ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. Aeolian Vibration of Conductors: Theory, Laboratory Simulation & Field Measurement Robert Whapham P.E., SM.IEEE Global Market Manager - Transmission, Preformed Line Products (PLP), 660 Beta Drive, Mayfield Village, Ohio 44143, Phone: (440) 473-9202, email: bwhapham@preformed.com ABSTRACT The conductors of transmission lines are subjected to a variety of motions caused by the wind. The most common motions are aeolian vibration, sub-conductor oscillation (bundled conductors), galloping (generally associated with a light ice coating) and wind sway. Unless controlled, motions of conductors can produce damage to the conductor and other elements of the transmission system that will negatively affect the reliability and serviceability of the system. Sub-conductor oscillations, galloping and wind sway are associated with higher wind velocities, and in the case of galloping a light to moderate ice coating is required to initiate the motion. These motions are generally characterized as low frequency, high amplitude. Aeolian vibration, which is the subject of this paper, is associated with smooth (nonturbulent) winds in the range of 2 MPH to 15 MPH, and can occur on a daily basis. In contrast to galloping and sub-conductor oscillations, aeolian vibration is characterized as high frequency, low amplitude motion. This paper describes the theory of aeolian vibration, simulation of aeolian vibration in the laboratory to test the performance of conductor and conductor hardware, with a focus on how vibration damper performance is measured and finally the methods used to monitor aeolian vibration in the field on operating transmission lines. THEORY OF AEOLIAN VIBRATION When a smooth stream of air passes over a cylindrical shape, such as a conductor, vortices (eddies) are formed on the leeward (back) side as depicted in Figure 1. These vortices alternate from the top and bottom surfaces, which create alternate Electrical Transmission and Substation Structures 2012 262 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. pressures that tend to push the conductor up and down. This is mechanism that causes aeolian vibration. Figure 1 – Formation of Vortices The term “smooth winds” is important because unsmooth air (i.e. air with turbulence) will not generate the vortices and the associated alternating pressures. The degree of turbulence in the wind is affected by the surrounding terrain and the wind velocity. Winds higher than 15 MPH usually contain a considerable amount of turbulence. The frequency at which the vortices alternate from the top to bottom surfaces of a conductor can be closely approximated by the following relationship develop by V. Strouhal in 1878: Vortex Frequency (Hertz) = 3.26V/d where: V is the wind velocity normal to the conductor in MPH d is the conductor diameter in inches 3.26 is an empirical aerodynamic constant One thing that is clear from the above equation is that the frequency at which the vortices alternate is inversely proportional to the diameter of the conductor. For example, the vortex frequency for a 795 kcmil 26/7 ACSR (Drake) conductor under the influence of an 8 MPH wind is about 24 Hertz. A 3/8” overhead shield wire under the same 8 MPH wind will have the vortices alternating at about 72 Hertz. Field vibration measurements will be discussed later in this paper, but to illustrate the difference in frequencies between a conductor and the overhead shield wire above it, Figure 2 and Figure 3 show a one second analog recording of a 1272 kcmil 45/7 ACSR conductor and the 3/8” EHS overhead shield wire captured in the same span at the same time. Figure 2 – 1272 Kcmil 45/7 ACSR (11 Hertz) Figure 3 – 3/8” Overhead Shield Wire ( 41 Hertz) Electrical Transmission and Substation Structures 2012 263 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. Sustained aeolian vibration activity occurs when the vortex frequency closely corresponds to one of the natural vibration frequencies of the span of conductor. This sustained vibration activity “locks in” and takes the form of discrete standing waves with forced nodes at the support structures and intermediate nodes spaced along the span at intervals that depend on the particular natural frequency (Figure 4). The vibration activity will continue until the wind speed changes. Anti-Node Loop Length Node Figure 4 – Standing Wave Vibration The natural frequencies at which a wire under tension will vibrate in a series of standing waves are approximated by: F = (Tg/w)1/2 x N/2S where: F is the natural frequency in hertz T is the tension in pounds g is the gravitational constant of 32.2 ft/sec2 w is the conductor weight per foot N is the number of standing wave loops S is the span length in feet For example, the natural frequencies for an 800 ft. span of 795 kcmil 26/7 ACSR (“Drake”) conductor at a tension of 4,725 lb are given by: F = 0.233 x N For a wind velocity of about 8 MPH, the span in this example would have 100 standing waves (N=100), each about 8 ft in length (loop length). At a higher wind speed near 12 MPH the loop length will decrease to 5.3 ft (N=150). The loop length, especially at the higher wind velocity plays an important role in the placement of vibration dampers. In most cases the maximum peak-to-peak amplitude (at the anti-node) of a conductor vibrating in the field will not exceed the conductor diameter. Electrical Transmission and Substation Structures 2012 264 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 The expected level of aeolian vibration on a line is influenced by the conductor tension, the surrounding terrain and the prevailing wind conditions; however conductor tension has the greatest influence. Conductor tension limits are included in Rule 261H1b. of the National Electrical Safety Code, but using these limits does not prevent adverse effects from aeolian vibration over time. Safe working tensions (without vibration dampers) are the subject of CIGRE Publication #273, 2005, but these limits may be too conservative for practical line design purposes. The use of “moderate” tensions and vibration dampers is common practice. EFFECTS OF AEOLIAN VIBRATION It should be understood that the existence of aeolian vibration on a transmission or distribution line doesn’t necessarily constitute a problem. However, if the magnitude of the vibration is high enough, damage in the form of abrasion or fatigue failures will generally occur over a period of time. Abrasion is the wearing away of the surface of a conductor and is generally associated with loose connections between the conductor and attachment hardware or other conductor fittings. The looseness that allows the abrasion to occur is often the result of excessive aeolian vibration. Abrasion damage can occur within the span itself at spacers (Figure 5a), spacer dampers and marker spheres, or at supporting structures (Figure 5b). Figure 5a – Abrasion Damage at Spacer Figure 5b – Abrasion at Loose Hand Tie Fatigue failures are the direct result of bending a material back and forth a sufficient amount over a sufficient number of cycles. Removing the pull tab from a can of soda is a good example. All materials have a certain “endurance limit” related to fatigue. The endurance limit is the value of bending stress above which a fatigue failure will occur after a certain number of bending cycles, and below which fatigue failures will not occur, regardless of the number of bending cycles. Electrical Transmission and Substation Structures 2012 265 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. In the case of a conductor being subjected to aeolian vibration, the maximum bending stresses occur at locations where the conductor is being restrained from movement. Such restraint can occur in the span at the edge of clamps of spacers, spacer dampers and vibration dampers. However, the level of restraint, and therefore the level of the bending stresses, is generally highest at the suspension hardware at the supporting structures. When the bending stresses in a conductor due to aeolian vibration exceed the endurance limit, fatigue failures will occur (Figures 6a & 6b). The time to failure will depend on the magnitude of the bending stresses and the number of bending cycles accumulated. Figure 6a – Fatigue of Outer Strands Figure 6b – Fatigue of Inner Strands at Bolted Suspension (Clamp Moved for Photo) Fatigue failures such as shown in Figures 6a and 6b affect the integrity and serviceability of a transmission line and must be repaired immediately when discovered. THE ENERGY BALANCE PRINCIPLE It is important to be familiar with the Energy Balance Principal to understand the phenomenon of aeolian vibration and how it affects the conductor and related hardware. Some analytical computer programs have been written using this approach, but because of the complexity of the system, to date these programs can not be relied on to predict the level of vibration on a line or the performance of dampers. The Energy Balance Principal simply states that the amount of energy entering a system must be equivalent to the amount of energy leaving the same system. For the system of a vibrating conductor, the energy entering the system is the energy imparted from the wind (aka, Wind Power Input). The energy leaving this system is the energy dissipated by any conductor self-damping, plus the energy absorbed by vibration dampers, and finally the energy that reaches the conductor hardware at the structures. Electrical Transmission and Substation Structures 2012 266 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Wind Power Input Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. Extensive wind tunnel studies have been used to estimate the energy imparted by the wind to a vibrating conductor. Collectively this research has shown that wind energy may be expressed in the general (non-linear) form: P = L x d4 x f3 x fnc(Y/d) where: P is the wind energy in watts L is the span length d is the conductor diameter f is the vibration frequency in hertz Y is the anti-node vibration (peak-to-peak) fnc(Y/d) is a function derived from the wind tunnel experimentation Conductor Self-Damping The self damping characteristics of a conductor are basically related to the freedom of movement or “looseness” between the individual strands or layers of the overall construction. In standard conductors the freedom of movement (self damping) will be reduced as the tension is increased. It is for this reason that vibration activity is most severe in the coldest months of the year when the tensions are the highest. Some conductors designed with higher self damping performance use trapezoidal shaped outer strands that “lock” together to create gaps between layers. Other conductors, such as ACSS (formerly SSAC), utilize fully annealed aluminum strands that become inherently looser when the conductor progresses naturally from initial to final operating tension., or if the conductor is pre-tensioned to 50% of the rated strength before installing. The IEEE established a standard (IEEE 563-1978) for the measurement of conductor self-damping in the laboratory, however because of the difficultly of the testing and the time required, there is only a limited amount of this data available to apply to the Energy Balance Principle with any confidence. Energy Absorbed by Vibration Dampers Dampers of many different types have been used since the early 1900s to reduce the level of aeolian vibration within the span and, more importantly, at the supporting structures. The damper most commonly used for conductors is the Stockbridge type damper, named after the original invention by G.H. Stockbridge about 1924. The original design has evolved over the years but the basic principle remains: weights are Electrical Transmission and Substation Structures 2012 267 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. suspended from the ends of specially designed and manufactured steel strand, which is secured to the conductor with a clamp (Figure 7). When the damper is placed on a vibrating conductor, movement of the weights will produce bending of the steel strand. The bending of the strand causes the individual wires of the strand to rub together, thus dissipating energy. The size and shape of the weights and the overall geometry of the damper influence the amount of energy that will be dissipated for specific vibration frequencies. Since, as presented earlier, a span of tensioned conductor will vibrate at a number of different resonant frequencies under the influence of a range of wind velocities, an effective damper design must have the proper response over the range of frequencies expected for a specific conductor and span parameters. Figure 7 – Vibration Damper An effective damper is capable of dissipating most of the energy imparted to a conductor by the wind (ranging from 2 to 15 MPH) for the specified “protectable” span length. The same applies to longer spans where multiple dampers are required to dissipate the energy from the wind. Placement programs developed by damper suppliers take into account span and terrain conditions, suspension types, conductor self-damping, and other factors to provide a specific location in the span where the damper or dampers will be most effective. The placement of the damper or dampers is also highly influenced by the standing wave loop length at a higher wind velocity such as 15 MPH. The most common way to estimate the amount of energy dissipated by a vibration damper is to conduct laboratory damper efficiency tests in accordance with IEEE Standard 664-1193 “IEEE Guide for Laboratory Measurement of the Power Dissipation Characteristics of Aeolian Vibration Dampers for Single Conductors”, or with IEC 61897. The in-span damper performance testing in the laboratory gives a clear indication of the anticipated performance of the damper in the field. For this test the damper is attached to a 90 ft to 100 ft length of tensioned conductor and positioned where it would be on a span in the field. Blocks of steel plates with grooves specific for the Electrical Transmission and Substation Structures 2012 268 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. conductor size being tested are used to eliminate any effects from the dead-end hardware (Figure 8). Even though the test span is short compared to the span in the field, the test method assures that the power dissipated by the damper can be determined for the appropriate frequency range. The power dissipated by the damper is not a function of span length, so the results can be used to determine the damper’s effectiveness on a field span as discussed below. Figure 8 – Damper Efficiency Test Setup The time consuming test requires that the power dissipated by the damper be measured over the range of frequencies that the conductor will vibrate in the field. One method that is defined in the standards and commonly used is the Inverse Standing Wave method. With the damper in the span the nodes are no longer pure nodes; there is a small amount of vertical amplitude based on the effectiveness of the damper. Using sensitive accelerometers and carefully positioning them at one apparent node and anti-node in the test span away from the damper, the ratio of the node to anti-node can be calculated and this ratio can be used to determine the power dissipated by the damper for each of the specific frequencies being tested. To test the full range of frequencies that a damper is expected to provide protection for may take 3 to 4 days because of tuning each test frequency and positioning the accelerometers. The results of the testing is presented as a graph of power dissipated (vertical axis) versus the frequency (horizontal axis). This is shown in the upper curve of Figure 9. Electrical Transmission and Substation Structures 2012 269 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Damper Efficiency - VSD40B @ 150 micro-strain level Damper Placement = 39" from Rigid Clamp 16 14 Power (W) Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. 12 10 8 6 4 2 0 0 10 20 30 40 50 60 Frequency (Hz) Dissipated Pow er (Damper B) Wind Pow er input (275m Span) Figure 9 – Damper Efficiency Test Results The lower curve in Figure 9 is the estimated wind power for a 900 ft (275m) span of the conductor size being tested, based on the formula presented earlier in this paper. Based on the measured damper efficiency (power dissipation) the damper tested at the placement used is capable of dissipating the estimated wind energy input for the 900 ft span (i.e., all of the data test values fall above the wind power curve for the complete frequency range). This is also how damper suppliers determine the maximum span for which one damper can be used. If the wind power curve in Figure 9 were plotted for a longer span, it would shift upward and some of the damper test values would fall below the wind power curve, which is not desirable. For this example the damper as tested would protect a 900 ft span in an area with open terrain. For longer spans two or more dampers would be recommended, based on the total span length and the surrounding terrain. Placement programs developed by damper suppliers use terrain factors to adjust the maximum span protected by a single damper. In areas with trees adjacent to the line, for example, the span protected by a single damper may increase due to the anticipated increase in the turbulence in the wind. The placement program may also factor in some level of conductor self-damping for specific conductors in determining the maximum span. FIELD TESTING Beginning in the late 1950s considerable work was completed on the development of rugged equipment for the field measurement of aeolian vibration and on the interpretation and presentation of the results. Electrical Transmission and Substation Structures 2012 270 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. In 1966 the IEEE Committee on Overhead Line Conductors published a “standardized” method for measurement and presentation of results that is still used today, and has been included in IEEE 1368, “Guide for Vibration Field Measurements of Overhead Conductors”. The field vibration recorder developed by Ontario Hydro in the early 1960s (Figure 10) is an analog device that is still being utilized today. Recorders more recently developed use digital technology to record and store the data, however unlike the analog device these digital recorders do not currently capture the time when each record occurred. Figure 10 – Ontario Hydro Vibration Recorder The best way to understand the process of recording and interpreting field vibration data is to follow the process that is used with the Ontario Hydro Recorder (analog). In this way you will understand the steps that are done automatically in the newer (digital) recorders. As shown in Figure 10 special mounting hardware is used to establish a very rigid attachment between the recorder and the suspension hardware. The recorder measures the differential displacement (vertical movement) between the suspension and the conductor during vibration activity. The input arm of the recorder is secured to the conductor at a specified distance from the suspension hardware. The IEEE recommended distance is 3.5 in from the edge of a keeper on a bolted suspension clamp. Field vibration recorders take a one second measurement of the vibration amplitude and frequency once every 15 minutes during the study period, usually two weeks. The assumption is made that the vibration activity recorded during the one second will remain the same (“locked in”) for the entire 15 minute period. Figure 11 shows a sample analog trace taken with the Ontario Hydro recorder. Electrical Transmission and Substation Structures 2012 271 272 Figure 11 – One Second Trace for 1272 45/7 ACSR (11 Hertz) The frequency and amplitude of each trace can be determined using a calibrated magnified viewer for the analog recorder, and these records are accumulated and summarized by the number of traces for each amplitude/frequency combination. The newer digital recorders determine the frequency and amplitude for each record (one per 15-minute period) automatically and add them to a built-in histogram that can be downloaded into a computer when the recorder is removed from the line. Rather than presenting vibration data in vibration amplitude, it was established by the IEEE to convert the differential movement at the 3-1/2” distance to a bending strain on the conductor. Extensive laboratory testing conducted by Poffenberger and Swart of PLP starting in the late 1950s established an equation that is used to convert the differential displacement measured in the field to the bending stress on the aluminum strands of the conductor. Furthermore, the standard representation for field test data established by the IEEE plots the bending stress (in micro-strain) on the horizontal axis and the number of million cycles per day (MC/day), based on frequencies of the measured records on the vertical axis (Figure 12). 1.2 Megacycles/Day Exceeding Stra Shown Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 0.8 0.4 0.0 0 100 200 300 400 Microstrain p-p R1 - Undamped R2 - Damped R3 - Undamped Figure 12 – Results of Field Vibration Study – IEEE Format Electrical Transmission and Substation Structures 2012 500 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. It is common during field vibration studies to remove dampers from some of the phases in the test spans in order to determine the background vibration level of the conductors without dampers. These results can then be compared to results in the same span and same test period on a phase or phases on which the dampers were installed, as in Figure 12. There is no exact safe micro-strain level established for different sizes and types of conductors, but levels above 150 to 200 micro-strain have been know to cause conductor fatigue over a period of time. You can see in Figure 12 that there is activity on the phases without dampers above 150 micro-strain, based on the test period, and that the dampers reduced the measured vibration levels below that level. Therefore, field vibration measurements can be used to verify the damper efficiency information that was determined in the laboratory testing. However field testing is expensive and should be done during the coldest period of the year to be conclusive. CONCLUSIONS The theory and causes of aeolian vibration of overhead lines is well understood and documented. Uncontrolled aeolian vibration can lead to fatigue damage of the aluminum strands of conductors. Proven methods exist to evaluate the effectiveness of vibration dampers both in the laboratory and in the field. REFERENCES IEEE (2012). “National Electrical Safety Code”, 2012 Edition CICGE Task Force B2.11.04 (2005). Report #273, “Overhead Conductor Safe Design Tension with Respect to Aeolian Vibrations” IEEE (1991). Std. 563-1978, “IEEE Guide on Conductor Self Damping Measurements” IEEE (1993). Std. 664-1193, “IEEE Guide for Laboratory Measurements of the Power Dissipation Characteristics of Aeolian Vibration Dampers for Single Conductors” IEC 61897 (1998). “Overhaed Lines – Requirements and Tests for Stockbridge Type Aeolian Vibration Dampers” Electrical Transmission and Substation Structures 2012 273 ELECTRICAL TRANSMISSION AND SUBSTATION STRUCTURES 2012 © ASCE 2013 Downloaded from ascelibrary.org by UNB - Universidade de Bras?lia on 08/26/19. Copyright ASCE. For personal use only; all rights reserved. IEEE. Std 1368, “Guide for Vibration Field Measurements of Overhead Conductors” Electrical Transmission and Substation Structures 2012 274