Globe Valve? Or Ball Valve? What the market Experts says …. Globe valve VS Ball valve Globe valve Equal percentage flow control This applies from the start of the opening of the valve Suitable for proportional control of hot water application & in other applications where wide load variations can occur Ball valve Not fully equal percentage Though it has equal percentage flow characteristic, for the first few degree of the stem movement from closed position, there is no equal percentage flow control Approximately 10% - 12 % of the stem rotation (as show in the figure) Inherent ball valve characteristic Suitable for fully open and fully closed application Reference: September 1998 HPAC Heating/ Piping/ Airconditioning Globe valve VS Ball valve Globe valve Pipe reducer not necessary Globe valve does not result in decrease in effective Cv Therefore it is a better choice for modulating control that require small Cv capacities (around 1) Ball valve Require pipe reducer Due to High inherent capacity Pipe reducers must be considered when sizing the valve Pipe reducers result in decrease in effective valve capacity due to added pressure loss created by the pipe reducers With pipe reducers, they do not normally allow stable regulation of thermal capacity Ball valve with very small reduced ports are more suitable for on/ off control Reference: September 1998 HPAC Heating/ Piping/ Airconditioning Modulating Valve Authority Valve Port Coil 1. Large Valve Cv Flow is Limited by Coil Cv 2. Small Valve Cv Flow is Limited by Valve Cv 3. Equal Valve Cv Flow is Controlled by Valve Cv Globe valve VS Ball valve Globe valve Leak proof Lower maintenance & downtime Globe valve has a bonnet which provides leak proof closure for the body Screw-in bonnet: Offers a durable, pressure high seal Union bonnet: Used for application with frequent inspection/ cleaning Bolted bonnet: Used for higher pressure rating Globe valve Ball valve May have leakages High maintenance & downtime/ short lifetimes Seal degradation due to wear and tear Repeated opening and closely of ball valve wears the inner surfaces of the valve (typically teflon) Consequence: Leakage of valve Lifetime will shorten further under non-ideal situation, for example when handling “dirty” steam or water. Repeated opening and closely of ball valve wears the inner surfaces of the valve (typically teflon) Ball valve Reference: September 1998 HPAC Heating/ Piping/ Airconditioning/ http://pennwell.printthis.clickability.com http://www.answers.com/topic/globe-valve Globe valve VS Ball valve Globe valve Performance not affected by idling time Lower maintenance & downtime Globe valve has a bonnet which provides leakproof closure for the body Ball valve Performance impaired by idling time Repeated opening and closing of ball valve wears the inner surfaces of the valve (typically teflon) When ball valves are not reposition for extended period of time, the breakaway torque increases Due to seat material creeping Eg. Valve of normal operating torque of 25in-lb might require a torque of 37in.-lb and 49in.lb respectively after idling for 1 week or 1 month Consequence: May require valve to be manually actuated – building startup/ seasonal changeover Globe valve Reference: September 1998 HPAC Heating/ Piping/ Airconditioning Globe valve VS Ball valve Globe valve No noise Ball valve Noise Ball valves creates noise because the fluid flow cannot be quantified Depends on the pressures and flow conditions of the medium and the size and port configuration of the ball valve Less hysteresis Actuator coupled directly to the valve stem Thus, inherent mechanical tolerances does not exist Reference: September 1998 HPAC Heating/ Piping/ Airconditioning Greater hysteresis Due to inherent mechanical tolerances (clearances) between the stem extension and the ball valve stem and between the ball valve stem and ball Depends on the pressures and flow conditions of the medium and the size and port configuration of the ball valve What is the take away? Recent introduction of motorized ball valves provides a significant cost effectiveness alternative to globe valves However, it has inherent disadvantages and when cost is not a significant factor Globe valve should be still considered as a more reliable valve in precision HVAC control The difference between ball valve and globe valve is RELIABILITY! CONTROL VALVE CLOSE-OFF RATING The close-off rating of a valve refers to the maximum pressure drop that a valve can withstand without leakage while in full closed position. The close-off rating is a function of actuator power to hold the valve closed against pressure drop. Since most HVAC systems utilize valves as the final control elements for regulating flow of a cooling or heating fluid, the close-off rating of valves can affect energy usage and precise temperature control. If control valves are unable to close-off against high differential water pressure, especially under lowload conditions, over cooling and energy wastage can result. Cv vs. Close-off Rating HEAD PRESSURE LARGE FORCE LOW CLOSE-OFF v C gh i Force = Pressure * Area H HEAD PRESSURE LOW FORCE Lo v C w High Cv = Low Close-Off HIGH CLOSE-OFF DIFFERENTIAL PRESSURE CONTROLLER IMPORTANCE OF CONTROL VALVE CLOSE-OFF AT THE CLOSED POSITION, ALL THE PRESSURE DROP ACROSS THE AHU (X) APPEARS ACROSS THE VALVE. ONLY A VALVE WHICH HAS GOOD CLOSE-OFF RATING CAN PERFORM PRECISION TEMPERATURE CONTROL UNDER LOW LOAD OR LOW FLOW CONDITIONS. P-X CHILLED WATER PUMPS CHILLED WATER BYPASS VALVE CHILLER CHILLER SUPPLY HEADER CHILLER RETURN HEADER Proportional Control Equal percentage valve characteristic gives stable, linear temperature control in mild weather