BLACK BOX & IT’S APPLICATION S REPRESENTED BY – • SUSMIT SARKAR CONTENTS Introduction History Applications Salient Features Car Black Box & its Components Aircraft Black Box & its Components Future Prospects INTRODUCTION In science and engineering, a black box is a device, system or object which can be viewed in terms of its input, output and Transfer Characteristics without any knowledge of its internal workings. Its implementation is "Opaque" (black). HISTORY First prototype was produced in 1956 by David Warren of the then Aeronautical Research Laboratories of Melbourne, with civilian aircraft in mind, for explicit post-crash examination purposes. Original 'Black Box' ARL Flight Memory Unit APPLICATIONS Aviation(Data Recording Device). Automobile Manufacturing ( Cars and Other Vehicle). Message Case in Ships. Future Aspects. SALIENT FEATURES Can withstand a prolonged exposure to a 1,110°C fire for an hour and 260°C heat for 10 hours (Aircraft). Able to operate between -55° to +70°C(Optimum Temperature). Carries a minimum 25 hours of recording data(Aircraft or Car). Usually bright orange in colour. CAR BLACK BOX What is a Car Black Box? MVEDR (Motor Vehicle Event Data Recorder), known as Vehicle Black Box. GM and Ford are known to have released vehicles equipped with MVEDR. By recording the events and actions before the collision, the car black box will help in reconstruction of the events before the accident. Why Do We Use it? These devices were originally designed to monitor the activation of the airbags, which in turn saves the driver from fatal injury. The car black box records the speed, acceleration, sudden turns, breaking and other important actions of the driver shortly before the collision. How Does It Work? Black Box features a camera as well as a GPS unit which collects the performance data such as accelerating, braking and is stored automatically to a secure digital (SD) and can be reviewed on a computer. BLACK BOX COMPONENTS FUNCTION OF DIFFERENT COMPONENTS 1. GPS ANTENNAE Space-based satellite navigation system. Provides location and time information in all weather conditions. The final location is being projected on the screen. 2. CAMERA Records Interior and Exterior Video. Records Interior Audio. Presence of IR LEDs, supports night recording. 3.IR LEDs Wavelength 700nm-1mm. Conversion of ambient light photons into electrons that are then amplified by a chemical and electrical process into visible light. Night Vision Surveillance. OTHERs Interior Microphone. Image Sensors. AIR BAG SENSORS Three Parts: I. Bag II. Sensors III. Inflation System. ADVANTAGES : Cheap Car Insurance. Accident Investigators. User Friendly & Easy Installation. Location of any Places by means of GPS tracker. Night Vision Surveillance (IR LEDs). DISADVANTAGES : Privacy Concerns. Hardware Malfunctioning with time. CONCLUSION: In-vehicle monitoring (black box) technology is rapidly increasing across the globe, with many different forms of this technology now available. Essentially they monitor how, when and where a vehicle is being driven, record the data and provide an analysis of it as feedback to the driver and other parties. It has great potential to significantly improve driving standards and reduce crash and casualty rates, over the years to come. AIRCRAFT BLACK BOX What is an Aircraft Black Box? An Aircraft Black Box is a flight recorder used to record specific aircraft performance parameters, such as acceleration, altitude, etc. Moreover it is also used to track any ambient noise in the cockpit, such as switches being thrown or any knocks or thuds, by means of a Cockpit Voice Recorder (CVR). Why do we use it? They do nothing to help the plane when it is in the air, but these equipment are vitally important when the plane crashes, as they help the crash investigators to find out what happened just before the crash. What is it made of? i. Aluminium Housing ii. High-temperature Insulation iii. Stainless-steel Shell iv. Mounted on a Steel plate Inside the Black Box: Flight Data Recorder(FDR). Cockpit Voice Recorder (CVR). FLIGHT DATA RECORDER It is an electronic device employed to record any instructions sent to any electronic systems on an aircraft. It is a device used to record specific aircraft performance parameters. Popularly referred to as a "black box" by the media. HISTORY First Generation Foil Recorders (1950). Second Generation Tape Recorders (1965). Third Generation Solid State Recorders (1990). FOIL RECORDERS In 1958 came into existence. Boeing 707, Douglas DC-8. To record the actual conditional parameters of the aircraft, i.e., heading, altitude, airspeed, vertical accelerations, and time. . Parameters mentioned were embossed onto a metal foil (Incanol Steel). Each single strip of foil capable of recording 200 to 400 hr of data. This metal foil was housed in a crash- survivable box installed in the aft end of an airplane. In 1965, the recorders were upgraded from their original specification of 100g impact to 1,000gs. Boeing 707 The canister in the tail containing the FDR. The FDR inside the canister. TAPE RECORDERS . Introduced in the 1970’s. Magnetic Tape as the recording medium. It is 300 to 500 ft long and can record up to 25 hr of data. The first product to use this was the Cockpit Voice Recorder (CVR). The Fairchild CVR were part of this second generation of recorders. Magnetic Tape Recorders have the potential to record up to 100 parameters. SOLID STATE RECORDERS Became commercially practical in 1990 Storage of data in semiconductor memories or integrated circuits, rather than using the older technology of electromechanical methods of data retention. The SSFDR, Model F1000, was the first certified flight recorder to use this new technology. Includes Digital Data Transmission systems which convert the base data inputs into a binary signal, i.e. a pulse which represents either an “on” or “off”, or specifically a “1” or a “0.” EVOLUTION COCKPIT VOICE RECORDER A device used to record the audio environment in the flight deck for accidents and incident investigation purposes. It records and stores the audio signals of the microphones and earphones of the pilots’ headsets and of an area microphone installed in the cockpit. HISTORY Edmund Boniface invented the CVR in 1961 while he was an aeronautical engineer with Lockheed California Company. INTERNAL VIEW COMPONENTS Aircraft Interface Board Audio Compressor Board (CVR only) Acquisition Processor Board Under-Water Locator Beacon 1.INTERFACE BOARD Introduced in the late 1980s. A data link interface was introduced between the ACARS management units and Flight management systems. Enables Flight plans and weather information to be sent from the ground. 2.AUDIO COMPRESSOR The audio data collected from: i. Pilot's Headset iii.Co-Pilot's Headset iv.Third Crew Member Headset iv.Centre of the Cockpit AUDIO WAVEFORM The recorded waveform is reduced to differing extents for transmission with or without some loss of quality by means of audio compression board. 3. ACQUISITION BOARD Components i.Transducer Sensor ii.Signal Conditioning iii.ADC iv.Multiplexer D ATA A CQUISITION S YSTEM . Converts acquired data send from the ground to ACARS management to Raw Binary Data, used for FDR Data Listings and Data Plots. 4.UNDERWATER LOCATOR BEACON It’s a device fitted to CVR and FDR. When triggered by water immersion, the ULB emits an ultrasonic pulse of 37.5 kHz at an interval of once per second. COMPONENTS Wet Button Power Source (9 Volt Lithium Battery ) Pressure Sensor Acoustic Transmitter (10 Hz and 1 MHz) OVERVIEW Distress Call utilizing ULB Mission Control Centre Search and Rescue Satellites Rescue Centre. Terminal DATA RECOVERY Undamaged FDR data is being downloaded by connecting a PC to the FDR and downloading the crash survival memory unit contents. SURVIVAL TEST TECHNIQUES Crash Impact Static Crush Fire Testing Salt Water Submersion. Fluid Immersion Other Techniques Deep Sea Submersion Pin Test ADVANTAGES: To trace the reason behind Plane Crash Improved Air Security Not easily damaged Easy Installation Less Space Requirement for Installation DISADVANTAGES: Hardware Malfunctioning Sometimes memory may get crashed Highly Expensive CONCLUSION An Aircraft Black Box mainly comprises of FDR and CVR. Both the FDR and CVR are invaluable tools for any aircraft investigation. These are often the lone survivors of airplane accidents, and provide important clues to the cause that would be impossible to obtain any other way. As technology evolves, black boxes will continue to play a tremendous role in accident investigations. FUTURE PROSPECTS As technology continues to develop it is likely that Black Boxes will become more and more sophisticated and more reliable, giving Air and Car Crash Investigators more to go on when painstakingly trying to piece together what has caused such accidents. THANK YOU