AE 8129 Rocket Propulsion Instructor: Dr. David R. Greatrix Dept. of Aerospace Engineering Ryerson University Email: greatrix@ryerson.ca Phone: ext. 6432 Office: ENG 145 Counselling hours: posted Additonal Logistics • Lecture in ENG LG12, Wed., 9 am – noon • Run first part of class from 9:10 am – 10:30 pm, break for half-hour, second part from 11:00 am – noon • Tutorial (sample problems) incorporated into lectures; counselling hours flexible, my office (ENG 145), if I’m available Logistics (cont’d) • Evaluation: 1 Indiv. Proj. Report 25% Oct. 26 (9:10 – 10:00 am)1 Term Test, 50 min. 25% Univ. will sched. in Dec. Final Exam, 3 hr. 50% • No official course textbook; recommended books are useful for project and filling in gaps in understanding • Tests are open lecture notes + practice problem/soln. set + regular calculator Logistics (cont’d) • Project may involve computer programming and/or spreadsheet analysis, at your discretion • Zero marks for late project submission Outline of Course: Introduction Solid-Propellant Rocket Motors Liquid-Propellant Rocket Engines Hybrid Rocket Engines Air-Breathing Rocket Engines Non-Chemical Space Propulsion Systems Delta II Launch Vehicle Introduction to Rocket Propulsion • One associates rocket propulsion with space flight, but applications range from lower atmosphere to outer space • Emphasis in this course on chemical systems, employing combustion as the means for heat generation; later, will look at less conventional non-chemical approaches • Thrust produced by exhausting a hot highspeed gas (conventional approach) Mission Requirements • Range of applications for rocket-based systems is considerable, from low end (e.g., pilot ejection seat) to high end (e.g., heavy space launch vehicle) • Let’s consider a simpler example, where the flight dynamics equations are more readily calculated: vertical ascent by a rocket vehicle Schematic diagram of single-stage rocket vehicle at sea level launch, quadrant elevation angle o = 90. Gravity: RE g go ( )2 RE hASL Vertical ascent o.d.e. : Propellant consumption : dV F D g dt m F m I sp g o Aerodynamic drag: Updated o.d.e. : 1 D C D V 2 S 2 dV dt , neglect F01 g F01 mo ( )t I sp ,1 g o Integrate to arrive at: F01 V ( t ) g o I sp ,1n( 1 t ) g1t I sp ,1 mo g o , 0 < t < tB1 Further integration provides height attained: t y Vdt g o I sp ,1 [( 0 mo g o I sp ,1 F01 F01 t2 t )n( 1 t ) t ] g1 mo g o I sp ,1 2 Move to two motor stages: First stage burn time: t B1 I sp,1mP1 g o F01 Vehicle mass at beginning of 2nd stage firing: m1 mo mP1 mE1 Vehicle velocity at end of 2nd stage firing: m P1 m P1 mP 2 m P 2 I sp ,2 V2 g o I sp ,1 { n( 1 ) g1 ( n( 1 ) g2 ) } mo Fo ,1 m1 Fo ,2 I sp ,1 Vehicle velocity at end of 1st stage burn: mP1 mP1 V1 g o I sp ,1 { n( 1 ) g1 } mo Fo ,1 Vertical height at end of 2nd stage burn: h2 g o2 I sp2 ,1 Fo ,1 V1 [ mP1 g1 I sp ,1mP1 g o 2 [( mo mP1 )n( 1 ) m p1 ] [ ] mo 2 Fo ,1 I sp ,2 mP 2 g o Fo ,2 ] g o2 I sp2 ,2 Fo ,2 mP 2 g 2 I sp ,2 mP 2 g o 2 [( m1 mP 2 )n( 1 ) mP 2 ] [ ] m1 2 Fo ,2 Vertical ascent apogee: hmax V22 h2 2g3 1 2 2 V 1 RE h2 2 g o RE2 RE Saturn V (Apollo) Flight trajectory of multi-stage launch vehicle up to orbital altitude & speed. Soyuz launch vehicle Ideal Rocket Equation: m final minitial V V exp( ) exp( ) I sp g o ue Space Shuttle (STS) Delta-V Budget (3 stages): Desired (nominal) orbital velocity Gravity losses Pitch angle trajectory adjustment Atmospheric drag losses Final orbital insertion Minor correction manoeuvres Inertial assist from Earth rotation, lat. = 28.5 Total required mission velocity (V) 7790 m/s 1220 m/s 360 m/s 118 m/s 145 m/s 62 m/s - 408 m/s CCCCC 9347 m/s Gasdynamics/Thermodynamics Thrust: F C F pc At Classic contour bell nozzle e u e ( pe p ) Ae F m Exit gas velocity and mass flow: pe 2 u e ae Ma e [ RT F ( ){ 1 ( ) 1 pc m t m e 1 2 At pc [ ( ) c* RT F 1 1 1 1 ] 1 / 2 At pc }] 1 / 2 Quick Thermodynamics Review p T M RT RT v h CvT RT (Cv R)T C pT Cp Cv Cp Cp R 1 R 1 Cp p a RT Ma V a , ideal gas equation of state , enthalpy of gas , ratio of specific heats , speed of sound in gas , flow Mach number Isentropic Flow 1 p2 T2 T1 p1 1 2 p 2 v1 1 p1 v2 T2 2 ( 1) Ma12 2 T1 2 ( 1) Ma 2 Area-Mach Number relation: At Ma e 2 ( 1 )Ma [ ] Ae Mat 2 ( 1 )Ma 2 t 2 e 1 2( 1 ) Exit pressure: pe pc [ 1 1 2 Ma e2 ] 1 Thrust: pe F C F At pc C F ,v [ 1 ( ) pc 1 ] 1 / 2 At pc ( pe p ) Ae 1 C F ,v 2 2 2 1 1 / 2 [ ( ) ] 1 1 Flow characteristics in convergent/divergent nozzle as chamber pressure is progressively increased relative to constant outside air pressure. Case (1): subsonic flow throughout. Case (2): flow has become choked, with flow ahead of upstream-facing standing normal shock S2 being supersonic, and subsonic downstream (overexpanded nozzle). Case (3): standing normal shock S3, with bigger pressure increase across it than S2, is positioned very near to the nozzle exit plane (overexpanded nozzle). Inviscid flow assumed. Flow characteristics in convergent/divergent nozzle as chamber pressure is progressively increased relative to constant outside air pressure. Case (4): supersonic flow throughout internal nozzle region; upstream-facing oblique shock S4 with supersonic flow upstream and downstream to bring pressure up towards ambient level (overexpanded nozzle). Case (5): flow has reached design point, exit-plane exhaust at ambient air pressure. Case (6): exit-plane exhaust pressure now exceeds outside air pressure, thus producing an upstream-facing Prandtl-Meyer rarefaction (expansion) wave to bring pressure down (underexpanded nozzle).2 Inviscid flow assumed. Nominal exhaust flow patterns for an overexpanded supersonic nozzle (upper diagram; Case 4 of previous slide) and an underexpanded supersonic nozzle (lower diagram; Case 6 of previous slide). Example flow contour diagram (contours of velocity magnitude in m/s) of steady channel gas flow passing through a choked 2D-axisymmetric convergent-divergent nozzle moving from left to right into the open atmosphere; viscous-flow CFD simulation via FLUENT V5.4 . Diagram shows upper half of flow field, with flow centerline along the bottom boundary. A standing normal shock is evident in the nozzle divergence section, indicative of an overexpanded nozzle. The flow is separated from the nozzle expansion wall downstream of the nozzle throat, resulting in an exhaust jet that is of relatively constant cross-sectional area as it extends and expands downstream. Specific impulse (instantaneous): I sp F m g o Average specific impulse: 1 1 tb I sp I tot Fdt gomp gomp 0 Standard Nozzle Designs SRM examples LRE example (bell nozzle, Rocketdyne RS-51) Alternative Nozzle Designs E-D = expansion-deflection, R-F = radial-flow, H-F = horizontal-flow Expansion-deflection nozzle (pintled nozzle variant; pintle forces flow outward to the nozzle expansion walls; flow moving left to right in diagram below) Stepped nozzle variant (G.P. Sutton design; nozzle expansion insert ejected later in flight, at higher altitude) Alternative Nozzle Designs (cont’d) NASA/Lockheed Martin X-33 (VentureStar orbital spaceplane program, subscale technology demonstrator), utilizing two side-by-side liquid-propellant Rocketdyne XRS-2200 aerospike-nozzled engines X-33 in orbital flight over Earth’s surface Combustion Review Reaction, ideal result: H2 1 O 2 H 2 O Qr 2 1 ( 32 kg per mole) mO m O 2 r 8:1 mF m F 1(2 kg per mole) stoichiometric oxidizer-to-fuel ratio Molecular mass of ideal stoichiometric product of combustion (reaction): M 2 16 18 amu, water vapour + heat energy Non-ideal chemical reaction: aH 2 bO 2 nH 2O H 2 O nH 2 H 2 nO 2 O 2 nO O nH H nOH OH Qr Molecular mass of non-ideal product of combustion : n jM j 18nH 2O 2nH 2 32nO2 16nO nH 17nOH M nH 2O nH 2 nO2 nO nH nOH nj Resulting gas specific heat: n jC p,j Cp nj Resulting gas ratio of specific heats: Cp Cv Cp Cp R Cp R Cp M Flame Structure • Premixed laminar flame, first category; process of combustion is driven predominantly by pressure • Turbulent diffusion flame, second category; process of combustion is driven predominantly by mixing • Commonly in propulsion system combustors, flame is a combination of the above two