CHAPTER 7 Incremental Analysis ASSIGNMENT CLASSIFICATION TABLE Study Objectives Questions Brief Exercises Exercises A Problems B Problems 1. Identify the steps in management’s decisionmaking process. 1, 2 1 1 2. Describe the concept of incremental analysis. 3, 4 2 1 3. Identify the relevant costs in accepting an order at a special price. 5 3 2, 3, 4, 14 1A 1B 4. Identify the relevant costs in a make-or-buy decision. 6, 7 4 5, 6, 14 2A 2B 5. Identify the relevant costs in determining whether to sell or process materials further. 8, 9, 10 5, 6 7, 8, 9, 14 3A 3B 6. Identify the relevant costs to be considered in retaining or replacing equipment. 11 7 10, 11, 14 4A 4B 7. Identify the relevant costs in deciding whether to eliminate an unprofitable segment. 12 8 12, 13, 14 5A 5B © 2008 For Instructor Use Only 7-1 ASSIGNMENT CHARACTERISTICS TABLE Problem Number Description Difficulty Level Time Allotted (min.) Simple 20–30 1A Make incremental analysis for special order and identify nonfinancial factors in the decision. 2A Make incremental analysis related to make or buy, consider opportunity cost, and identify nonfinancial factors. Moderate 30–40 3A Determine if product should be sold or processed further. Moderate 30–40 4A Compute gain or loss, and determine if equipment should be replaced. Moderate 30–40 5A Compute contribution margin and prepare incremental analysis concerning elimination of divisions. Moderate 30–40 1B Make incremental analysis for special order and identify nonfinancial factors in the decision. Simple 20–30 2B Make incremental analysis related to make or buy, consider opportunity cost, and identify nonfinancial factors. Moderate 30–40 3B Determine if product should be sold or processed further. Moderate 30–40 4B Compute gain or loss, and determine if equipment should be replaced. Moderate 30–40 5B Compute contribution margin and prepare incremental analysis concerning elimination of divisions. Moderate 20–30 © 2008 For Instructor Use Only 7-2 © 2008 For Instructor Use Only Identify the relevant costs in accepting an order at a special price. Identify the relevant costs in a make-or-buy decision. Identify the relevant costs in determining whether to sell or process materials further. Identify the relevant costs to be considered in retaining or replacing equipment. Identify the relevant costs in deciding whether to eliminate an unprofitable segment. *3. *4. *5. *6. *7. Broadening Your Perspective Describe the concept of incremental analysis. *2. Q7-8 Q7-9 Q7-10 Identify the steps in management’s BE7-1 decision-making process. Real-World Focus Decision Making All About Across the You Exploring the Web Decision Making Organization Activity Across the Organization BE7-8 Q7-12 E7-7 E7-8 E7-9 BE7-5 BE7-6 P7-5A P7-5B P7-4A P7-4B E7-14 P7-3A P7-3B P7-2A P7-2B Managerial Analysis Decision Making Across the Organization Ethics Case Communication E7-12 E7-13 E7-14 E7-10 E7-11 E7-14 E7-5 E7-6 E7-14 BE7-4 E7-14 P7-1A P7-1B Evaluation E7-2 E7-3 E7-4 Synthesis BE7-3 BE7-2 Analysis BE7-7 E7-1 E7-1 Application Q7-11 Q7-6 Q7-7 Q7-5 Q7-3 Q7-4 Q7-1 Q7-2 Knowledge Comprehension *1. Study Objective Correlation Chart between Bloom’s Taxonomy, Study Objectives and End-of-Chapter Exercises and Problems BLOOM’S TAXONOMY TABLE 7-3 ANSWERS TO QUESTIONS 1. The following steps are frequently involved in management’s decision-making process: (1) Identify the problem and assign responsibility. (2) Determine and evaluate possible courses of action. (3) Make a decision. (4) Review results of the decision. 2. My roommate is incorrect. Accounting contributes to the decision-making process at Steps 2 and 4. Prior to the decision, accounting provides relevant revenue and cost data for each course of action. Following the decision, internal reports are prepared to show the actual impact of the decision on net income. 3. Disagree. Incremental analysis involves the identification of financial data that change under alternative courses of action. 4. In incremental analysis, the important point to consider is whether costs will differ (change) between the two alternatives. As a result, sometimes (1) variable costs do not change under the alternative courses of action and (2) fixed costs do change. 5. The relevant data in deciding whether to accept an order at a special price are the incremental revenues to be obtained compared to the incremental costs of filling the special order. 6. The manufacturing costs that are relevant in the make-or-buy decision are those that will change if the parts are purchased. 7. Opportunity cost may be defined as the potential benefit that may be obtained by following an alternative course of action. Opportunity cost is relevant in a make-or-buy decision when the facilities used to make the part can be used to generate additional income. 8. The decision rule in a decision to sell a product or to process it further is: Process further as long as the incremental revenue from the additional processing exceeds the incremental processing costs. 9. Joint products are products that are produced from a single raw material and a common production process. An accounting issue related to joint products is how to allocate the joint costs incurred during the production process that creates the joint products. 10. Joint costs are irrelevant to a sell-or-process-further decision because they are sunk costs and will not change whether the decision is to sell the existing product or process it further. Therefore, joint costs are ignored in this decision. 11. A sunk cost is a cost that cannot be changed by any future decision. Sunk costs, such as the book value of an old piece of equipment, therefore, are not relevant in a decision to retain or replace equipment. 12. Net income will be lower if an unprofitable product line is eliminated when the product line is producing a positive contribution margin and its fixed costs cannot be avoided or reduced. © 2008 For Instructor Use Only 7-4 SOLUTIONS TO BRIEF EXERCISES BRIEF EXERCISE 7-1 The correct order is: 1. 2. 3. 4. Identify the problem and assign responsibility. Determine and evaluate possible courses of action. Make a decision. Review results of the decision. BRIEF EXERCISE 7-2 Revenues Costs Net income Alternative A $150,000 100,000 $ 50,000 Alternative B $185,000 125,000 $ 60,000 Net Income Increase (Decrease) ($ 35,000) (25,000) $ 10,000 Accept Order Net Income Increase (Decrease) Alternative B is better than Alternative A. BRIEF EXERCISE 7-3 Reject Order Revenues Costs—Variable manufacturing Shipping Net income $0 0 0 $0 $72,000 * 60,000 ** 6,000 *** $ 6,000 ($ 72,000) ( (60,000) ( (6,000) ($ 6,000) The special order should be accepted. *3,000 X $24 **3,000 X $20 ***3,000 X $ 2 © 2008 For Instructor Use Only 7-5 BRIEF EXERCISE 7-4 Variable manufacturing costs Fixed manufacturing costs Purchase price Total annual cost Make Buy Net Income Increase (Decrease) $45,000 30,000 -0$75,000 $ -030,000 50,000 $80,000 $ 45,000 0 (50,000) ($ (5,000) The decision should be to make the part. BRIEF EXERCISE 7-5 Sales per unit Cost per unit Variable Fixed Total Net income per unit Sell Process Further Net Income Increase (Decrease) $60.00 $70.00 $10.00 35.00 10.00 45.00 $15.00 43.00 10.00 53.00 $17.00 ( (8.00) 0 ( (8.00) $ 2.00 The bookcases should be processed further because the incremental revenues exceed incremental costs by $2.00 per unit. BRIEF EXERCISE 7-6 The allocated joint costs are irrelevant to the sell or process further decisions. If AB1 is processed further, the company will earn incremental revenue of $60,000 ($150,000 – $90,000) and only incur incremental costs of $50,000. Therefore, the company should process AB1 further. If XY1 is processed further, the company will earn incremental revenue of $40,000 ($130,000 – $90,000) but will incur incremental costs of $50,000. Therefore, the company should sell XY1 rather than process it further. © 2008 For Instructor Use Only 7-6 BRIEF EXERCISE 7-7 Variable manufacturing costs for 4 years New machine cost Total Retain Equipment Replace Equipment Net 4-Year Income Increase (Decrease) $2,400,000 00,000,000 $2,400,000 $2,000,000 250,000 $2,250,000 ($ 400,000) ( (250,000) ($ 150,000) The old factory machine should be replaced. BRIEF EXERCISE 7-8 Sales Variable costs Contribution margin Fixed costs Net income Continue Eliminate $200,000 175,000 25,000 30,000 ($ (5,000) $ -0-0( -020,000) $(20,000) Net Income Increase (Decrease) $(200,000) (175,000) (25,000) ( 10,000) $ (15,000) The Big Bart product line should be continued because $25,000 of contribution margin will not be realized if the line is eliminated. This amount is greater than the $10,000 savings of fixed costs. © 2008 For Instructor Use Only 7-7 SOLUTIONS TO EXERCISES EXERCISE 7-1 1. 2. 3. 4. 5. 6. 7. 8. 9. False. The first step in management’s decision-making process is “identify the problem and assign responsibility”. False. The final step in management’s decision-making process is to review the results of the decision. True. False. In making business decisions, management ordinarily considers both financial and nonfinancial information. True. True. False. Costs that are the same under all alternative courses of action do not affect the decision. False. When using incremental analysis, either costs or revenues or both will change under alternative courses of action. False. Sometimes variable costs will not change under alternative courses of action, but fixed costs will. EXERCISE 7-2 (a) Reject Order Revenues Materials ($0.50) Labor ($1.50) Variable overhead ($1.00) Fixed overhead Sales commissions Net income $ -0-0-0-0-0-0$ -0- Accept Order $23,750 (2,500) (7,500) (5,000) (5,000) -0$ 3,750 Net Income Effect $23,750 (2,500) (7,500) (5,000) (5,000) -0$ 3,750 (b) As shown in the incremental analysis, Innova should accept the special order because incremental revenue exceeds incremental expenses by $3,750. (c) It is assumed that sales of the golf discs in other markets would not be affected by this special order. If other sales were affected. Innova would have to consider the lost sales in making the decision. Second, if Innova is operating at full capacity, it is likely that the special order would be rejected. © 2008 For Instructor Use Only 7-8 EXERCISE 7-3 (a) Revenues (15,000 X $7.50) Cost of goods sold Operating expenses Net income Reject Order $0 0 0 $0 Accept Order $112,500 75,000 (1) 29,250 (2) $ 8,250 Net Income Increase (Decrease) ($112,500) ( (75,000) ( (29,250) ($ 8,250) (1) Variable cost of goods sold = $2,500,000 X 70% = $1,750,000. Variable cost of goods sold per unit = $1,750,000 ÷ 350,000 = $5. Variable cost of goods sold for the special order = $5 X 15,000 = $75,000. (2) Variable operating expenses = $875,000 X 70% = $612,500 $612,500 ÷ 350,000 = $1.75 per unit 15,000 X $1.75 = $26,250 $26,250 + $3,000 = $29,250 (b) As shown in the incremental analysis, Quick Company should accept the special order because incremental revenues exceed incremental expenses by $8,250. EXERCISE 7-4 Revenues Variable costs: Direct materials Direct labor Variable overhead Total variable costs Net income Reject Order $0 0 0 0 0 $0 Accept Order $900,000 (1) 400,000 100,000 200,000 700,000 $200,000 Net Income Increase (Decrease) $900,000 (400,000) (100,000) (200,000) (700,000) $200,000 (1) [($2.00 + $0.50 + $1.00 + $1.00) X 200,000] Hardy Fiber should accept the Army’s offer since it would increase net income by $200,000. © 2008 For Instructor Use Only 7-9 EXERCISE 7-5 (a) Make Direct materials (30,000 X $5.00) Direct labor (30,000 X $6.00) Variable manufacturing costs ($180,000 X 70%) Fixed manufacturing costs Purchase price (30,000 X $15.50) Total annual cost Buy $150,000 180,000 126,000 $ 0 0 0 45,000 0 $501,000 45,000 465,000 $510,000 Net Income Increase (Decrease) $ 150,000 180,000 126,000 0 ( (465,000) ($ (9,000) (b) No, Stahl Inc. should not purchase the shades. As indicated by the incremental analysis, it would cost the company $9,000 more to purchase the lamp shades. (c) Yes, by purchasing the lamp shades, a total cost saving of $26,000 will result as shown below. Total annual cost (above) Opportunity cost Total cost Make Buy $501,000 35,000 $536,000 $510,000 0 $510,000 Net Income Increase (Decrease) $ (9,000) (35,000) $(26,000) EXERCISE 7-6 (a) (1) Direct materials Direct labor Variable overhead Fixed overhead Purchase price Total annual cost Make $ 800,000 600,000 120,000 500,000 0 $2,020,000 Buy $ -0-0-0200,000 1,800,000 $2,000,000 Net Income Increase (Decrease) $ 800,000 600,000 120,000 300,000 (1,800,000) $ 20,000 Yes. The offer should be accepted as net income will increase by $20,000. © 2008 For Instructor Use Only 7-10 EXERCISE 7-6 (Continued) (2) Buy Make $ 800,000 $ 0 600,000 0 120,000 0 500,000 500,000 300,000 0 0 1,800,000 $2,320,000 $2,300,000 Direct materials Direct labor Variable overhead Fixed overhead Opportunity cost Purchase price Totals Net Income Increase (Decrease) $ 800,000 600,000 120,000 0 300,000 (1,800,000) $ 20,000 Yes. The offer should be accepted as net income would be $20,000 more. (b) Qualitative factors include the possibility of laying off those employees that produced the robot and the resulting poor morale of the remaining employees, maintaining quality standards, and controlling the purchase price in the future. EXERCISE 7-7 Sell (Basic Kit) Process Further (Stage 2 Kit) Net Income Increase (Decrease) Sales per unit Costs per unit Direct materials Direct labor Total $28 ( )$35( ) $ (7) $14 0 $14 ( ) $ 7 (1) ( ) 10 (2) ( ) $17 ( ) $ (7) (10) $ (3) Net income per unit $14 ( ) $18 ( ) $ (4) (1) The cost of materials decreases because Wanda can make two Stage 2 Kits from the materials for a basic kit. (2) The total time to make the two kits is one hour at $20 per hour or $10 per unit. © 2008 For Instructor Use Only 7-11 EXERCISE 7-7 (Continued) Wanda should carry the Stage 2 Kits. The incremental revenue, $7, exceeds the incremental processing costs, $3. Thus, net income will increase by processing the kits further. EXERCISE 7-8 (a) Sales ($50,000 + $10,000 + $60,000) Joint costs Net income $120,000 100,000 $ 20,000 (b) Sales ($190,000 + $35,000 + $220,000) Joint costs Additional costs ($100,000 + $30,000 + $150,000) Net income $ 445,000 (100,000) (280,000) $ 65,000 (c) (1) Incremental revenue Incremental costs Incremental profit (loss) Product 12 Product 14 Product 16 $ 140,000 $ 25,000 $ 160,000 (30,000) (150,000) (100,000) $ 40,000 $ (5,000) $ 10,000 (1) Sales value after further processing – Sales value @ split-off point Products 12 and 16 should be processed further and product 14 should be sold at the split-off point. (d) Sales ($190,000 + $10,000 + $220,000) Joint costs Additional costs ($100,000 + $150,000) Net income $ 420,000 (100,000) (250,000) $ 70,000 Net income is $5,000 ($70,000 – $65,000) higher in (d) than in (b) because product 14 is not processed further, thereby increasing overall profit $5,000. © 2008 For Instructor Use Only 7-12 EXERCISE 7-9 To determine whether each of the three joint products should be sold as is, or processed further, we must determine the incremental profit or loss that would be earned by each. The allocated joint costs are irrelevant to the decision since these costs will not change whether or not the products are sold as is or processed further. Sarco Incremental revenue Incremental cost Incremental profit (loss) $100,000* 120,000 $ (20,000) Barco $100,000 ** 89,000 $ 11,000 Larco $400,000 *** 250,000 $150,000 From this analysis we see that Barco and Larco should be processed further because the incremental revenue exceeds the incremental costs, but Sarco should be sold as is. *$300,000 – $200,000 **$400,000 – $300,000 ***$800,000 – $400,000 EXERCISE 7-10 (a) Cost Accumulated depreciation Book value Sales proceeds Loss on sale $100,000 20,000* 80,000 30,000 $ 50,000 *One year’s depreciation: ($100,000 – $0) ÷ 5 years (b) Annual operating costs New scanner cost Old scanner salvage Total Retain Scanner $420,000* $420,000 Replace Scanner $312,000** 120,000 (30,000) $402,000 Net Income Increase (Decrease) $ 108,000 (120,000) 30,000 $ 18,000 *(4 years X $105,000) **[4 years X ($105,000 – $27,000)] © 2008 For Instructor Use Only 7-13 EXERCISE 7-10 (Continued) Yes. Lucas Hospital should replace the old scanner because it will result in a savings of $18,000 over the next four years. (c) As shown in (a) above, replacing the old scanner will result in reporting a loss of $50,000. Reluctance to report losses of this nature is the usual reason for not recognizing that a poor decision was made in the past. The remaining book value of the old scanner ($80,000) is a sunk cost. It will be deducted in the future, if the scanner is retained, or written off now if it is replaced. However, if it is replaced now, that cost will be partially offset by the salvage value that Alliant is willing to pay ($30,000). EXERCISE 7-11 Retain Machine Operating costs New machine cost Salvage value (old) Total Replace Machine $120,000 (1) ($ 90,000) (2) 0 ( 25,000) 0 ( (5,000) $120,000 ($110,000) Net Income Increase (Decrease) ($ 30,000 ( (25,000) ( 5,000) ($ 10,000) (1) $24,000 X 5. (2) $18,000 X 5. The current machine should be replaced. The incremental analysis shows that net income for the five-year period will be $10,000 higher by replacing the current machine. © 2008 For Instructor Use Only 7-14 EXERCISE 7-12 Sales Variable costs Cost of goods sold Operating expenses Total variable Contribution margin Fixed costs Cost of goods sold Operating expenses Total fixed Net income (loss) Continue Eliminate $100,000) $( 0) Net Income Increase (Decrease) $(100,000) ( 60,000) (25,000) (85,000) (15,000) ( ( ( ( 0) 0) 0) 0) (60,000) (25,000) (85,000) (15,000) (16,500) (23,000) (39,500) $(39,500) ( 0) ( 0) ( 0) $ (15,000) (16,500) (23,000) (39,500) $(24,500) Maggie is incorrect. The incremental analysis shows that net income will be $15,000 less if the Erie Division is eliminated. This amount equals the contribution margin that would be lost through discontinuing the division. (Note: None of the fixed costs can be avoided.) EXERCISE 7-13 (a) $30,000 + $75,000 – $30,000 = $75,000 (b) Stunner Double-Set Total $300,000 150,000 150,000 142,500* $ 7,500 $500,000 200,000 300,000 262,500** $ 37,500 $800,000 350,000 450,000 405,000 $ 45,000 Sales Variable expenses Contribution margin Fixed expenses Net income *$30,000 + [($300,000 ÷ $800,000) X $300,000] **$75,000 + [($500,000 ÷ $800,000) X $300,000] (c) As shown in the analysis above, Shatner should not eliminate the Mega-Power product line. Elimination of the line would cause net income to drop from $75,000 to $45,000. The reason for this decrease in net income is that elimination of the product line would result in the loss of $60,000 of contribution margin while saving only $30,000 of fixed expenses. © 2008 For Instructor Use Only 7-15 EXERCISE 7-14 1. Irrelevant. Unavoidable costs will be incurred regardless of the decision made. 2. Relevant. 3. Irrelevant. This is a sunk cost and all sunk costs are irrelevant. 4. Irrelevant. These are sunk costs. 5. Relevant. 6. Relevant. 7. Relevant. 8. Relevant. 9. Irrelevant. If there is no change in the direct materials charge regardless of the decision made, the cost is irrelevant. 10. Relevant. © 2008 For Instructor Use Only 7-16 SOLUTIONS TO PROBLEMS PROBLEM 7-1A (a) Reject Order Revenues (10,000 X $28) Cost of goods sold Selling and administrative expenses Net income Accept Order Net Income Increase (Decrease) $0 0 $280,000 224,000 (1) $ 280,000 ( (224,000) 0 $0 25,000 (2) $ 31,000 ( (25,000) $ 31,000 (1) Variable costs = $3,600,000 – $1,080,000 = $2,520,000; $2,520,000 ÷ 112,500 units = $22.40 per unit; 10,000 X $22.40 = $224,000. (2) Variable costs = $450,000 – $225,000 = $225,000; $225,000 ÷ 112,500 units = $2.00 per unit; 10,000 X ($2.00 + $0.50) = $25,000. (b) Yes, the special order should be accepted because net income will increase by $31,000. (c) Unit selling price = $22.40 (variable manufacturing costs) + $2.50 variable selling and administrative expenses + $4.10 net income = $29. (d) Nonfinancial factors to be considered are: (1) possible effect on domestic sales, (2) possible alternative uses of the unused plant capacity, and (3) ability to meet customer’s schedule for delivery without increasing costs. © 2008 For Instructor Use Only 7-17 PROBLEM 7-2A (a) Make WISCO Direct material Direct labor Indirect labor Utilities Depreciation Property taxes Insurance Purchase price Freight and inspection Receiving costs Total annual cost $33,600 30,100 3,010 2,800 3,000 700 1,500 0 0 0 $74,710 Buy WISCO $ 0 0 0 0 900 200 600 70,000 2,800 1,250 $75,750 Net Income Increase (Decrease) ($33,600) ( 30,100) ( 3,010) ( 2,800) ( 2,100) ( 500) ( 900) ( (70,000) ( (2,800) ( (1,250) ($ (1,040) (b) The company should continue to make WISCO because net income would be $1,040 less if WISCO were purchased from the supplier. (c) The decision would be different. Because of the opportunity cost of $5,000, net income will be $3,960 higher if WISCO is purchased as shown below: Net Income Increase Make WISCO Buy WISCO (Decrease) Total annual cost $75,750 $(1,040) $74,710 Opportunity cost 0 (5,000) 5,000 $79,710 $75,750 $(3,960) Total cost (d) Nonfinancial factors include: (1) the adverse effect on employees if WISCO is purchased, (2) how long the supplier will be able to satisfy the Borealis Manufacturing Company’s quality control standards at the quoted price per unit, and (3) whether the supplier will deliver the units when they are needed by Borealis. © 2008 For Instructor Use Only 7-18 PROBLEM 7-3A (a) (1) Table Cleaner Not Processed Further Sales: FloorShine (600,000 ÷ 30) X $20 Table Cleaner (300,000 ÷ 30) X $25 Total revenue Costs: CDG Additional costs of FloorShine Total costs Gross profit (2) $400,000 250,000 $650,000 210,000 250,000 460,000 $190,000 Table Cleaner Processed Further Sales: FloorShine Table Stain Remover (300,000 ÷ 30) X $18 Table Polish (300,000 ÷ 30) X $18 Total revenue Costs: CDG Additional costs of FloorShine TCP Total costs Gross profit $400,000 180,000 180,000 $760,000 210,000 250,000 100,000 560,000 $200,000 (3) If the table cleaner is processed further overall company profits will be $10,000 higher. Therefore, management made the wrong decision by choosing to not process table cleaner further. © 2008 For Instructor Use Only 7-19 PROBLEM 7-3A (Continued) (b) Incremental revenue Incremental costs Totals Don’t Process Table Cleaner Further $250,000 0 $250,000 Process Table Cleaner Further $360,000 100,000 $260,000 Net Income Increase (Decrease) $110,000 (100,000) $ 10,000 When trying to decide if the table cleaner should be processed further into TSR and TP, only the relevant data need be considered. All of the costs that occurred prior to the creation of the table cleaner are sunk costs and can be ignored. The decision should be made by comparing the incremental revenue from further processing to the incremental costs. © 2008 For Instructor Use Only 7-20 PROBLEM 7-4A (a) Cost Accumulated depreciation Book value Sales proceeds Loss on sale $120,000 20,000* 100,000 (25,000) $ 75,000 *$120,000 ÷ 6 years = $20,000 (b) (1) Sales ($240,000 X 5 yrs.) Less costs: Variable costs ($35,000 X 5) Fixed costs ($23,000 X 5) Selling & administrative Depreciation Net income Retain Old Elevator $1,200,000 $175,000 115,000 145,000* 100,000 535,000 $ 665,000 *($29,000 X 5) (2) Sales Less costs: Variable costs ($12,000 X 5) Fixed costs ($8,400 X 5) Selling and administrative Depreciation Operating income Less: Loss on old elevator Net income Replace Old Elevator $1,200,000 $ 60,000 42,000 145,000 180,000 427,000 773,000 75,000 $ 698,000 (c) Variable operating costs Fixed operating costs New elevator cost Salvage on old elevator Totals © 2008 For Instructor Use Only Retain Old Elevator $175,000 115,000 . $290,000 Replace Old Elevator $ 60,000 42,000 180,000 (25,000) $257,000 Net Income Increase (Decrease) $ 115,000 73,000 (180,000) 25,000 $ 33,000 7-21 PROBLEM 7-4A (Continued) (d) MEMO TO: Cab Calway FROM: Student SUBJECT: Relevant Data for Decision to Replace Old Elevator When deciding whether or not to replace any old equipment, the analysis should only include cost data relevant to the replacement decision. The $75,000 loss that would be experienced if we replace the old elevator with the newer model is related to a sunk cost, namely the cost of the old elevator. Sunk costs are irrelevant in decision making. The loss occurs when comparing the book value of the old elevator to the cash proceeds that would be received. The book value of $100,000 would be deducted as depreciation expense over the next five years if the elevator were retained. If the elevator is replaced with the newer model the book value will be expensed in the current year, less the cash proceeds received on disposal. Therefore, the $100,000 book value will be expensed under either alternative, making it irrelevant. © 2008 For Instructor Use Only 7-22 PROBLEM 7-5A (a) Sales Variable costs Cost of goods sold Selling and administrative Total variable expenses Contribution margin Division I Division II $250,000 $200,000 140,000 26,000 166,000 ($ 84,000) 170,100 42,000 212,100 $ (12,100) (b) (1) Net Income Increase (Decrease) Division I Continue Eliminate Contribution margin (above) Fixed costs Cost of goods sold Selling and administrative Total fixed expenses Income (loss) from operations $(84,000) $( 0) $(84,000) (60,000) (39,000) (99,000) $(15,000) (30,000) (19,500) (49,500) $(49,500) 30,000 19,500 49,500 $(34,500) Net Income Increase (Decrease) (2) Division II Continue Eliminate Contribution margin (above) Fixed costs Cost of goods sold Selling and administrative Total fixed expenses Income (loss) from operations $(12,100) $( 0) $12,100 (18,900 ( 18,000 ( 36,900 $(49,000) ( 9,450) ( 9,000) (18,450) $(18,450) ( 9,450 ( 9,000 18,450 $30,550 Division II should be eliminated as its negative contribution margin is $12,100. Income from operations would increase $30,550 if Division II is eliminated. Division I should be continued because it is producing positive contribution margin of $84,000. Income from operations will decrease $34,500 by discontinuing this division. © 2008 For Instructor Use Only 7-23 PROBLEM 7-5A (Continued) (c) LEWIS MANUFACTURING COMPANY CVP Income Statement For the Quarter Ended March 31, 2008 Divisions Sales Variable costs Cost of goods sold Selling and administrative Total variable costs Contribution margin Fixed costs Cost of goods sold (1) Selling and administrative (2) Total fixed costs Income (loss) from operations I III IV Total $250,000 $500,000 $400,000 $1,150,000 140,000 240,000 187,500 567,500 26,000 30,000 30,000 86,000 166,000 84,000 270,000 230,000 217,500 182,500 653,500 496,500 63,150 63,150 65,650 191,950 42,000 33,000 23,000 98,000 105,150 96,150 88,650 289,950 $(21,150) $133,850 $ 93,850 $ 206,550 (1) Division’s fixed cost of goods sold plus 1/3 of Division II’s unavoidable fixed cost of goods sold [$189,000 X (100% – 90%) X 50% = $9,450]. Each division’s share is $3,150. (2) Division’s fixed selling and administrative expense plus 1/3 of Division II’s unavoidable fixed selling and administrative expenses [$60,000 X (100% – 70%) X 50% = $9,000]. Each division’s share is $3,000. (d) Income from operations with Division II of $176,000 (given) plus incremental income of $30,550 from eliminating Division II = $206,550 income from operations without Division II. © 2008 For Instructor Use Only 7-24 PROBLEM 7-1B (a) Production capacity = 22,500 units (18,000 ÷ 80%). Units for special order = 4,500 = (22,500 – 18,000). Current selling price = $24 = ($432,000 ÷ 18,000). Special order price = $19.20 = ($24 X 80%). (b) Variable manufacturing costs per unit............................................. Fixed manufacturing costs per unit ($72,000 ÷ 18,000).............. Total manufacturing costs per unit.......................................... (c) $0 Accept Order $86,400 Net Income (Increase (Decrease) ($ 86,400) 0 59,400 ( (59,400) 0 0 0 0 $0 4,000 9,000 5,000 77,400 $ 9,000 ( (4,000) ( (9,000) ( (5,000) ( (77,400) ($ 9,000 Reject Order Revenues (4,500 X $19.20) Costs Variable manufacturing (4,500 X $13.20) Sales commission Shipping (4,500 X $2.00) Stamping machine Total costs Net income $13.20 4.00 $17.20 The Oakbrook Company should accept the special order because it will produce $9,000 of incremental net income. (d) The cost of the special order = $77,400 ÷ 4,500 = $17.20. Thus, the minimum selling price to produce net income of $1.20 per unit is $18.40. (e) Nonfinancial factors to be considered are: (1) possible effects on domestic sales, (2) possible alternative uses of the unused plant capacity, and (3) ability to meet customer’s schedule for delivery without increasing costs. © 2008 For Instructor Use Only 7-25 PROBLEM 7-2B (a) 0 0 Net Income Increase (Decrease) $ 77,000 72,000 6,000 1,500 1,800 1,000 0 0 0 0 0 140,000 6,000 1,500 1,800 1,000 ( (140,000) 0 0 4,000 $163,300 8,500 17,500 0 $166,000 ( (8,500) ( (17,500) 4,000 ($ (2,700) Make Direct material (35,000 X $2.20) Direct labor (2,000 X 3 X $12.00) Manufacturing costs Indirect labor Utilities Depreciation Property taxes & insurance Purchase price (35,000 X $4) Receiving Freight (35,000 X $.50) Storage (5,000 X $.80) Total annual cost $ 77,000 72,000 Buy $ Decision: Continue to make the part. The cost to make the part and rent storage space for the finished product is $163,300, while the cost to buy the part and use the excess space for storage is $166,000. Hence, continuing to make the part will result in an annual cost savings of $2,700. (b) Total annual cost Opportunity cost Total cost Make Buy $163,300 12,000 $175,300 $166,000 0 $166,000 Net Income Increase (Decrease) ($ (2,700) ( 12,000) ($ 9,300) Decision: Buy the part since that will result in a $9,300 increase in net income. (c) Nonfinancial factors include: (1) the adverse effect on employees if the part is purchased, (2) how long the supplier will be able to satisfy the Dunham Manufacturing Company’s quality control standards at the quoted price per unit, and (3) whether the supplier will deliver the units when they are needed. © 2008 For Instructor Use Only 7-26 PROBLEM 7-3B (a) (1) Glass Cleaner Not Processed Further Sales MetalShine (750,000 ÷ 25) X $15 Glass Cleaner (250,000 ÷ 25) X $24 Total revenue Costs TLC Additional costs for MetalShine Total costs Gross profit (2) $450,000 240,000 $690,000 200,000 270,000 470,000 $220,000 Glass Cleaner is Processed Further Sales MetalShine (750,000 ÷ 25) X $15 Plastic Cleaner (250,000 ÷ 25) X $20 Plastic Polish (250,000 ÷ 25) X $20 Total revenue Costs TLC Additional costs for MetalShine MST Total costs Gross profit $450,000 200,000 200,000 $850,000 200,000 270,000 140,000 610,000 $240,000 (3) If the glass cleaner is processed further overall company profits will be $20,000 higher. Therefore, management made the wrong decision by choosing to not process glass cleaner further. © 2008 For Instructor Use Only 7-27 PROBLEM 7-3B (Continued) (b) Incremental revenue Incremental costs Totals Don’t Process Glass Cleaner Further $240,000 0 $240,000 Process Glass Cleaner Further $400,000 140,000 $260,000 Net Income Increase (Decrease) $ 160,000 (140,000) $ 20,000 When trying to decide if the glass cleaner should be processed further into PC and PP, only the relevant data need be considered. All of the costs that occurred prior to the creation of the glass cleaner are sunk costs and can be ignored. The decision should be made by comparing the incremental revenue from further processing to the incremental costs. © 2008 For Instructor Use Only 7-28 PROBLEM 7-4B (a) Cost Accumulated depreciation Book value Sales proceeds Loss on sale $120,000 20,000* 100,000 (10,000) $ 90,000 *$120,000 ÷ 6 years = $20,000 (b) (1) Sales ($200,000 X 5) Less costs: Variable costs ($30,000 X 5) Fixed costs ($20,000 X 5) Selling and administrative Depreciation Net income Retain Old Press $1,000,000 $150,000 100,000 120,000* 100,000 470,000 $ 530,000 *($24,000 X 5) (2) Sales Less costs: Variable costs ($10,000 X 5) Fixed costs ($7,000 X 5) Selling and administrative expenses Depreciation Operating income Less: Loss on old press Net income © 2008 For Instructor Use Only Replace Old Press $1,000,000 $ 50,000 35,000 120,000 150,000 355,000 645,000 90,000 $ 555,000 7-29 PROBLEM 7-4B (Continued) (c) Variable costs Fixed costs New press cost Salvage value of old press Totals (d) Replace Retain Old Press Old Press $150,000 $ 50,000 100,000 35,000 150,000 (10,000) $250,000 $225,000 Net Income Increase (Decrease) $ 100,000 65,000 (150,000) 10,000 $ 25,000 MEMO TO: Jill Jabowski FROM: Student SUBJECT: Relevant Data for Decision to Replace Old Press When deciding whether or not to replace any old equipment, the analysis should only include cost data relevant to the replacement decision. The $90,000 loss that would be experienced if we replace the old press with the newer model is related to a sunk cost, namely the cost of the old press. Sunk costs are irrelevant in decision making. The loss occurs when comparing the book value of the old press to the cash proceeds that would be received. The book value of $100,000 would be deducted as depreciation expense over the next five years if the press were retained. If the press is replaced with the newer model the book value will be expensed in the current year, less the cash proceeds received on disposal. Therefore, the $100,000 book value will be expensed under either alternative, making it irrelevant. © 2008 For Instructor Use Only 7-30 PROBLEM 7-5B (a) Sales Variable expenses Cost of goods sold Selling and administrative Total variable expenses Contribution margin Taos Olympia $405,000 $500,000 360,000 60,000 420,000 $ (15,000) 370,500 96,000 466,500 $ 33,500 (b) (1) Net Income Increase (Decrease) Taos Division Continue Eliminate Contribution margin (above) Fixed costs Cost of goods sold Selling and administrative Total fixed expenses Income (loss) from operations $(15,000) $( (40,000) (40,000) (80,000) $(95,000) (12,000) (12,000) (24,000) $(24,000) (28,000) (28,000) (56,000) $71,000 Net Income Increase (Decrease) 0) (2) $15,000 Olympia Division Continue Eliminate Contribution margin (above) Fixed costs Cost of goods sold Selling and administrative Total fixed costs Income (loss) from operations $ 33,500) $( 0) $(33,500) (19,500) (24,000) (43,500) $(10,000) ( 5,850) ( 7,200) (13,050) $(13,050) (13,650 16,800 30,450 $ (3,050) The Taos Division should be eliminated because it is producing negative contribution margin ($15,000). Income from operations will increase $71,000 if the division is discontinued. The Olympia Division should be continued as its contribution margin, $33,500, is greater than the savings in fixed costs ($43,500 – $13,050 = $30,450) that would result from elimination. Therefore, income from operations would decrease $3,050 if the Olympia Division were eliminated. © 2008 For Instructor Use Only 7-31 PROBLEM 7-5B (Continued) (c) HINDU MANUFACTURING COMPANY CVP Income Statement For the Quarter Ended March 31, 2008 Divisions Sales Variable expenses Cost of goods sold Selling and administrative Total variable expenses Contribution margin Fixed expenses Cost of goods sold (1) Selling and administrative (2) Total fixed expenses Income (loss) from operations Boseman Salem Olympia Total $730,000 $920,000 $500,000 $2,150,000 384,000 518,400 370,500 1,272,900 124,200 172,200 96,000 392,400 508,200 221,800 690,600 229,400 466,500 33,500 1,665,300 484,700 99,600 63,600 21,900 185,100 86,400 79,800 26,400 192,600 186,000 143,400 48,300 377,700 $ 35,800 $ 86,000 $ (14,800) $ 107,000 (1) Division’s own fixed costs plus its share of Taos’s unavoidable fixed costs of $12,000. (Boseman $3,600, Salem $6,000, and Olympia $2,400). (2) Division’s own fixed costs plus its share of Taos’s unavoidable fixed costs of $12,000. (Boseman $3,600, Salem $6,000, and Olympia $2,400). (d) Total income from operations with the Taos Division is $36,000 (given). Without the Taos Division, income from operations is $107,000. The difference of $71,000 = ($107,000 – $36,000) is the incremental income that is gained through elimination of the Taos Division. © 2008 For Instructor Use Only 7-32 BYP 7-1 GROUP DECISION CASE Sales Costs and expenses Cost of goods sold Selling expenses Administrative expenses Purchase price Total costs and expenses Net income (1) (2) (3) (4) (5) Retain Purchase Old Machine New Machine $4,800,000 (1) $5,760,000 (2) 3,600,000 (3) 720,000 400,000 — 4,720,000 $ 80,000 4,032,000 (4) 792,000 452,000 135,000 (5) 5,411,000 $ 349,000 Net Income Increase (Decrease) ($ 960,000 ( (432,000) ( (72,000) ( (52,000) ( (135,000) ( (691,000) ($ 269,000 12,000 X $100 X 4 years = $4,800,000. $4,800,000 X 120% = $5,760,000. $4,800,000 X (100% – 25%) = $3,600,000. $5,760,000 X (100% – 30%) = $4,032,000. $125,000 + $4,000 + $6,000 = $135,000. The new machine should be purchased. The incremental analysis shows that net income will increase from $80,000 to $349,000 over the four years with the new machine. © 2008 For Instructor Use Only 7-33 BYP 7-2 MANAGERIAL ANALYSIS (a) Sales Revenue Variable Manufacturing Cost: Circuit Board Plastic Case Alarms (4 @ $.10 each) Labor Overhead Purchase Cost Fixed Manufacturing Cost: Total Manufacturing Cost Profit per Unit Total Profit Make Buy— Silver Star Buy— Alpha $14.50 $14.50 $14.50 2.00 0.75 0.40 3.00 0.50 0 — 6.65 $ 7.85 $39,250 0 0 0 0 0 11.00 1.00* 12.00 $ 2.50 $12,500 0 0 0 0 0 4.00 1.00 5.00 $ 9.50 $47,500 *The $5,000 cost that will continue to be incurred, even if the product is not manufactured, divided by the 5,000 units. The company will make the most profit if the clocks are purchased from Alpha Company. The company will make $8,250 less if the clocks are manufactured by Technology Plus. The company will make $35,000 less if the clocks are purchased from Silver Star. (b) There are several important nonfinancial factors described in the case. Other factors might be identified as well. The factors described are: The company is having serious difficulty manufacturing the clocks. Therefore, it would probably be willing to have someone else manufacture the clocks, even if it cost more to do so. The most promising company appears to be Alpha; however, there is a serious question about Alpha’s ability to remain in business. However, the company could purchase just this one order from Alpha, and then continue to search for another manufacturer, or stop manufacturing the clocks. Silver Star’s stringent requirements for preferred customer status, in the form of large sales requirements, appear to limit the possibilities for Technology Plus to use it as a supplier. However, if Technology Plus does desire to continue to offer the clocks because of their popularity, then perhaps Silver Star could be used in the future. © 2008 For Instructor Use Only 7-34 BYP 7-2 (Continued) (c) Many answers are possible, depending upon each student’s assessment of the seriousness of the issues mentioned in (b). One answer would be: The company should use Alpha to manufacture the Kmart order. After that, the company should not offer the clocks any longer. Especially since the clocks are no longer very profitable, it does not seem like a good idea to keep spending money to modify the process. © 2008 For Instructor Use Only 7-35 BYP 7-3 REAL-WORLD FOCUS (a) Before building the special-order new ceiling fans, company management must consider the effect of the new lines on current production capacity, existing and available channels of distribution, the effect on manufacturing efficiency, the effect on sales of current lines of product, and the supply of materials and labor. (b) Incremental analysis would provide a financial comparison of income with the special-order ceiling fans to income without the special orders. © 2008 For Instructor Use Only 7-36 BYP 7-4 EXPLORING THE WEB (a) According to Trowbridgegroup, outsourcing can strengthen the overall performance of the company by improving: • • • • • • • • • • Competitive edge Increase flexibility Improve productivity Increase market share Access to vendor’s resources Improve customer satisfaction Drive organizational strategy Reduce capital investment Improve management control Reduce costs (b) Some of the common problems of outsourcing are: • • • • • • • • • • © 2008 Undisciplined and poorly thought outsourcing process Insufficient and qualified vendors to base selection Being tied into a sub-optimal contract lacking workable service level agreements Not knowing the true base business case Service transition—service delivery failure Supplier’s sophistication and solution development capability Poor post-contract audit approach Unintentionally creating unsustainable “alliances” Poor definition of the total business improvement goals Insufficient bandwidth/experience/skills For Instructor Use Only 7-37 BYP 7-5 COMMUNICATION ACTIVITY To: Nathan Peas—Plant Manager From: Jeff Howell—Production Manager I have spent considerable time thinking about the dilemma created by the new PDD1130 machine. Clearly, it is far superior to our existing machine. There is no question that it would save us tremendous amounts of money. I hope I am not overstepping my bounds here, but I just reviewed a chapter in my managerial accounting text on incremental analysis which has made me think we need to reconsider this decision. The key to incremental analysis is identifying relevant costs. Relevant costs are those costs that vary depending on the course of action taken. In our situation, a relevant cost would be the savings that we would experience were we to purchase the new machine. The book value of the existing machine is not a relevant cost since it would not be changed by purchasing or not purchasing the new machine. Costs incurred in the past that do not change are referred to as sunk costs. Sunk costs are irrelevant to incremental analysis. I would really like to lay out an analysis of our options to decide the proper course of action. I am concerned that by using the old machine for a couple of years the profitability of the plant could be impacted negatively. © 2008 For Instructor Use Only 7-38 BYP 7-6 ETHICS CASE (a) Many factors need to be considered when determining whether to close a division. The loss of jobs can have a devastating impact on a community and on the morale of remaining employees. From a financial perspective, closing a division that is reporting losses will not necessarily increase the reported net income of the company. The reason: if fixed costs that have been allocated to a division that is closed are reallocated to the remaining divisions, the company’s net income might actually decrease. This sounds like it would most likely be the case at Phelps. (b) It is not unusual to reevaluate fixed cost allocations periodically. However, the allocation should be based on the underlying economics of the situation rather than the motives of individuals. (c) Robert should explain to the board of directors that the change in income is due to a reallocation and that closing the plumbing division is not advisable. In this case, being honest is not only the ethical thing to do, but it will also maximize the company’s net income. © 2008 For Instructor Use Only 7-39 BYP 7-7 ALL ABOUT YOU (a) Chronic homelessness is defined as being on the streets for a year or more. (b) Homelessness costs cities money because the chronic homeless have frequent jail time, shelter costs, emergency room visits and hospital stays. Some costs per city per homeless person are: New York $40,000; Dallas $50,000; San Diego $150,000. (c) The first step is to try to identify the size of the problem by doing street counts. From this count, benchmarks can be set, enabling a reward system for meeting goals. Next is to identify what the homeless people want. What do they think they need to help them address their problem? They typically want adequate housing with some privacy. (d) It has been estimated that in New York this approach costs about $22,000 per year. New York has documented a 88% success rate (defined as not returning to the streets for five years). (c) In terms of incremental analysis, two alternatives are to either continue with the current situation, with the costs presented in part (b) or to implement the approach outlined in part (d). From a purely financial perspective the approach in (d) appears to have significant merit also (d) does not even take into account the intangible benefits of improving the quality of life for this segment of the population. © 2008 For Instructor Use Only 7-40