Mechanisms and Machine Theory Lei Wang (leo) College of Electromechanical Engineering Shenyang Aerospace University Classroom rules 1. Come to class on time. Late once, -1 Absent once, -3 3 times, failed 2. Bring necessary materials for the lessens. 3. Talk only when permitted. Rasie hand to ask questions. 4. No food or drink in the classroom. No cellphone call. No earphone. Do not play with your cellphone or MP3, MP4 5. Finish your task in time. Do not cheat 6. Use polite speech and body language. Unkind teasing and impolite behavior is unacceptable. Kinematics and Dynamics of Machinery Design of Machinery Credit Hours and Arrangement of The Course Fifty-six hours for the whole course. Fifty one-hour class instructions. ( In some important sections, I will arrange some exercises or assign some homework for you.) Five-hour experiments. (There are three experiments. The laboratory is on the third floor of mechanical building. I will inform you about the time of experiments ahead.) One-week course design (We will spend one week on designing a machine to satisfy the conditions it requires with the knowledge we have learned from the course.) Assessment of the Score: Final exam: 70% Experiment: 10% Attendance, exercises and homework: 20% Course design: Excellent, good, medium, pass and fail. The objects of this course are mechanisms and machines, and the contents of this course are about the basic theoretical problems of design of mechanisms and machines. What are mechanisms and machines? What compose of mechanisms and machines? What kinds of relationship are between mechanisms and machines? There are many kinds of machines in our daily life, such as washing machine, sewing machine, computer, bicycle, car, bulldozer, electric motor, generator motor, internal combustion engine and so on. Watch the motion and study the structure of internal combustion engine first. Internal combustion engine 1. Cylinder or Frame 2. Piston 3. Coupler 4. Crank 4’. Pinion (four apostrophe) 4”. Flywheel 5. Gear 5’. Inlet cam 5”.Outlet cam 6. Inlet valve 7. Outlet valve Piston 2 Coupler 3 Crank 4 Pinion 4' Gear 5 Cam 5' Follower 6 Frame 1 Frame 1 Frame 1 Cam 5" Follower 7 Frame 1 Slider-crank mechanism 1 2 3 4 Piston 2 Coupler 3 Crank 4 Pinion 4' Gear 5 Cam 5' Follower 6 Frame 1 Frame 1 Frame 1 Cam 5" Follower 7 Frame 1 Gear mechanism 5 1 4' Piston 2 Coupler 3 Crank 4 Frame 1 Pinion 4' Gear 5 Cam 5' Follower 6 Frame 1 Frame 1 Follower 7 Cam 5" Frame 1 Cam mechanism 1 6 5' 1. Terminology and Definitions 1) Machine element Machine element is the smallest element of manufacture and can’t be divided into a smaller one. For example, coupler body, big-end cover, nuts, bolts etc. We think machine element as the manufacture unit. 2) Link (Component) Link is a basic element in kinematic analysis. It must move as a whole and has no relative motion between machine elements. One link can be a rigid structure of some machine elements or only one machine element. We think link as the motion unit. The relationship between link and machine elements. For example, the coupler is the rigid assembly of the coupler body, big-end cover, nuts, and bolts. The connection between machine elements to form link is rigid and relative motion is not permitted. The connection can be welds, rivets, pins, or nuts and bolts. The relationship between a link and machine elements. The crank 4 or crankshaft, the pinion 4, the flywheel 4, and the keys, form another link. apostrophe The relationship between a link and machine elements. The gear 5, the cam shaft (including the two cams 5’ and 5”) , and the key form a third link. apostrophe 3) Mechanism Mechanism is a system of links which can transform or transmit force and motion. 1 1 6 2 5 1 3 5' 4 Slider-crank mechanism 4' Gear mechanism Cam mechanism Piston 2 Pinion 4' Coupler 3 Crank 4 Gear 5 Cam 5' Frame 1 Slider-crank mechanism Frame 1 Frame 1 Cam 5" 1 2 3 4 Follower 6 Follower 7 1 The function of theFrame slidercrank mechanism is to transform the reciprocation of the piston 2 into the rotation of the crank 4. Piston 2 Coupler 3 Crank 4 Frame 1 Pinion 4' Cam 5' Gear 5 Frame 1 5 Follower 6 Frame 1 Cam 15" 4'7 Follower Frame 1 Gear mechanism The function of the gear mechanism is to change the direction and speed of rotation. Pinion Pinion4'4' Gear Gear55 Cam Cam5'5' 1 Follower Follower66 6 Frame Frame11 Frame Frame11 Cam Cam5"5" Follower Follower77 Frame Frame11 5' Cam mechanism The function of the cam mechanism is to transform the continuous rotation of the cam into a regular reciprocation of the follower. 4) Machine Machine is a mechanical system which can transmit or transform energy, materials or information. Many practical machines contain more than one mechanism while many simple machines are composed of only one basic mechanism. The term machinery is used to cover both mechanisms and machines. The study object of this book is machinery. From electric motor to several mechanism transmission, the sliding bar shifts to the left and hold the work through movable claw and fixed claw. When the sliding bar shifts to the certain position in the right, the movable claw is forced to loose the work by the stopper. Belt Drive Mechanism Self Loading and Unloading Machine Worm and Worm Gear Drive Mechanism Cam mechanism Linkage Mechanism Machine Machinery Mechanism Machine Element Independent Independent Motion unit Manufactured unit Link 2.The Content Structural analysis 1) Common basic topics in Kinematic analysis machinery theory Dynamic analysis In chapter 2, we will study the structural analysis of mechanisms, such as the compositions, the kinematical diagram. In chapter 3, we will study the kinematical analysis of mechanisms, the position, velocity and the acceleration. In chapter 9, we will study the machine balance problem which is caused by inertia forces from acceleration. In chapter 10, we will study the speed fluctuation and adjustment. Linkage mechanism 2) Analysis and synthesis Cam mechanism of commonly used mechanisms Gear mechanism Intermittent motion mechanism We cannot study all machines, but we need to analyze all these basic mechanisms which form machines, study their characteristics and learn how to design them. 3) Creative design of mechanism system We can design a new machine through the lectotype, combination and variation of mechanisms to satisfy specific requirements. Linkage mechanism Gear mechanism Cam mechanism Intermittent motion mechanism Methods of Learning: Pay attention to the machine you meet. Put into more practice. In this course, we will study the theoretical problems of the machinery. We must connect the theories with practical cases. Organization of the Course: Class instruction Class exercises Homework Experiment Course design