Weather Performance tests Difference between AAMA and CWCT Presented by: Sudeshkumar Page 1 of 15 The abbreviation AAMA stands for American Architectural Manufacturers Association. This association is based in USA. It publishes technical documents and standards related to Facade industry. AAMA provides guidelines with minimum performance requirements and test procedures for weathertightness testing of Curtain walls in reference to the ASTM (American Society for Testing and Materials) standards. The abbreviation CWCT stands for Centre for Window and Cladding Technology. This research and education organization is based at the University of bath, UK. It publishes technical documents and standard related Facade industry. CWCT provides guidelines with minimum performance requirements and test procedures for weathertightness testing of Curtain walls in reference to the BS EN (UK version in English of a European harmonized standard) standards classification. Page 2 of 15 A brief comparison between AAMA and CWCT for standard weather performance tests of Curtain walls with performance criteria is listed below in the tabular format. AAMA CWCT Air Permeability The test for air leakage shall be conducted as per the procedure specified in ASTM E 283 standard. The Specification must establish air pressure difference and allowable rate of air leakage. AAMA recommends a minimum air pressure difference for walls of 75 Pa (1.57 psf) and a maximum allowable rate of air leakage of 0.3 L/s•m2 (0.06 cfm/ft2 or 1.08 m3/hr.m2), which is adequate for many buildings. A maximum pressure difference of 300 Pa (6.24 psf) and a maximum allowable rate of air leakage of 0.3 L/s•m2 (0.06 cfm/ft2 or 1.08 m3/hr.m2) is recommended for buildings in which greater control of air quality and/or humidity is required. The test to determine the air infiltration and, if required, exfiltration shall be conducted on the sealed specimen subjecting it to increasing positive differential pressure in steps lasting 10 seconds up to the peak test pressure. The pressure levels should be 50, 100, 150, 200, 300 and then in increments of 150 Pa upto the peak test pressure. At each pressure level, the differential pressure and airflow should be recorded. For exfiltration, at test pressures up to 100 Pa the permissible air exfiltration rate through the building envelope system shall not exceed the values stated by the Specifier. The sealing tapes on the sealed specimen shall be removed in stages starting from fixed joints and then finally removing sealing from any opening lights. At each step the whole incremental pressure sequence as specified above shall be repeated. Page 3 of 15 AAMA CWCT Air Permeability Allowable air infiltration rate at peak test pressure is as belowmentioned: Through building envelope system excluding any leakage through opening joints – 1.5 m3/h.m2. Through opening joints – 2.0 m3/h.m2. Test pressure: The peak test pressure shall be determined by the Specifier using one of the classes in BS EN 12152 as follows: Class Peak Pressure A2 300 Pa A3 450 Pa A4 600 Pa AEXXXX >600 Pa Page 4 of 15 AAMA CWCT Resistance to water leakage Static water penetration The test for static water penetration shall be conducted as per the procedure specified in ASTM E 331 standard. The Specification must establish a minimum air pressure difference at which no water leakage will occur. AAMA recommends an air pressure difference equal to 20% of the positive design wind pressure with a minimum of 300 Pa (6.24 psf) and a maximum of 720 Pa (15 psf). This test generates a static air pressure difference across the building envelope whilst spraying water over the exterior face of the test specimen at a fixed volumetric flow rate (2.0 or 3.4 litres/minute/m2). While water is being sprayed continuously, the positive pressure differential is applied in steps, with each step lasting five minutes. The pressure levels should be 50, 100, 150, 200, 300 and then in increments of 150 Pa upto the required peak test pressure. The pressure is then returned to zero in one step and the spraying stopped. Performance Criteria: There shall be no leakage onto the internal face of the building envelope system at any time during the test. At the completion of the test there shall be no standing water in locations intended to remain dry. The emergence of any water on the inside face shall be recorded together with the pressure level at which the leakage occurred. Page 5 of 15 AAMA CWCT Static water penetration Test pressure: The peak test pressure shall be determined by the Specifier using one of the classes in BS EN 12154 as follows: Class Peak Pressure R5 300 Pa R6 450 Pa R7 600 Pa RE.xxxx >600 Pa Page 6 of 15 AAMA CWCT The test for water penetration under dynamic air pressure shall be conducted as per the procedure specified in AAMA 501.1 standard. The dynamic water penetration test subjects the test mock-up to the effects of pulsating wind gusts and wind- driven rain. This test can be particularly useful in checking the performance of pressure-equalized wall systems. The Project Specification must establish the minimum air pressure difference at which no water leakage will occur. AAMA recommends an air pressure difference equal to 20% of the positive design wind pressure with a minimum of 300 Pa (6.24 psf) and a maximum of 720 Pa (15 psf). The dynamic testing may be employed, using either: Dynamic aero engine, or Dynamic fan. Both methods are suitable for use on curtain walling if the only openings in the face of the wall are protected drainage openings. The dynamic fan method is not suitable for use on rainscreens and other envelopes with open joints or ventilation openings. This test method is not recommended for sloped glazing with a low slope. Dynamic water penetration The wind generator shall be run at the speed recorded during the calibration test to provide an airflow onto the specimen. Suction may be applied to the inside of the test specimen to achieve the required test deflections, but it should be limited to 25% of the peak static test pressure. Maintaining the wind flow, water shall be sprayed on the external face of the specimen at the rate of 2.0 o 3.4 litres per minute per square metre of wall frontal area, in such a way as to completely and continuously cover the face. These conditions should be maintained for a period of 15 minutes. Page 7 of 15 AAMA CWCT Dynamic water penetration Performance Criteria: There shall be no leakage onto the internal face of the building envelope system at any time during the test and it should be examined for further evidence of water penetration immediately following the test. At the completion of the test there shall be no standing water in locations intended to remain dry. The emergence of any water on the inside face shall be recorded together with the pressure level at which the leakage occurred. The specimen should also be examined for any damage or displacement of additional items such as brise soleil. Any damage shall be recorded. Test pressure: The peak test pressure shall be determined by the Specifier using one of the classes in BS EN 12154 as follows: Page 8 of 15 AAMA CWCT Wind resistance Wind resistance - Serviceability The test for structural performance at the specified positive and negative design wind pressures shall be conducted as per the procedure specified in ASTM E 330. This test shall be conducted by subjecting the specimen to positive and negative serviceability test pressure (100%) without loss of serviceability, and with recoverable and residual deformations within prescribed limits. Deflection shall not exceed 1/175 of the clear span at a uniform load equal to the specified design wind pressure. AAMA recommends that the positive and negative design wind pressures be determined in accordance with SEI/ASCE 7-02 or by boundary layer wind tunnel testing. Deflection of exterior wall framing members is tested at design wind pressures. AAMA recommends that maximum deflections normal to the plane of the wall shall be limited to L/175 for spans up to 4115 mm (162 in) For spans greater than 4115 mm (162 in) but less than 12.2 m (40 ft) deflections at design loads shall be limited to L/240 + 1/4 in. (For more information on deflection of framing systems refer to AAMA TIR-A11-04.) One pulse between zero and the peak test pressure should be applied. The test pressure should be raised in four equal increments and held for 15 +/- 5s at each step including the serviceability pressure. The displacements of framing shall be measured at each increment. After this sequence, any damage or functional defects should be noted. Residual deformations should be measured on returning to zero load. If residual deformations exceed deformations exceed those allowable, a period of one hour should be permitted for recovery. Operable components should be opened and closed five times, and any changes in ease of operation noted. Repeat the test for static water resistance (ASTM E331) after this test. After completing the first load test, the preparation and test procedure shall be carried out with reversed loads. Page 9 of 15 AAMA CWCT Wind resistance - Serviceability Repeat Air infiltration: The air infiltration of the building envelope system after application of the peak design pressures shall meet the permissible air leakage criteria and shall not exceed the air leakage measured before application of the serviceability wind load by more than 0.3 m3/h.m2 at the peak air infiltration test pressure. Repeat watertightness test with same criteria as mentioned above. Performance Criteria: Allowable deflection criteria: a)Framing members generally Length Allowable Deflection H≤3000 ∆ ≤ H/200 3000<H<7500 ∆ ≤ 5 + H/300 7500≤H ∆ ≤ H/250 All dimensions are given in mm. Page 10 of 15 AAMA CWCT Wind resistance - Serviceability b) Framing members with single glazing: For four edge support: • 1/125 of their length measured along the pane edge. For two edge support: • 1000/180 of the square of their span between supports. c) Framing members with double glazing units: For four edge support: • 1/175 of their length measured along the unit edge, or 15mm, or more restrictive limits if set by the unit manufacturer, whichever is lesser. For two edge support: • 1000/540 of the square of their span between supports or 20mm, or more restrictive limits if set by the unit manufacturer, whichever is lesser. d) Framing members supporting sealed multiple glazing units incorporating three or more panes of glass: • The deflection limits agreed with the unit manufacturer. e) Surface and framing members to which brittle materials such as plasterboard or natural stone units are to be fixed: • The deflection limits agreed with the material supplier. Page 11 of 15 AAMA CWCT Wind resistance - Serviceability Recommended values in case of absence of specified information: Brittle materials such as plasterboard: • 1/360 of the extent of the board, or 10mm whichever is the lesser. Natural stone units: • 1/360 of their length measured along the stone edge, or 3mm, whichever is lesser. f) Spandrel systems spanning horizontally between loadresisting attachments to the main building frame: • The Specifier shall state the maximum allowable deflections. g) Rainscreen panels: • 1/90 of the span measured between the points of attachment of the panel for aluminium, glass and steel, or • 1/360 of the span measured between the points of attachment, or 3mm whichever is the lesser, for stone and similar brittle materials, or • More restrictive limits set by the panel manufacturer. Page 12 of 15 AAMA CWCT Wind resistance - Serviceability Allowable residual deformation criteria: • Residual formation to framing members shall nowhere be more than 5% of the maximum measured deformation or 1.0mm, whichever is greater, with one hour being allowed for recovery. Residual deformation due to plastic deformation of components is never acceptable. • Displacement of framing members at points of support shall be minimized and shall be less than 2mm taken as the difference between the position under peak positive and peak negative load. There shall be no damage and functional defect. Page 13 of 15 AAMA CWCT Wind resistance - Safety The test for structural performance at 150% of positive and negative design wind pressures shall be conducted as per the procedure specified in ASTM E 330. This test shall be conducted by subjecting the specimen to positive and negative safety test pressure (150%) without damage and residual deformations within prescribed limits. For curtain walls, storefronts and sloped glazing AAMA requires that structural test pressures shall be 1.5 times the design wind pressures to provide a factor of safety. At this load no glass breakage or permanent damage to panels, fasteners, or anchors, shall occur, and permanent deformation to wall framing members shall not exceed 0.2% of their clear spans. A single pulse equivalent to peak test pressure should be applied. The load transition time should be less than one second and the pressure should be maintained at the peak value for 15 +/- 5s. After this sequence, any damage or functional defects should be noted. Displacements of framing members should be measured on returning to zero pressure. If residual deformations exceed deformations exceed those allowable, a period of one hour should be permitted for recovery. After completing the first load test, the preparation and test procedure shall be carried out with reversed loads. Page 14 of 15 AAMA CWCT Wind resistance - Safety Performance Criteria: Integrity of building envelope system: There shall be no permanent damage to framing members, panels or anchors. Framing members shall not be buckled. Panels, glazing beads and decorative capping pieces shall remain securely held, and gaskets shall not be displaced. Allowable residual deformation criteria: It shall not exceed 1/500 of the span, measured between points of attachment to the building, one hour after the loading has been removed. Displacement of supports: Displacement of framing members at supports shall not exceed 3mm taken as the difference between the position under the peak positive load and peak negative load. Opening lights: Opening lights shall remain closed. Page 15 of 15