Actual Cycle and their analysis ME 432 ICE 2 Learning Objectives • Introduction • The Major Losses of Actual Cycle • Time loss factor • Heat loss factor • Exhaust blowdown factor 3 4 Introduction The actual cycles for internal combustion engines differ from air- standard cycles in many respects i. The working substance being a mixture of air and fuel vapor or finely atomized liquid fuel in air combined with the products of combustion left from the previous cycle ii. The change in chemical composition of the working substance iii. The variation of specific heats with temperature iv. The change in the pressure, temperature and actual amount of fresh charge because of the residual gases 5 Introduction v. The progressive combustion vi. The heat transfer to and from the working medium vii. The substantial exhaust blowdown loss, i.e., loss of work on the expansion stroke due to early opening of the exhaust valve viii. Gas leakage, fluid fiction etc., in actual engines Points (i) to (iv), are similar to fuel-air cycles. Points (v) to (viii) are the difference between fuel-air cycles and actual cycles 6 The Major Loss of Actual Cycle Time loss factor Heat loss factor Loss due to time required for mixing of fuel and air and also for combustion Loss of heat from gases to cylinder walls Exhaust blowdown factor Loss of work on the expansion stroke due to early opening of the exhaust valve 7 Time Loss Factor In air-standard cycles the heat addition is an instantaneous process whereas in an actual cycle it is over a definite period of time The crankshaft will usually turn about 30° to 40° between the time the spark occurs and the time the charge is completely burnt (time loss due to progressive combustion) 8 Time Loss Factor Due to the finite time of combustion, peak pressure will not occur when the volume is minimum (TDC) but will occur some time after TDC The pressure, therefore, rises in the first part of the working stroke from b to c as shown in Fig. This loss of work reduces the efficiency and is called time loss due progressive combustion to 9 Time Loss Factor The time taken for combustion depends upon The flame velocity which in turn depend up on the type of fuel and the fuel-air ratio The shape and size of the combustion chamber. The distance from the point of ignition to the opposite side of the combustion space. In order that the peak pressure is not reached too late in the expansion stroke, the time at which the combustion starts is varied by varying the spark timing or spark advance 10 Time Loss Factor Case : Too Early • If the spark is advanced to achieve complete combustion close to TDC additional work is required to compress the burning gasses • Again the work area is less and the power output and efficiency are lowered 35o Spark advance 11 Time Loss Factor Case : Too Late With spark at TDC (0o spark advance) or late, the combustion process will be completed later in the expansion stroke The peak pressure is low due to the expansion of gases The work area is less and the power output and efficiency are lowered 12 Time Loss Factor • With or without spark advance the work area could be less and the power output and efficiency are lowered • Moderate or optimum spark advance (15°-30°) is the best compromise resulting minimum losses on both the compression and expansion strokes • Timing at which the engine performance is maximum --- MBT (Maximum Brake Torque) spark timing 13 Time Loss Factor Table shows the engine performance for various ignition timings (rc =6). 14 Time Loss Factor The effect of spark advance on the power output by means of the p-V diagram 15 Time Loss Factor As seen from fig., when the ignition advance is increased there is a drastic reduction in the imep and the consequent loss of power. Some times a deliberate spark retarded from optimum may be necessary in order to • avoid knocking • reduce exhaust • reduce emission of hydrocarbons and carbon monoxide 16 Time Loss Factor • It is impossible to obtain a perfect homogeneous mixture with fuel-vapor and air, since, residual gases from the previous are present in the clearance volume of the cylinder • Very limited time is available between the mixture preparation and ignition • Under these circumstances, it is possible that a pocket excess oxygen is present in one part of the cylinder and a pocket of excess fuel in another part • Therefore, some fuel does not or burns partially to CO and the unused O2 appears in the exhaust 17 Heat Loss factor During combustion from the cylinder gases through Cooling water Lubricating oil Conduction and convection and radiation Heat loss during combustion will have the maximum effect on the cycle efficiency 18 Heat Loss factor • Heat loss during combustion will naturally have the maximum effect on the cycle efficiency while heat loss just before the end of the expansion stroke can have very little effect because of its contribution to the useful work is very little • About 15 per cent of the total heat is lost during combustion and expansion 19 Exhaust Gas Blowdown • The actual exhaust process consists of two phases: ▫ Blowdown ▫ Displacement • Blowdown– At the end of the power stroke when the exhaust valve opens the cylinder pressure is much higher than the exhaust manifold pressure which is typically at 1atm (P4>Pe), so the cylinder gas flows out through the exhaust valve and the pressure drops to Pe • Displacement–Remaining gas is pushed out of the cylinder by the piston from BDC moving to TDC 20 Exhaust Gas Blowdown The cylinder pressure at the end of expansion stroke is high as 7 bar depending on the compression ratio employed If the exhaust valve is opened at BDC, the piston has to do work against high cylinder pressure during the early part of the exhaust stroke If the exhaust valve is opened too early, a part of the expansion stroke is lost The best compromise is to open the exhaust valve 400 to 700 before BDC thereby reducing the cylinder pressure to halfway before the exhaust stroke begins 21 Exhaust Gas Blowdown 22 Loss Ratio Ratio of loss area to the fuelair cycle area i. Time Loss Ratio ii. Heat Loss Ratio iii. Blowdown Loss Ratio iv. Lost Work Ratio