Basic Installation Technician Study Guide Table of contents Introduction MECP Basic Installation Technician Study Guide Introduction.......12 Job Descripton – MECP Basic Installation Technician ....................13 What is an MECP Basic Installation Technician… And What Does it Mean to You?.....................................................17 The MECP Basic Installation Technician Exam and How it was Developed..............................................................19 How and Where to Take MECP Exams...........................................21 Reading the Study Guide and Preparing for the Exam.....................23 Notes About Registering, Scheduling, Rescheduling, or Cancelling an MECP Exam..............................................................24 How to Take the Exam....................................................................28 After the Exam.................................................................................29 Records Transfer..............................................................................30 MECP Database Access....................................................................30 Contacting MECP............................................................................33 CHAPTER 1. BASIC ELECTRONICS AND VEHICLE ELECTRICAL SYSTEMS Electrical Circuit Basics...................................................................36 Understanding Voltage, Current and Resistance..............................38 Series and Parallel Total Resistance Formulas . ...............................50 Electrical Power (Watt’s Law)..........................................................54 Ohm’s Law Quick Reference............................................................59 Kirchhoff’s Laws..............................................................................60 Electronic Components ..................................................................66 Batteries as a Voltage Source...............................................66 Switches ...........................................................................67 Resistors ............................................................................69 Potentiometers....................................................................72 Incandescent Light Bulbs....................................................73 Capacitors...........................................................................75 Inductors ...........................................................................78 Relays ...............................................................................81 Semiconductors .................................................................86 Diodes ...............................................................................87 Light Emitting Diodes.........................................................89 Automotive Electrical Power Supply and Charging Systems............90 The Battery ........................................................................90 The Alternator ...................................................................93 The Fuse Panel....................................................................97 The Ignition Switch ...........................................................99 Low Current Ignition Circuits.............................................102 Fuses and Circuit Breakers ................................................103 Choosing and Installing High Current Power Cables .........109 4 The basic installation technician study guide Remember BOTH sides of the circuit (Upgrading Grounds)..........................................................113 Importance of using a grommet when passing through metal ....................................................................113 Power Storage Capacitors ..................................................113 Sample Test Questions for Chapter 1 .............................................116 CHAPTER 2. ENTRY-LEVEL Installation Knowledge AND Technique Tools and Safety................................................................................................... 120 Hand Tools......................................................................................120 Specialty Installation Tools..............................................................124 Large Power and Pneumatic Tools...................................................130 Shop Safety......................................................................................131 Personal Safety.................................................................................131 Chemical Safety...............................................................................134 Fire Extinguishers............................................................................137 Keeping a Clean Shop.....................................................................139 Pre-Installation Guidelines and General Vehicle Disassembly..........140 Electronic Testing and Test Equipment...........................................147 Digital Multimeter (DMM)..................................................147 Test Lights (not recommended)..........................................150 Testing Wires/Circuits in a Vehicle.....................................154 Cautions of “Tapping In” to Low Current Ignition Systems.....166 General Installation Knowledge............................................................................ 167 Importance of Making Proper Connections.....................................167 Common Connection Types............................................................167 MECP Best Practices for Making Low and High Current Connections....185 Low Current Termination Techniques................................185 High Current Termination Techniques...............................186 Troubleshooting Common Installation Problems................................................... 187 Identify-Isolate-Eliminate …..The path to thinking it through!.......189 Testing Voltage Drops.....................................................................194 Short Circuits..................................................................................200 Open Circuits..................................................................................203 Blown Fuses....................................................................................204 Battery Mysteriously Drains.............................................................205 Understanding Wiring Diagrams – Vehicle Schematics...................206 Understanding Wiring Diagrams – Aftermarket Products................209 Sample Test Questions for Chapter 2..............................................211 Table of contents 5 Margin Notes CHAPTER 3. INTRODUCTION TO MOBILE AUDIO/VIDEO SYSTEMS Basics of Sound.................................................................................................... 214 Components of a Sound Wave........................................................214 Phase and Polarity...........................................................................219 Resonance........................................................................................222 Frequency Response – Where System Design Philosophies Begin...223 Filtering – Routing the signals to the right speakers........................226 Octaves and Harmonics...................................................................231 Signal to Noise Ratio (S/N)..............................................................236 Headroom.......................................................................................238 General Mobile Audio Installation Knowledge...................................................... 239 Overview of In-Dash Headunit Installation Best Practices................239 DIN and Double DIN Aftermarket Form Factors................240 Dash Kits............................................................................242 Wiring Harness Adaptors....................................................243 Antenna Adaptors...............................................................246 Important Integration Devices.............................................248 Overview of OEM Source Unit Retention........................................251 Adding Other Sources.........................................................252 Adding Amplifiers/Upgrading the Sound.........................................257 Line Output Converters......................................................257 Summing Devices...............................................................259 Turn-on Lead Issues...........................................................260 Application Specific Integration Devices – such as CAN bus, MOST apps.........................................262 MECP Best Practices for OEM Integration.......................................263 Overview of Preamp Level Processors..............................................264 Overview of Aftermarket Amplifier Installation Best Practices.........271 Setting the Input Gain (Simply, but Correctly)................................283 Overview of Replacement Speaker Installation Best Practices..........289 Observing Correct Speaker Polarity Connections................291 Proper Speaker Mounting...................................................292 Importance of Damping Vibrations and Resonant Panels....296 Installing the Passive Crossover on Component Speakers...299 Overview of Subwoofer Enclosures.................................................301 Why Subwoofers Need Enclosures......................................301 Basic Benefits/Drawbacks of Sealed and Vented Designs.....301 Calculating Volume.............................................................303 Construction Materials/Methods.........................................308 General Mobile Video Installation Knowledge.................................311 Overview of In-Dash Video vs. Rear Seat Entertainment.....311 In-dash or Driver Viewed Video.........................................312 In-Dash or “Driver Viewed” Monitors.................................313 Overhead Monitors.............................................................314 Headrest/Seat Back..............................................................315 6 The basic installation technician study guide Floor/Center Console..........................................................317 Running any 120VAC Devices............................................317 Wireless Headphones..........................................................318 Troubleshooting Common Mobile Audio System Installation Problems................. 320 Identifying and Troubleshooting Audio System Noise.....................320 System Noises.....................................................................320 Limited Bass Response........................................................320 Enclosure Construction.......................................................321 Polarity Conflicts................................................................321 Position of subwoofer vs. other speakers............................321 Power Problems..................................................................323 Distortion at High Volumes................................................324 Clipping..............................................................................324 Voltage Drops.....................................................................326 Margin Notes CHAPTER 4. INTRODUCTION TO SECURITY AND CONVENIENCE SYSTEMS Remote Controls and RF.................................................................332 Basic Components of a Security System...........................................333 Inputs and Outputs of a Security System............................333 Sounding Devices...............................................................340 Visual Deterrents.................................................................341 Sensors................................................................................342 Engine Disables...................................................................345 LED (Status Indicator)........................................................347 Valet Switch........................................................................348 Backup Battery or Backup Battery Siren..............................349 Accessory Output Devices...................................................351 Using Relays.......................................................................352 Basic Components of a Remote Starter............................................355 Inputs and Outputs of a Remote Starter..............................355 Bypassing Transponder Keys...............................................359 Initial Programming or Updating Firmware on Interface Devices...............................................................................361 Safety Measures...................................................................362 Applications and Requirements for Remote Starters............364 Identifying Vehicle Circuits.............................................................365 Identify Positive Switching..................................................365 Identify Negative Switching................................................365 Identify Reverse Polarity Switching.....................................365 Identify Multiplex or Variable Voltage Switching................366 Basic Installation Tips......................................................................368 Preparing for the Installation..............................................368 Mounting Considerations for a Control Unit......................369 Wiring and Connections for the Control Unit.....................370 Tips on Performing the Installation.....................................372 Table of Contents 7 Margin Notes Troubleshooting Basic Security and Remote Starter System Installation Problems.........................................................................................373 Remote does not respond...................................................374 Security System Randomly Triggers....................................377 Other Basic Security System/Remote Starter Troubleshooting Tips.....................................................................................380 Sample Test Questions for Chapter 4..............................................382 CHAPTER 5. INTRODUCTION TO IN-VEHICLE INFORMATION AND SAFETY SYSTEMS Broadcast Entertainment..................................................................387 In-Band On-Channel (IBOC) Digital AM/FM Radio............387 Satellite Radio.....................................................................389 Introduction to Bluetooth Hands Free Communication..................401 Bluetooth Basics..................................................................401 Bluetooth Hands Free Communication Devices and Installation.....406 Hands Free Capability and Installation Kits........................406 Introduction to Navigation and Safety Related Systems...................412 How the GPS Satellites Work..............................................412 How and Where to Place GPS Navigation Antenna.............413 Rear View Camera Systems.................................................414 Reverse Sensor Systems.......................................................417 How to identify a reverse trigger input...............................418 Front View Camera Systems...............................................418 Sample Test Questions for Chapter 5..............................................420 Glossary of Terms................................................................................424 APPENDIX...................................................................................................462 RESOURCES FOR ADDITIONAL READING. ................................................467 Acknowledgements, Trademarks, etc...........................................468 index..........................................................................................................471 8 The basic installation technician study guide