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Honeyell Thermal IQ Overview

INTRODUCING
THERMAL IQ
Developed by thermal process experts, Honeywell
Thermal IQ is a remote monitoring solution that securely
connects your combustion equipment to the cloud,
making critical thermal process data available anytime,
anywhere, on any smart device.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
IT’S TIME TO
ELEVATE YOUR
THERMAL INSIGHT
QUOTIENT.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
THE RIGHT INFORMATION AT THE RIGHT TIME
MONITOR
See real-time performance data
and get alerts when key
parameters are outside normal
limits. Plus, you can view
historical data to track how
performance is trending.
MANAGE
Thermal IQ connects employees
at every level – from
management to maintenance –
with actionable information that
can help drive smarter thermal
process decisions.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
MAXIMIZE
Having the right information at the
right time, you can get ahead of
problems instead of falling behind
them – minimizing downtime and
maximizing uptime.
HOW THERMAL IQ WORKS
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
4
SEE EVERYTHING WITHOUT BEING EVERYWHERE
Get critical alerts and notifications right on
your home screen
See a high-level overview of all your connected
thermal process equipment
Drill down into each piece of thermal process
equipment to see current alerts and status
of key parameters
See which alarms have been configured
with your current system
Track historical data by day, week or month to
identify trends and opportunities for improvement
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
5
VISIBILITY: ELEVATED
Get critical alerts and notifications
right on your home screen.
Notifications ensure the right people
receive the right alerts at the right time
Swipe to view more detailed information
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
6
Visibility: elevated
Get critical alerts and notifications right on your home screen.
VISIBILITY: ELEVATED
• Select to view more detailed information
See a high-level overview of all your connected
thermal process equipment.
• Helps ensure the right people receive the right alerts at the right time
<boiler screen 1>
Get specific alerts and know immediately when
you need to take action
View a quick snapshot of how each piece of
thermal process equipment is running
See a consistent picture of data that’s
customized to your needs and system
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
7
Visibility: elevated
Get critical alerts and notifications right on your home screen.
VISIBILITY: ELEVATED
• Select to view more detailed information
Drill down into each piece of thermal process
equipment to see current alerts and status
of key parameters.
• Helps ensure the right people receive the right alerts at the right time
<boiler screen 1>
See all active alarm states at a glance
Data is customized based on your current
control configuration
Data refreshes in real time (or as often as you choose)
so you’re always up to date
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
8
Visibility: elevated
Get critical alerts and notifications right on your home screen.
VISIBILITY: ELEVATED
• Select to view more detailed information
See which alarms have been configured
with your current system.
• Helps ensure the right people receive the right alerts at the right time
<boiler screen 1>
View which alarms are visible and which
are hidden
Get a detailed view of all current system parameters
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
9
Visibility: elevated
Get critical alerts and notifications right on your home screen.
VISIBILITY: ELEVATED
• Select to view more detailed information
Track historical data by day, week or month to
identify trends and opportunities for improvement.
• Helps ensure the right people receive the right alerts at the right time
<boiler screen 1>
See historical data over a customizable period of time
Monitor key parameters like fuel consumption to
ensure you’re running optimally
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
THERMAL IQ BOILER SCENARIO
TODAY
WITH THERMAL IQ
In a 2 million sq. ft.
automotive plant…
In the same plant…
• Operator notices a production
issue and calls maintenance, but
can’t describe possible causes.
• Maintenance tech has to finish
a task before traveling 30 minutes
from another part of the plant.
• Maintenance and line supervisor
get a water temperature alert.
3+
• They use Thermal IQ to review
current conditions and recent
fault codes, determine a probable
cause, and schedule a brief outage
to make repairs.
HRS
2+ Visits
• Technician arrives and diagnoses the issue,
but doesn’t have the right tools/parts.
30
MIN
Estimated planned downtime: 30 minutes
Number of visits: 1
• Technician goes back to the shop for the right
tools/parts and returns to make the repair.
Estimated unplanned downtime: 3 hours
Number of visits: 2
*Based on initial findings.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
THERMAL IQ BUILDING HEATING SCENARIO
TODAY
WITH THERMAL IQ
In a building with multiple rooftop
makeup air handling units…
In the same building…
• Maintenance receives a call that
building staff are cold.
• Maintenance gets an alert that
the heat isn’t running.
3+
30
• Technician uses Thermal IQ to
MIN
review recent fault codes,
identifies two probable causes,
and grabs the correct tools/parts
before traveling to the unit to make repairs.
HRS
• Technician logs into the building
management system and discovers
the heater isn’t running. Travels to
the rooftop unit and diagnoses the issue.
• Technician then goes to the shop for the correct
tools/parts and returns to the unit to make repairs.
• Technician monitors system condition from their
smart device for the rest of the day while moving
on to other tasks.
• Heater returns to service, but tech must
monitor the unit for 30 minutes to ensure no
further problems.
Estimated unplanned downtime: 30 minutes
Number of visits: 1
Staff disruption: none
Estimated unplanned downtime: 3 hours
Number of visits: 2
Staff disruption: significant
*Based on initial findings.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
THERMAL IQ PROCESS SCENARIO
TODAY
WITH THERMAL IQ
In a plant with a critical asset that
causes production bottlenecks
when not running…
In the same plant…
• The critical asset has been down
for over 1 hour, and plant staff are
struggling to identify the root cause.
• The critical asset goes down,
and a remote technical expert
is contacted immediately.
2+
HRS
30
MIN
• The staff are not able to describe the issues in
enough detail for remote technical support.
• Technician uses Thermal IQ to
review recent data, guides the
local team through issue
diagnostics, and repairs are made.
• Nearest technical resource can’t get to the plant
for 6 hours.
Estimated unplanned downtime: 30 minutes
Resolution: safe and efficient
Estimated unplanned downtime: 2 hours
Resolution: extremely unsafe
*Based on initial findings.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
SHORTER SERVICE RESOLUTION TIME
+ SMARTER MAINTENANCE
TODAY
WITH THERMAL IQ
• Lack of visibility to data and fault history
• Key information gets into the right hands
at the right time
• Need to travel to the equipment to
troubleshoot and diagnose problems
• Don’t know which tools/parts are needed
until you’re on-site
• Troubleshooting is more efficient and
effective
• May have to make multiple trips
• Technicians can bring the right parts/tools
the first time
• No ability to remotely troubleshoot or
provide technical guidance
• Technical experts can more easily provide
remote technical guidance
• Can stay ahead of problems by identifying
nuisance fault trends and potentially
predicting impending failures
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
HOW TO LEARN MORE
Visit Combustion.Honeywell.com/Thermal-IQ
for more information plus valuable resources.
To learn more about the complete Honeywell Connected Plant
portfolio, visit HoneywellProcess.com/IIoT
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Thank you!
Combustion.Honeywell.com/Thermal-IQ
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.