INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET INTERPRETATION OF COMPRESSIVE STRENGTH IN CONCRETE CUBE AND CYLINDER V. Naga Narasimha Rao1, S. Anusha2, M.Venkata Sai Teja3, N.Venkata Naga Sai4, V. Nagaraja5 1,2,3,4B.Tech, 5Assistant Department of Civil Engineering, Dhanekula Institute of Engineering and Technology Professor, Department of Civil Engineering Department Dhanekula Institute of Engineering and Technology, Vijayawada, India. -----------------------------------------------------------------------------***------------------------------------------------------------------------------Abstract:- Concrete is the oldest and most important construction material in the world. Testing of the concrete specimens plays an important role to know about the parameters of the concrete. So this study is conducted primarily to determine the compressive strength of concrete cubes and cylinders by using Destructive and Non-Destructive Test(NDT). In order to calibrate the DT method(Compressive Testing Machine)and NDT methods (Schmidt hammer or Rebound number and ultrasonic pulse velocity) with various grades of concrete are M20,M25,M30 and M40 and the cure samples were tested using Destructive test and NDT methods according to the Indian Standards. The cube and cylinder specimens were tested in 28 days and the outcomes were compared. The outcomes of DT results are to verify that there are limitations in each NDT methods and are able to eliminate the limitations in the NDT. Key Words: Destructive test(DT), Non-destructive test(NDT), Compressive Strength. I. INTRODUCTION Concrete is the most commonly used construction materials in construction practices. So the determination of concrete strength has become the most important factor in the construction practices. The compressive strength is one of the most important property to known about the quality of concrete. There are various destructive and non-destructive Tests (NDT) methods are developed for determining the compressive strength in the concrete specimens. The aim of these, control concrete production and determine under service loads deteriorated concrete in buildings on time. But the destructive methods are uneconomical and time consuming. Also cube and cylinder, prepared in laboratory, concrete specimens are not representing in-situ concrete. Thus researches have developed the direct non-destructive test methods to find the compressive strength in the existing structures. The NDT methods are faster and economical when compared with the destructive test methods. But the NDT results are no value if the results are not reliable, representative and as close as possible to the actual strength the tested part of the structure. The NDT test methods have some limitations. To reduce these limitations of the NDT test result has to be correlated with results of Destructive test method. The purpose of this study is to investigate the correlation between the strength values obtained by destructive and NDT test methods on both concrete cubes and cylinders. II. TEST SPECIMENS A.Materials used Cement:Ordinary Portland cement (OPC) of 53 grade is used in this experimental work. Weight of each cement bagis 50 kg and the specific gravity is 3.6. Fine aggregates: Natural sand having specific gravity 2.378 and Fineness modulus as 2.60. Coarse aggregate: It consist of 12 mm and 20mm crushed aggregate and the specific gravity is 2.75 B. Mix proportion and casting procedure Hand mixing over a mixing tray was done throughout. Coarse aggregates were placed first in the tray followed by natural sand and then cement. The materials were dry mixed thoroughly for 1 minute before adding water. Mixing continued for further few minutes after adding water. Concrete was then placed in IS specified moulds in three layers, each layer was being compacted by standard tamping road with more than 25 strokes. Exposed surface was finished with trowel to avoid uneven surface. A total of 48 concrete specimens 150x150x150mm& 300x150mmwas designed and fabricated. Specimens were prepared to obtain characteristic cube strength of 20 MPa, 25 MPa, 30 MPa and 40 MPa. In particular, 6 specimens of each grade concrete cube and cylinder then the Specimens were cured by immersing them in curing tank for 28 days. © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 6679 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET REBOUND HAMMER TEST: The Schmidt hammer test has been used world-wide as an index test for a quick concrete testing Table 1 Mix Design Calculations For M20, M25, M30 & M40 Grade Concrete Mix proportion Of Concrete Per cubic mete Concrete Grade Cement (Kg/M3) Fine Aggregate Coarse Aggregate (Kg/M3) (Kg/M3) Water Cement Ratio M20 394 624 1192 0.5 M25 410 614 1186 0.48 M30 438 598 1182 0.45 M40 493 568 1172 0.4 III. TEST PROGRAM COMPRESSIVE TESTING MACHINE: Compression testing machine of capacity 2000 kN is used for compression testing of cube and cylinder as casted of size 150x150x150 mm and 150x300 mm and capable of giving load at the rate of 140 kg/sq.cm/min. Testing of the concrete cubes and cylinders are tested under CTM at the age of 28 days. The wet specimens were placed in the machine between wiped and cleaned loading surfaces and load is given approximately at the rate of 140 kg/sq.cm/min. and ultimate crushing load is noted to calculate crushing strength of concrete according to IS: 516-1959. The measuring strength of specimen is calculated by dividing the maximum load applied to the specimen during the test by the cross section area. Equipment to estimate strength of concrete due to its rapidity and easiness in execution, simplicity, portability, low cost and non-destructiveness. It is principally a surface hardness tester, which works on the principle that the rebound of an elastic mass depends on the hardness of the surface against which the mass impinges. The determination of compressive strength in the concrete specimens by using graphs which is related with the rebound number and compressive strength. The weight of the rebound hammer is about 1.8 kg and is suitable for both laboratory test and field test. The rebound hammer arbitrary scale is ranging from 10 to 100. ULTRASONIC PULSE VELOCITY TEST: The UPV test equipment consists of an transducers, electrical pulse generator, amplifier and electronic timing device. The test can be performed on samples in the laboratory after 28 days. The electronic timing device is used for measuring the time interval between the initiation of a pulse generated at the transmitting transducer and its arrival at the receiving transducer. Many factors are influencing the test results, mix proportion, curing period, moisture content, travel distance of the wave etc., The test is described in ASTM C597, EN12504-4:2004. Pulse velocity (in km/s or m/s) is given by: V=L/T where, V is the longitudinal pulse velocity, L is the path length, T is the time taken by the pulse to travel path length. The method consists of measuring the ultrasonic pulse © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 6680 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET Fig -1 Testing of Specimens by CTM, RH & UPV IV. RESULT AND DISCUSSION The following results were tabulated after testing specimen of cubes and cylinders by Compressive Testing Machine (Destructive Test), Rebound Hammer, Pulse Velocity Test (Non-Destructive Test). A. FOR M20 GRADE OF CONCRETE: S.NO Compressive Strength of Cube (N/mm2) S.No CTM Strength RH Strength UPV Strength 1 2 3 4 5 6 Average 24.6 25.7 27.5 28 25.9 29.4 26.85 22 24 25 27 24 28 25 23.7 24.8 26.4 25.9 24.8 28.2 25.63 Table No 2 Compressive Strength of Cube for M20 grade S.NO Compressive Strength of Cube (N/mm2) S.No CTM Strength 1 2 3 4 5 6 Average RH Strength 21.1 18 21.5 20 22.1 22 20.9 18 23.8 24 21.6 20 21.83 20.33 Table No 3 Compressive Strength of Cylinder for M20 grade UPV Strength 20.1 19.8 22.3 19.8 24.2 21.3 21.21 B. FOR M25 GRADE OF CONCRETE: S.NO S.No 1 2 3 4 5 6 Average CTM Strength 33.7 27.1 27.9 32.1 33.3 32.8 31.15 Compressive Strength of Cube (N/mm2) RH Strength 31 28 29 31 32 30 30.16 UPV Strength 32.32 28.6 29.5 31.8 33.6 31.9 31.28 Table No 4 Compressive Strength of Cube for M25 grade © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 6681 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 S.No 1 2 3 4 5 6 Average WWW.IRJET.NET CTM Strength 24.6 29.2 23.3 26.5 25.3 26.1 25.83 Compressive Strength of Cylinder (N/mm2) RH Strength 24 28 21 24 24 26 24.5 UPVStrength 25.6 29.2 22.9 27.4 24.8 27.3 26.2 Table No 5 Compressive Strength of Cylinder for M25 grade B. FOR M30 GRADE OF CONCRETE: S.NO S.No Compressive Strength of Cube (N/mm2) CTM Strength 36.8 35.2 38.7 37.8 34.5 37.7 36.78 1 2 3 4 5 6 Average RH Strength 37 32 36 35 30 34 34 UPV Strength 35.6 34.1 37.2 35.4 31.8 36.9 35.16 Table No 6 Compressive Strength of Cube for M30 grade S.NO S.No 1 2 3 4 5 6 Average CTM Strength 32.8 31.6 33.4 29.4 29.2 32.1 31.41 Compressive Strength of Cylinder (N/mm2) RH Strength 30 30 32 29 28 31 30 UPV Strength 31.9 32.5 34.5 28.2 29.1 31.1 31.21 Table No 7 Compressive Strength of Cylinder for M30 grade B. FOR M40 GRADE OF CONCRETE: S.NO S.No 1 2 3 4 5 6 Average CTM Strength 50.3 46.8 47 44.1 51.5 48.5 48.03 Compressive Strength of Cube (N/mm2) RH Strength 48 38 43 39 49 46 43.83 UPV Strength 48.9 41.7 48.1 42.8 50.5 47.4 46.56 Table No 8 Compressive Strength of Cube for M40 grade S.NO S.No 1 2 3 4 5 6 Average CTM Strength 39.8 43.1 42.3 44.8 40.9 43.6 42.41 Compressive Strength of Cylinder (N/mm2) RH Strength 37 42 38 42 38 45 40.33 UPV Strength 37.5 41.2 38.6 43.8 39.1 42.4 40.43 Table No 9 Compressive Strength of Cube for M40 grade © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 6682 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET 5. COMPARISON OF RESULTS From observation table comparison of average rebound strength, average UPV and average compressive strength of cylinders and cubes for M20, M25, M30 and M40 grades of concrete is done. It observed that, 1. Average rebound strength of cubes is greater than average rebound strength of cylinders. 2. Average UPV of cubes is greater than average UPV of cylinders. 3. Average compressive strength of cubes is greater than average compressive strength of cylinders. The relation between average compressive strength of cubes (fcube) and average compressive strength cylinders (fcyl) are developed from above results is given below: Grade Relation between fcube and fcyl fcube =1.22 f cyl fcube =1.20 f cyl fcube =1.17 f cyl fcube =1.13 f cyl For M20 For M25 For M30 For M40 Relation between fcube and fcyl as per IS 516-1959 fcube =1.25 f cyl fcube =1.25 f cyl fcube =1.25 f cyl fcube =1.25 f cyl Table No 10 Relation Between Cube and Cylindrical Compressive Strength 6. REGRESSION ANALYSIS In the proposed work statistical methods are used for explanation of the tests results and the prediction of concrete strength. Statistical concepts indispensable in the analysis of any test result related to the mechanical strength of the concrete which obtained in lab from the compressive strength test carried out to a sample of core even in a standard cylinder form. This work included to predict the analytical relationships between 1. Cube Compressive Strength Vs Cube Rebound Strength. 2. Cube Compressive Strength Vs Cube UPV Strength. 3. Cube Rebound Strength Vs Cube UPV Strength. 4. Cylindrical Compressive Strength Vs Cylindrical Rebound Strength. 5. Cylindrical Compressive Cylindrical Strength Vs UPV Strength. 6. Cylindrical Rebound Strength Vs Cylindrical UPV Strength. For analysis process of the results regression analysis method was used. The goal of regression method is to fit a line through points (results) so that the squared deviations of the observed points from that line are minimized. In regression analysis we obtain a set of coefficients for an equation. 7. EQUATIONS OF RELATIONSHIP AFTER REGRESSION ANALYSIS: Different regress model of curve between rebound number, Pulse velocity and the compressive strength of concrete core according to the experimental data is given below: Type of Eqations Linear Exponential CTM Vs RH Strength fcube = 0.877Rcube + 1.930 CTM Vs UPV Strength fcube = 0.985Ucube - 0.338 RH Vs UPV Strength Rcube = 1.059 Ucube - 0.568 R² = 0.94 R² = 0.983 R² = 0.971 fcube = Logarithmic 13.03e0.025 Rcube fcube = 12.71e0.027Ucube Rcube = 12.64e0.029 Ucube R² = 0.939 R² = 0.972 R² = 0.959 fcube = 31.76ln(Rcube) - fcube = 35.51ln(Ucube) - 91.23 Rcube = 36.02ln(Ucube) - 90.71 79.48 R² = 0.967 R² = 0.961 fcube = 0.004 Rcube 2 + 0.53 fcube = 0.003 Ucube 2 + 0.728 Rcube = -0.003 Ucube 2 + 1.280x - Rcube + 8.163 Ucube + 4.269 4.307 R² = 0.948 R² = 0.983 R² = 0.972 R² = 0.932 Polynomial Power © 2019, IRJET fcube = | 1.169x0.936 Impact Factor value: 7.211 fcube = 0.964 | Ucube1.003 Rcube = 0.976 Ucube 1.018 ISO 9001:2008 Certified Journal | Page 6683 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET R² = 0.946 R² = 0.978 R² = 0.973 Table No 11 Regress model between rebound strength, pulse velocity and the compressive strength of concrete cube for combination of M20, M25, M30 and M40 grade of concrete Type of Eqations Linear fcyl CTM Vs RH Strength = 0.975Rcyl - 0.848 R² = 0.974 Exponential fcyl Logarithmic Polynomial fcyl R² = 0.980 = 10.18e0.033x fcyl Rcyl RH Vs UPV Strength = 0.932 Ucyl + 2.924 R² = 0.975 = 11.44e0.030Ucyl Rcyl = 11.88e0.030 Ucyl R² = 0.952 R² = 0.953 R² = 0.954 fcyl = 30.41ln(Rcyl) - 74.04 fcyl = 28.93ln(Ucyl) - 68.03 Rcyl = 27.15ln(Ucyl) - 60.49 R² = 0.969 R² = 0.984 R² = 0.969 fcyl = -0.003 Rcyl 2 + 1.182 fcyl = -0.009Ucyl2 + 1.526x - Rcyl = -0.006Ucyl2 + 1.318Ucyl - Rcyl 7.472 2.607 R² = 0.984 R² = 0.978 - 3.998 R² = 0.974 Power CTM Vs UPV Strength = 0.924Ucyl + 1.701 fcyl = 0.817 Rcyl 1.042 R² = 0.972 fcyl = 1.106Ucyl0.964 R² = 0.978 Rcyl = 1.397Ucyl0.911 R² = 0.976 Table No 12 Regress model between rebound strength, pulse velocity and the compressive strength of concrete cylinder for combination of M20, M25,M30 and M40 grade of concrete Type of Eqations Linear CTM Vs UPV Strength Rcube = 0.917Rcyl - 1.724 Ucube R² = 0.758 R² = 0.825 Rcube=9.797e0.031fcyl Ucube R² = 0.754 R² = 0.816 Rcube = 31.49ln(x) - 80.82 Ucube = 30.15ln(Ucyl) - 76.39 R² = 0.856 R² = 0.74 R² = 0.837 fcube = 0.000x2 + 0.859 fcyl - Rcube = -0.015 fcyl 0.957 fcyl R² = 0.870 R²= 0.771 fcube CTM Vs RH Strength = 0.896fcyl - 1.627 R² = 0.870 Exponential 10.59e0.028fcyl fcube= R² = 0.86 Logarithmic fcube=32.44ln(fcyl) Polynomial Power fcube = 0.726 -84.77 fcyl 1.042 R²= 0.863 2 + 1.989 - Rcube = R² = 0.773 19.90 RH Vs UPV Strength = 0.840 Ucyl + 0.627 = 10.95e0.028Ucyl Ucube = -0.016 Ucyl2 + 2.058 fcyl -20.76 R² = 0.843 0.636 fcyl 1.085 Ucube = 0.820Ucyl1.011 R² = 0.842 Table No 13 Regress model between rebound strength, pulse velocity and the compressive strength of concrete cube and cylinder for combination of M20, M25, M30 and M40 grade of concrete © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 6684 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET 8. CORRELATION AND REGRESSION ANALYSIS The strength of relationship and governing equation between the NDT and DT compressive strength test results were determined statistical tool. Calibration curves for CTM, RH & UPV are drawn using regression analysis of cubes : Cube Compressive Strength Vs Rebound Hammer Strength Compressive Strength Mpa 60 y = 0.8772x + 1.9308 R² = 0.9467 50 40 30 20 10 0 0 10 20 30 40 50 60 Rebound Strength Mpa Chart-1 Cube Compressive Strength Vs Rebound Hammer Strength Cube Compressive Strength Vs Upv Strength Compressive Strength Mpa 60 y = 0.9855x - 0.3382 R² = 0.983 50 40 30 20 10 0 0 10 20 30 40 50 60 Upv Strength Mpa Chart-2 Cube Compressive Strength Vs Upv Strength © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 6685 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET Cube Rebound Strength Vs Upv Strength Rebound Strength Mpa 60 y = 1.0596x - 0.5688 R² = 0.9719 50 40 30 20 10 0 0 10 20 30 40 50 60 Upv Strength Mpa Chart-3 Cube Rebound Strength Vs Upv Strength Calibration curves for CTM, RH & UPV are drawn using regression analysis of cylinders: Compressive Strength Mpa Cylinder Compressive Strength Vs Rebound Strength 50 45 40 35 30 25 20 15 10 5 0 y = 0.9758x - 0.8484 R² = 0.9741 0 10 20 30 40 50 Rebound Strength Mpa Chart-4 Cylinder Compressive Strength Vs Rebound Strength © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 6686 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET Compressive Strength Mpa Cylinder Compressive Strength Vs Upv Strength 50 45 40 35 30 25 20 15 10 5 0 y = 0.9242x + 1.701 R² = 0.9805 0 10 20 30 40 50 Upv Strength Mpa Chart-5 Cylinder Compressive Strength Vs Upv Strength Rebound Strength Mpa Cylinder Rebound Strength Vs Upv Strength 50 45 40 35 30 25 20 15 10 5 0 y = 0.9326x + 2.9248 R² = 0.9758 0 10 20 30 40 50 Upv Strength Mpa Chart-6 Cylinder Compressive Strength Vs Upv Strength © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 6687 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET Calibration curves for CTM, RH & UPV are drawn using regression analysis of cube and cylinders: CTM Strength of Cube Vs Cylinder Cylinder Strength Mpa 50 y = 0.8963x - 1.6279 R² = 0.8701 40 30 20 10 0 0 10 20 30 40 50 60 50 60 50 60 Cube Strength Mpa Chart-7 CTM Strength of Cube Vs Cylinder RH Strength of Cube Vs Cylinder Cylinder Strength Mpa 50 y = 0.9178x - 1.7243 R² = 0.7585 40 30 20 10 0 0 10 20 30 40 Cube Strength Mpa Chart-8 RH Strength of Cube Vs Cylinder UPV Strength of Cube Vs Cylinder Cylinder Strength Mpa 50 y = 0.8409x + 0.6278 R² = 0.8252 40 30 20 10 0 0 10 20 30 40 Cube Strength Mpa Chart-9 UPV Strength of Cube Vs Cylinder © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 6688 INTERNATIONAL RESEARCH JOURNAL OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 06 ISSUE: 03 | MAR 2019 P-ISSN: 2395-0072 WWW.IRJET.NET 9. CONCLUSIONS From experimental and graphical study following conclusions were made 1. The ratio of the compressive strength of cube and cylinder is varying between 1.25 to 0.8 and the ratio is vary when the grade of concrete is changes. 2. The high rebound number and high velocity gives the high compressive strength while Vs. 3. The use of more than one NDT method would provide a better correlation, leading to predictable means of evaluation of strength in concrete. 4. The following relations are drawn by considering different tests such as compressive test, Rebound hammer test and ultrasonic pulse velocity test on casted cubes which are from lab. The relation between the compressive strength of cube and compressive strength of cylinders fcube = 0.877Rcube + 1.930 R² = 0.94 The relation between compressive strength of cube and upv strength of cube are fcube = 0.985Ucube - 0.338 R² = 0.983 The relation between rebound strength and ultrasonic pulse velocity strength of cube is Rcube = 1.059Ucube - 0.568 R² = 0.971 5. The following relations are drawn by considering different tests such as Compressive test, Rebound hammer test and Ultrasonic pulse velocity test on casted cylinders which are from lab: i) ii) iii) The relation between compressive strength and Rebound strength of cylinders fcyl = 0.975Rcyl - 0.848 R² = 0.974 The relation between compressive strength and ultrasonic pulse velocity test strength of cylinders is fcyl= 0.924Ucyl + 1.701 R² = 0.980 The relation between rebound strength and ultrasonic pulse velocity test strength of cylinder is Rcyl = 0.932Ucyl + 2.924 R² = 0.975 6.The following relations are drawn by considering different tests such as compressive test, Rebound hammer test and ultrasonic pulse velocity test on casted cubes and cylinders which are from lab: i) ii) iii) The relation between compressive strength of cubes and cylinders by compressive testing machine is fcube = 0.896f cyl - 1.627 R² = 0.870 The relation between compressive strength of cube and cylinders by conducting rebound hammer test is Rcube = 0.917R cyl - 1.724 R² = 0.758 The relation between rebound strength and ultrasonic pulse velocity of cylinders REFERENCES 1. 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