇌ SO3(g) ΔH = -99 kJmol-1 A fast reaction rate is promoted through: Use of V2O5 catalyst High temperature to increase kinetic energy of particles, hence more collision High pressure to promote collision A high yield is promoted through: Excess of reactants Low temperature as the forward process is exothermic High pressure as there are less moles of gas on the right (moles of gas on left: moles of gas on right = 3:2) Therefore, the use of a catalyst increases reaction rate without affecting yield and a slight excess of oxygen ([SO2]:[O2] = 1:1) increases yield without affecting reaction rate. These conditions are employed. A high pressure (just above atmospheric pressure) promotes both reaction rate and yield. However, a high temperature favours a high reaction rate but a low temperature favours a high yield. Thus, the first pass is done at 550°C (high rate, 70% yield) and subsequent passes done at 400°C (lower rate, higher yield). To further promote yield, SO3 is removed after the second pass. 14. Describe, using example, the reactions of sulfuric acid acting as: an oxidising agent and a dehydrating agent. Oxidising agent Sulfur is the oxidising agent in concentrated sulfuric acid. Cu(s) + 2H2SO4(l) → Cu2+(aq) + SO42-(aq) + SO2(aq) + 2H2O(l) S(s) + 2H2SO4(l) → 3SO2(g) + 2H2O(l) Hydrogen is the oxidising agent in dilute sulfuric acid. Zn(s) + H2SO4(aq) → ZnSO4(aq) + H2(g) Dehydrating agent Concentrated sulfuric acid acts as a dehydrating agent. C12H22O11(s) → 12C(s) + 11H2O(l) CH3CH2OH(l) → CH2=CH2(g) + H2O(l) CuSO4.5H2O(s) → CuSO4(s) + 5H2O(l) 15. Describe and explain the exothermic nature of sulfuric acid ionisation. The dissolution of concentrated sulfuric acid is more exothermic than the dilution of other strong acids. Concentrated sulfuric acid is 98% (w/w) while concentrated nitric acid is 35%(w/w) and concentrated hydrochloric acid is 70%(w/w). In addition, sulfuric acid is diprotic, and even the 2nd ionisation is almost complete in very dilute solutions. H2SO4(l) + H2O(l) → H2SO4(aq) ΔH = -90 kJmol-1 H2SO4 + H2O → HSO4– + H3O+ HSO4– +H2O ⇌ SO42- + H3O+ 16. Identify and describe safety precautions that must be taken when using and diluting concentrated sulfuric acid. When diluting, add acid to water, and not water to acid. This is because the rapid protonation of water is highly exothermic, and can cause spillages through damaging glassware. Precautions for use: Wear gloves Wear safety glasses Work near a supply of running water Have a supply for Na2CO3 or NaHCO3 nearby Avoid dribbling the acid down the outside of the bottle onto the label when pouring Use a drip tray For regular use, store in glass bottles no greater than 1 litre in volume Storage and transport: Courses Resources Contact Us us and does not attack (02)iron 8007 6824 Login Search... Concentrated H2SO4 is mainlyFollow molecular and steel. It can be transported and stored in steel (9-12) tankers which are stronger than glass or plastic Dilute H2SO4 is mostly ionic and is stored in glass or plastic containers. 17. Gather, process and present information from secondary sources to describe the steps and chemistry involved in the industrial production of H2SO4 and use available evidence to analyse the process to predict ways in which the output of sulfuric acid can be maximised. 18. Perform first-hand investigations to observe the reactions of sulfuric acid acting as: an oxidising agent and a dehydrating agent. Reaction Observations Equation Dehydration of sucrose The solid turned yellow, then red, then black. Rising gas pushed it up towards the edge of the beaker. C12H22O11(s) → 12C(s) + 11H2O(l) Dehydration of copper sulfate pentahydrate The solid became a paler blue, then white CuSO4.5H2O(s) → CuSO4(s) + 5H2O(l) Oxidation of zinc Bubbles of gas were formed, the metal slowly disappeared Zn(s) + H2SO4(aq) → ZnSO4(aq) + H2(g) Precipitation of barium sulfate White precipitate Ba(NO3)2(aq) + H2SO4(aq) → BaSO4(s) + 2HNO3(aq) 19. Use available evidence to relate the properties of sulfuric acid to safety precautions necessary for its transport and storage. Concentrated H2SO4 is mainly molecular and does not attack iron and steel. It can be transported and stored in steel tankers which are stronger than glass or plastic. Contamination with water must be avoided. Some ions are present. Linings on the insides of steel containers protect them. Dilute H2SO4 is mostly ionic and is stored in glass or plastic containers. Lids must be kept tightly sealed as sulfuric acid absorbs water from air. HAZCHEM labels provide identification of the acid and required actions in the event of a spillage. 4. The industrial production of sodium hydroxide requires the use of electrolysis. 20. Explain the difference between galvanic cells and electrolytic cells in terms of energy requirements. In a galvanic cell, a spontaneous chemical reaction produces electricity (chemical energy to electrical energy). In an electrolytic cell, electricity is used to cause a non-spontaneous chemical reaction to happen (electrical energy to chemical energy). 21. Outline the steps in the industrial production of sodium hydroxide from sodium chloride solution and describe the reaction in terms of net ionic and full formulae equations. A saturated brine solution is purified by precipitation: Calcium ions are removed by adding sodium carbonate Ca2+(aq) + CO32-(aq) → CaCO3(s) Magnesium ions are removed by adding sodium hydroxide Mg2+(aq) + 2OH–(aq) → Mg(OH)2(s) Iron ions are removed by the Follow sodiumuscarbonate and sodium hydroxide (02) 8007 6824 Fe2+(aq) + CO32-(aq) → FeCO3(s) 2+ Fe (aq) + 2OH–(aq) Login Search... Courses (9-12) Resources Contact Us → Fe(OH)2(s) Sulfate ions are removed by adding calcium chloride SO42-(aq) + Ca2+(aq) → CaSO4(s) The concentration brine solution (about 30%) is electrolysed. At anode: 2Cl–(aq) → Cl2(g) + 2e– At cathode: 2H2O(l) + 2e– → H2(g) + 2OH–(aq) Overall ionic equation: 2Cl–(aq) + 2H2O(l) → Cl2(g) + H2(g) + 2OH–(aq) Full formulae equation: 2NaCl(aq) + 2H2O(l) → Cl2(g) + H2(g) + 2NaOH(aq) Finally the sodium hydroxide is separated out. 22. Distinguish between the three electrolysis methods used to extract sodium hydroxide: mercury process, diaphragm process, membrane process, by describing each process and analysing the technical and environmental difficulties involved in each process. Mercury process Cathode: mercury Anode: graphite or titanium (coated with mixture of ruthenium (IV) oxide and titanium (IV) oxide) Electrolyte: brine Reduction: 2Na+(aq) + 2e– → 2Na(Hg) Then: 2Na(Hg) + 2H2O(l) → 2NaOH(aq) + H2(g) Oxidation: 2Cl–(aq) → Cl2(g) + 2e– Overall : 2Na+(aq) + 2Cl–(aq) + 2H2O(l) → 2NaOH(aq) + H2(g) + Cl(g) Description In the mercury process, the cathode is made of flowing liquid mercury. This means that instead of water being reduced, sodium ions are reduced to sodium metal which dissolves in the mercury to form an amalgam. The sodium cannot react with the water in the brine solution because the flowing mercury removes it before this can happen. Mercury is recycled in the process. The sodium-mercury amalgam is removed from the cell and sprayed into water, where the sodium reacts with water vigorously to produce sodium hydroxide. Water and mercury flow in opposite directions. Hydrogen is also produced and is sold or piped into nearby factories for other industrial uses. At the anode, chloride ions are oxidised into chlorine gas. Chlorine is also sold or piped into other factories. Technical difficulties The flow rate of mercury needs to be such that all the sodium has reacted by the time the mercury exits the tank with water in it, so that it can be pumped back into the electrolysis cell for re-use. Tens of thousands of amperes are drawn, leading to high electricity costs. Chlorine is toxic. Environmental difficulties Mercury will inevitably escape into the environment. Mercury is insoluble and would cause little harm at the bottom of the ocean, but some bacteria are able to convert mercury into compounds such as dimethyl mercury (Hg(CH3)2) which can be taken up by organisms and bioamplification Mercury can cause Minamata disease in humans, which leads to brain damage. Advantages Disadvantages Follow us Very pure NaOH is produced as there is no contact between the chloride ions and the NaOH being produced. The process avoids asbestos which was previously the main problem of the diaphragm cell. (02) 8007 6824 Login Search... Courses (9-12) Resources Contact Us Mercury inevitably escapes into the environment through leakage, vaporisation or when electrolytic cells are cleaned. Even the most modern plants lose two kilograms of mercury per day. Mercury can cause Minamata disease in humans. High electricity costs (tens of thousands of amperes a drawn in a typical plant). Chlorine is also produced. Diaphragm process Cathode: steel mesh Anode: graphite or titanium (coated with mixture of ruthenium (IV) oxide and titanium (IV) oxide) Electrolyte: brine Reduction: 2H2O(l) + 2e– → H2(g) + 2OH–(aq) Oxidation: 2Cl–(aq) → Cl2(g) + 2e– Overall : 2H2O(l) + 2NaCl(aq) → H2(g) + Cl2(g) + 2NaOH(aq) Description An asbestos diaphragm lines a steel mesh cathode to prevent product gases from mixing (asbestos is not damaged by hydroxide solution). However, the electrolyte solution can soak through the asbestos to the cathode. At the cathode, water is reduced in preference to sodium ions. Hydrogen gas and hydroxide ions are formed. Hydrogen gas can be collected or piped into other factories. At the anode, chloride ions are oxidised to chlorine gas in preference to water due to their high concentration. Chlorine gas can be collected or piped into other factories. As sodium ions move towards the cathode (to balance charge due to OH– ions), they are washed to the bottom of the cell with the hydroxide ions produced in the cathode reaction. This is achieved by passing steam over the cathode screen. The condensed steam washes out the ions and forms a hot solution of sodium hydroxide at the bottom of the cell. Technical difficulties Keeping the gases H2 and Cl2 separated as they react vigorously if they come into contact Minimising contact between the hydroxide ion and chlorine in solution (OH– and Cl2 formes unwanted chlorite, ClO–) Minimising the amount of chloride present in the final hydroxide solution – diaphragm cell Total currents of tens of thousands of amperes are drawn (at low voltages), resulting in high electricity costs. Chlorine is toxic. Environmental difficulties There are many health concerns with small losses of asbestos that are inevitable. Asbestos is a known carcinogen, inducing asbestosis and mesothelioma. – Hypochlorite (ClO–) may be Follow presentusin the waste brine solution – ClO oxidant and can damage the environment. Courses (9-12) (02) 8007 6824is a strong Login Search... Advantages Chlorine is also produced. Resources Contact Us Disadvantages Asbestos is a health concern. NaOH is inevitably contaminated with chloride ions which must be removed by fractional crystallisation for high-purity purposes. Hypochlorite (ClO–), a strong oxidant, may be present in the waste brine solution and needs to be removed before discharge to environment. High costs of electricity Membrane process Cathode: steel mesh Anode: titanium (coated with mixture of ruthenium (IV) oxide and titanium (IV) oxide) Electrolyte: brine Reduction: 2H2O(l) + 2e– → H2(g) + 2OH–(aq) Oxidation: 2Cl–(aq) → Cl2(g) + 2e– Overall : 2H2O(l) + 2NaCl(aq) → H2(g) + Cl2(g) + 2NaOH(aq) Description A membrane cell is similar to a diaphragm cell but with cation exchange membrane. This is made from synthetics polymers such as Teflon (PTFE: polytetrafluoroethylene) which have been modified to incorporate anionic groups. In this way, sodium ions can pass through it but not chloride or hydroxide ions, or water. This prevents contamination of NaOH by chloride and prevents the formation of ClO–. Most countries have replaced mercury and diaphragm cells with membrane cells. Technical difficulties Brine required needs to be very pure (less than 20 ppb of magnesium and calcium combined) Membrane separator is easily damaged and has a shorter life time than the asbestos diaphragm. Chlorine is toxic. Follow us (02) 8007 6824 Advantages Search... Login Courses (9-12) Resources Contact Us Disadvantages Pure NaOH is produced. Membranes are easily damaged. Lower electricity requirements than the mercury cell and diaphragm cell. Membranes are expensive No mercury or asbestos – avoidance of environmental problems. Chlorine is also produced. 23. Identify, plan and perform a first-hand investigation to identify the products of the electrolysis of an aqueous solution of sodium chloride. Location Procedure Observation Explanation Cathode Electrolysis Solution turned from green to purple. Bubbles of gas were produced. Water was reduced to OH– ions and hydrogen gas. OH– ions rendered the solution basic so the universal indicator turned purple.H2O(l) + e– → ½H2(g) + OH–(aq) Anode Electrolysis Solution turned colourless. Bubbles of gas were produced. Chlorine gas was produced by oxidation of chloride ions. Anode Addition of KI Thin layer of brown liquid formed on top of water. Iodide ions were oxidised to brown iodine by the chlorine gas.2I–(aq) → I2(aq) + 2e–Cl2(g) + 2e– → 2Cl–(aq)2I–(aq) + Cl2(g) → I2(aq) + 2Cl–(aq) Anode Addition of starch Brown layer turned dark purple. Starch indicates the presence of elemental iodine by turning it purple. 24. Analyse information from secondary sources to predict and explain the different products of the electrolysis of aqueous and molten sodium chloride. Nature Anode reaction Cathode reaction Overall reaction Dilute H2O(l) → ½O2(g) + H+(aq) + e– H2O(l) + e– → ½H2(g) + OH–(aq) H2O(l) → H2(g) + ½O2(g) Concentrated Cl–(aq) → ½Cl2(g) + e– H2O(l) + e– → ½H2(g) + OH–(aq) NaClaq) + H2O(l) → ½Cl2(g) ½H2(g) + NaOH(aq) Molten Cl–(l) → ½Cl2(g) + e– Na+(l) + e– → Na(l) NaCl(l) → Na(l) + ½Cl2(g) 5. Saponification is an important organic industrial process. Follow us (02) 8007 6824 Login Search... Courses (9-12) Resources Contact Us 25.Describe saponification as the conversion in basic solution of fats and oils to glycerol and salts of fatty acids. Saponification is the conversion in basic solution of fats and oils to glycerol and salts of fatty acids. Fat or oil + sodium hydroxide ⇌ glycerol + sodium salt of fatty acid (soap) Fat or oil + potassium hydroxide ⇌ glycerol + potassium salt of fatty acid (soap) For example, for the formation of sodium palmitate: glyceryl tripalmitate + sodium hydroxide ⇌ glycerol + sodium palmitate 26. Describe the conditions under which saponification can be performed in the school laboratory and compare these with industrial preparation of soap. Feature Industrial Process School Laboratory Starting material Mixture of fats and oils Relatively pure fat or oil Sodium hydroxide Regularly monitored so only small excess Simply added in all at once Heating and stirring Achieved with steam Hot plate and spatula for manual stirring Separation of soap and glycerol Addition of brine Not separated Fate of glycerol Purified and sold Remains as part of soap Temperature of saponification 130°C 35°C Pressure Pressurised container Atmospheric pressure Soap product Flakes or bars Bars 27. Account for the cleaning action of soap by describing its structure. Soap has a non-polar hydrophobic hydrocarbon tail and a polar hydrophilic ionic head. The non-polar part can interact with oil and grease through dispersion forces. The polar part can interact with water through dipole-dipole interactions. This means that soap forms a “bridge” between oil and water, allowing water to wash away oil and grease. Follow us (02) 8007 6824 Login Search... Courses (9-12) Resources Contact Us 28. Explain that soap, water and oil together form an emulsion with the soap acting as an emulsifier. An emulsion is the dispersion of one liquid in another. Soap, water and oil together form an emulsion. The soap, with its non-polar and polar parts, can interact with both oil and water and thus acts as an emulsifier, stabilising the emulsion by forming a bridge between water and oil. The non-polar tails of soap molecules gather around oil droplets, so that the negatively charge polar ends face outwards. This creates a negative charge on the droplet of oil which repels other negatively charges soap and oil droplets, preventing the formation of large clumps of oil. This also allows water to interact with the oil droplets. Thus oil droplets are distributed through the water. Inversely, the water may be distributed among the oil, with tails facing outwards from water droplets, where polar heads congregate. 29. Distinguish between soaps and synthetic detergents in terms of: the structure of the molecule, chemical composition and effect in hard water. Feature Soap Synthetic detergent Synthesis Fatty acids in animal and vegetable oils Hydrocarbon chains from petroleum Composition Sodium or potassium salts of long chain fatty acids Usually hydrocarbons with a sulfate or sulfonate end Structure Ionic or polar head and long, non-polar hydrocarbon tail Similar structure to soap: may be anionic, cationic or non-ionic Action in hard water Does not lather well as soap anions form precipitates with calcium and magnesium ions, forming a scum Lathers in hard water as sulfonate groups do not precipitate as much with calcium and magnesium salts Biodegradability Biodegradable Biodegradable only if hydrocarbon chain is linear Phosphates No phosphates May be mixed with phosphates esp. laundry detergent. Phosphates pollute the environment and increase chance of eutrophication Cost Cheaper to make More expensive Solubility in water Not very soluble Soluble Deterioration with age Deteriorates Remains stable for a long time Action in acidic solutions Precipitates as COO– group takes on H+ to form COOH in acidic conditions Does not precipitate as sulfonate group does not take on H+ so easily 30. Distinguish between anionic, cationic and non-ionic synthetic detergents in terms of: Courses (9-12) Resources Contact Us Follow us (02) 8007 6824 Login Search... chemical composition and uses. Characteristic Anionic detergents Cationic detergents Non-ionic detergents Structure Non-polar hydrocarbon tail with polar head, usually a sulfate (SO42-) or sulfonate ion(SO3–). Often a benzene ring at end of hydrocarbon chain. Positively charged ionic head, usually ammonium compounds with long non-polar hydrocarbon tail Polar end formed by many oxygen atoms but it is not actually ionic, long hydrocarbon tail. Traditionally poly (ethylene oxide) is used for the polar part Common uses Dishwashing liquids, laundry detergents, shampoos Fabric softeners (help solve problem of static electricity), germicides in mouthwash, antiseptic soap, hair conditioner Laundry detergents, automatic dishwashers, washing cars, washing synthetic fabrics, cosmetics, froth flotation Properties Highly sudsing, excellent cleaning properties especially for natural fabrics Slightly irritating to the skin, mildly antiseptic Low sudsing (less foam than anionic detergents), does not ionise in water, mild on the skin Other Typically used with non-ionic detergents Not used in dishwashers as glass has negative charge and attracts positive heads of detergent, making glass slippery Example alkylphenol ethoxylates quarternary ammonium salts sodium dodecylbenzene sulfonate 31. Perform a first-hand investigation to carry out saponification and test the product. Coconut oil was used. This contains mostly lauric acid (n=10) (48%), myristic acid (n=12) (19%) and palmitic acid (9%). Red food colouring meant that the resultant bars were pink. A peppermint scent was added. Soap Control (water) Solubility in water Soluble after some shaking N/A pH of aqueous solution 9 7 Effect of acid on solubility Soap precipitates No effect Emulsifying action Emulsifies water and oil No emulsifying action 32. Gather, process and present information from secondary sources to identify a range of fats and oils used for soap-making. Most soaps are made from vegetable oils. Some are made from animal fat. Oil or fat Follow us Use (02) 8007 6824 Login Search... Courses (9-12) Resources Apricot kernel Cosmetics e.g. skin softening agents Avocado oil Cosmetics for rich and emollient soaps Castor oil Rich and mild soap Cocoa butter Improvement of soap consistency – creamy and hard, makes soap softening to the skin Coconut oil Creamy lather, medium-hard soaps, dry on skin, high in lauric acid Olive oil Hard, brittle, mild, long-lasting soaps that lather abundantly, high in oleic acid Palm oil Long-lasting bubbles, kind to skin, good for facial soap Beef tallow Laundry soap Mutton tallow More brittle soap that beef tallow Large (pig fat) Laundry soap, mild to skin, does not lather (needs to be combined with other oils and fats) Suet (fat surrounding cow kidneys) Mild soap Contact Us 33. Perform a first-hand investigation to gather information and describe the properties of a named emulsion and relate these properties to its use. Emulsion Reaction with HCl Reaction with water-soluble dye Sensitivity to heat Cream Emulsion was destabilised and creamy mixture coagulates Dye spread easily throughout Bubble occurred in cream, water evaporated leaving yellow solid Butter No visible reaction Dye formed dispersed droplets Butter melted and formed two layers Emulsion Reaction with HCl Reaction with water-soluble dye Sensitivity to heat Cream Emulsion was destabilised and creamy mixture coagulates Dye spread easily throughout Bubble occurred in cream, water evaporated leaving yellow solid Butter No visible reaction Dye formed dispersed droplets Butter melted and formed two layers Follow us (02) 8007 6824 Login Search... Courses (9-12) Resources Contact Us 34. Perform a first-hand investigation to demonstrate the effect of soap as an emulsifier. Test tube with soap Test tube without soap Initial Oil and water form two distinct layers with oil on top Oil and water form two distinct layers with oil on top Final (after shaking) Bubbles formed and one homogenous mixture produced Oil and water form two distinct layers with oil on top 35. Solve problems and use available evidence to discuss, using examples, the environmental impacts of the use of soaps and detergents. Substance Property Problem Solution Soap Made from naturally occurring fats and oils Anionic detergent: alkyl benzene sulfonates Branched chain alkylbenzene sulfonates had long branched hydrocarbon chain, benzene ring and sulfonate head Not easily biodegradable and built up in waterways leading to problem of “rivers of foam” Replaced by linear chain alkylbenzene sulfonates in 1970s which have similar biodegradability to soap Cationic detergents Biocidal, used in disinfectants and sanitisers May kill decomposers if present in overly high concentrations Discharged in small amounts which are monitored. They are broken down by bacteria in sewage treatment works when present in low concentrations. Phosphate builders in laundry detergents (anionic and/or nonionic) Phosphate builders enhance cleaning effect bybinding Ca2+ and Mg2+ ions to free up detergent molecules and making washing water alkaline, helping make grease soluble Increased chance of eutrophication as phosphates are usually limiting nutrients Most countries limit amount of phosphate that can be put in laundry detergent. Other chemicals e.g. zeolites can be used instead. Australia has voluntary code of operation. Non-ionic detergent: alkylphenol ethoxylates Long hydrocarbon chain with benzene ring and oxygen atoms distributed among it at one end Transformed to alkyl phenols through biological degradation. Alkyl phenols are toxic and have hormone-like effects on marine and freshwater life. Naturally biodegradable by bacteria 6.The Solvay process has been in use since the 1860s. 36.Identify the raw materials used in the Solvay process and name the products. Raw materials are sodium chloride (NaCl, in brine), ammonia (NH3) and calcium carbonate (CaCO3, limestone). Products are sodium carbonate (Na2CO3) and calcium chloride (CaCl2, waste). 2NaCl(aq) + CaCO3(s) → Na2CO3(aq) + CaCl2(aq) 1. Describe the uses of sodium carbonate. Sodium carbonate is used: in the manufacture of glass – a mixture of Na2CO3, CaCO3 and SiO2 is melted together for window and bottle glass. Carbonates decompose to produce mixed oxide glass. Courses (9-12) Resources Contact Us Follow us (02) 8007 6824 Login Search... as a water softener – CO32- ions can precipitate Mg2+ and Ca2+ ions to prevent them forming precipitates with soap in the manufacture of paper – used to produce the NaHSO3 necessary for the sulfite method of separating lignin from cellulose in the manufacture of sodium hydrogen carbonate (bicarbonate of soda) – for cooking and fire extinguishers in the manufacture of soap, ceramics and sodium hydroxide in petroleum refining as a cleaner and degreaser in washing compounds e.g. removing grease from wool for removing sulfur dioxide from waste gases in power stations 2. Identify, given a flow chart, the sequence of steps used in the Solvay process and describe the chemistry involved in: brine purification, hydrogen carbonate formation, formation of sodium carbonate and ammonia recovery. Brine purification Salt water (brine) is pumped into shallow ponds, allowing the sun to efficiently evaporate the water. The salt left behind includes calcium and magnesium salts as well as sodium chloride. The Ca2+ and Mg2+ ions must be removed. Calcium salts are precipitated by the addition of sodium carbonate. Ca2+(aq) + CO32–(aq) → CaCO3(s) Magnesium salts are precipitated by the addition of sodium hydroxide. Mg2+(aq) + 2OH–(aq) → Mg(OH)2(s) A flocculant is added (this causes suspended particles to clump together and fall out of solution) and the precipitates are skimmed off the brine. Hydrogen carbonate formation Calcium carbonate is heated in a kiln so that it decomposes into carbon dioxide and calcium oxide. CaCO3(s) → CO2(g) + CaO(s) The calcium oxide is removed, to be used in ammonia recovery. Coke is also present in the kiln, producing more carbon dioxide when heated, as well as providing heat to decompose the calcium carbonate. C(s) + O2(g) → CO2(g) Ammonia and carbon dioxide are dissolved in the purified brine (NaCl). NaCl(aq) + NH3(g) + H2O(l) + CO2(g) → NH4Cl(aq) + NaHCO3(s) Ionic equation: NH3(g) + H2O(l) + CO2(g) → NH4+(aq) + HCO3–(aq) This reaction is carried out at a low temperature (close to 0°C) so that the sodium hydrogen carbonate, which is relatively insoluble at low temperatures, precipitates out. The mixture is filtered, and the sodium hydrogen carbonate is washed, dried and used to make sodium carbonate. The ammonium chloride filtrate is sent to the ammonia recovery plant so that ammonia can be recovered and reused. Formation of sodium carbonate Sodium hydrogen carbonate is heated to about 300°C and decomposes into sodium carbonate and carbon dioxide. Sodium carbonate is removed and sold. Carbon dioxide is reused. 2NaHCO3(s) → Na2CO3(s) + CO2(g) + H2O(l) Ammonia Recovery Calcium oxide (from the decomposition of calcium carbonate) is dissolved in water to form calcium hydroxide. CaO(s) + H2O(l) → Ca(OH)2(aq) Ammonium chloride is reacted with this calcium hydroxide forming calcium chloride and ammonia. The ammonia is reused, but calcium chloride is waste. 2NH4Cl(aq) + Ca(OH)2(s) → 2NH3(g) + CaCl2(aq) + 2H2O(l) 3. Discuss environmental issues associated with the Solvay process and explain how these issues are addressed. Compared to previous processes for producing sodium carbonate, the Solvay process produces less pollution, as by-products such as ammonia, calcium oxide and carbon dioxide are re-used. However, there are still environmental issues associated with the process: Calcium chloride Calcium chloride is produces as a by-product. It has limited uses, including use as a drying agent in industry, as an additive for concrete, as an additive in soil treatment and to melt ice on roads. CaCl2 left unused is disposed of by pumping it into the oceans or evaporating to dryness and disposing of the solid. Previously, the calcium chloride was pumped into rivers and lakes, causing an unacceptable increase in calcium and chloride ion concentrations and affecting local ecosystems. Courses (9-12) Resources Contact Us Follow us (02) 8007 6824 Login Search... Heat The Solvay process is exothermic and waste water must be cooled before it is returned to rivers or ocean to prevent thermal pollution. Ammonia Although the Solvay process aims to recycle ammonia, some is lost to the atmosphere, and is a pollutant. Ammonia is a toxic gas. Ammonia losses are minimised to reduce the release of ammonia as a pollutant, and also to reduce plant operational costs. Calcium hydroxide Excess calcium hydroxide must be neutralised before disposal as it is basic. It is neutralised with hydrochloric acid. Solid waste Solid waste includes unburnt calcium carbonate and sand and clay from the kiln. These could possibly be made into fertiliser, bricks, landfill or road base. Previously, there were often disposed of in rivers and waterways. Although this is not toxic, it is not aesthetically pleasing and is a nuisance as it blocks shipping channels. Noise Noise is being reduced by enclosure of noisy areas, using silencers to dampen noise and community monitoring to identify sources of noise. 4.Process information to solve problems and quantitatively analyse the relative quantities of reactants and projects in each step of the process. Sample questions from HSC Chemistry Online: A company in South Australia, called Penrice Soda Products Pty Ltd, produces 325 000 tonnes per year of soda ash (sodium carbonate). How many tonnes of calcium carbonate are needed to produce this? Take the overall equation as: CaCO3(s) + 2NaCl (aq) Na2CO3(aq) + CaCl2(aq), Answer: n(Na2CO3) = n(CaCO3) n(Na2CO3) = = 3 066 327 012 mol n(CaCO3) = 3 066 327 012 mol m(CaCO3) = 3 066 327 012 mol × 100.09 g/mol = 3.0691 × 1011 g = 306 910 t (5 s.f.) Therefore, 306 910 tonnes of calcium carbonate is needed. Evaporative basins at Dry Creek near Adelaide produce an average of 650 000 tonnes per year of salt. This is purified, then dissolved to form a saturated brine solution that is pumped to the Solvay plant. Ammonia is dissolved in the brine solution and then the ammoniated brine is reacted with carbon dioxide. Write an equation for this reaction. If 50% of the original salt is sodium chloride, what mass of ammonia will be needed to react with it? Answer: a) NaCl(aq) + NH3(g) + H2O(l) + CO2(g) → NH4Cl(aq) + NaHCO3(s) b) Original salt had mass 650 000 tonnes m(NaCl) = 50% × 650 000 t = 325 000 t n(NaCl) = = 5 561 259 411 mol n(NH3) = n(NaCl) = 5 561 259 411 mol m(NH3) = 5 561 259 411 mol × 17.034 g/mol = 9.473 × 1010 g = 94 730 t (4 s.f.) Therefore, 94 730 tonnes of NH3 is required. 5. Use available evidence and determine the criteria used to locate a chemical industry using the Solvay process as an example. Until recently, Australia’s supplies of Na2CO3 came from Osborne, South Australia. The plant was closed mid-2013 to make way for cheaper imports. Follow us (02) 8007 6824 Login Search... Courses (9-12) Resources Contact Us Criteria Solvay Plant (Penrice Soda Products) in Osborne, SA Proximity to raw materials Osborne’s coastal location allows easy access to sea water, pumped into ponds for purification and crystallisation. Limestone is delivered by train from a quarry in the Barossa Valley. Proximity to market Sodium carbonate made in Osborne is supplied to Australia. Osborne is in Australia. Availability of transport for raw materials and products Osborne is connected to limestone sources by rail. 48 000 tonnes of sodium bicarbonate and 325 000 tonnes of sodium carbonate transported annually throughout Australia by road, rail and sea. Availability of accommodation, transport, schools and shops for workers and their families Osborne is a western suburb of Adelaide, a major city, where all this is available. Facilities for waste disposal Until recently, solid wastes were discharged into the Port River, but new uses e.g. landfill will reduce solid waste discharge. The ocean is where CaCl2 is discharged. Book your first lesson. It's FREE! 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