THE ELECTRIC SUB STATION 9/21/2019 THE TRANSFORMER BAY 1 1 INTRODUCTION THE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI The present electrical power system is a complex interconnection of Generating stations-Transmission systemsReceiving stations- Distribution systems and Load points. In all the above phases of power flow, the transfer of electrical energy takes place in the electric sub stations. 2 2 INTRODUCTION THE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI Basically an electrical sub station consists of a number of incoming circuits and out going circuits connected to common bus bar systems. Bus bars are conducting bars to which a number of incoming or out going circuits are connected. 3 3 INTRODUCTION THE ELECTRIC SUB STATION 9/21/2019 Each circuit connected to the bus bar will have certain electrical component such as circuit breakers, isolators, earth switches, current transformers and voltage transformers. M L SHESHADRI These components are connected in a definite sequence such that a circuit can be switched off during normal operation by manual command and also automatically during abnormal conditions such as short circuits. 4 4 9/21/2019 M L SHESHADRI INTRODUCTION THE ELECTRIC SUB STATION A sub station receives electrical power from generating station through incoming transmission lines and delivers electrical power through the out going transmission lines. Sub station is an integral part of a power system and is an important link between the generating stations, transmission systems, distribution systems and load 5 points. 5 THE ELECTRIC SUB STATION DESIGN CONSIDERATIONS 9/21/2019 M L SHESHADRI The sub station is designed with an objective to provide maximum reliability, flexibility, continuity of service and to meet these objectives with the lowest investment costs that satisfy system requirement. 6 6 DESIGN THECONSIDERATIONS ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI System requirements include the selection of optimum voltage levels depending on the load requirements and the transmission distances involved. Generally, the generating source will be far away from the load centers. The advantage of capitalizing on low site costs, availability of ample cooling water supply, economical fuel supply and less stringent environmental considerations compel construction of generating source far away from load centers, there by, increasing transmission distances. 7 7 DESIGN CONSIDERATIONS THE ELECTRIC SUB STATION 9/21/2019 The system requirement must be met with minimum costs as the cost of equipment, labor, land and site treatment is increasing every day. M L SHESHADRI Hence, to transmit power over long distances the transmission voltage is to be increased and in our country 400 kV is becoming common and higher voltages for transmission is being explored. Many factors such as voltage level, load capacity, site space limitations, transmission line right of way requirement and environmental considerations influence the design of sub stations. 8 8 THE ELECTRIC SUB STATION 9/21/2019 BUS LAYOUT AND SWITCHING ARRANGEMENT M L SHESHADRI Since the major sub station costs are reflected in the power transformers, circuit breakers and disconnecting switches, the bus layout and switching arrangement selected will determine the number of switches and power circuit breakers required. A number of factors must be considered in the selection of bus layouts and switching arrangements for a sub station to meet system and station requirements. 9 A sub station must be reliable, economical, safe, 9 SUB STATION LAYOUT AND BUS BAR SCHEMES THE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI The term layout denotes the physical arrangement of various components in the sub station relative to one another. The layout is significant as it influences the operation, maintenance, cost and protection of the sub station. These aspects are considered while designing the sub station layout. 10 10 SUB STATION LAYOUT AND BUS BAR SCHEMES THE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI With the given number of incoming lines, out going lines, transformers, etc., the sub station can be designed in several alternative ways. The physical arrangement of the equipment is called the layout of the sub station. The layout is illustrated by means of single line diagrams. The design of sub station layout need careful consideration of several aspects such as: 11 11 SUB STATION LAYOUT AND BUS BAR SCHEMES M L SHESHADRI 9/21/2019 THE ELECTRIC SUB STATION Switching requirement for normal operation. Switching requirement during abnormal conditions like short circuits and overloads. Degree of flexibility in operations, simplicity. Freedom from total shutdowns. Maintenance requirements, space for approaching various equipment for maintenance. Road/ rail for transporting main and auxiliary equipment. 12 12 SUB STATION LAYOUT AND BUS BAR SCHEMES THE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI Safety of personnel. Protective zones for main and back up protection. Provision for bye pass facilities and for extensions, space requirements. Technical requirements such as ratings, clearances, earth system, lightning protection. Requirement for SCADA and communication. Compatibility for local and ambient condition. 13 13 SUB STATION LAYOUT AND BUS BAR SCHEMES THE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI The choice of bus bar schemes for ac yards depend upon several factors mentioned above. The important bus bar schemes are: Single bus bar Double bus bar with one breaker per circuit Double bus bar with two breaker per circuit Main and transfer bus Ring bus or Mesh scheme Breaker and a half(1 1/2 breaker) arrangement 14 14 SUB STATION LAYOUT AND BUS BAR SCHEMES THE ELECTRIC SUB STATION The degree of reliability is evaluated by determining continuity of service under anticipated operating conditions and possible faults. M L SHESHADRI The basis of comparison is generally the degree of reliability & economic justification. 9/21/2019 The various schemes are generally compared to emphasize their advantage and limitations. 15 15 VARIOUS BUS BARSUB SCHEMES THE ELECTRIC STATION ISOLATOR M L SHESHADRI BUS 9/21/2019 SINGLE BUS BAR SCHEME BREAKER CURRENT TRANSFORMER POWER TRANSFORMER 16 16 THE ELECTRIC SUB STATION 9/21/2019 SINGLE BUS BAR SCHEME –Lowest cost M L SHESHADRI Advantage Disadvantage: Maintenance without interruption of supply is not possible. Sub station can not be extended without completely deenergizing the sub station 17 Can be used only where loads can be interrupted or have17 other supply arrangements. Least flexibility. VARIOUS BUS BAR SCHEMES THE ELECTRIC SUB STATION 9/21/2019 SINGLE BUS BAR SCHEME WITH BUS SECTIONALISER M L SHESHADRI BUS SECTION-1 BUS SECTION-2 SECTIONALISER ISOLATOR BREAKER CURRENT TRANSFORMER POWER TRANSFORMER 18 18 THE ELECTRIC SUB STATION M L SHESHADRI Sectionalizing the single bus improves slightly the reliability if the incoming and out going circuits are distributed evenly on both the sections. 9/21/2019 SINGLE BUS BAR SCHEME WITH BUS SECTIONALISER Where double feed is provided for any single load it is preferable to have one circuit from each section. In this arrangement each section behaves as a separate bus bar and any outage can be confined to one section of the bus bar. 19 Only the faulty section will be tripped by bus differential 19 DOUBLE BUS BAR WITH ONE BREAKER PER CIRCUIT THE ELECTRIC SUB STATION M L SHESHADRI BUS-2 9/21/2019 BUS-1 BUS COUPLER BREAKER BREAKER POWER TRANSFORMER 20 20 THE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI DOUBLE BUS BAR WITH ONE BREAKER PER CIRCUIT This arrangement has the following advantages: Each load may be fed from either bus. Operational flexibility may be increased by grouping the incoming and out going feeders in separate groups. Either bus bar can be taken out for maintenance. Bus coupler helps in ‘on load change over ‘from one bus to the other. Adopted where load and continuity justify additional cost. A major disadvantage is that the breaker can not be 21 taken out for maintenance without interrupting supply to21 the concerned circuit. DOUBLE BUS BAR WITH ONE BREAKER PER CIRCUITTHE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI Bus protection scheme may cause loss of sub station when it operates if all circuits are connected to that bus. High exposure to bus faults. Line breaker failure takes all circuits connected to that bus out of service. Bus tie breaker failure takes the entire sub station out of service. 22 22 DOUBLE MAIN BUS & CB BYPASS ISOLATOR SYSTEM T/F-1 BAY2 BAY6 BAY4 BAY7 BUS COUPLER BAY1 T/F-2 BUS-1 BUS-2 BAY3 BAY5 FOR ANY CB PROBLEM OR FOR PREVENTIVE MAINTANENCE, SUCH FEEDER CAN BE SHIFTED TO ANOTHER BUS AND THE BYPASS ISOLATOR IS CLOSED, THEN PROTECTION IS TRANSFERRED TO BUS COUPLER AND THE FAULTY CB CAN BE ISOLATED. FEEDER1 FEEDER2 FEEDER3 FEEDER4 23 MAIN AND TRANSFER BUS THE ELECTRIC SUB STATION MAIN BUS 9/21/2019 BREAKER M L SHESHADRI TIE BREAKER TRANSFER BUS LINE LINE 24 24 MAIN AND TRANSFER BUS 9/21/2019 THE ELECTRIC SUB STATION This is an alternative to double bus single breaker arrangement which provided for change over to either bus for carrying out maintenance on other bus. But it provided no facility for breaker maintenance without interrupting power supply to the concerned circuit. The main and transfer bus works the other way round. This arrangement provides facility for carrying out breaker maintenance but does not permit bus maintenance. 25 M L SHESHADRI 25 THE ELECTRIC SUB STATION Wherever maintenance is required on any breaker, the circuit is changed over to the transfer bus and controlled through the bus coupler breaker. M L SHESHADRI Any breaker can be taken out of service for maintenance. 9/21/2019 MAIN AND TRANSFER BUS Potential devices may be used on the main bus for relaying. The cost is increased due to use of an extra isolator for each circuit and providing interlock for bus coupler and circuit isolators. Relaying sensitivity decreases as the same bus coupler is used to26 energize the concerned circuit for all the circuit breakers whenever26 they are taken out for maintenance. DOUBLE MAIN BUS & TRANSFER BUS SYSTEM T/F-1 T/F-2 BUS-2 BAY3 BAY1 BAY2 FEEDER1 FEEDER2 BAY4 TRANSFER BUS BAY5 TRANSFER BUS COUPLER BUS COUPLER BUS-1 BAY6 BAY7 BAY8 FEEDER3 FEEDER4 27 BUS BAR ARRANGEMENTS • Double Bus Transfer Bus. Bar Arrangement with This arrangement provides more additional flexibility, continuity of Power Supply, permits periodic maintenance without total shut down as the two main buses can be operated independently with the same redundancy. 28 DOUBLE BUS BAR WITH TWO BREAKER PER CIRCUIT THE ELECTRIC SUB STATION 9/21/2019 BREAKER M L SHESHADRI BUS-1 BUS-2 29 LINE LINE 29 DOUBLE BUS BAR WITH TWO BREAKER PER THE ELECTRIC SUB STATION CIRCUIT 9/21/2019 M L SHESHADRI Each circuit has two dedicated breakers. Has flexibility in permitting feeder circuits to be connected to either bus. Any breaker can be taken out of service for maintenance. High reliability. Most expensive. Used only in large generating stations where security of connection is paramount. 30 30 THE ELECTRIC SUB STATION • RING BUS OR MESH SCHEME 9/21/2019 M L SHESHADRI ISOLATOR BREAKER LINE POWER TRANSFORMER LINE 31 31 RING BUS OR MESH SCHEME THE ELECTRIC STATION In this scheme the breakers SUB are arranged in a ring with During normal operation, all breakers are closed. For a circuit fault, two breakers are tripped, and in the event one of the breaker fails to operate to clear the fault, an additional circuit will be tripped by operation of breakerfailure back up relays. M L SHESHADRI There are the same number of circuits as there are breakers. 9/21/2019 circuits connected between breakers. During breaker maintenance, the ring is broken, but all 32 32 lines remain in service. THE ELECTRIC SUB STATION 9/21/2019 RING BUS OR MESH SCHEME M L SHESHADRI The circuits connected to the ring are arranged so that sources are alternated with loads. For an extended circuit outage, the line isolator may be opened and the ring can be closed. No changes to protective relays are required for any of the various operating conditions or during maintenance. The ring bus scheme is economical in cost, has good reliability, is safe for operation, is flexible, and is normally considered suitable for important sub stations33 up to a limit of five circuits. 33 THE ELECTRIC SUB STATION • One and a Half Breaker Arrangement. This arrangement provides three circuit breakers for every two circuits. It gives high security against loss of supply but higher cost is involved. Hence this is provided for important 400/220 KV Sub Stations. 34 THE ELECTRIC SUB STATION BREAKER -AND -A -HALF SCHEME ISOLATOR 9/21/2019 BUS-1 M L SHESHADRI BREAKER LINE TIE BREAKER 35 BUS-2 35 I-CONFIGUARATION FEEDER11 DIA5 DIA6 BAY2 BAY5 BAY8 BAY11 BAY14 BAY17 BAY3 BAY6 BAY9 BAY12 BAY15 BAY18 BAY1 DIA4 FEEDER9 BAY16 DIA3 BAY4 DIA2 FEEDER7 BAY13 BUS-1 DIA1 FEEDER5 BAY10 FEEDER3 BAY7 FEEDER1 BUS-2 36 FEEDER2 FEEDER4 FEEDER6 FEEDER8 FEEDER10 FEEDER12 D-CONFIGUARATION FEEDER10 BAY14 BAY13 BAY7 DIA1 FEEDER9 BAY8 BAY3 BAY1 BAY2 FEEDER6 DIA3 BAY15 FEEDER5 FEEDER2 BAY9 FEEDER1 DIA5 BUS-1 BAY5 FEEDER3 BAY11 FEEDER4 FEEDER7 DIA6 BAY18 BAY16 DIA4 BAY12 BAY10 DIA2 BAY6 BAY4 BUS-2 BAY17 FEEDER8 FEEDER11 FEEDER12 37 • BREAKER -AND -A -HALF SCHEME THE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI • The breaker and a half scheme, some times called the three switch scheme, has three breakers in series between the main buses. • Two circuits are connected between the three breakers, hence the term breaker and a half. • This pattern is repeated along the main buses so that one and a half breakers are used for each 38 circuit. 38 THE ELECTRIC SUB STATION 9/21/2019 BREAKER -AND -A -HALF SCHEME M L SHESHADRI Under normal operating conditions all breakers are closed and both buses are energized. A circuit is tripped by opening the two associated circuit breakers. Tie breaker failure will trip one additional circuit, but no additional circuit is lost if a line trip involves failure of a bus breaker. Either bus may be taken out of service at any time with no loss of service. With sources connected opposite loads, it is possible to operate with both buses out of service. 39 Breaker maintenance can be done with no loss of service, no relay changes, and simple operation of the 39 breaker isolators. • BREAKER -AND -A -HALF SCHEME THE ELECTRIC SUB STATION 9/21/2019 M L SHESHADRI • The breaker-and-a-half arrangement is more expensive than other schemes, except the double-breaker-double-bus scheme. • However, the breaker-and-a-half scheme is superior in flexibility, reliability, and safety. • Protective relaying and automatic re-closing schemes are more complex than for other schemes and hence costly. 40 40 THANK YOU 9/21/2019 • ANY QUESTIONS ? M L SHESHADRI 41 41