ISSN 09655441, Petroleum Chemistry, 2014, Vol. 54, No. 1, pp. 51–57. © Pleiades Publishing, Ltd., 2014. Original Russian Text © E.B. Krivtsov, A.K. Golovko, 2014, published in Neftekhimiya, 2014, Vol. 54, No. 1, pp. 52–58. The Kinetics of Oxidative Desulfurization of Diesel Fraction with a Hydrogen Peroxide–Formic Acid Mixture E. B. Krivtsov and A. K. Golovko Institute of Petroleum Chemistry, Siberian Branch, Russian Academy of Sciences, Akademicheskii pr. 3, Tomsk, 634055 Russia email: john@ipc.tsc.ru Received May 13, 2013 Abstract—The dependence of the oxidation rate of sulfur compounds on duration, oxidation temperature, and amount of the introducing oxidizer has been demonstrated with the straightrun diesel with a high initial sulfur content. The data for the oxidation rates of benzo and dibenzothiophene homologues depending on the amount and the position of alkyl substituents in them during competing oxidation reactions of different diesel components have been obtained. The effective rate constants have been calculated for the oxidation reactions of the sulfur compounds during the oxidative desulfurization. The mechanism of the interaction of diesel sulfur compounds with the oxidant is proposed. Keywords: diesel fraction, sulfurcontaining compounds, oxidative desulfurization, rate constant DOI: 10.1134/S0965544114010083 Gasoline, diesel, and nonvehicle fuels comprise 75–80% of the total amount of oil distillation prod ucts. A continuous rise in the proportion of sulfur and highsulfur crude oils arriving at refineries and tight ening environmental requirements to quality of the product fuels make resolving the problem of deep de sulfurization of commercial petroleum products an urgent task. In Europe it is allowed to use motor fuels with a sulfur content no more than 0.005% since 2005 and up to 0.001 wt % since January 2009 [1]. The EURO3 standard (sulfur content is no more than 0.035 wt %) came in force in Russia since January 2009 and EURO4 (0.005 wt % sulfur), since January 2010 [2]. aration methods, since their properties significantly differ from those of petroleum hydrocarbons. Further more, the process is more costeffective because cheaper oxidants, such as air oxygen, hydrogen perox ide, and organic peroxides, are used [11–16]. The purpose of the present work was to establish the kinetic relations of the composition of diesel sulfur compounds during oxidative desulfurization (combi nation of oxidation by a hydrogen peroxide–formic acid mixture with the subsequent adsorption removal of the oxidized sulfur compounds) involving competi tive oxidation reactions of different diesel compo nents. The main industrial process used currently for removal of sulfur is catalytic hydrodesulfurization. This method allows up to 90% of sulfur to be extracted from petroleum products. Bringing the degreed of de sulfurization to 97–99% (EU and US standards) will require an increase in the capital and operational costs of production lowsulfur fuel. The increase of the motor fuel production costs is mainly determined by an increase in the hydrogen partial pressure in the sys tem and a decrease of the unit throughput. These fac tors explain the urgency of search for new, nontradi tional processes for sulfur removal during petroleum refining [3, 4]. One of these processes is oxidative de sulfurization [5–10]. Oxidative desulfurization can be run at room temperature and atmospheric pressure, conditions that allows the process costs to be substan tially decreased. Sulfur compounds during desulfur ization are oxidized to sulfones and sulfoxides, which are subsequently easy to remove by conventional sep EXPERIMENTAL The object of study was the straightrun diesel frac tion 200–360°С from the Ryazan refinery (GOST (State Standard) 217799) with a high total sulfur (St) content of 1.19% (GOST R 418592002) including sulfide sulfur of 0.30 wt %. The group type composi tion of sulfur compounds and hydrocarbons (HCs) of this fraction are presented in Tables 1 and 2. The concept scheme of oxidation of the diesel frac tion, adsorption separation, and product analysis is given below. The oxidation of the diesel fraction with hydrogen peroxide (37 wt %, GOST 17788, medical grade, available from Lega, Dzerzhinsk) and formic acid (85 wt %, GOST 584873 or (runs 1–3) chemically pure grade, Germany) was carried out according to the procedure detailed in [17, 18] at 35°C with varying the process time from 30 min to 8 h, in a reactor at a stir 51 52 KRIVTSOV, GOLOVKO Table 1. Group type composition of sulfur compounds of the diesel fraction Sulfur compounds Sulfur content in sulfur compounds, wt % Sulfides Thiophenes Including: Benzothiophenes Dibenzothiophenes 0.26 0.93 0.63 0.30 Table 2. Hydrocarbon type composition of the diesel frac tion Hydrocarbons Content, wt % Saturated Monoaromatic Biaromatic Triaromatic 53.4 28.7 8.2 7.9 ring rate of 2100 rpm, and varying the total sulfur to hydrogen peroxide molar ratio from 1 : 1 to 1 : 20; the Н2О2 : HCOOH molar ratio was 3 : 4. The degree and the rate of the oxidation of sulfur compounds in this heterogeneous system (mixture of hydrogen peroxide and formic acid solutions with the diesel fraction) mainly depend on degree of its homogenization. Fraction Oxidation by H2O2 + HCOOH mixture Removal of oxidation products by adsorption on SiO2 Refined fraction Oxidation products Adsorption on Al2O3 Saturated HCs Monoarenes Biarenes Triarenes Scheme of the experiment. The polar products of oxidation were removed by adsorption on silica gel of the ASKG brand (GOST 395676, Sorbis, Moscow) at a sample to sor bent mass ratio of 3 : 1. The flow rate of the solution subjected to separation through the sorbent bed was 0.2 cm3/min. The sample residues were washed off the silica gel with nhexane; in this case, the polar com pounds formed by oxidation are quite strongly retained on the adsorbent surface, thereby making them easy to separate from the hydrocarbon portion. The hydrocarbon type composition of the initial distillate and its oxidative desulfurization products was determined using liquid–adsorption chromatography on activated aluminum oxide of Brockman activity grade II (STO (Company Standard) 12452011 proce dure, FR (Federal Register) no. 1.31.2011.10349), by eluting the fractions of saturated, mono, and biaro matic hydrocarbons (HCs) with nhexane; triaromatic HCs, with a hexane + benzene mixture (3 : 1 by vol ume); and resins, with a 1 : 1 ethanol–benzene mix ture (by volume). The separation of different HC classes was monitored by measuring the electronic absorption spectra of eluate taken on a UNICO 2804 spectrometer. The losses during the solvent distillation off the eluates did not exceed 2.5 wt %. The individual composition of different hydrocar bons was determined by gas–liquid chromatography on a Kristall2000M chromatograph (25 m × 0.22 mm fused silica capillary column with SE54 stationary phase, helium was a gas carrier, is flameionization detector). The saturated and aromatic hydrocarbon fractions were analyzed in linear temperature pro gramming mode from 80 to 290°С at heating rates of 15 and 2°C/min, respectively. The sulfur compounds (SC) were determined using a linear temperature rise from 50 to 290°С at a rate of 4°C/min. RESULTS AND DISCUSSION It is known that saturated compounds (alkanes, isoalkanes, naphthenes) are the most stable during oxidation. Among aromatic hydrocarbons, the stabil ity to oxidation falls in the order: monoaromatic > biaromatic > triaromatic > polyaromatic. The analysis of the HC type composition of the initial diesel frac tion and its oxidative desulfurization products showed that the oxidation of the diesel fraction with the mix ture of hydrogen peroxide and formic acid leads to sig nificant changes (Table 3). For example, the incre ment in the amount of saturated HCs is up to 23.3 wt %, with the oxidation time of 4 h or longer (followed by adsorption purification) having almost no effect on the hydrocarbon type composition of the products. The change in the type composition is caused by the removal of the oxidation products of aromatic hydro carbons and sulfur compounds during the adsorption purification. The higher degree of removal of monoar omatic hydrocarbons relative to the bi and triaro matic ones is due to their content in the fraction, which is higher by an order of magnitude . The oxida tion of triaromatic compounds is more efficient at the initial stage, than biaromatic ones, but the total con tent of these HCs levels off during longtime (more than 4 h) oxidation with the mixture of hydrogen per oxide and formic acid and differs only by 0.4 wt %. Figure 1 shows the change in the sulfur content of the oxidative desulfurization products. During the first PETROLEUM CHEMISTRY Vol. 54 No. 1 2014 THE KINETICS OF OXIDATIVE DESULFURIZATION OF DIESEL FRACTION 53 Table 3. Hydrocarbon type composition of oxidative desulfurization products depending on the time of oxidation with the H2O2/HCOOH mixture (oxidation temperature 35°C) Oxidation time, min Hydrocarbon content, wt % initial fraction 30 60 120 180 240 300 360 55.24 44.76 64.73 35.27 69.75 30.25 73.75 26.25 75.97 24.03 78.07 21.93 78.26 21.74 78.50 21.50 28.74 8.16 7.86 24.11 6.19 4.97 21.48 5.37 3.40 18.94 4.57 2.74 17.83 3.71 2.49 17.22 2.57 2.13 17.14 2.52 2.07 17.05 2.43 2.02 Σ Saturated Σ Aromatic Including: monoaromatic biaromatic triaromatic half hour of the oxidation of the diesel fraction with the Н2О2–НСООН mixture, as much as 84 rel. % of sulfur is removed. An increase in the oxidation time to 6 h allows more than 12 rel. % of sulfur to be addition ally removed. The change in the amount of sulfur compounds in the samples obtained was calculated from chromato graphic analysis data (Table 4). Benzothiophene (BT) and its methylated derivatives (С1BT) were not detected in the fraction. According to the data obtained, sulfur in all the samples occurs mostly in thiophene structures, with the concentration of BT homologues being higher or almost the same as that of dibenzothiophene (DBT) homologues. The sulfur content in the BT homologues of the initial diesel frac tion is 0.63 wt %, whereas that in DBT and its homo logues does not exceed 0.30 wt %; the rest of the sulfur occurs in organic sulfides (0.26 wt %). The group type composition of sulfur compounds in the products of oxidative desulfurization (for 6 h) substantially alters: sulfides almost completely disappear (their content drops to 0.0182 wt %), the ratio of BT and DBT homologues changes, and products of oxidation of sulfur compounds appear. Table 5 shows the degrees removal of different groups of sulfur compounds during the oxidative de sulfurization of the diesel fraction. It is seen that the efficiency of removal of the BT and DBT homo logue falls with the increasing number and size of alkyl substituents. The relatively low degree of removal of С3BT is explained by their initially high content in the diesel fraction. It is likely that under these condi tions the oxidation with the hydrogen peroxide–for mic acid mixture proceeds to a significant extent not through the straightforward formation of performic acid, unlike the case described in [19, 20]. In the absence of compounds that facilitate phase transfer of the interacting components (similar to those described in [21, 22]), the following scheme is the most proba ble: formic acid partially dissolves in the diesel frac tion, and an aromatic compound (hydrocarbon or sul fur compound) is protonated then. The intermediate product (charge transfer complex) due to its polarity is pushed to the aqueous solution/diesel fraction inter face, at which it is oxidized by a hydrogen peroxide molecule: HCOOH HCOO– + S S •• The sulfur atom containing the lone electron pair on the 3p sublevel is the most convenient protonation site. An increase in number or size of the alkyl substit uents substantially hinders the protonation of an aro matic compound, thus, affects the rate of its oxidation. However, compounds containing substituents in the 4 and 4,6positions (dibenzothiophene homologues are Vol. 54 No. 1 S O H PETROLEUM CHEMISTRY +H2O2 –H2O + HCOOH 2014 the most hardtoremove by hydrotreating) are almost completely removed using the hydrogen peroxide– formic acid mixture (Table 4). To determine the kinetic parameters of the oxida tive desulfurization of the diesel fraction, a formalized kinetic model was proposed as detailed in [23] (Fig. 2). 54 KRIVTSOV, GOLOVKO Table 4. Sulfur content in different types of sulfur compounds depending on the time of oxidation by H2O2/HCOOH Sulfur content in sulfur compounds, wt % Oxidation time, min Initial fraction 30 60 120 180 240 300 360 ΣC2BT ΣC3BT ΣC4BT DBT ΣC1DBT ΣC2DBT 0.0983 0.0136 0.0048 0.0032 0.0023 0.0011 0.0010 0.0008 0.3417 0.0348 0.0195 0.0151 0.0134 0.0117 0.0110 0.0106 0.1906 0.0326 0.0314 0.0283 0.0206 0.0151 0.0074 0.0028 0.0518 0.0069 0.0048 0.0035 0.0016 0.0010 0.0003 0.0003 0.1375 0.0115 0.0075 0.0063 0.0032 0.0030 0.0010 0.0012 0.1063 0.0227 0.0140 0.0123 0.0096 0.0083 0.0041 0.0025 Table 5. Degree of removal of sulfur compounds by oxidative desulfurization Removal degree, rel. % Oxidation time, min ΣC2BT ΣC3BT ΣC4BT DBT ΣC1DBT ΣC2DBT 30 86.2 64.6 66.8 93.0 88.3 76.9 180 97.7 86.4 79.0 98.4 96.7 90.2 360 99.2 89.2 97.1 99.7 98.8 97.5 For this model, it was assumed that the oxidation reactions are parallel and not autocatalytic. In addi tion, it was accepted that the oxidation of 1 mole of a sulfur compound or aromatic hydrocarbon requires no more than 1 mole of oxidant (i.e., sulfur compounds are oxidized to the corresponding sulfones). Accord ing to published data, the oxidation of sulfones to the S content of products, wt % 1.2 1.190 1.0 0.8 0.6 0.4 0.194 0.2 0 0.125 0.091 0.087 0.067 0.060 0.047 1 2 5 3 4 Oxidation time, h 6 0.046 7 Fig. 1. Decrease in the sulfur content of the oxidative de sulfurization products of the diesel fraction (oxidation by H2O2–HCOOH mixture) with time. 8 sulfoxides occurs at significantly lower rates; there fore, the pseudofirstorder rate law for the oxidation reactions of sulfur compounds was accepted in further calculations. Testing the reaction order by the graphi cal method (plotting ln(cS) versus oxidation time) showed the time dependence to be linear, suggesting that the firstorder rate equation can be used for fur ther calculations (in agreement with published data [24, 25]). Since the oxidant concentration is taken in a substantial excess, the effective rate constant which includes the oxidant concentration was calculated. The constants were calculated by the equation for the ⎛c ⎞ firstorder reaction k ef = 1 ln ⎜ S 0 ⎟ , where cS is the ini t ⎝ cS ⎠ tial concentration of a sulfur compound of a particular type and cS is the concentration of the sulfur com pound at a time t. The results of calculation of the oxidation rate con stants for the groups of BT and DBT homologues are presented in Fig. 3. It is seen that the effective oxida tion rate constants for the oxidation by the Н2О2– НСООН system decreases as the number of the alkyl substituents in the benzo and dibenzothiophene homologues increases. This is a consequence of enhancement of steric hindrances around the sulfur atom electron pairs with the increasing number of the alkyl substituents. It was found that the most heavily substituted BT (ΣС4BT) and DBT (ΣС2DBT) homologues have the least values of their oxidation rate constants. PETROLEUM CHEMISTRY Vol. 54 No. 1 2014 THE KINETICS OF OXIDATIVE DESULFURIZATION OF DIESEL FRACTION Diesel fuel components: ΣС2DBT Excess oxidant Monoaromatic hydrocarbons k1 Biaromatic hydrocarbons k2 Triaromatic hydrocarbons k3 0.38 ΣС1DBT 0.58 0.50 DBT Sulfides BT and its homologues DBT and its homologues ΣС4BT Oxidation products k4 k6 0.54 ΣС2BT 0.56 0.1 0.2 0.3 0.4 0.5 0.6 Fig. 3. Effective rate constants of oxidation of SC groups by mixture of hydrogen peroxide–formic acid. The values of the effective oxidation rate constants obtained for the homologues of sulfur compounds (Fig. 3) are lower than the relevant values reported in [20, 26]. For example, de Filippis et al. [26] presented the oxidation rate constants for sulfur compounds as obtained in model experiments, the oxidation of one or several individual sulfur compounds in an organic solvent (saturated hydrocarbons are most frequently used in order to exclude the oxidation reactions of the solvent proper). The values of the effective oxidation rate constants calculated in this work reflect the rate of oxidation of the benzo and dibenzothiophene homo logue groups present in the initial diesel fraction. In this case, as has been mentioned above, the oxidation reactions of all groups of sulfur compounds present in the feedstock (sulfides, BT and DBT homologues) proceed simultaneously and the oxidant is partially consumed for oxidation of aromatic hydrocarbons, which also leads to a decrease in the rates of oxidation of the sulfur compounds. Figures 4a and 4b present the values of the effective oxidation rate constants for the of С1 and С2DBT homologues identified (names of isomers are given on the ordinate in the order of increasing retention time of the compounds). The alkyl substituents in the dibenzothiophene homologues exhibit two effects that influence the oxidation rate in opposite manners, the steric effect when the substituents attached in the immediate vicinity of the lone electron pairs of sulfur atom screen them from attacking by electrophilic par ticles, thereby decreasing the oxidation rate, and the positive inductive effect (+I), which extends over the C–Cbond chain and leads to an increase of the elec tron density in the conjugated aromatic system, thereby facilitating electrophilic addition reactions. Vol. 54 ΣС3BT Effective rate constants, s–1 Fig. 2. Formalized kinetic model for the oxidation process of components of the diesel fraction. PETROLEUM CHEMISTRY 0.38 0 k5 55 No. 1 2014 The influence of the position of the methyl substit uent (Fig. 4a) on rate constants of oxidation of meth yldibenzothiophene (MDBT) homologues was revealed. There are all four possible MDBT isomers in the diesel fraction, although the isomers bearing the methyl group in the 2 and 3positions are chromato graphically unresolved. The oxidation of 4MDBT in which the methyl group is in the closest position to the lone electron pair of the sulfur atom, creating the greatest steric hindrances, proceeds at the highest rate. This is an indication of the significant predominance of the +Ieffect over the steric hindrance created by the methyl group. The oxidation rate constant of total (2+3)MDBT isomers is slightly lower, since the influ ence of the +Ieffect weakens. The least value of the oxidation rate constant is for 1MDBT: there no +Ieffect, since the influence of the inductive effect is negligible along the chain of more than four bonds. The steric effect of the methyl group (despite the greatest distance from the sulfur atom) leads to the fact that the value of the oxidation rate constant is smaller for 1MDBT (0.47 s–1) than for DBT (0.50 s–1). 2Ethyldibenzothiophene has the highest oxida tion rate constant (Fig. 4b). The rate constant of 4ethylDBT oxidation is almost two times below that of DBT. The steric effect of the ethyl group in the 4position dominates over its +Ieffect (in contrast to the methyl group). The position of the methyl groups in the DMDBT isomers has a significant effect on the oxidation rate constants. 2,4DMDBT and 4,6DMDBT are oxidized faster than DBT (keff = 0.58 s–1). There is the concerted orientation of the +Ieffect of the methyl groups in the former iso mer, which leads to an increase of the electron density in the conjugated aromatic system and facilitates interaction with electrophilic particles. The combined positive inductive effect of the methyl groups in 4,6DMDBT dominates over the steric hindrances to the electrophilic attack at the lone electron pair of the 56 KRIVTSOV, GOLOVKO (а) 1MDBT (2 + 3)MDBT 4ETDBT 0 (b) 1.7/1.9/3.4DMDBT 1.3DMDBT 1.4/1.6/1.8DMDBT 2.7/2.8/3.7DMDBT 2.6/3.6DMDBT 2.4DMDBT 0.47 2ETDBT 0.63 4.6DMDBT 0.66 4ETDBT 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0 Effective rate constants, s–1 0.26 0.26 0.47 0.24 0.38 0.58 0.80 0.58 0.43 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Effective rate constants, s–1 Fig. 4. Effective rate constants of oxidation of BT and DBT homologues by the hydrogen peroxide–formic acid mixture: (a) methyldibenzothiophene (MDBT), (b) dimethyl and ethyldibenzothiophene (DMDBT and ETDBT). sulfur atom, as in the case of 4MDBT. However, the rate constant of 4,6DMDBT is below that of 4MDBT because of the enhanced hindrance of the sulfur atom (by the second methyl group). The rate of oxidation of the other identified DMDBT isomers is lower than that of DBT. Note that the isomers con taining one of the methyl groups in the 4 or 6posi tion are characterized by higher values of the effective oxidation rate constants. In the oxidation of sulfur compounds, the value of kef substantially depends on the hindrance of the sulfur lone electron pair by alkyl substituents. Relatively low effective rate constants for oxidation by the Н2О2– НСООН system are due to the fact that the reaction occurs predominantly through the protonation step in which the polar transition state is formed, not through the formation of performic acid as described in [20]. It is known [1, 3] that the presence of alkyl substit uents at the 4 and 4,6positions in methyl and di methyldibenzothiophenes, respectively, leads to a sig nificant decrease in the rates of hydrodesulfurization of these compounds. This is due to the quite close location of the alkyl groups, which sterically hinder the coordination of the DBT molecule through the lone electron pair of the sulfur atom to the catalyst active site. The +Ieffect plays the significant role in the oxidative desulfurization—the closer the alkyl substituent to the sulfur atom, the stronger the effect. The interplay of the +Ieffect and steric hindrances due to the alkyl group size determines the reactivity of DBT homologues in their oxidative desulfurization. In many cases, it is in the 4 or 4,6positions that the presence of alkyl substituents enhances the reactivity of a DBT homologue. Thus, the oxidation of the diesel fraction with a high total sulfur content (1.19 wt %) with the mixture of hydrogen peroxide and formic acid (35°С, 8 h) fol lowed by the adsorption of the oxidation products allows the degree of desulfurization of 96 rel. % to be achieved. 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