EVAPORATOR ṁsv = 120020,541 kg/hr T = 256°C P = 42,2 kg/cm2 H = 2799,8062 kj/kg T = 168,33℃ P = 7,861 kg/cm2 H = 714.314 kj/kg T = 25°C ṁ gas alam = 9230,605 kg/hr T = 256°C P = 42,2 kg/cm2 H = 1101,600 kj/kg ṁ udara = 154532,324 kg/hr Basis Perhitungan: 1 Jam Operasi Laju Alir Boiler Feed Water (BFW) mBFW = = Laju alir steam (1- blowdown rate) 120020,541 kg (1-0,05) = 126337,412 kg mblowdown = Laju alir boiler feed water x blowdown rate = 126337,412 kg x 0,05 = 6239,870 kg Qblowdown = mBD x hf hf = 1101,600 kj/kg (Berdasarkan steam table pada tekanan 42,2 2 kg/cm dan temperatur 256°C) Qblowdown = 6239,870 kg x 1101,600 kj/kg = 6873840,792 kj Panas Laten Q = n x ΔHv Keterangan : Q : Panas laten senyawa (kJ) n : Kmol saturated liquid (kmol) ΔHv : Panas penguapan (kJ/kmol) Menghitung panas penguapan pada temperatur tertentu dapat dihitung dengan menggunakan Watson’s correlation: ΔHv2 = ΔHv1 Tc T2 Tc Tb 0 , 38 ......... (Felder and Rousseau, Eq. 8.4.8., 2005) Keterangan: ΔHv2 : Panas laten pada temperatur T2 ΔHv1 : Panas laten pada temperatur boiling point Tb Tb : Normal boiling temperature Tc : Temperatur kritis T2 : Boiling temperature ΔHv2 = ΔHv1 Tc T2 Tc Tb 0 , 38 ΔHv (100°C) = 40,656 kj/kmol (Felder and Rousseau, Appendix B.1, 2005) Tc = 374,4 °C ΔHv (256°C) = 40,656 kj/kmol 374,4 256 374,4 100 ΔHv (256°C) = 29,540 kj/kmol 0 , 38 mSL = mBFW – mBlowdown = 126337,412 – 6316,870 = 120020,542 kg nSL = (120020,542 kg) / (18,02 kg/kkmol) = 6660,407 kmol Qlatent = n x ΔHv Qlatent = 6660,407 kmol x 29,54 kj/kmol = 196748,423 kj Qlatent = Qradiasi Panas pembakaran LNG QLNG = Qlaten + Qkonveksi Komposisi Gas Alam Massa gas alam: 9230,605 kg Massa Komponen %massa Kmol CH4 74,95 6918,338 431,264 C2H6 6,77 624,912 20,783 C3H8 5,36 494,760 11,221 C4H10 1,9 175,381 3,018 C5H12 0,54 49,845 0,691 C6H14 0,18 16,615 0,193 CO2 10,3 950,752 21,603 (kg) Nilai kapasitas panas (Cp) untuk setiap senyawa dalam fase gas pada T = 869°C, 1142 K 𝟏𝟏𝟒𝟐 Senyawa A B C D E ∫ 𝑪𝒑 𝒅𝑻 𝟐𝟗𝟖 (kJ/kmol K) CH4 34,942 -3,996 x 10-2 1,918 x 10-4 -1,53 x 10-7 3.932 x 10-11 49,245 C2H6 28,146 4,345 x 10-2 1,895 x 10-4 -1,908 x 10-7 5,335 x 10-11 82,481 C3H8 28,277 1,16 x 10-1 1,96 x 10-4 -2,327 x 10-7 6,867 x 10-11 118,069 C4H10 20,056 2,82 x 10-1 -1,314 x 10-5 -9,457 x 10-8 3,415 x10-11 154,822 C5H12 26,671 3,232 x 10-1 4,282 x 10-5 -1,664 x 10-7 5,604 x 10-11 191,136 C6H14 25,924 4,193 x 10-1 -1,249 x 10-5 -1,592 x 10-7 5,878 x 10-11 226,016 CO2 27,437 4,232 x 10-2 -1,955 x 10-5 3,997 x 10-9 -2,987 x 10-13 40,913 Reaksi 1 CH4 + 2 O2 CO2 + 2 H2O 431,264 kmol CH4 + n1 431,264 kmol CO2 + 862,528 kmol H2O + n2 Excess air 10% nO2 teoritis = 431,264 kmol C2H6 | nudara = 1,1 (862,528 kmol O2) 2 kmol O2 1 kmol CH4 = 862,528 kmol O2 = 4518 kmol udara 0,21 n1 = nudara x 0,21 = 4518 x 0,21 = 948,780 kmol O2 Nitrogen Balance nN2 = 0,79 (nudara) = 0,79 (4518) = 3569,22 kmol N2 Atomic Oxygen Balance Input = Output 2 kmol O 948,78 kmol O2 |1 kmol O 2 = n2 (kmol O2) 2 kmol O2 1 kmol O2 + 2 kmol O 1 kmol O 2O 431,264 kmol CO2 |1 kmol CO + 862,528 kmol H2 O |1 kmol H 2 n2 = 86,252 kmol O2 Senyawa CH4 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 431,264 948,780 3569,22 Ĥ1 Ĥ2 - 0 86,252 431,264 862,528 3569,22 Ĥ3 Ĥ4 Ĥ5 Ĥ6 - CH4 (25℃, 298 K): Ĥ1 = (ΔĤf⁰)CH4 = -74,850 kJ/kmol O2 (25℃): Ĥ2 = ĤO2 (25℃) = 0 kJ/kmol 1142 CH4 (869℃, 1142 K): Ĥ3 = (ΔĤf⁰)CH4 + ∫298 (𝐶𝑝)𝐶𝐻4 𝑑𝑇 = -74,850 + 49,245 = -25,605 kJ/kmol O2 (869℃): Ĥ4 = ĤO2 (869℃) = 27,793 kJ/kmol CO2 (869℃): Ĥ5 = (ΔĤf⁰)CO2 + ĤcO2 (869℃) = -393,500 + 41,210 = -352,290 kJ/kmol H2O (869℃): Ĥ6 = (ΔĤf⁰)H2O + ĤH2O (869℃) = -241,830 + 31,996 = -209,834 kJ/kmol Senyawa CH4 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 431,264 948,780 3569,22 -74,850 0 - 0 86,252 431,264 862,528 3569,22 -25,605 27,793 -352,290 -209,834 - ∆𝐻CH4 = ∑ 𝑛𝑜𝑢𝑡 Ĥ𝑜𝑢𝑡 − ∑ 𝑛𝑖𝑛 Ĥ𝑖𝑛 = − 298240,383 𝑘𝐽 Reaksi 2 C2H6 + 7/2 O2 2 CO2 + 3 H2O 20,783 kmol C2H6 + n1 kmol O2 41,566 kmol CO2 + 62,349 kmol H2O + n2 kmol O2 Excess air 10% nO2 teoritis = 20,783 kmol C2H6 | nudara = 1,1 (72,740 kmol O2) 3,5 kmol O2 1 kmol C2 H6 = 72,740 kmol O2 = 381,019 kmol udara 0,21 n1 = nudara x 0,21 = 381,019 x 0,21 = 80,013 kmol O2 Nitrogen Balance nN2 = 0,79 (nudara) = 0,79 (381,019) = 301,005 kmol N2 Atomic Oxygen Balance Input = Output 2 kmol O 80,013 kmol O2 |1 kmol O 2 = 2 kmol O n2 (kmol O2) 2 kmol O2 1 kmol O2 + 1 kmol O 2O 41,566 kmol CO2 |1 kmol CO + 62,349 kmol H2 O |1 kmol H 2 n2 = 7,273 kmol O2 Senyawa C2H6 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 20,783 80,013 301,005 Ĥ1 Ĥ2 - 0 7,273 41,566 62,349 301,005 Ĥ3 Ĥ4 Ĥ5 Ĥ6 - C2H6 (25℃, 298 K): Ĥ1 = (ΔĤf⁰)C2H6 = -84,670 kJ/kmol O2 (25℃): Ĥ2 = ĤO2 (25℃) = 0 kJ/kmol 1142 C2H6 (869℃, 1142 K): Ĥ3 = (ΔĤf⁰)C2H6 + ∫298 (𝐶𝑝)𝐶2 𝐻6 𝑑𝑇 = -84,670 + 82,481 = -2,189 kJ/kmol O2 (869℃): Ĥ4 = ĤO2 (869℃) = 27,793 kJ/kmol CO2 (869℃): Ĥ5 = (ΔĤf⁰)CO2 + ĤcO2 (869℃) = -393,500 + 41,210 = -352,290 kJ/kmol H2O (869℃): Ĥ6 = (ΔĤf⁰)H2O + ĤH2O (869℃) = -241,830 + 31,996 = -209,834 kJ/kmol Senyawa C2H6 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 20,783 80,013 301,005 -84,670 0 - 0 7,273 41,566 62,349 301,005 -2,189 27,793 -352,290 -209,834 - ∆HC2 H6 = ∑ 𝑛𝑜𝑢𝑡 Ĥ𝑜𝑢𝑡 − ∑ 𝑛𝑖𝑛 Ĥ𝑖𝑛 = − 25764,391 𝑘𝐽 Reaksi 3 C3H8 + 5 O2 3 CO2 + 4 H2O 11,221 kmol C3H8 + n1 kmol O2 33,663 kmol CO2 + 44,884 kmol H2O + n2 kmol O2 Excess air 10% nO2 teoritis = 11,221 kmol C3H8 | nudara = 1,1 ( 56,105 kmol O2) 5 kmol O2 1 kmol C3 H8 = 56,105 kmol O2 = 293,883 kmol udara 0,21 n1 = nudara x 0,21 = 293,883 x 0,21 = 61,715 kmol O2 Nitrogen Balance nN2 = 0,79 (nudara) = 0,79 (293,883) = 232,167 kmol N2 Atomic Oxygen Balance Input = Output 2 kmol O 61,715 kmol O2 |1 kmol O 2 = n2 (kmol O2) 2 kmol O2 1 kmol O2 2 kmol O + 1 kmol O 2O 33,663 kmol CO2 |1 kmol CO + 44,884 kmol H2 O |1 kmol H 2 n2 = 5,61 kmol O2 Senyawa C3H8 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 11,221 61,715 232,167 Ĥ1 Ĥ2 - 0 5,61 33,663 44,884 232,167 Ĥ3 Ĥ4 Ĥ5 Ĥ6 - C3H8 (25℃, 298 K): Ĥ1 = (ΔĤf⁰)C3H8 = -103,800 kJ/kmol O2 (25℃): Ĥ2 = ĤO2 (25℃) = 0 kJ/kmol 1142 C3H8 (869℃, 1142 K): Ĥ3 = (ΔĤf⁰)C3H8 + ∫298 (𝐶𝑝)𝐶3 𝐻8 𝑑𝑇 = -103,800 + 118,069 = 14,269 kJ/kmol O2 (869℃): Ĥ4 = ĤO2 (869℃) = 27,793 kJ/kmol CO2 (869℃): Ĥ5 = (ΔĤf⁰)CO2 + ĤcO2 (869℃) = -393,500 + 41,210 = -352,290 kJ/kmol H2O (869℃): Ĥ6 = (ΔĤf⁰)H2O + ĤH2O (869℃) = -241,830 + 31,996 = -209,834 kJ/kmol Senyawa C3H8 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 11,221 61,715 232,167 -103,800 0 - 0 5,61 33,663 44,884 232,167 14,269 27,793 -352,290 -209,834 - ∆HC3H8 = ∑ 𝑛𝑜𝑢𝑡 Ĥ𝑜𝑢𝑡 − ∑ 𝑛𝑖𝑛 Ĥ𝑖𝑛 = − 19956,669 𝑘𝐽 Reaksi 4 C4H10 + 13/2 O2 4 CO2 + 5 H2O 3,018 kmol C4H10 + n1 kmol O2 12,072 kmol CO2 + 15,090 kmol H2O + n2 kmol O2 Excess air 10% nO2 teoritis = 3,018 kmol C4H10 | 6,5 kmol O2 1 kmol C4 H10 = 19,617 kmol O2 kmol O ) nudara = 1,1 ( 19,617 = 102,755 kmol udara 0,21 2 n1 = nudara x 0,21 = 102,755 x 0,21 = 21,578 kmol O2 Nitrogen Balance nN2 = 0,79 (nudara) = 0,79 (102,755) = 81,176 kmol N2 Atomic Oxygen Balance Input = Output 21,578 kmol O2 | 2 kmol O 1 kmol O2 = 2 kmol O n2 (kmol O2) 2 kmol O2 1 kmol O2 + 1 kmol O 2O 12,072 kmol CO2 |1 kmol CO + 15,090 kmol H2 O |1 kmol H 2 n2 = 1,961 kmol O2 Senyawa C4H10 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 3,018 21,578 81,176 Ĥ1 Ĥ2 - 0 1,961 12,072 15,090 81,176 Ĥ3 Ĥ4 Ĥ5 Ĥ6 - C4H10 (25℃, 298 K): Ĥ1 = (ΔĤf⁰)C4H10 = -124,700 kJ/kmol O2 (25℃): Ĥ2 = ĤO2 (25℃) = 0 kJ/kmol 1142 C4H10 (869℃, 1142 K): Ĥ3 = (ΔĤf⁰)C4H10 + ∫298 (𝐶𝑝)𝐶4 𝐻10 𝑑𝑇 = -124,700 + 154,822= 30,122 kJ/kmol O2 (869℃): Ĥ4 = ĤO2 (869℃) = 27,793 kJ/kmol CO2 (869℃): Ĥ5 = (ΔĤf⁰)CO2 + ĤcO2 (869℃) = -393,500 + 41,210 = -352,290 kJ/kmol H2O (869℃): Ĥ6 = (ΔĤf⁰)H2O + ĤH2O (869℃) = -241,830 + 31,996 = -209,834 kJ/kmol Senyawa C4H10 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 3,018 21,578 81,176 -124,700 0 - 0 1,961 12,072 15,090 81,176 30,122 27,793 -352,290 -209,834 - ∆HC4 H10 = ∑ 𝑛𝑜𝑢𝑡 Ĥ𝑜𝑢𝑡 − ∑ 𝑛𝑖𝑛 Ĥ𝑖𝑛 = − 6988,393 𝑘𝐽 Reaksi 5 C5H12 + 8 O2 5 CO2 + 6 H2O 0,691 kmol C5H12 + n1 kmol O2 3,455 kmol CO2 + 4,146 kmol H2O + n2 kmol O2 Excess air 10% nO2 teoritis = 0,691 kmol C5H12 | 8 kmol O2 = 5,528 kmol O2 1 kmol C4 H10 kmol O ) nudara = 1,1 ( 5,528 = 28,956 kmol udara 0,21 2 n1 = nudara x 0,21 = 28,956 x 0,21 = 6,081 kmol O2 Nitrogen Balance nN2 = 0,79 (nudara) = 0,79 (28,956) = 22,875 kmol N2 Atomic Oxygen Balance Input = Output 2 kmol O 6,081 kmol O2 |1 kmol O 2 4,146 kmol H2 O = n2 (kmol O2) 2 kmol O2 1 kmol O2 2 kmol O + 3,455 kmol CO2 |1 kmol CO + 2 1 kmol O |1 kmol H O 2 n2 = 0,553 kmol O2 Senyawa C5H12 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 0,691 6,081 22,875 Ĥ1 Ĥ2 - 0 0,553 3,455 4,146 22,875 Ĥ3 Ĥ4 Ĥ5 Ĥ6 - C5H12 (25℃, 298 K): Ĥ1 = (ΔĤf⁰)C5H12 = -146,400 kJ/kmol O2 (25℃): Ĥ2 = ĤO2 (25℃) = 0 kJ/kmol 1142 C5H12 (869℃, 1142 K): Ĥ3 = (ΔĤf⁰)C5H12 + ∫298 (𝐶𝑝)𝐶5 𝐻12 𝑑𝑇 = -146,400 + 191,136 = 44,736 kJ/kmol O2 (869℃): Ĥ4 = ĤO2 (869℃) = 27,793 kJ/kmol CO2 (869℃): Ĥ5 = (ΔĤf⁰)CO2 + ĤcO2 (869℃) = -393,500 + 41,210 = -352,290 kJ/kmol H2O (869℃): Ĥ6 = (ΔĤf⁰)H2O + ĤH2O (869℃) = -241,830 + 31,996 = -209,834 kJ/kmol Senyawa C5H12 O2 CO2 H2O N2 nin (kmol) Ĥin (kJ/kmol) nout (kmol) Ĥout (kJ/kmol) 0,691 6,081 22,875 -146,400 0 - 0 0,553 3,455 4,146 22,875 44,736 27,793 -352,290 -209,834 - ∆HC5 H12 = ∑ 𝑛𝑜𝑢𝑡 Ĥ𝑜𝑢𝑡 − ∑ 𝑛𝑖𝑛 Ĥ𝑖𝑛 = − 1970,602 𝑘𝐽 Reaksi 6 C6H14 + 19/2 O2 6 CO2 + 7 H2O 0,193 kmol C6H14 + n1 kmol O2 1,158 kmol CO2 + 1,351 kmol H2O + n2 kmol O2 Excess air 10% nO2 teoritis = 0,193 kmol C6H14 | 9,5 kmol O2 1 kmol C6 H14 = 1,834 kmol O2 kmol O ) nudara = 1,1 ( 1,834 = 9,606 kmol udara 0,21 2 n1 = nudara x 0,21 = 9,606 x 0,21 = 2,017 kmol O2 Nitrogen Balance nN2 = 0,79 (nudara) = 0,79 (9,606) = 7,588 kmol N2 Atomic Oxygen Balance Input = Output 2 kmol O 2,017 kmol O2 |1 kmol O 2 = n2 (kmol O2) 1 kmol O 2O 1,351 kmol H2 O |1 kmol H n2 = 0,184 kmol O2 2 kmol O2 1 kmol O2 2 kmol O + 1,158 kmol CO2 | + 1 kmol CO 2 nin Ĥin nout Ĥout (kmol) (kJ/kmol) (kmol) (kJ/kmol) C6H14 0,193 Ĥ1 0 Ĥ3 O2 2,017 Ĥ2 0,184 Ĥ4 CO2 - - 1,158 Ĥ5 H2O - - 1,351 Ĥ6 7,588 - 7,588 - Senyawa N2 C6H14 (25℃, 298 K): Ĥ1 = (ΔĤf⁰)C6H14 = -167,2 kJ/kmol O2 (25℃): Ĥ2 = ĤO2 (25℃) = 0 kJ/kmol 1142 C6H14 (869℃, 1142 K): Ĥ3 = (ΔĤf⁰)C6H14 + ∫298 (𝐶𝑝)𝐶6 𝐻14 𝑑𝑇 = -167,2 + 226,016 = 58,816 kJ/kmol O2 (869℃): Ĥ4 = ĤO2 (869℃) = 27,793 kJ/kmol CO2 (869℃): Ĥ5 = (ΔĤf⁰)CO2 + ĤcO2 (869℃) = -393,500 + 41,210 = -352,290 kJ/kmol H2O (869℃): Ĥ6 = (ΔĤf⁰)H2O + ĤH2O (869℃) = -241,830 + 31,996 = -209,834 kJ/kmol nin Ĥin nout Ĥout (kmol) (kJ/kmol) (kmol) (kJ/kmol) C6H14 0,193 -167,2 0 58,816 O2 2,017 0 0,184 27,793 CO2 - - 1,158 -352,290 H2O - - 1,351 -209,834 7,588 - 7,588 - Senyawa N2 ∆HC6H14 = ∑ 𝑛𝑜𝑢𝑡 Ĥ𝑜𝑢𝑡 − ∑ 𝑛𝑖𝑛 Ĥ𝑖𝑛 = − 654,054 𝑘𝐽 QLNG = ∑ (∆𝐻CH + ∆HC2 H6 + ∆HC3 H8 + ∆HC4 H10 + ∆HC5 H12 + ∆HC6 H14 + ∆HCO2 ) 4 QLNG = [(−298240,383) + (−25764,391) + (−19956,669) + (−6988,393) + (−1970,602) + (−654,054) + 0] 𝑘𝐽 QLNG = −353574,492 kJ Panas Konveksi QLNG = Qlaten + Qkonveksi Qkonveksi = QLNG − Qlaten Qkonveksi = 353574,492 kj − 196748,423 kj Qkonveksi = 156826,069 kj Laju Alir Flue Gas CO2 Reaksi H2 O O2 N2 Mol Massa Mol Massa Mol Massa Mol Massa (kmol) (kg) (kmol) (kg) (kmol) (kg) (kmol) (kg) 1 431,264 18979,928 862,528 15538,442 86,252 2760,064 3569,22 100009,500 2 41,566 1829,319 62,349 1123,217 7,273 232,736 301,005 8434,160 3 33,663 1481,508 44,884 808,585 5,61 179,520 232,167 6505,319 4 12,072 531,288 15,09 271,846 1,961 62,752 81,176 2274,552 5 3,455 152,054 4,146 74,690 0,553 17,696 22,875 640,957 6 1,158 50,963 1,351 24,338 0,184 5,888 7,588 212,616 Total 523,178 23025,063 990,348 17841,119 101,833 3258,656 4214,031 mCO2 = 18979,928 + 1829,319 + 1481,508 + 531,288 + 152,054 + 50,963 + 950,748 = 23975,811 kg mfg = mCO2 + mH2O + mO2 + mN2 = (23975,811 + 17841,119 + 3258,656 + 118077,1) kg = 163839,736 kg 118077,1 Komponen Laju Alir (kg/hr) Input Output Boiler feed water 126337,411 - Gas alam 9230,605 - Udara 154532,324 - Steam - 120020,541 Flue gas - 163839,736 Blowdown - 6239,87 Total 290100,340 290100,147