Tube Skin Thermocouples Skin Type Thermocouple are designed to measure the temperature of the body. It is bonded to the surface of the body to which temperature is to be measured through an insulating pad, so that it collects temperature. This model of thermocouple is typically used within high temperature industry and/or corrosive environments where fast and accurate temperature measurement is critical. The most important consideration for effective Skin Type Thermocouple is its design which can provide repeatability, durability and accuracy. To achieve these functions thermocouple must incorporate with its design which should provide excellent insulation properties, material compatibility and good physical contact with the tube and it should also have the ability to withstand high radiant temperatures and stresses and in some cases harsh combustion chemistry. Tube skin thermocouples accurately measure surface temperature in fired process furnaces and boilers. The sensor comes with a protection pad (weld pad) at the tip of the thermocouple. The protection pad is designed to minimize disruption and damage to the device, caused by flame impingement and radiant heat. Figure 1. tube skin thermocouples There are a number of applications for tube skin thermocouples. Each process requires sensors that are purposely designed and matched with the furnace or boiler. OPTIMUM EFFECT TUBE SKIN For a tube skin temperature sensor to work at its optimum range, the thermocouple sheath must remain in close contact with the tube. The weld pad should be positioned at the critical point and the remaining cable should be routed away from the direct heat – along the coolest side of the vessel. This installation technique is important as it allows the thermocouple to utilize the process tube as a heat sink. In addition to the weld pad expansion loops as part of design considerations. A furnace can experience a movement of between 50 mm and 350 mm, from start up, to reach its process temperature. If such incremental expansions are not considered through the integration of expansion loops, the Tube Skin Thermocouple will be subjected to strain and even breakage. Expansion loops are therefore recommended to ensure the optimum lifetime of the Thermocouples helping to reduce commissioning and maintenance problems. There are a variety of designs such as: V-pad, Weld-pad or constructions with or without a protection-pad. Types of Skin Type Thermocouple V-Pad: Figure 1. V-Pad Skin Type Thermocouple V-Pad design includes a machined v-shaped block that is welded to the mineral insulated cable. Compaction of the mineral insulation inside of the v-pad protects the measuring junction from radiant temperature influences. Thermocouple junction welded into the base of the v-pad. V-pad block is designed to minimize the conducted heat influence from the mi-cable. Designed to limit the influence of high radiant temperature at the measuring point. Material compatibility for various service conditions. No special machining of the contact block is required to match the tube profile. The narrow v-shaped block allows a full penetration weld between the junction and tube surface. This eliminates potential air gaps and substantial measurement inaccuracies. Fast temperature response behavior combined with reliability. Higher accuracy can be achieved with the addition of an optimized shield. Figure 2. Fan Tip tube skin thermocouple Due to its 8mm diameter sheath made from Hastelloy-X, the ‘Fan Tip’ tube skin thermocouple, developed by Okazaki Manufacturing Company, can be bent and coiled to enable movement in both the horizontal and vertical axes. The 40mm end tip of the thermocouple is designed to be welded to the heater tubes on both sides, which significantly reduces the chances of the thermocouple breaking off whilst in service. Currently used by BP, Esso, Exxon Mobil and STATOIL, the Fan Tip thermocouple is ideal for any process burning or heating applications, including hazardous area oil and gas, chemical and petrochemical installations. The Fan Tip is suitable for gas-fired, light fuel oil and heavy fuel oil heaters. The sheath can be supplied in either 316 stainless steel for gas-fired heaters, Hastelloy-X for light fuel oil, or dual sheath AR-161 version for arduous, heavy fuel oil applications. The design of the Fan Tip thermocouple is such that it can be used in all process heater applications. The length of the sheath can be increased by up to 30 meters. The sheath can be bent in a cold state to meet any fixture and exit point on the heater tube. Figure 3. Different fixing types of Skin Thermocouples SHEATH MATERIALS Mineral Insulated cable used in the manufacture of tube skin temperature sensors can be supplied with SS310, SS446, Hastelloy or HR160 sheath. SPECIAL PROTECTION MINERAL INSULATED CABLE Tube skin temperature sensors are manufactured from mineral insulated cable. Different types of sheath materials depending on the application. The sheath can be further protected with a second outer sheath, for example: fiber frax sleeve. Diameters available from 1,5 mm (1/16”) up to 12,7 mm (1/2”) in all metric and imperial sizes. All constructions longer than 1.000 mm will be supplied with weld clamps. References: https://www.thermo-electric.nl/wp-content/uploads/2014/05/TEtube.skin-FINAL-RGB.pdf https://www.engineerlive.com/content/22053 www.okazaki-mfg.co.uk https://rueger.com/application/files/6914/9207/6920/S_70_E.pdf http://www.tempsens.com/pdf/articles/Skin-Type-Thermocouple-WriteUp.pdf https://www.wika.us/upload/BR_Surfacetemperature_Productreview_e n_us_83304.pdf https://www.thermo-electric.nl/tube-skin-temperature-sensors/ https://www.thermo-electric.nl/wp-content/uploads/2014/05/TEtube.skin-FINAL-RGB.pdf https://www.engineerlive.com/content/22053 https://rueger.com/application/files/6914/9207/6920/S_70_E.pdf https://www.thermo-electra.com/getpdf.php?groep=129&taal=en http://www.te-direct.com/products/thermocouples/tube-skin/ http://www.dailyinst.com/assets/6.-for-email----daily-thermetrics-tstcproduct-brochure.pdf