7/25/2016 Elastic and Thermal Expansion Asymmetry in Organosilicate Dielectric Materials Joe Burg and Reinhold H. Dauskardt Materials Science and Engineering Stanford University Research supported by the Department of Energy under Contract No. DEFG02-07ER46391 Thermomechanical Reliability of Hybrid OrganicInorganic Materials Numerous Applications light-weight vehicle wearables Low-Cost Processing AR coatings microelectronics energy Thermomechanical Reliability: accurate mechanical properties compressive stresses blistering Z = 0.6014 Hybrid film Si substrate channeling Z = 1.976 atmospheric plasma roll-to-roll surface cracks Z = 3.951 hybrid film tensile stresses Si substrate 2 1 7/25/2016 MD Modeling of Oxycarbosilanes (OCS) Simulation Elements Bonded Interactions Oxygen: OCS: H atoms are modeled implicitly (united atom approach) Enforce all bond lengths, angles and dihedral angles Non-Bonded Interactions: Stillinger-Weber Potential Oxygen Silicon Carbon 3 Network Connectivity Controls the Elastic Properties T1 To OH OH T2 Si O Si O Si HO Si OH OH OH T3 Si O Si O Si terminal O bridging O O Si q= CH3 Et-OCS(Me) Et-OCS Si Si Si Si 1,3,5 Benzene 4 2 7/25/2016 Simulating Bulk Modulus of Bridged Hybrid ULK Et-OCS O Et-OCS(Me) CH2 CH3 Si Oxygen Silicon Si O CH2 CH2 40 fused SiO2 Experimental Values Bulk Modulus, K (GPa) Bulk Modulus, K (GPa) 40 30 20 K = a(q-qc) qc = .467 a = 99.98 1.92 Et-OCS qc = .56 a = 70.45 10 0 0.5 Et-OCS(Me) 0.6 0.7 0.8 0.9 1.0 Experimental Values 30 20 fused SiO2 mean-field elastic model K = 173.7(p-0.6) 1.92 Et-OCS 10 Et-OCS(Me) pC= 0.6 0 0.5 0.6 0.7 0.8 0.9 1.0 Si-X-Si Connectivity, p Condensation Degree, q rigidity percolation Oliver, Dauskardt, et.al. Adv. Funct. Mat., 2010. Simulations Predict 1,3,5-Benzene Stiffer than SiO2 hyperconnected glass network Si q = 0.80 α-SiO2 Si O O Si 1,3,5-Benzene Si O O 1,4-Benzene Si Si Si Si Si Si Methane Si Ethane 1,3-Benzene Si 3 7/25/2016 Network Connectivity Controls the Elastic Properties where Si Si Si O Si O Si Si Si O Si O Si O O Si Si “hyperconnected” architecture: mSi > CN Model Glasses Calibrated with Experiments NMR calibrated MD prediction Si Si Si + Si 1,3,5-Benzene 1,3,5-Benzene fragmentation Si Si Si Si Si Si experiment Si Si Si Si Si TT2 2 T-group T-group O O O Si Q-group C O SiO C T T3 3 O T1 T1 O Q-group O O Q33 Q Q22 Q Si O O Si Si O O Si O Si QQ4 4 0 0 29 -50 -50 -100 -100 Si Chemical Shift (ppm) 29 Si Chemical Shift (ppm) Si -150 -150 Si Si Si + Si Si Si hyperconnected 4 7/25/2016 Hyperconnected Architectures Significantly Stiffen Highly Nanoporous Materials 1,3,5-Benzene w/o fragmentation Si 1,3,5-Benzene Si 1,3,5-Benzene fragmentation Si Si Si Si Si Si + Si mechanically enhanced 1,3,5-Benzene fragmentation Si Si Si + Si Si Si Si Si Si Elastic and Thermal Expansion Asymmetry in Organosilicate Dielectric Materials Burg and Dauskardt, Nature Materials, 2016. 5 7/25/2016 Dielectric Glasses are Elastically Asymmetric in Compression and Tension experiment compression tension 11 Burg and Dauskardt, Nature Materials, 2016. Accessible Atomic Volume During Elastic Deformations compression tension terminal O C Et-OCS Si terminal O bridging O bridging O Burg and Dauskardt, Nature Materials, 2016. 12 6 7/25/2016 Asymmetric Thermal Expansion Properties 40 compression 30 ■■ compression 20 ■ ■ ■■ ■■ ■ ■■ ■■ ■ ■■ ■ ■ ■ tension ■ ■■■■■■ ■■■ hea1ng 10 heating 0 a) 0.11 tension ■ ■■ ■ ■■ ■ ■ cooling - 0.5 ■ ■ ■ ■ 0.0 0.5 Pressure, P (GPa) Entropic Force, f (nN/bond) CTE, α (10- 6 K- 1) compression ■ ■ εth 0.10 fentropic εth εth ■ fentropic 0.09 0.08 ■ ■ 0.07 b) tension fentropic ■ ■■ ■ ■ ■■ ■■■ - 0.5 ■ ■ ■ ■■ ■■ ■ 0.0 0.5 Pressure, P (GPa) Δ cooling 13 Model Nanoporous Glasses Model porogen: Sample pore: Glass w/o porogen Rgyration = 0.6 nm ~1.2 nm Burg and Dauskardt, Nature Materials, 2016. 14 7 7/25/2016 Nanoscale Porosity Decreases Elastic Asymmetry terminal O compression tension 15 Burg and Dauskardt, Nature Materials, 2016. Model for the Degree of Elastic Asymmetry terminal O cluster terminal O-O interaction terminal O-C interaction β = 0.33 Burg and Dauskardt, Nature Materials, 2016. β = 1.0 16 8 7/25/2016 Model for the Degree of Elastic Asymmetry terminal O cluster p = 0.86 β = 1.0 terminal O-O interaction terminal O-C interaction 17 Burg and Dauskardt, Nature Materials, 2016. Designing Elastically Asymmetric Materials bridging O Density, ρ (g/cc) terminal O O O Si O O 1,3,5-Benzene Et-OCS Et-OCS(Me) increasing asymmetry 1.6 Degree of Asymmetry, EC / ET α-SiO2 1.4 1.2 1.0 Mean Si Network Connectivity, mSi Burg and Dauskardt, Nature Materials, 2016. 18 9 7/25/2016 Elastic Asymmetry Produces Different Crack Driving Forces surface cracks Z = 3.951 tensile stresses ~24% Eavg channeling Z = 1.976 terminal O bridging O (p ~ 0.86) ET Et-OCS Eavg Si substrate surface cracking ET EC channeling compressive stresses ~24% ~47% Eavg blistering Z = 0.6014 blistering Et-OCS Si substrate Eavg ET Eavg • • • • assume h = 200nm simple blanket film processing temperatures : ΔT = 360K Eexp ~ Eavg = 0.5(EC + ET) surface cracking channeling ET EC Eavg blistering 19 Thermomechanical Asymmetries in ULK Dielectric Glasses Joe Burg and Reinhold H. Dauskardt Materials Science and Engineering Stanford University Research supported by the Department of Energy under Contract No. DE-FG02-07ER46391 10