katalog

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Contents

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 3

History of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 4

Products and services of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . pg. 5

Further information of activities and services of NCT Ltd. . . . . . . . . . pg. 6

NCT Academy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 10

NCT 201 control and its peripheries . . . . . . . . . . . . . . . . . . . . .pg. 12

High-speed CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 18

High-power CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 19

CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 20

Slant bed CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 22

Horizontal bed CNC lathes with small working space . . . . . . . . pg. 23

Horizontal bed CNC lathes with large working space . . . . . . . . pg. 24

Swiss-type CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 26

CNC lathes with sub spindle and live tooling . . . . . . . . . . . . . . pg. 28

CNC lathes with sub spindle and Y-axis . . . . . . . . . . . . . . . . . . pg. 30

CNC vertical boring-and-turning mills . . . . . . . . . . . . . . . . . . . . pg. 32

Options for lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 33

CNC machining centres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 34

High power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 35

CNC milling machines with small working space . . . . . . . . . . . pg. 36

High power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 37

High-speed CNC machining centres with palette changer . . . . . pg. 38

5 axis, vertical spindle CNC machining centres . . . . . . . . . . . . . pg. 40

High power CNC planer-type milling machines . . . . . . . . . . . . . pg. 42

CNC horizontal machining centres . . . . . . . . . . . . . . . . . . . . . . pg. 44

Bridge type CNC milling machines with large working space . . pg. 45

CNC horizontal milling machines . . . . . . . . . . . . . . . . . . . . . . . . pg. 46

CNC horizontal boring and milling machines . . . . . . . . . . . . . . pg. 47

High-speed and high-precision, vertical spindle

CNC machining centres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 48

Options for milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 49

Surface grinding machines and centreless grinding machines. . pg. 50

External cylindrical grinding machines . . . . . . . . . . . . . . . . . . . pg. 52

Wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 54

Drilling EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 55

Die sinker EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 56

Molybdenum wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 57

Conventional lathes and milling machines . . . . . . . . . . . . . . . . pg. 58

Machine tools for educational institutions . . . . . . . . . . . . . . . . . pg. 60

Optional accessories for machine tools . . . . . . . . . . . . . . . . . . pg. 62

Dear Our Business Partners and Readers,

We would like to thank you for your interest in our products, and welcome you among our catalogue readers. In the new publication of our catalogue, we aim to present an overview of our R&D, manufacturing and service activities of our company in the field of machine building.

In the first section of this brochure we would like to give you a historical introduction of NCT Ltd. It also outlines our R&D activities, technical services, after sales support and the activity of NCT Academy. The second section of our brochure presents the machine tools and accessories offered by us.

NCT’s core business is to develop and manufacture CNC controls and drive technology. However, it cannot be done efficiently without constant and close connection with machine manufacturers as well as the end users of the machines. NCT Ltd. works together with several significant Asian and European machine-tool manufacturers. The cooperation started by buying the mechanics of their machines, but nowadays we also take part in the development of their machines. The technical and market information received from our partners helps us to promote our products in the enormous Asian market, as well as in the

European and the US market where we could increase our market share.

We have been making great progress in building our own machines. At our new manufacturing facilities in the village Taksony, we improved our machine building capacity with a bed grinding machine one of the biggest and the most accurate ones in

Central Europe and a 5 axis machining centre. In a modern factory of 5400 sq.m. in Taksony, our excellent team of professionals is building a new Hungarian machine tool plant.

All the CNC machines offered by NCT Ltd. are equipped with electronics developed and built by our company. The electronic integration, optional accessories installation, start-up, testing, measurement and of course the warranty and non-warranty services are provided by NCT Ltd. for our Customers.

Together with development and manufacturing of machine tools, we develop and manufacture our CNC controls and drives being the part of them. So we can sense the demands of the end users and of our machine manufacturing activity, and any other requirements arising during testing machine tools. We produce our current products and provide our services considering environmental awareness, high speed and ultra-high precision.

István Póka

Managing Director

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Short History of NCT Ltd.

1982.

The year of foundation.

1983.

Starting serial production of HUNOR PNC 721 CNC lathe control.

1984.

Starting development of HUNOR 731 and 732 controls.

1985.

Starting development of NCT 90 control.

1988.

Production year of the last HUNOR control.

1990.

NCT 90T lathe control has been introduced on three lathes in Budapest International Fair (BNV).

1993.

FANUC-compatible NCT 90M control was developed for CNC milling machine.

1999.

FANUC-compatible NCT 99T control was developed for CNC lathe. NCT 98M control was succeeded by NCT 99M.

2000.

Starting serial production of NCT 2000 control, servo drives up to 10 kW and servo motors up to 9 Nm.

2001.

Starting serial production of synchronous servo drives and asynchronous servo spindle drives up to 22 kW.

2002 . Completion of FEW expansion card, using which integration of the WINDOWS operating system and PC resources (hard disk, USB, ETHER-

NET) into NCT control is realized. Motors of 12, 22, 30 and 38 Nm were added to the series of NCT servo motors. Realization of recuperative drive power supply unit and sinusoidal current regulator. With this, the first complete NCT package (CNC, servo motor, servo drive and main drive) could be offered to machine tool manufacturers.

2003.

NCT 100 and then NCT 104 controls were the most successful products of NCT Ltd. After many years of development of control and drive software, the high-speed and high-precision contouring was put on the market (HSHP in the control and HPSC in speed control).

2004.

Adaptation of ISO 9001:2000 quality management system.

2005.

The range of servo drives is extended up to 55 kW.

2006.

Completion of low cost and simple, but high processing speed new compact control – NCT 101.

2007. Building a new and modern hall to increase machine production.

2009.

Completion of NCT 115, an NCT control with the most favourable price. The best choice for modernization and for simpler new machines either.

2010.

Foundation year of NCT Academy Non-profit Limited Company of public utility.

2011.

Completion of the first member of NCT 200 control family – the NCT 201. This control and its peripheries developed by using the latest technologies (WIN CE, EtherCAT, EnDat 2.2) open new markets for NCT Ltd.

2012.

More channels, high-speed machining, misalignment compensation.

2013.

Having purchased Italian MECOF machine tool manufacturer’s facilities in Hungary, we enlarged ourselves by a new factory.

Products and services of NCT Ltd.

1. Electronic development and manufacturing: a. CNC b. Industrial controls for general automatization purposes c. Servo drives and servo motors d. Torque motors and power spindles

2. Machine tool manufacturing, modernization and sales: a. CNC lathes b. CNC vertical machining centres c. Grinding machines d. EDMs e. Conventional machine tools

3. Services related to CNC lathes: a. Turret replacement b. Installation of extractor fan and cooling devices c. Selling and installation of hydraulic and pneumatic clamping devices and chucks d. Installation of bar guides and bar feeders e. Designing, manufacturing and installation of specific solutions f. Qualitative replacement of machine tools g. Installation of CNC indexing fixtures and rotary tables h. Installation of workpiece and tool touch probes i. Installation of HEIDENHAIN linear scales and read-out units

4. Service: a. Supplying spare parts and service for products manufactured or distributed by NCT b. Service for HEIDENHAIN products c. Service for HEIMATEC tool holders

5. Customer service: a. Installation and relocation of machine tools b. Accuracy test; linear, non-linear and straightness calibration for machine tools using laser interferometer or HEIDENHAIN VM-182 comparative measuring system. Accuracy Test Reports, consultation c. Dynamic measurement and test of machine tools using RENISHAW

QC-10 rotary tester or HEIDENHAIN KGM 181 measuring systems.

Accuracy Test Reports, consultation.

d. Testing tool clamping force on milling machines e. Testing chuck gripping force f. Vibration diagnostics for spindles, motors; balancing high-speed motors g. Preventive maintenance for machine tools h. Replacement any CNC control by NCT control, renewal of NCT controls (UPGRADE, UPDATE) j. Complete electrical and mechanical reconstruction and modernization of machine tools, converting traditional machine tools of great value to

CNC machines

6. Software, training, NCT Academy: a. Training on handling and programming CNC controls

(NCT Academy) b. Training of mechanical and electrical repairmen and servicemen for

CNC controls c. Selling, installation and training of VECTOR software d. Machine tool supervision, building-up event logging (even in case of non-NCT controls) e. Technological consultation

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Further information of some activities and services of NCT Ltd.:

Electronic R&D and manufacturing:

Our electronic research and development is concentrated on three main areas:

1. CNC

2. Drive technology (servo drives and servo motors)

3. Increasing speed, accuracy and operational efficiency of machine tools using electronic (hardware and software) devices

CNC: NCT 200 control family:

The evolution of electronics – faster microprocessors, internet, high-speed networks, mobile world, the endless range of PC peripheries and services – turned the ordinarily conservative industrial electronics upside down. These days a successful CNC is unthinkable without ETHERNET connection, high capacity memory, or a

PENDRIVE for saving machining programs or without any cursor control device

(mouse, touchpad, trackball, touchscreen).

The CNC software should be adapted to the usual management techniques of PC

(selection, copy, search, file management etc.) and file compatibility is essential for the portability of programs. To meet these requirements, the operating system

Windows Embedded developed for industrial automation is installed in our recent developments. The connection between the peripheries and the central unit is managed by the EtherCAT network (industrial ETHERNET) being a worldwide standard these days.

Servo drives:

NCT Ltd. produces synchronous and asynchronous servo drives and recuperative power supply units up to 75 kW. Due to the precise current and speed control achieved using DSP microprocessor and the software development based on experience gained in the field of drive technology for several decades, the NCT drives are at the forefront of the world as far as reliability, dynamics and precision are concerned. Our current servo drives connect to the controls through SoE standard protocol (SERCOS over EtherCAT).

Servo motors:

We develop and produce servo motors in three sizes and with torque range from

1 Nm up to 70 Nm. These servo motors are characterized by excellent dynamics and precise speed control from standing up to maximum value. In basic configuration, NCT machine tools equipped with NCT 201 control are manufactured with

HEIDENHAIN EnDat 2.2 absolute multiturn measuring system (EQN 1337, EQI

1331).

Built-in spindle:

The most accurate and dynamic machine tool spindles are built-in spindles, where the spindle is the rotor shaft of the motor at the same time.

ADVANTAGES OF BUILT-IN SPINDLE AGAINST CONVENTIONAL BELT DRIVE:

- Higher dynamics because of smaller inertial mass, lower loss, lower current drain

- Better workpiece geometry thanks to the lack of deformation caused by belt tension

- Higher lifetime, better surface quality on workpiece and higher tool insert edge life thanks to much lower vibration level

- Low noise level

- Better workpiece geometrical accuracy and repeatability, longer lifetime of bearings and higher performance thanks to lower heat deformation resulted from intensive liquid cooling

Accuracy of Machine Tools:

Concerning machine tools, there are two major but contradictory requirements: to increase machining speed and machining accuracy at the same time. Meeting these requirements is a big challenge for development of both mechanics and electronics of the machine. The most advanced types of NCT machine tools incorporate all the mechanical, electronic and of course software elements, solutions and services by means of which the highest accuracy and surface quality can be achieved, beside high speed machining. Using TDC (Thermal Deviation

Compensation) function developed recently, the NCT control measures the temperature of machine tool in 8 measuring points and compensates automatically inaccuracy derived from heat deformation.

In the table on the right you can find a list of solutions enhancing the machine tool accuracy.

Most of them are standard items on NCT machine tools, but some are offered as options for our machines of premium category.


ACCURACY OF NCT MACHINE TOOLS

SOLUTIONS ENHANCING THE

MACHINE TOOL ACCURACY

MODEL DESCRIPTION/ADVANTAGES DISADVANTAGES

HEIDENHAIN linear scale

Pre-tensioned ballscrews with radial and axial bearings on both ends

Direct ballscrew drive through rigid couplings

Built-in spindle

Option for all models

It measures the travel of the slide directly. The inaccuracy of powertrain does not appear in the measurement. It eliminates particularly the dimensional changes derived from heat production of ballscrew.

With increasing dynamics, the movement of the axis becomes swinging and vibratory due to the smallest loosening or non-linearity in the powertrain; this can be eliminated either by decreasing dynamics or often by replacing very expensive parts (e.g. ballscrew) or by costly interventions.

EmL, EmR

EmB, TMV

Standard feature, on most NCT machines

This increases the accuracy of machine and the rigidity of powertrain.

This reduces the inaccuracy caused by heat deformation.

This increases the accuracy during measurement with rotary encoder; this increases the dynamics during measurement with linear scale

EmL, EmB TB,

EUROturn

Using it eliminates belt elongation, belt slip, noise. This ensures high dynamics, high speed, low vibration level, long bearing lifetime, long tool edge life

None

This requires from the manufacturer high manufacturing orderliness and high attention at testing.

The motor heats the spindle • Large size • Limited power and torque • Expensive

Direct spindle drive (without belt drive)

EmL

EmB

TMV

This eliminates the belt elongation

This eliminates the noise

The motor does not heat the spindle.

Max. speed of 20000 rpm • Sensitivity for unbalancing because of the long powertrain. • The main motor with shaft bored through is expensive. • Cooling problems with spindle motor (liquid cooling is recommended)

Headstock temperature control with liquid cooling system

Option for all milling machines

EUROturn12, TB

It keeps the headstock on permanent temperature, therefore it decreases the heat deformation caused by start-up and during shut-down.

It increases the lifetime of spindle bearing.

None

Measuring headstock temperature and compensation of heat deformation by TDC in NCT control software

Option for all milling machines

Deformation of headstock is one of the most influencing factor of machining accuracy. Using multipoint temperature measurement and proper evaluating software increases the precision.

None

HSHP high speed and high precision contouring in NCT control software

For all milling machines

Thanks to the high computing capacity of NCT controls, processing technological program is accomplished before the execution and every movement is executed at the most optimum speed which ensures meeting accuracy requirements set in parameter.

Setting the proper accuracy grade and within it the parameters requires high attention. With some experience, the machining speed can be considerably increased without decreasing the machining accuracy

Second-degree (Gaussian curve) acceleration/deceleration at reversal of feed motion


Acceleration variation hits the machine (dF = m * da). With this feature, the mechanical stress of the machine decreases and the machine dynamics and surface quality can be increased.

None

HPSC high precision speed control in

NCT servo drives

For all NCT servo drives

Servo drives should indicate precise and linear characteristics towards the CNC throughout the complete speed range. This requirement can only be met by precise current control and multiple feedback loops and compensated and high-resolution speed control by the EnDat 2.2. • High precision • High dynamics • Vibration-free position control.

None

Application of smoothing interpolation

(SMOOTH)

Nanointerpolation


For all machine tools

Thanks to the high computing capacity and smoothing interpolation, NCT control substitutes small movements generated by CAM systems for osculating curve. This improves surface quality and increases the machining speed – the piece time will lessen.

All member of the NCT 200 control family operate with nanometre internal resolution in path computing, speed computing, and generating compensations alike. Thanks to the EnDat 2.2 measuring system and HPSC, the theoretical high resolution comes true in practice too.

The proper setting the parameters and selection of position of turning on and off this function requires high attention.

It works using EQN 1337 motor encoder and EnDat 2.2 linear scales only, and that increases the machine price by 10%.

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Machine design and production

Our customers often have requests that are difficult to fulfil with standard solutions. They ask for products that are either not available on the market or are too expensive for the customer’s budget. In these cases we design and build the machines. Some of them are manufactured in serial production, the others are built in piece production.

EUROturn-12 (sub spindle and live tooling lathe, manufactured in series),

Boring-and-turning mills (rebuilding traditional boring and-turning mills with 3000,

4000, 5000 mm rotary table to machines with CNC)

FRORIEP and SKODA-250 horizontal boring mills (complete mechanical and electrical modernization of traditional machines with

CNC)

MCD-3000 dual workspace, traveling column, planer-type vertical machining centres (custom-purpose machine for GRUNDFOS)

Lathe manufacturing cell for mass production of car-industry parts

(TONG-TAI TOPPER lathes, upper guideway manipulator designed and produced by NCT Ltd.)

Tilting built-in spindle milling head with

NCT TORQUE motor

Selling and servicing HEIDENHAIN products

NCT Ltd. uses and distributes HEIDENHAIN measuring systems in great quantities for several decades. Our engineers participate in HEIDENHAIN factory training courses, and since we have own development and production activities, we have knowledge on HEIDENHAIN measuring systems almost at a level as we know our products. As one the first firms in the world, we started to use EnDat 2.2 absolute rotary encoders and linear scales, establishing the service background which requires great professionalism and expensive devices. We have all the equipment and measuring apparatus that are necessary to provide fast service of factory-level quality. We have repair parts and also the mostly needed measuring systems in stock.


Measuring systems

NCT Ltd. uses incremental and absolute measuring systems of HEIDEN-

HAIN, the world’s leading manufacturer of measuring systems. Our control technology accepts the 11 uApp, 1Vpp, TTL incremental signals, uses synchronization to the selected reference point and the C-type reference point record developed by HEIDENHAIN. Using the HEIDENHAIN

EnDat 2.2 measuring system, absolute position measurement and submicron resolution are achieved at the same time.

of high quality products. To run and constantly train an effective service team, to analyse failures occurred and to indicate them to the quality assurance system is an expensive and complicated task.

The service engineer must be able to identify the reason of the problem fast, and standing beside the machine, he should accomplish troubleshooting often under unfavourable circumstances. Fortunately, at NCT

Ltd. the whole company, especially the departments for electronics and mechanics development support the activity of service engineers either using mobile phones or in person. We are the most effective in fixing our own products, since we have mechanical and electric parts, as well as thorough knowledge mostly for them. Since we not only install, but also manufacture electric parts for our machines, we can clear electric faults most effectively and safely, by changing the parts.

Service and Customer Support

Service

Service support is one of the most sensitive aspects of the machine tool business. Distributors can go under due to lack of proper service team.

Without professional service support, users may have stunning opinion

NCT customer support

The task of the service is trouble shooting, while the customer support deals with installation, handing over, upgrading and rebuilding of machines. Quality assurance and cost-effective operation cannot be imagined without scheduled preventive maintenance. Major and expensive repairs can be avoided by periodic inspection of the machines.

NCT Ltd. has the proper electronic measuring equipment to conduct static and dynamic machine testing. With these equipment we can practically take a snapshot of the actual condition of the machine. Compering snapshots taken and filed regularly, we can keep track of changes in technical and accuracy conditions of the machine. This enables us to observe loosening and tensions in powertrains and by means of troubleshooting we can prevent defective works, wears and failures on the machines or even personal injuries.

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NCT Academy

NCT Ltd., like several prosperous domestic and foreign global companies, founded its own educational institution named NCT Academy Non-profit

Limited Company of Public Utility in 2010 with the ambitious aim of taking part in providing for man-power for a successful industry struggling with scarcity of labour. Our activity focuses on adult training and retraining, but our aim is to give a high-level continuous education for instructors carrying out professional training.

The NCT Academy is a non-profit enterprise, but it is a great support and actually a benefit for NCT Ltd. to familiarize expectant technologists, machine setup men and machine operators with NCT products to, and to propagate the products and the professional fame of NCT Ltd. among the to-be users of

CNC machine tools. Further benefit of this cooperation for both sides is that colleagues of the NCT Academy not only get an insight into NCT development activities but also intervene in it in some places; while NCT Ltd. supports NCT

Academy by providing them with the latest products and software.

Besides standard professional training, we started to renew and accredit training on professions now missing; this activity and its objects are updated continuously. The most popular professions are CAD/CAM, CNC programmertechnologist and CNC skilled worker.

We regularly organize the “National CNC Programming and Operation

Competition” for secondary school students. In 2012, the competition completely entered the online world of 21th century. The semifinal passed off in a new way – via internet in an online interactive mode, preparing a bigger event, an international CNC competition.

NCT Academy coordinates the 4-6 week long summer practical training of BSc and MSc students at NCT Ltd. These students participate in concrete NCT projects from the beginning.

We launched our Knowledge Base forum, where anybody can ask professional questions and use the existing database (online exam sheets, drawing albums, tutorial videos, posters, etc.).

NCT Academy

There is a new opportunity – downloading NCT 201 simulator from NCT website free of charge. You should only register in NCT Academy website (academia.nct.hu), and you can download the educational version of NCT 201 simulator whose user, programmer and testing interfaces are completely the same as NCT control’s ones; we limited the number of blocks to 50 only and disabled the input in and output from the software. The simulator has been made suitable for practicing techniques and knowledge gained in programming and managing of the CNC at home, on their computers, in a real software environment.

If you need professional well-trained in CNC machining or you want that your employees have more steady basics or you would like to get knowledge on the NCT 200 control family, your best choice is the NCT Academy.

Our instructors have experience of many decades' standing in teaching CNC, CAD/CAM and machining technology. Asking is not a shame in our academy. Our goal is to transfer knowledge, not to spend time unnecessarily. Please, visit the website of NCT Academy. If you are interested, please contact Róbert Dranka, the director of NCT Academy.

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12 NCT 201 control and its peripheries

NCT 201 CNC AND INDUSTRIAL CONTROL IS BUILT ON 3 BASIC COMPONENTS

1. Windows Embedded CE Professional operating system (MICROSOFT)

2. EtherCAT communication channel between CNC and its peripheries (BECKHOFF)

3. EnDat 2.2 (physically) absolute measuring system (HEIDENHAIN)

Windows Compact Embedded (CE Professional)

The WINDOWS CE host unit (EHU) of the NCT

201 control is behind the monitor. The default pointing device is the touch screen, but there are

4 optionally used USB ports, where optional pointing devices (mouse, track ball, touchpad) can be connected. The EHU has 2 Ethernet terminals. One of them can be connected to the peripheries (servo drives, input/output units) via EtherCAT protocol, while another one can be connected to the computer network. The system program of NCT 201 control fits WINDOWS CE operation system perfectly, exploiting it to its full potential, like its professional file management, computer peripheries management (data storage devices, printers, data input peripheries, pointing devices, etc.), and other services (network, internet, remote machines, picture and video displaying, playing sound files, etc.)

EtherCAT

EtherCAT (Ethernet for Control Automation Technology) is an open code, industrial, real-time Ethernet network, which uses standard Ethernet data frames for communication between elements of the network. It consists of two main units, the EPU (HOST) unit and the (SLAVE) peripheries (drives, EPU). The cable from the EPU has to be connected to the input terminal of the closest periphery unit, and then from its output terminal the input terminal of the next periphery can be connected. The system can be optionally chained over and over again, and can be extended with periphery units.

EnDat 2.2

It is a physically absolute measuring system, and is available with linear scale and rotary encoder as well. The rotary encoder can be absolute in single or multi turn. The NCT 200 control series can receive both the absolute encoders and the absolute linear scales in single or multi turn. The NCT servomotors are equipped with multi turn

EnDat 2.2 absolute measuring system, therefore neither the reference point switch nor limit switch on NCT machine tools are necessary anymore. It’s nothing to worry about troubles after turn on due to uncertainty of reference point pickup. Machining can be started immediately after turning on the machine tool

NCT 201 control and its peripheries

MECHANICAL DESIGN

Central unit

The NCT 201 control, the first member of NCT 200 control family is basically new even in appearance. The central unit of CNC (EHU) is placed behind the 15” or 19” LCD display. During development of the central unit it was key point to minimize energy consumption and with this to minimize generation of heat. Using the latest 1.8 GHz speed, low consumption Intel® Atom™ microprocessor in the CPU, the panel box doesn’t require fan cooling. The basic pointing device of the apparatus is a TOUCHSCREEN. Behind the panel a loudspeaker is located which indicates touching the screen by clicking sound; this enables WINDOWS compatible sound files to be played (we are planning to build in a VOICE ADVISER).

To install control panels NCT Ltd. offers professional boxes and accessories (mounting frames and screws, consoles, suspending arms and rotating joint components).

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Machine keyboard

Machine builders can connect any machine keyboard to the NCT 201 control panel. It is not necessary to buy an operator panel offered by NCT Ltd. The flexible system allows the users to create their own machine interface via the INPUT/OUTPUT PLC lines, in which they can optionally combine virtual buttons of the touch screen and the real buttons of a separate panel.

The optional machine operator’s console of NCT 201 control matches the monitor module in size, mechanical style, and colour. It is also perfectly compatible with the monitor when they are built-in or mounted on a supporting arm; the two module form an integrated system.

Besides the usual NCT operating devices (HANDWHEEL, FEED OVERRIDE, JOG, MODE BUTTONS, EMERGENCY STOP BUTTON, etc.), there are buttons that can be used freely.

Every button on the NCT control panel has LED lighting that can be seen from every direction and is connected to the CPU through the EtherCAT.

14 NCT 201 control and its peripheries

Programmer keyboard

In the standard configuration data input can be done using the virtual keyboard ‘painted’ on the touchscreen. The keyboard image appears and covers a screen area only in the case, when there is an opportunity for inputting data. Since it is a virtual keyboard it is easily adjustable to different languages, the operator can simply select the language of the keyboard. The size of the buttons and placement of them on the verge of the monitor makes the data input very comfortable. The loudspeaker behind the panel emits clicking sound when the buttons are touched.

In order to protect the touch screen a self-adhesive guard foil is used which can be replaced easily in case of matting or scratching.

If the user prefers PC keyboard, there are 4 USB channel to connect any PC keyboard which can be placed in a convenient and ergonomic position on a console mountable under the machine keyboard, on the lower part of the NCT control panel.

Peripheries

The peripheries of NCT 201 connect to EHU via EtherCAT. The peripheries can be NCT I/O units, NCT drives, but standard EtherCAT peripheries from other manufacturers (e.g. BECKHOFF, YASKAVA, ABB, HITACHI,

BAUMÜLLER, LENZE, SEW, WAGO, etc.) can also be used. The system is designed in that manner so that ‘wagons’ of different functions and lengths can be connected to the EPU (‘engine’) with EtherCAT connection via an

LVDS bus, using a flat cable. This assembled ‘train’ runs on an OMEGA rail widely used in building electrical cabinets. This time, we offer15 types of peripheries with different functions but we continuously expand the selection and our business partner can request custom “wagons” as well.

NCT 201 control and its peripheries

Drives

The new NCT drives are perfectly compatible EtherCAT peripheries. They can be connected to the central unit (EHU) of the NCT 201 control via a single EtherCAT bus. Through this broadband channel, the drives receive the speed command, and pass the absolute position for the CNC software. The NCT servo drives have been developed especially to meet machine tool demands. Because of their several inferior control loops and high precision fast current and speed control

(HPSC) they are essential peripheries of the NCT control for high-speed and high-precision machining and nanointerpolation.

SERCOS over EtherCAT (SoE)

The NCT control communicates with servo drives via a widely used standardized protocol. Because of the standardized connection it is possible to use servo drives from several other manufacturers. Setting servo drives, changing their system software can easily be done from NCT control, without external device. The well-tried parameters are stored in the control, changing servo drive or motor is very simple, thanks to the automatic parameterization.

Motors

The NCT A, Ai, AiS, AMS and TORQUE motors satisfy the highest demands of customers. As far mechanical design, size, speed and electric parameters are concerned, our motors have been developed for machine tools. The Ai motors are produced with EnDat 2.2 absolute encoder, but all NCT motors can be ordered with and incremental measuring system too..

15

16 NCT 201 control panel and peripheries

TEN OUTSTANDING FEATURES OF THE NCT 201 CNC

1. TOUCHSCREEN, USB, ETHERNET

2. Changing the system software by the user

3. Display tailored by the user

4. Dialogue programming (myNCT)

5. Absolute measuring system (EnDat 2.2)

6. Measurements inside the machine

7. Misalignment compensation

8. Logging, machine supervision

9. Energy management

10.Remote supervision

Logging, sending log file, machine supervision and energy management

The supervision module of the NCT Ltd. sees and memorizes everything!

The NCT 201 control stores every important event in a so called log file. In the event of any operating trouble with the equipment, this log file only should be sent (via email or on pendrive) to the NCT Service and Customer Support independently of the reason of the event which could be failure of the servo system, wrong operator’s intervention or a PLC error. Using this log file the control becomes an open book for the NCT professionals.

Sending log file

To learn how to handle the log file, a short video is availablefor users on youtube portal (making NCT 201 log file).

Machine supervision

The most important operational statuses of the machine tool (MACHINING, SETTING. SHUT-DOWNS, FAILURE STATUS) can be filtered from the log file data of a given period of time, and they can be displayed graphically as a function of time. The diagrams illustrate rate of operation of the machine and the reasons of shut-downs for even many months retroactively.

Energy management

Growth of energy prices and environmental awareness demand stringent energy management from us all.

The NCT 201 control monitors the main supply continuously, checks the phase sequence, detects mains failures, and responds to them through the PLC

(e.g. it stops the machine in time in case of a power failure). The control measures consumption and indicates in kW and HUF the energy consumption of a preset period of time numerically and graphically. You can get to know of the price of energy spent for manufacturing even one workpiece.

NCT 201 control panel and peripheries

NCT Ltd. ON GREEN WAY

We keep clean our internal and external environment, we decrease our energy consumption and we strive for way to a paper-free office, however the environmental awareness is a determinative aspect not only in the daily actions of NCT Ltd., but in developmental activities too. When we update our machine fleet, the primary aspect is to protect our environment. We incorporate all capabilities in our products with which we could decrease the utility bills of our users.

TAKE CARE OF THE ENVIRONMENT USING ENVIRONMENTALLY FRIENDLY AND ENERGY EFFICIENT NCT ELECTRONICS AND NCT MACHINE

TOOLS!

NCT products for the greener today

High capacity capacitor in NCT servo drives – lower dissipation

Mains-protective energy recuperation from 10 kW

The latest power switches – minimal loss

The high-capacity cooling ribs do not heat the electric cabinets – air conditioner is not necessary

New synchronous and asynchronous motors with low inertia – decreased loss

Electronic speed changer for NCT asynchronous motors – lower consumption

5 axis complex machining – fast, efficient and economical

The thermal sensors switch off fans – no unwanted cooling

Automatic machine switch off – no energy waste caused by inattention

Automatic screen switch off – why does it light if not necessary?

Grease lubricated roller guideways – no oil consumption, no pollution of cooling water and environment

Energy efficient light sources with automatic switch off

17

18

High-speed CNC lathes

Main features of TNL-85A, -100A, -100AL, -

120AL and –130A lathes:

Rigid casting bed, headstock and slide system

45° slanted X slide

Mounted, wide spread linear guideway in all axis

Grounded, double nut ballscrews in all axis

Lifetime grease lubricated headstock

Belt driven spindle

Oil lubricated slide system and ballscrews

Torque clutch on Z axis

12 position turret

+HD or +DT driven tooling

+C axis (option)

NCT CNC control

+HD

+DT

MACHINE TYPE

Max. swing diameter [mm]:

Max. turning diameter [mm]:

Max. turning length [mm]:

Tooling:

Number of fixed-/driven tool sockets:

Max. spindle speed [rpm] / range:

Spindle motor power [kW]:

Bar capacity [mm]:

Spindle nose:

X/Z rapid travel [m/min]:

Machine net weight [kg]:

TNL-85A-100A (+DT/+HD)

370

264 (200)

400

4800 / 1

Taiwanese / VDI30

12 / 12 (VDI30)

11

44

A2-6

30 / 32

3200

15

3500

51

A2-6

TNL-100AL (+DT) TNL-120AL (+DT)

420

4500 / 1

20

4200

300 / (240)

600

Taiwanese / VDI40

12 / 12 (VDI40)

3500 / 1

22

64

A2-8

24 / 30

4300

TNL-130A (+DT)

75

4400

High-power CNC lathes

Main features of TNL-130AL, –160A and –THL-

620 lathes:


60° slanted bed

TURCITE coated flat guideway in all axis



Belt driven spindle or headstock gearbox (TNL-

130AL)


12 position turret

+HD or +DT driven tooling

+C axis (option)

NCT CNC control

19

TNL-130AL (+DT) TNL-160A (+DT)

620 780

410

1000 / 1600 / 2000

VDI 40

12 / 12 (VDI40)

3500 / 2 (1)

22

75

A2-8

18 / 20

6500

620

1000 / 1600 / 2000

VDI 50

12 / 12 (VDI40)

2500 / 1

32

90

A2-11

18 / 20

7200

Options on page 33

THL-620 (+DT)

780

620

1100 / 1900

VDI 50

12

2500

32

90 (116)

A2-11

20 / 20

8500

+HD: driven tooling with tool driving adapter mounted on hydraulic turret + C axis

+DT: driven tooling with BARUFFALDI servo turret + C axis

20

CNC lathes

Common features of lathes:



Lifetime lubricated headstock

Belt driven spindle

Central oil lubricated slide system and ballscrews

+HD or +DT driven tooling + C axis (option)

NCT CNC control

Individual features of JCL-42 and –52T type CNC lathes:

Duplex tooling CNC lathe



12 position turret gang type tooling replace tailstock

(TG type)

Individual features of JCL-60 and –60A type CNC lathes:


Mounted, linear guideway in all axis

12 position turret

Power spindle (AMs type)

MACHINE TYPE




Tooling:





Spindle nose:


Machine net weight [kg]:):

+HD: driven tooling with tool driving adapter + C axis

+DT: driven tooling with BARUFFALDI servo turret + C axis

Options on page 33.

JCL-42/52T (+DT) JCL-42/52TG (+DT) JCL-60/60A (+HD)

400 440 510

200 (140)

205

Taiwanese / VDI20

200 (140)

180

Taiwanese / VDI20

320

300 / 500

Taiwanese / VDI30

8 (12)

4000 / 1

7

42 /50

A2-5

16

2265

8 (12)

4000 / 1

7

42 / 50

A2-5

16 / 20

2400

12 / 12

3500 / 1

10

60

A2-6

16 / 20

2800 / 3200

JCL-52AMs (+DT)

510

320

500

VDI30

12 /12

6000 / 1

22

52

A2-6

16 / 20

3300

JCL-75AMs (+DT)

510

320

500

VDI30

12 / 12

4700 / 1

35

75

A2-8

16 / 20

3500

Main features of SMART-42 and

SC-32 CNC lathe:

Rigid casting bed and slide system


Hardened, grounded bed guideway

TURCITE coated guideway in all axis


Without tailstock

Belt driven spindle

+DT driven tooling +machining along C axis (option)

NCT CNC control

MACHINE TYPE




Tooling:





Spindle nose:


Machine net weight [kg

SMART-42 (+DT)

320

200 (160)

140

Gang type / VDI 20

8/8 (VDI20)

4000

7

42

A2-5

16 / 16

2200

Options on page 33

SC-32

100

32 / 100

100

Gang type

6/1

6000

4,5

32

-

18/19

1600

CNC lathes

21

22

Slant bed CNC lathes

Common features of lathes:




Belt driven spindle


+HD or +DT driven tooling +machining along C axis (option)

NCT CNC control

Individual features of LT-42, -52 and

–65 type CNC lathes:

30° slanted bed


Hydraulic driven 12 position turret

Individual features of HT-52, -76, -92 and -117 type CNC lathes::

Rigid casting bed

45° slanted bed


MACHINE TYPE




Tooling:





Spindle nose:



Options on page 33.

LT-42 (+DT) LT-52 (+DT) LT-65 (+DT) HT-52 (+DT) HT-76 (+DT) HT-92 (+DT) HT-117 (+DT)

500

210 485

600

485 470

900

700

6000 / 1

42

A2-5

460

VDI30 / VDI40

8 / 12

5000 / 1

11 / 15

52

30 / 30

3200

A2-6

VDI40

4000 / 1

65

VDI40

8/12

4500 / 1

11 / 15

52

A2-6

24 / 24

750 (HT) / 1250 (HTL)

VDI40

8/12

3000 / 1

15 / 18,5

76

A2-8

2500 / 1

18,5 / 22

24 / 24

5700 (HT) / 7200 (HTL)

VDI50

8

92

A2-8

1300 - 3800

VDI50

12 / 12

1500 / 2

30 / 37

117

A2-11

20 / 20

12000

BNC-1600

Horizontal bed CNC lathes with small working space

BNC-446 (MicroPanther)

23

Common features:

Horizontal layout universal lathe



One (BNC-446) or two-prism Z-slide and dovetail guideway X-slide

Hardened, grounded bed guideway

Lifetime grease lubricated headstock and ballscrews


Belt driven spindle

Manual operated tailstock

+DT driven tooling +C axis (option)

NCT CNC control

MACHINE TYPE

Max. swing dia. over bed/gap [mm]:

Max. swing dia. over cross-slide [mm]:

Max. turning diameter[mm]:

Max. turning length[mm]:

Max. spindle speed / range [rpm]:


Spindle hole diameter [mm]:

Spindle nose:



BNC-446

446

240

410

900

2500 / 1

5,5 / 7,5

55

D1- 6

15 / 15

2100

BNC-1600 (+DT)

425

190

400

1000 / 1500

5000 / 1

7,5 / 11

52

A2-5

15 / 15

2400 / 3050

EEN-320

320

110

280

750

4000 / 1

15

40

A2-5

5 / 7,5

2100

Options on page 33.

EEN-400

380

158

360

1250

4000 / 1

20

59

A2-6

5 / 5

2250

24

Horizontal bed CNC lathes with large working space

Common features of BNC series lathes:



Wide spread horizontal bed guideway



Two-stage spindle torque increaser gear (except

BNC-5000/-6000)

+DT driven tooling with BARUFFALDI turret + machining along C axis (option)

NCT CNC control

MACHINE TYPE

Max. swing dia over bed/gap [mm]:

Max. swing diameter cross-slide [mm]:

Distance between centres [mm]:

Max. spindle speed [rpm]:

Number of spindle ranges:


Spindle hole diameter [mm]:

Spindle nose:


Machine net weight [tons]:

BNC-1800 (+DT)

475 / 710

240

1000 / 1500

4500

2

7,5 / 11

65

D1-6

15 / 15

3

BNC-2200 (+DT)

550 / 790

310

BNC-2600 (+DT)

650 / 890

410

1000 / 1500 / 2000 / 3000 / 4000

3500 2400

2 2

15 / 22

82

11 / 16

82

A1-8 / D1-8

15 / 15

4 - 7,5

A1-8

15 / 15

4,2 - 7,8

BNC-2800A (+DT)

710 / 970

370

1000 - 6000

1480

2

15 / 22

153

A1-11 / A2-11

10 / 12

6 - 11,8

2 2 2 2 2

Horizontal bed CNC lathes with large working space

25

BNC-3000 (+DT)

760 / 1020

420

2

22 / 33

8,2 - 12

BNC-3500 (+DT)

890 / 1150

550

1000 / 2000 / 3000 / 4000 / 5000 / 6000

1480 / 650 / 500

2

22 / 33

106 (153) / 254 / 355

A1-11 / A2-11 / A2-15

10 / 12

9,5 - 14,5

BNC-4000 (+DT)

1020 / 1280

680

2

22 / 33

12 - 15

Options on page 33.

BNC-5000 (+DT)

1300 / -

980

3000 - 12000

735

BNC-6500 (+DT)

1600 / -

1280

2 2

60 / 75

153

ASA / A2-11

6 / 7,5

-

26

Swiss-type CNC lathes

Common features of JSL swiss-type CNC lathes:



Large workspace to ease chip removal and tool change

Power spindle (for spindle and sub spindle)

Driven tooling

Machining along Y and C axis

Spindle guide bush synchronizing with telescope (JSL-20) or with servo shaft (JSL-26 and

–32)

Dual function turning, longitudinal turning with guide bush or turning without guide bush

NCT CNC control

Individual features of JSL-20, -26 and –32 type CNC lathes:

Main spindle design (A type) or sub spindle design (AB type)

Separated sub spindle with own tool sockets, the sub spindle moves along 2 axes way (AB type)

Driven tool sockets, which axial in main spindle and spindle way (JSL-26 and –32 type)

MACHINE TYPE


Max. tur. length with fixed/rot. guide bush [mm]:

Max. turning length without guide bush [mm]:


Spindle motor (power spindle) power [kW]:

Max. sub spindle speed [rpm]:

Sub spindle (power spindle) power [kW]:

Rapid travel speed [m/min]:


JSL-20A

20

200 / 85 (150)

45

8000

3,7

-

-

18

1800

JSL-26A / -32A

26 / 32

220 (200)

65 / 80

7000

7,5

-

-

18

2500

JSL-20AB

20

200 / 85 (150)

45

8000

3,7

8000

2,2

24

2400

JSL-26 / -32AB

26 / 32

220 / 200

65 / 80

7000

7,5

8000

7,5

24

3700

JSL-42AB

42

220 / 200

80

6000

7,5

6000

7,5

24

3700

Individual features of JSL-20AS, -26AS and

–32AS type CNC lathes:

Main- and sub spindle design, sub spindle moves along 1 axis way

Swiss-type CNC lathes

Individual features of JSL-42ABY type

CNC lathe:

Separated sub spindle, moves along 2 axes

Dual tool holders, which able to driven machining.

Machining on Y axis with main- and sub spindle

JSL-20AS -26AS -32AS

27

JSL-42ABY JSL-20A -26A -32A

JSL-20AS

20

200 / 85 (150)

45

8000

3,7

8000

2,2

24

2140

JSL-26 /32AS

26 / 32

220 / 200

45

7000

7,5

8000

7,5

18

2800

Options on page 33.

JSL-42ABY

42

200

125

6000

7,5 (15)

6000

7,5

18

7500

JSL-20AB JSL-26AB - 32AB

28

CNC lathes with sub spindle and live tooling

Common features of sub spindle CNC lathes:


Belt driven main spindle and sub spindle

Precision ballscrews

Lifetime grease lubricated and cooled headstock

Grease lubricated slide system and ballscrews

Driven tooling SAUTER or BARUFFALDI turret + machining along C axis

NCT CNC control

Individual features of EUROturn-12C type CNC lathe:

Rigid casting bed and slide system mounted on welded support


MACHINE TYPE




Tooling:


Max. spindle / sub spindle speed [rpm]:

Spindle / sub spindle motor power [kW]:


Spindle / sub spindle nose:

X/Z/W rapid travel [m/min]:


EUROturn-12C

310

120

195

VDI 20 / VDI 16

8 / 4 - 12 / 12

6000 / 6000

7 / 2,1

44

A2-5 / A2-3

15 / 30 / 15

1200

TA-20/25

620

440

630

VDI 40

12 / 12

3500 / 4000

15 / 5,5

51 / 64 / 75

A2-6 / A2-8 / A2-5

30 / 30 / 24

5500

JCL-60TS (TSM)

590

395

240

Taiwanese / VDI 30

12 / 12

3500 / 4000

15 / 5,5

60

A2-6 / A2-5

16 / 20 / 16

3350

Options on page 33.

JCL-52/75ABMs

590

395

240

VDI30

12 / 12

6000 / 4700

22 - 35 / 9,5

52 / 75

A2-6 - A2-8 / A2-5

16 / 20 / 15

3500

Individual features of TA-20/25 type CNC lathes:


60° slanted bed

Mounted, wide spread linear guideway in all axis

Belt driven spindle and power spindle for sub spindle

Driven, radial tooling, star-type turret + machining along C axis

CNC lathes with sub spindle and live tooling

29

Individual features of JCL type sub spindle CNC lathes:



Fixed tooling turret (JCL-60TS type)

Power spindle for spindle and power spindle for sub spindle (ABMs type)

Driven, radial tooling, star-type turret + machining along C axis

30

CNC lathes with sub spindle and Y-axis



Machining along Y axis

Driven, radial tooling, star-type turret

Machining along C axis on both spindles




NCT CNC control

Individual features of DUAL-500 type:

Turning centre with 2 turrets, Y axis, and sub spindle

60° slanted bed


Power spindle for main spindle and power spindle for sub spindle

Upper turret moves along X1, Z1 and Y axes

Lower turret moves along X2 and Z2 axes

MACHINE TYPE




Y axis stroke [mm]:


Max. spindle / sub spindle speed [rpm]:

Spindle / sub spindle motor power [kW]:

Spindle bar capacity [mm]:

Spindle / sub spindle nose:

X/Z/Y/W rapid travel [m/min]:

Tailstock sleeve size:


DUAL-500

400

190

525

+/- 40

2 x 12 (VDI 30)

6000 / 6000

15 / 11

42

A2-5 / A2-5

18 / 24 / 6 /24

-

6500

JCL-52/-75YABMs

590

395

240

+/- 40

12 (VDI 30)

6000 - 4700 / 6000

35 / 9,5

52 / 75

A2-6 - A2-8 / A2-5

24 / 30 / 24 / 24

-

3350

TB-25Y

720

432

610

+/- 51

12 (VDI 40)

6000 / -

15 / -

75

A2-8 / -

24 / 15 / 30 / -

MT 5

6200

TB-25YB

720

432

610

+/- 51

12 (24) (VDI 40)

6000 / 6000

15 / 11

75

A2-8 / A2-5

24 / 15 / 30 / 24

-

6300

Options on page 33.

TB-25Y-ATC

600

495

610

+/- 51

12 + 8 (KV 40)

6000 / -

15 / -

75

A2-8 / -

24 / 15 / 30 / -

MT 5

6800

Individual features of JCL-52ABMs, -75ABMs types:

Turning centre with 1 turret, Y axis, and sub spindle



Power spindle for main spindle and power spindle for sub spindle

Turret moving along X,Z and Y axes

Common features of TB-25 type turning centres:

Turning centre with 1 turret and Y axis

90° slanted (vertical axis) bed


Power spindle for main spindle

Oil cooled headstock

Turret moving along X,Z and Y axes

Individual features of TB-25Y type turning centre:

Positioning tailstock

Driven tooling, 12 position turret

Individual features of TB-25YB type turning centre:

Power spindle for sub spindle

Oil cooled headstock and sub spindle headstock

Driven tooling, 12 or 24 position turret

Individual features of TB-25Y+ATC type turning centre:

Positioning tailstock

12 position turret + 8 tool pockets arm type tool changer (separated from workspace)

CNC lathes with sub spindle and Y-axis

31

32

CNC vertical boring-and-turning mills

Main features of VL type boring-and-turning mills:


Flat guideways on X-axis, square crosssection prism guide on Z-axis


SK50 type tool taper (in case of driven tooling)


Cylindrical roller bearing spindle


Genoa type tool magazine (enclosed)

Full enclosed guarding

NCT CNC control

MACHINE TYPE

Face-plate table diameter [mm]



Max. turning height [mm]:

Workpiece max. weight [kg]:




Spindle nose:


Options on page 33

VL-46 VL-66 VL-88 VL-86C VL-100C VL-125C VL-160C VL-200C VL-250C VL-300 VL-400

305

560

457

800

533

1000

800

950

1000

1200

1250

1600

1600

2000

2000

2500

2500

3000

3000

3600

4000

4500

460

450

700

12 / 12

2500

760

750

1500

12 / 12

860

810

1700

12 / 12

900

650

2000

12 / 12

2000 700 / 1500 600 / 2

1100

800

3500

12 / 15

400 / 2

18,5 / 22 18,5 / 22 18 / 22,5 18 / 22,5 30 / 37

A2-8 A2-11 A2-11 A2-11 -

6500 11500 14500 13500 15500

1600

1250

5000

12 / 16

300 / 2

37 / 45

-

24500

2000

1250

8000

12 / 16

250 / 2

37 / 45

-

27500

2500

1600

12000

12 / 16

200 / 2

60 / 75

-

47000

3000

1600

15000

12 / 16

160 / 2

60 / 75

-

51000

3600 4500

2000 / 3000

18000

12 / 16

120 / 2

20000

12 / 16

85 / 2

60 / 75

-

-

60 / 75

-

-

Options for lathes

33

OPTIONS FOR LATHES

Sub spindle:

Y axis:

Increased spindle power:

Increased spindle speed:

Fixed tooling turret:

Driven tooling and C axis:

Increased spindle pos. accuracy:

Hydraulic spindle clamping:

Manual operated chuck:

Machine operated chuck:

Collet chuck:

Parts catcher:

Workpiece conveyor:

Chip conveyor:

Manual operated tailstock:

Machine operated tailstock:

Positioning tailstock:

Coolant gun:

Foot lever:

Oil and mist extractor:

Tool touch probe:

Barfeeder:

Increased coolant pressure:

Steady rest or follow rest: myNCT:

VECTOR CAD-CAM szoftverek:

HEIMATEC tool holders:

– – – – – – – – – – – – – S – S S S S S S – S –

– – – – – – – – – – – – – S S S – – – S S S S S

O O O O – O O O – – – O O – – – – O O – O – – –

O – – – – – – – O O – – – – – – – – – – – – – –

S S S S S S S S O O S O O – – – O O O O O O O O

O O O O O O O O O O – O O S S S S S S S S S S S

O O O – S – – O O – – O O – – – – O – – – O O O

O O O O O O O O – – – O O – – – O O O O O O O O

O O O O – – O O O O S S S – – – – O – – – O – O

S S S S S S S S O S – – O – – – S S S S S S S S

O O O O O O O 0 S O – – – S S S O O O O O O O O

O O – O O O O O O O – – – S S S O O O S O O O O

O O O O O O O – – – – – – O O O O O O O O O O O

S S S O O O O O O O – O O O O O O – O O O – – –

– – – – – – – – – – S S S – – – – – – – – – – –

S S S S S S S S – – – O O – – – – – – – – – – S

O O O O O O O O – – – – – – – – – – – – – S – S

S S S S S S S S S S S S S S S S S S S S S S S S

O O O O O O O O O O – O O – – – O O O O O O O O

O O O O O O O O O O – O O O O O O O O O O O O O

O O O O O O O O O – – O O – – – O O O O O O O O

O O O O O O O O O O – – – O O O O O O O O O O O

O O O O O O O O O O – O O – – – O O O O O O O O

– – – – – – – – – – O O O – – – – – – – – – – –

O O O O O O O O O O O O O O O O O O O O O O O O



S: basic accessory; O: optional accessory

34

CNC machining centres

Common features of EmL, EmR and EmB type machines:

Rigid casting bed, column and slide system

Grounded, precision double nut ballscrews on each axis


Telescopic covers for guideway protection in all axle heads


Headstock cooling with digital oil cooler

Air gauge pressure protected spindle bearings

Mechanical counterweight

NCT CNC control

Individual features of EmL 510-1020 type machining centres:

Mounted, TSUBAKI, THK (Japanese) or

HIWIN precision bearing guideways in every directions

Direct motor-spindle drive (EmL-550 type)

Individual features of EmR 610-1200 type machining centres:

Mounted, THK (Japanese) roller bearing guideways in in every directions

Direct motor-spindle drive or power spindle

(without belt drive)

MACHINE TYPE

Table size [mm]

Table load [kg]

X/Y axis stroke [mm]:

Z axis stroke [mm]:

Spindle taper:


Spindle motor const./max. power [kW]:

X/Y/Z rapid travel [m/min]:

Turret capacity:

Machine net weight [kg]:):

EmL-510

600 x 320

300

510 / 410

460

SK 40

8000

7 / 10,5

32 / 32 / 32

12 / 20

2800

EmL/EmR-610 EmL/EmR-800 EmL/EmR-1020

800 x 450

400

1000 x 500

500

1200 x 500

500

610 / 460

510

SK 40

8000 / 10000

7 / 10,5

32 / 32 / 32

16 / 24

4000

850 / 510

510

SK 40

8000 / 10000

7 / 10,5

32 / 32 / 32

16 / 24

4000

1020 / 510

560

SK 40

8000 / 10000

7 / 10,5

32 / 32 / 32

20 / 24 / 32

5200

EmR-1200

1300 x 600

1000

1200 / 610

610

SK 40

10000

15 / 21

32 / 32 / 32

20 / 24 / 32

6000

EmR-1300

1450 x 700

1200

1300 / 700

700

SK 40

10000

15 / 21

30 / 30 / 24

20 / 24 / 32

8350

Individual features of EmB 1100-2200 type machining centres:

Hardened, grounded guideway in X, Y and Z axis

TURCITE coated slide surface, central oil lubrication

Y slide guided by 4 slideways

Grounded, double nut pre-tensioned ballscrews in all axis

Belt driven-, headstock gearbox-, direct- or power spindle drive

Belt driven- or headstock gearbox driven spindle available for SK50 spindle taper

EmB-1300

1500 x 650

1000

1300 / 700

710

EmB-1600

1800 x 845

2200

1600 / 800

810

SK 40 / 50

EmB-2000

2200 x 850

2400

2000 x 900

800

22 / 30,8

8000 (SK 40) / 6000 (SK 50)

15 / 21 32 / 30.8

20 / 20 / 16

20 / 24 / 32

8000

15 / 15 / 12

24 / 32

14000

15 / 15 / 12

24

18000

Options on page 49.

EmB-2200

2400 x 1000

2200

2200 x 1000

800

SK 50

6000

15 / 21

12 / 12 / 10

24

22000

High power CNC machining centres

35

36

CNC milling machines with small working space

Common features of CNC milling machines:







Belt driven spindle

Counterweight not mounted

NCT CNC control

MACHINE TYPE

Table size [mm]

Table load [kg]



Spindle taper:






Tomill-160

450 x 160

50

300 / 160

300

SK 30

8000

2,2

6 / 6 / 6

6

650

EmL-250

380 x 180

50

250 / 180

210

SK 30

8000

2,2

15 / 15 / 15

8

1200

EmL-760

1270 x 305

300

760 / 400

400

SK 40

6000

5

12 / 12 / 12

10

2400

MM-800

900 x 420

450

800 / 460

500

SK 40

10000

10

30 / 30 / 24

24

4200

MM-760

900 x 410

350

760 / 430

460

SK 40

8000

7

24 / 24 / 24

16

3500

High power CNC machining centres

Individual features of VMC-1100, -1300, -

1600F, -2100 and -3100 type CNC machining centres:

Hardened, grounded guideway in X, Y and Z axis

TURCITE coated slide surface, central oil lubrication

Y slide guided by 4 slideways

Pneumatic counterweight


Belt driven- or headstock gearbox driven spindle available for SK50 spindle taper

Arm-type tool changer

NCT CNC control

Options on page 49.

VMC-1100

1200 x 660

1200

VMC-1300

1500 x 660

1200

VMC-1600F

1800 x 800

2000

VMC-2100

2400 x 900

2500

VMC-3100

3400 x 900

3000

1100 / 650

710

1300 / 710

SK 40 / SK 50

710

22 / 36

1600 / 800

710

SK40

2100 / 900

850

10000 (SK 40) / 6000 - 10000 (SK 50)

22 / 36 22 / 36 22 / 36

3100 / 900

SK 40 / SK 50

850

22 / 36

24 / 24 / 24

24

7300

24 / 24 / 24

32

7800

24 / 24 / 24

24

12000

20 / 20 / 18 20 / 20 / 18

40 (SK40) / 32 (SK50)

22500 23000

37

38

High-speed CNC machining centres with palette changer

Common features of VD, TMV and QVM type

CNC machining centres:






Belt driven- or direct driven spindle

High speed axis moving and tool changing


NCT CNC control

Individual features of TMV-510T+, -610A+ and QVM-610A+APC types:

CNC machining centre mounted palette changer

Fixed table, column moves in all directions

High speed axis moving and tool changing

Belt driven spindle

Individual features of VD-510S and TMV-

510C types:

Direct motor-spindle drive (without belt drive)

Oil cooled headstock (option)

Disc type tool magazine

MACHINE TYPE

Table size [mm]:

Table load [kg]:



Spindle taper:






VD-510S

650 x 400

300

510 / 400

330

BT 30

12000

3,7 / 5,2

48/48/60

14

2600

TMV-510T

600 x 360

200

510 / 360

300

SK 30

12000

5,5 / 7,5

TMV-510C

600 x 360

200

510 / 360

250

BT 30

12000

5,5 / 7,5

TMV-510T+APC

(2x) 600x360

2 x 100

510 x 360

300

SK 30

12000

5,5 / 7,5

36/36/36 op. 48/48/48 36/36/36 op. 48/48/48 36/36/36 op. 48/48/48

20 14 20

2300 2300 4600

TMV-610+APC

(2x) 700 x 410

2 x 400

610 x 410

460

SK 40

8000 (op. 10000)

7 / 10

24 / 24 / 24

12

6000

High-speed CNC machining centres with palette changer

Individual features of TMV-850A and -1050A type high power CNC machining centres:



Headstock cooling with digital oil cooler

Belt driven spindle (direct drive and power spindle drive is option)

Arm-type tool changer

39

QVM-610+APC

(2x) 700 x 410

2 x 250

610 x 410

460

SK 40

8000 (op. 10000)

7 / 10

30 / 30 / 30

24

7500

TMV-850A

950 x 500

500

850 / 500

530

SK 40

8000

7 / 10,5

30 / 30 / 24

24

5000

TMV-1050A

1100 x 500

500

1050 / 500

530

SK 40

8000

7 / 10,5

30 / 30 / 24

24

6000

Options on page 49.

TMV-1050AII

1100 x 600

500

1050 / 600

530

SK 40

8000

7 / 10,5

30 / 30 / 24

24

7000

+ APC

40

5 axis, vertical spindle CNC machining centres

Individual features of EmL-450, -610, -850 and EmB-1100-

5TT types:

Rigid casting bed, column and slide system, excellent vibration absorption

Spindle moves along Z axis

Workpiece moves along X, Y, A and C axis

Mounted, THK roller bearing guideways in all axis (EmB slideway type)


Direct motor-spindle drive or power spindle (without belt drive)


Liquid-cooled spindle, automatic conditioner

Mechanical counterweight

NCT CNC control

NSNP and SMOOTH interpolation function

High speed DNC channel, USB and ETHERNET connection

MACHINE TYPE

Rotary table diameter [mm]:


Max. machining workpiece [mm]:

Spindle taper:






EmL-450-5TT EmR-610-5TT EmR-850-5TT EmB-1100-5TT MDV-551-5TT MCG-630-5TT MCG-800-5TT

150 200 250 300 350 630 800

20

Ø 160 x 130

50

Ø 200 x 270

75

Ø 250 x 360

100

Ø 400 x 400

300

Ø 670 x 375

1200

Ø 630 x 400

1200

Ø 800 x 400

SK 30 / 40

8000

7 / 10,5

32 / 32 / 24

13

3700

SK 40

8000

7 / 10,5

32 / 32 / 24

16

4300

SK 40

8000

7 / 10,5

32 / 32 / 24

16

5000

SK 40

8000

22 / 30,8

20 / 20 / 16

20

7000

SK 40

12000

18,5 / 22

40 / 40 / 40

16

11000

SK 40 / HSK-A63

18000 / 24000

20 / 25

60 / 60 / 60

32

19000

5 axis, vertical spindle CNC machining centres

Individual features of EmR-1200-5HT type::

Tilting head construction, TORQUE driven head tilt

Spindle moves along Z and B axis

Ø500 mm rotary table mounted on table

Power spindle

Individual features of MDV-551 type:

Spindle moves along X and Z axis

Workpiece moves along Y, A and C axis

Dolly type dual rotary table

Individual features of LV-620 type:

Spindle moves along X, Y and Z axis

Workpiece moves along A and C axis


41

EmR-1200-5HT

500

300

Ø 500 x 400

SK 40

8000

13 / 17

32/32/24

24

7000

Options on page 49.

LU-620

620

300

Ø 500 x 330

SK 40

12000

10 / 12,5

36 / 36 / 36

32

8800

Individual features of MGC-630 and -800 type:

Spindle moves along X, Y and Z axis

Workpiece moves along A and C axis


Direct motor-spindle drive or power spindle (without belt drive)

60 m/min rapid traverse speed

Liquid-cooled spindle, automatic conditioner

42

High power CNC planer-type milling machines

Main features of BMC type CNC planer-type milling machines:

Developed by using computer aided design and analysis, Cast iron bed, headstock and slide system enabling high rigidity and vibration damping

Table guidance supported in every working positions

X axis (table travel) on 2 precision cylindrical roller-guideways supported by 6-6 carriages

2 precision cylindrical roller-guideways on the Y axis

Hardened and ground guideways with TURCITE-B coating on the Z axis

Hydraulic counterweight

Long-pitch and pre-tensioned ballscrews to provide stable accuracy

Ballscrews with drive mechanism

Vertical spindle drive

NCT CNC control

MACHINE TYPE

X axis table size [mm]:

Y axis table size [mm]:

Table load [t]:

X axis stroke [mm]:



Distance btwn. columns [mm]:

Spindle speed [rpm]:

Magazine capacity:

BMC-15

2000 / 3000

1400

6/7

2100/3100

1500

800

1650

Options on page 49.

BMC-16

2500/3000/4000

1500

9/11/14

BMC-22

2500 - 5000

2100

11/14/17/20

BMC-27

3000 - 6000

2600

15/18/20/22

BMC-31 BMC-40

4000/5000/6000 6000/8000/10000

2900

18/20/23

3200

25/28/30

2600/3100/4100

1600

900 (1100)

1700

2600 - 5100

2200

900 (1100)

3100 - 6100

2700

900 (1100)

4100/5100/6100

3100

1100

2300 2800

6000 / 4000 / 10000 (SK50) / 10000 / 14000 (SK40)

30(40/60/90)

3200

6100/8100/10100

4000

1100

3750

High power CNC planer-type milling machines

Individual features of KMC type 5 axis CNC planer-type milling machines:

5 axis machining

Vertical spindle drive

Automatic head changing unit and head storage box

Automatic tool change in case of vertical spindle

Manual tool change in case of horizontal spindle

Automatic tool change in case of two-axis automatic milling head

43

MACHINE TYPE

X axis table size [mm]:

Y axis table size [mm]:

Table load [t]:




Distance btwn. columns [mm]:

Spindle speed [rpm]:


KMC-22

2500/3000/4000

1500

9/11/14

765

2600/3100/4100

900 (1100)

1700

Options on page 49.

KMC-27

2500 - 10000

2100

KMC-35

3000 - 10000

2100

KMC-40

4000 - 10100

2600

18/20/25/27/30 11/14/17/20/22/25/28

765

2600 - 10100

900 (1100)

2300

15/18/20/23/25/28

765

3100 - 10100

900 (1100/1300/1500)

2700

6000 / 4000 / 8000 (SK50)

30(40/60/90)

4100 - 10100

900 (1100/1300/1500)

3200

44

CNC horizontal machining centres

Main features of high speed CNC machining centre with palette changer:

Cast iron bed, column and slide system

One (TMH-400) or several palette table with palette changer

Tool moving along all axis, table fixed (except TMH –400)

Mounted, precision linear guideways in all axis


Oil cooled spindle, digital conditioner

Arm-type (RANDOM) tool changer

Central oil lubricated ballscrews, lifetime lubricated bearing

Direct driven spindle or power spindle



NCT CNC control

MACHINE TYPE




Z/W axis stroke [mm]:

Boring tool diameter [mm]:

Spindle taper:






TMH-400

Ø 400

1

350

510 / 510

510

SK 40

8000

7,5 / 11

36 / 36 / 36

24

6300

TMH-500

Ø 500

1

700

710 / 600

600

SK 40

6000

22 / 25

48 / 48 /48

24

8700

HA-400

400 x 400

1

400

560 / 560

560

SK 40

12000

22 / 25

40 / 40 / 40

60

9500

HA-500

500 x 500

2-t õ l

500

710 / 680

680

SK 40

12000

22 / 25

50 / 50 / 50

60

12200

HB-500

500 x 500

2-t õ l

800

800 / 710

710

SK 50

10000

18,5 / 22

50 / 50 / 50

40

14000

HB-630

630 x 630

2-t õ l

800

1000 / 850

900

SK 50

20000

30

40 / 40 / 40

50

16800

Options on page 49.

HB-800

800 x 800

2-t õ l

800

1200 / 1000

1000

SK 50

10000

30 / 25

50 / 50 / 50

60

21400

Bridge type CNC milling machines with large working space

Main features of the FBE type CNC milling machines:

CNC milling machines with large working space for foursurface vertical and horizontal machining

Robust cast iron bed, column and slide system

The table moves in X axis, the tool moves in Y and Z axes

Hardened and ground flat guideways

Pneumatic counterweight

Vertical or horizontal spindle drive

Automatic tool change in vertical and horizontal spindle directions

Spindle driven by a double-stage gear

Automatic tool changer

NCT CNC control

45

MACHINE TYPE





Spindle taper size:


Main motor cont./max. power [kW]:

X/Y/Z axis rapid travel speed [m/min]:



Options on page 49.

FBE-1500 FBE-2000 FBE-2600 FBE-3000 FBE-4000

1600 x 1050 2100 x 1050 2700 x 1050 3100 x 1050 4000 x 1050

3000

1500

5000

2000

6000

2600

8000

3000

9000

4000

1000 / 950 (1500)

SK 50

3500 (6000)

11000 12000

15 / 25

10

24 / 32 / 60

13000 14000 15500

46

CNC horizontal milling machines

Main features of the EMB type CNC horizontal milling machines:

CNC horizontal machining centre with large working space, capable of

5 axis machining if equipped with indexing table and tilting head


O-shape column design, the tool moves in X and Z axes

Tool change can be carried out both in horizontal and vertical positions

Y axis: hardened and ground slideway, TURCITE-B sliding surface

Central oil lubrication for slide system and ballscrews

Hardened and ground flat guideways

Ground ballscrews with double nut

Axle drive through directly driven ballscrews having bearing at both ends

Automatic tool changer

NCT CNC control




MACHINE TYPE

Z and W axis stroke [mm]:

Boring bar diameter [mm]:



Main motor cont./max. power [kW]:



EBM-1000

1500 x 700

1500

1400 / 1200 (1400)

1000 / -

-

SK 50 (SK40)

15000

EBM-2150

2200 x 1220

4000

2450 / 1400

1100 / -

-

4000 (6000)

15 / 21

32 (40 / 60)

EBM-2600

2650 x 1220

4500

2600 / 1400

1100 / -

-

SK 50

21000 23000

EBM-3200

3250 x 1220

5000

3250 / 1400

1100 / -

-

25000

Main features of HBM-4 and -5 horizontal boring mill:


Hardened, grounded high precision boring spindle

Precision, high rigidity double-row cylindrical roller spindle bearing

Mounted, cylindrical roller guideway in X and Z axis, column (Z-axis) guided by 3 guideways and 12 carts

Y-axis: hardened, grounded, slideway, surface coated TURCITE-B

Hydraulic counterweight: lifetime accuracy


Oil cooled headstock, digital conditioner

Arm-type tool changer, 9 sec tool-to-tool changing time

HEIDENHAIN linear scales on X, Y, Z axis

NCT CNC control

CNC horizontal boring and milling machines

47

HBM-4

1200 x 1500

5000

2200 / 1600

1600 / 550

110

SK 50

3000

18,5 / 15

28 / 60

22500

HBM-4T

1400 x 1600 (1600 x 1800)

8000

2000 / 2000 (3000 / 2000)

1400 (2000) / 700 (800)

130

SK 50

7000

22 / 30

60

40000

Options on page 49.

HBM-5T

1800 x 2200

10000

3500 (5500) / 2600

1400 / 700 (800)

130

SK 50

3000

37

60

40000

48

High-speed and high-precision, vertical spindle CNC machining centres


Robust cast iron bed, column and slide system, outstanding vibration damping

Wide-track assembled cylindrical roller-guideways at every axis

Enhanced and stable accuracy by using HEIDENHAIN linear scale

Direct spindle-main motor connection or built-in spindle (without belt drive)

Oil cooled main motor with spindle type bearings

Oil cooled spindle with automatic air conditioner

Air cooling

NCT CNC control

HSHP and SMOOTH interpolation function

High-speed DNC channel, USB and ETHRNET connection

MACHINE TYPE







Main motor continuous/max. power [kW]:

X/Y/Z axis rapid travel speed [m/min]:



MDV-812

Options on page 49.

EmP-700D

800 x 510

500

MDV-812D

1300 x 800

2000

LBM-1500

1600 x 1000

2000

700 / 510

410

1200 / 800

500

1750 x 1000

650

SK 40 / HSK-A63 SK 40 / HSK-A63 SK 40 / HSK-A6

15000

10 / 15

15000

18,5 / 22

15000

18,5 / 22

36 / 36 / 36

16

5500

30 / 30 / 30

16

12500

30 / 30 / 30

16

14000

EmP-700

Options for milling machines

49

OPTIONS FOR MILLING MACHINES

Semi enclosed guarding:

Full enclosed guarding:

Increased spindle speed:

Direct motor-spindle drive:

Power spindle:

Increased spindle power:

ZF motor-side gearbox:

Headstock gearbox:

O S O -

S S S S S S S O S S S S S S S S S S S S S S S S S

O 0 O O O O O O O O O O O O O O O O O O O O O

S O O O O O O O O S S S O S S S

O O O O O O O O O S O O

O O O O O O O O O O O O O O O O -

O O O O O O O -

O O O O O -

SK 50 spindle taper: O O O O S S O -

Increased accuracy (with HEIDENHAIN lin. scale): O O O O O O O O O O O O O O O S S O O S O O S

Increased tool magazine capacity:

Chip conveyor:

Air cooling:

Coolant through spindle (CTS):

-

-

O

-

O

O

O

O

O

O

O

O

O

O

S

O

O

O

S

O

O

O

O

O

O

O

O

O

O

O

O

O

-

-

-

-

-

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

S

O

O

O

S

O

O

O

S

O

O

O

S

O

O

-

O

S

O

O

O

S

O

O

O

O

O

O

O

O

O

O

O

S

O

O

O

O

O

O

O

O

O

O

O

O

O

Coolant gun:

High pressure workspace cleaner:

Coolant clean with paper filte:

Oil and mist extractor:

1 axis CNC rotary table:

2 axis CNC rotary table:

S

-

-

O

O

-

S

O

O

O

O

O

S

O

O

O

O

O

S

O

O

O

O

O

S

S

O

O

O

O

S

O

O

O

O

O

S

O

O

O

O

O

S

O

O

O

O

O

S

-

-

O

O

-

S

-

-

O

O

-

S

O

O

O

O

O

S

O

O

O

O

O

S

O

O

O

O

O

S

O

O

O

O

O

S

-

O

O

O

O

S

-

O

O

O

O

S

S

O

O

O

O

S

O

O

O

O

O

S

O

O

O

O

O

S

O

O

O

O

O

S

O

O

O

-

S

S

O

O

O

-

S

S

O

O

O

-

-

S

O

O

O

-

S

S

O

O

O

-

-

S

O

O

O

-

S

Tool- or workpiece touch probe (cable con.):

Tool- or workpiece touch probe (infrared):

Laser tool touch probe:

Handwheel / external handwheel: myNCT:

VECTOR CAD-CAM software:

Switch off from technological program:

O O O O O O O O O O O O O O O O O O -

O O O O O O O O O O O O O O O O O O O O O O O

O O O O O O O O O O O O O O O O O O O O O O

S S S S S S S S S S S S S S S S S S S S S S S S S S

O O O O O O O O O O O O O O O O O O O O O O O O O O

O O O O O O O O O O O O O O O O O O O O O O O O O O

O O O O O O O O O O O O O O O O O O S S O O S O O O

S: basic accessory; O: optional accessory

50

Surface grinding machines and centreless grinding machines

MACHINE TYPE


Grinding wheel size [mm]:


MACHINE TYPE




1535M 1545M 2045M 2550M

PSGS

1545H 2050H 3060H 3060BH 4080AHR

150 x 350 150 x 450 200 x 450 250 x 500 150 x 450 250 x 500 300 x 600 300 x 600 400 x 800

180 x 13 355 x 25 355 x 38

560 780 900 1100

PSGC

885 1350 1650 1900 2800

PSGO

50100AHR 50120AHR 50150AHR 60120AHR 60150AHR 60220AHR 60250AHR 60150AHR 70150AHR 70220AHR 70300A

500 x 1000 500 x 1200 500 x 1500 600 x 1200 600 x 1500 600 x 2200 600 x 2500 600 x 1500 700 x 1500 700 x 2200 700 x 3000

355 x 50

5800 6100 7000 6500 7400 8900 12500 9350 11000 12500 14400

Surface grinding machines and centreless grinding machines

51

MACHINE TYPE




MACHINE TYPE




PC-12 FCL-12 PC-18 FCL-18 PC-1810 PC-1812 FCL-1812 PC-20 FCL-20

M S NC CNC M S S-NC CNC M S S-NC CNC S S-NC CNC M S S-NC CNC

1-40 / 30-60

305 x 150

1700

455 x 205

3000 3000

1-80 / 40-150

455 x 255 455 x 305

3500

510 x 205

3700

PC-24

S

FCL-24 PC-2410 FCL-2410 PC-2412 FCL-2412

CNC S CNC S CNC

610 x 205

4500

1-100

610 x 255

4800

610 x 305

6000

52

External cylindrical grinding machines

MACHINE TYPE


Max. grinding diameter [mm]:

Max. workpiece weight [kg]:

Grinding wheel speed [rpm]:

Grinding wheel size:

Machine weight [kg]:

GU

S

400

160

60

2085

305

2000

GU

2040

NC

400

160

60

2085

305

2000

OCD

CNC

400

180

60

2085

355

2350

OCD CAM

CNC

400

300

150

1783

405

3200

3240

CNC

400

300

150

1783

355

3400

OCD

4240

CNC

400

400

150

1783

405

3400

GU GU

3260 / 4260

NC

OCD

S CNC

600 600 600

280 / 380 280 / 380 300 / 400

100

1783

355

100

1783

355

150

1783

405

2600 / 2800 2600 / 2800 3600 / 3800

External cylindrical grinding machines

53

CAM

CNC

600

GU

S

1000

GU

32100 / 42100

NC

1000

OCD

CNC

1000/1000

300 280 / 380 300 / 400 300 / 400

150 100 / 150 100 / 150 150

1783 1783 1783 1783

CAM

CNC

1000

300

100

1783

355 355 355 405 355

4250 3200/3400 3200/3400 4300/4500 5300

GU

S

1500

GU

32150 / 42150

NC

1500

OCD

CNC

1500

355 355 405

3800 4100/4300 4800/5000

GU

S

2000

GU

32200 / 42200

NC

2000

405

6000 / 6200

OCD

CNC

2000

OCD OCD OCD

45-/65150 45-/65220 45-/65300

280 / 380 300 / 400 300 / 400 300 / 400 300 / 400 320 / 400 420/620 420/621 420/622

100 / 150 100 / 150 100 / 150 100 / 150 100 / 150 100 / 150 800 800 800

1783 1783 1783 1783 1783 1783 250 250 250

355 405

CNC

1500

CNC

2200

CNC

3000

510 510 510

12000 14000 16000

54

Wire cut EDMs

MACHINE TYPE


U/V/Z axis stroke [mm]:

Max. workpiece size [mm]:


Tank capacity [liter]:

MACHINE TYPE


U/V/Z axis stroke [mm]:



Tank capacity [liter]:

G32F/S G43F/S

360x250

60x60x220

400x300

725 x 560 / 600 x 215

300 / 300 500 / 350

300 / 590

A422SL

400x250

340 / 650

A422S

400x250

60x60x200

800x560x195

550

580

60x60x220

800x560x215

250

480

G53F/S

500x300

60x60x220

825x600x215

550 / 400

340 / 650

P3020SL

300x200

60x60x150

500x300x145

100

G64F/S

600x400

100x100x300

910x700x295

600 / 450

340 / 650

P4030SL

400x300

80x80x220

600x400x215

100

GX360L

360x250

GX430L

400x300

60x60x220

300

725x560/600x215

350

590

P5030SL

500x300

650

Q3020SL

300x200

80x80x220

700x400x215

150

60x60x150

600x500x145

300

650

GX530L

500x300

825x600x215

500

650

Q4020SL

400x250

60x60x200

750x550x195

550

760

Drilling EDMs

55

GX640L

500x300

60x60x220

825x600x215

500

650

Q5020L

500x300

60x60x200

850x610x195

600

930

RX853F/S

800x500

150x150x300

RX1063F/S RX1065F/S

1000x600

150x150x300

1000x600

160x160x500

RX1283S

1200x800

120x120x300

1210x800x295 1450x900x295 1240x900x495 1550x1100x295

2000 / 1000 3000 / 1500 5000 / 3000 4000

340 / 1495

EQ425L

400x250

650 / 2000

EQ530L

500x300

650 / 2400

EQ640L

600x400

3000

EQ325L

360x250

60x60x200

750x450x195

550

760

60x60x200

850x500x195

600

930

100x100x300

910x600x200

1000

4000

60x60x200

650x450x180

350

2500

MACHINE TYPE

X/Y stroke of the table [mm]:

Z1/Z2 stroke [mm]:

Max. workpiece size [kg]:


Max. electrode dia. [mm]:

AH53C AH64C

CM H30A CM H32A CM H86A

300x200

340/-

350x250

340/200

600x800

340/-

600x400x205 800x460x350 700x950x310

100 180 1500

0.2-3.0/400

AH1080CL AH1260CL H86C

300x500

340 / 200

400x600

340 / 150

600x800

340 / -

800x1000

600 / -

1200x1000

600 / -

440x900x270 540x1000x270 740x1140x350 1100x1400x600 2300x1500x600

700 800

0.2-3.0/400

1500 3000

0.2-3.0/600

4000

56

Die sinker EDMs


X/Y stroke of the table [mm]:

MACHINE TYPE MP 240R MP 300 MP 420 MP 545 MP 655 CM 323Z CM434Z CM 545Z CM 655Z

500x350 650x400 700x400 800x500 1000x600 500x350 650x400 800x500 1000x600

300x200 400x300 450x350 500x400 600x500 300x200 400x300 500x400 600x500

200 200 200 500 500 300 350 500 500 300 Z stroke [mm]:


Max. electrode weight [mm]:

500

60

1400

70

950

80

1500

300

2250

300

500

60

750

100

1500

300

2250

300

CM323C CM434C CM655C CM865C CM1065C CM1265C CM1475C CM1675C CM1876C CM2076C CM3076CL D33CL D323CL

100

60

500x350 650x400 900x600 1200x800 1200x800 1500x800 1700x1000 1700x1000 1700x1000 1700x1000 3100x1000 500/550x350 550x350

300x200 400x300 600x500 800x600 1000x600 1200x600 1400x700 1600x750 1800x750 2000x750 3000x750 300x200 360x250

300 350 500 500 500 500 600 600 600 600 600 250 300

500

60

1000

100

3000

300

4000

300

5000

300

7500

300

6500

500

7000

500

8000

500

11000

500

12000

500

300

20

350

30

Molybdenum wire cut EDMs

57

Main features of the Molybdenum wire cut EDMs:


Drive with stepper motor

Stable accuracy by using roller type linear guideways

Very simple construction, uncostly operation

User-friendly handling and programming

Integrated generator and compact PC control unit with colour monitor

Linear scales and digital displays facilitating accurate positioning

A43C

650x400

400x300

350

1000

60

D443CL

650x400

400x300

300

350

30

A53C

650x400

500x350

350

1000

100

D5030L

650x400

500x350

300

1000

30

A64C

800x500

600x400

350

1500

100

D6050L

800x500

600x400

350

1500

50

MACHINE TYPE


Max. cutting angle [°]:


Max. workpiece height [mm]:



DK7732 DK7740 DK7750 DK7763

320 x 400 400 x 500 500 x 630

B tip.: 0°; C tip.: 3° / 100; F tip.: 30° / 100

630 x 800

635 x 415 785 x 500 900 x 600 1100 x 600

300 / 500

400

1700

300 / 500

500

2000

500

800

2300

500

3000

4500

58

Conventional lathes and milling machines

Main features of LA series lathes:


Wide spread guideways

Hardened, grounded slideways


Headstock gearbox

Manual operated, central oil lubricated slide system

4-stage tool post, tailstock and chuck

Digital position display (option)

MACHINE TYPE

Bed width [mm]:

Max. swing dia over bed/gap [mm]:

Max. swing dia over cross slide [mm]:


Spindle bore [mm]:

Max spindle speed/power [rpm / kW]:

Number of ranges:

Tailstock sleeve diameter/stroke [mm]:

Tailstock sleeve internal taper:


LA-430 LA-530

300

430 / 610 530 / 710

272 372

550 / 800 / 1100 / 1700

58

35-2000

12

60 / 150

MT 4

1300 - 1900

LA-460 LA-560

350

460/620 560 / 730

280

1100/1500/2000

390

80

25 - 1540

12

70 / 175

MT 4

1800 - 2300

LA-560 LA-660

400

660 / 990

LA-760

560 / 785

330 445

1500 / 2000 / 2500 / 3000 / 4000

86 (opc. 104)

760 / 1015

560

13-1200

12

75 / 178

MT 5

3200 - 5200

Main features of SP, V and B type universal milling machines:


Grounded table surface

Hardened, grounded precision spindle quill

7210(p4) precision spindle bearings

X and Y axis driven by double nut precision ballscrews (diam. 32mm, C5)

Hardened, grounded X, Y and Z slideways

TURCITE coated X and Y sliding surfaces

Slideway wipers in all slideways

Y-slideway protection by rubber cover

Automatic central lubrication

Digital position display (option)

VH-250VS

Conventional lathes and milling machines

B180 -B410 SP 150-520

59

MACHINE TYPE

Table size [mm

X stroke manual/power [mm]:

Y stroke [mm]:

Knee overhang/table height range [mm]:

Spindle sleeve/Z stroke [mm]:

Column swing/spindle tilting [°]:


Spindle taper:

Spindle motor power [kW]


SP150 (VS) SP460 (VS) SP520 (VS) VH-250VS V-200 (VS) B180 (VS) B185 (VS) B410 (VS)

230 x 1245 250 x 1370 250 x 1370 305 x 1270 280 x 1320 250 x 1270 305 x 1270 380 x 1270

930 / 850 870 / 775 870 / 775 - / 900 920 / 840 776 / 696 840 / 840 1000 x 1000

305

356 / 406

390

560 / 406

127 / -

410

560 / 450

0-360° / +/-45°

2720 (3900) 2720 (4500) 2875 (3600)

400

485 / 450

140 / -

380

485 / 406

127 / -

540

-

127 / 500

500

-

127 / 450

500

-

140 / 500

- / +/- 45°

3000 (3600) 2270 (3900) 2875 (3600) 3000 (3600)

NST 30

2,2

950

NST 30

2,2

1300

NST 40

3,75

1600

3000

NST 40

3,75

2500

NST 40

3,7

1700

NST 40

2,2

2000

NST 40

2,2

2250

NST 40

3,75

3100

60

Machine tools for educational institutions

MINIturn-320 CNC lathe

Mounted 4 position automatic tool changer

NCT CNC control

Tomill-160 CNC milling machine

Version with slideways

Umbrella type magazine with

6 tool posts

Construction with 3 or 4 axes

NCT CNC control

PROG-TM control simulator on

PC machines

Runnable under Windows

Ethernet connection to the control

Unlimited number of workplaces

BNC-446 CNC lathe

Horizontal arrangement

Turret with static or live tooling

NCT CNC control

EmL-250 CNC milling machine

Version with roller type linear guideways

Umbrella type magazine with

12 tool posts

Construction with 3 or 4 axes

NCT CNC control

Conventional machine tools

Machine tools for educational institutions

61

EmL-610 5TT 5 axis CNC machining centre

5 axis machining

Construction with 3 + 2 axes

NCT CNC control

SilverLine-200 CNC external cylindrical grinding machine

Internal cylindrical grinding unit can be added

Fanuc or NCT CNC control

62

Optional accessories for machine tools

Optional accessories for lathes

Optional accessories for milling machines

+kW 12000 RPM

15000 RPM

24000 RPM

HEIDENHAIN

NCT CONTROLS AND SOFTWARES

NCT-201 19” NCT-201 15” NCT-201 15” myNCT MRS VECTOR

GSA INDEXING- AND ROTARY TABLES

CNC rotary table Manual tilted CNC rotary table

2 axis tilting rotary table (CNCT)

Multiple rotary table Tailstock Rotary table support

Optional accessories for machine tools

HEIMATEC STATIC AND LIVE TOOL HOLDERS

Static and live tool holders for lathes

63

Horizontal rotary table Indexing table

Angle heads and overdrive heads for milling machines

Rotary table control (external handwheel)

katalog

Contents

Dear Our Business Partners and Readers,

Short History of NCT Ltd.

Products and services of NCT Ltd.

Further information of some activities and services of NCT Ltd.:

Further information of some activities and services of NCT Ltd.:

Further information of some activities and services of NCT Ltd.:

Further information of some activities and services of NCT Ltd.:

NCT Academy

NCT Academy

High-speed CNC lathes

High-power CNC lathes

CNC lathes

CNC lathes

Slant bed CNC lathes

Horizontal bed CNC lathes with small working space

Horizontal bed CNC lathes with large working space

Horizontal bed CNC lathes with large working space

Swiss-type CNC lathes

Swiss-type CNC lathes

CNC lathes with sub spindle and live tooling

CNC lathes with sub spindle and live tooling

CNC lathes with sub spindle and Y-axis

CNC lathes with sub spindle and Y-axis

CNC vertical boring-and-turning mills

Options for lathes

CNC machining centres

High power CNC machining centres

CNC milling machines with small working space

High power CNC machining centres

High-speed CNC machining centres with palette changer

High-speed CNC machining centres with palette changer

5 axis, vertical spindle CNC machining centres

5 axis, vertical spindle CNC machining centres

High power CNC planer-type milling machines

High power CNC planer-type milling machines

CNC horizontal machining centres

Bridge type CNC milling machines with large working space

CNC horizontal milling machines

CNC horizontal boring and milling machines

High-speed and high-precision, vertical spindle CNC machining centres

Options for milling machines

Surface grinding machines and centreless grinding machines

Surface grinding machines and centreless grinding machines

External cylindrical grinding machines

External cylindrical grinding machines

Wire cut EDMs

Drilling EDMs

Die sinker EDMs

Molybdenum wire cut EDMs

Conventional lathes and milling machines

Conventional lathes and milling machines

Machine tools for educational institutions

Machine tools for educational institutions

Optional accessories for machine tools

Optional accessories for machine tools

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