Product Bulletin 62.3:304 September 2002 304, 304L Electrical Position Switches Type 304 and 304L Electrical Position Switches The Type 304 and 304L electrical position switches are normally mounted on a control valve actuator to operate alarms, signal lights, relays, motors, solenoid valves, or other equipment when valve travel reaches predetermined points. The Type 304 position switch (see figure 1) is for applications that require only one or two switches. The Type 304L position switch is for applications that require three or more switches with a maximum of six switches. The individual switches can be adjusted to operate at any point of travel within the 90 degrees of cam rod rotation. When the position switch is used with sliding-stem valves, the operating arm (see figure 2) converts linear valve travel to rotary motion of the cam rod. When the position switch is used on many of the rotary shaft actuator applications, a coupler links the position switch and actuator directly. Use of the Type 304 and 304L position switches is not limited to Fisher actuators or equipment. The position switches can be used wherever linear or rotary motion can be transmitted to them. Features Figure 1. Type 304 Electrical Position Switch with Cover Removed D Easy to Adjust—Point of actuation of each switch is easily adjusted by rotating the cam on the cam rod; a spring washer retains the cam in the desired position. D Application Versatility—The switch mounts on most Fisher sliding stem or rotary actuators, or on other mechanical devices. Switch ratings (see tables 1 and 2) are compatible with a variety of power supplies and loads. The switches can be wired either normally open or normally closed. D Easy Maintenance—The position switch is screwed to its mounting and coupled to the device. Also, individual switches can be removed from the housing without removing the position switch housing from its mounting. D200068X012 D Protection From Harsh Environments—Housing meets CSA Enclosure 4 and NEMA 3R specifications. W2078 / IL www.Fisher.com Product Bulletin 304, 304L Electrical Position Switches 62.3:304 September 2002 Specifications Available Configurations J Type 304 Switch: Unit contains one or two switches J Type 304L Switch: Unit contains three, four, five, or six switches Maximum Cam Rotation 90 degrees between point of actuation of first switch and point of actuation of last switch Switch Type Single-pole, double-throw Switch Electrical Ratings Service Ratings (when wired at the factory): See tables 1 and 2. Maximum Continuous Current: 20 amperes Maximum Inrush Current: 30 amperes with normally-closed contacts; 25 amperes with normally-open contacts Electric Motor Rating: Capable of switching a 3/4 horsepower electric motor at 125 volts ac or a 1-1/2 horsepower motor at 250 volts ac Hazardous Area Classification Refer to the Hazardous Area Classification bulletins Range(1) Operative Temperature –40 to +180°F (–40 to +82°C) Construction Materials Base and Cover: Aluminum Cams and Cam Rod: Stainless steel 1. This term defined in ISA Standard S51.1-1979 2 Operating Arm: Plated steel Flexible Coupling: Polyurethane and steel hub Cam Gears: Plated steel O-Rings: Nitrile Adjustment Point of activation of each switch is adjusted by rotating the cam with the geared nut (see figure 2) Mounting Parts are available for mounting on most Fisher actuators Conduit Connection With Bushing: 3/4-inch NPT female connection accepts a maximum of six 14-gauge wires Without Bushing: 1-1/4 inch NPT female connection accepts a maximum of eighteen 14-gauge wires For Explosion Proof Installation: Appropriate conduit seal is required 18-inches (460 mm) from housing Approximate Weight Type 304 Switch (with two switches and cover): 5 pounds (2.3 kg) Type 304L Switch (with six switches and long cover): 10 pounds (4.5 kg) Options Terminal strip(s) Product Bulletin 62.3:304 September 2002 304, 304L Electrical Position Switch 2 OPERATING ARM ACTUATOR STEM UP SWITCH 1 ACTUATES AT VALVE CLOSED POSITION OPTIONAL SWITCHES ARE SET AS REQUIRED CAM GEARED NUT CAM ROD 1 ACTUATOR STEM DOWN TERMINAL STRIPS ARE OPTIONAL NOTES: 1 SWITCHES ACTUATE AS ACTUATOR STEM TRAVELS DOWN OR AS ROTARY VALVE SHAFT ROTATES COUNTERCLOCKWISE. 2 SWITCH FARTHEST FROM BASE ACTUATES AT FULLY OPEN VALVE POSITRON, UNLESS SPECIFIED OTHERWISE. 42A0105-D A1313-4 / IL Figure 2. Cam and Switch Details Table 1. Direct-Current Service Ratings NON-INDUCTIVE DIRECT CURRENT Heater Load Volts Normally Open Contact Amperes Normally Closed Contact Amperes 6-8 12-14 24-30 110-115 220-230 15 15 6 0.4 0.2 20 20 6 0.4 0.2 INDUCTIVE Lamp Load (Tungsten) Normally Normally Open Closed Contact Contact Amperes Amperes 1.5 1.5 1.5 0.4 0.2 3 3 3 0.4 0.2 Motor, Relay, or Solenoid Load Normally Normally Closed Open Contact Contact Amperes Amperes 20 10 5 0.05 0.03 15 10 5 0.05 0.03 Table 2. Alternating-Current Service Ratings ALTERNATING CURRENT Volts 110-125 220-250 440-480 HEATER LOAD Normally Open Contact Amperes Normally Closed Contact Amperes 20 20 20 20 20 20 LAMP LOAD (TUNGSTEN) Normally Normally Open Closed Contact Contact Amperes Amperes 2.5 1.25 0.75 3 2.5 1 MOTOR, RELAY, OR SOLENOID LOAD Normally Normally Open Closed Contact Contact Amperes Amperes 15 15 2.5 15 15 2.5 3 Product Bulletin 304, 304L Electrical Position Switches 62.3:304 September 2002 NOTES: 1 TYPE 304 SWITCH COVER SIZE 7.25 INCHES (184mm). TYPE 304L SWITCH COVER SIZE 9.88 INCHES (251 mm). 2 SWITCH COVER REMOVAL CLEARANCE: SFOR TYPE 304 SWITCH COVER, 3.7 INCHES (95 mm). SFOR TYPE 304L SWITCH COVER, 6.5 INCHES (165 mm). 3 CONDUIT BUSHING PROVIDES 3/4-INCH NPT OPENING. 22A2326-C B0682-3 / IL Figure 3. Exterior Dimensions Installation Complete mounting parts are available for mounting on most Fisher Controls actuators. For other applications, provide suitable mounting parts to transmit input motion to the cam rod. Electrical connections are made directly to individual switches if the unit is not equipped with the optional terminal strip. Or, the connections are made to the optional terminal strip that is factory wired to the switches. The individual switches or optional terminal strip are marked so the switch circuits can be wired for normally-open or normally-closed operation. A suitable conduit connector should be installed in the conduit connection. Dimensions are shown in figures 3, 4, and 5 and tables 3 and 4. product. Responsibility for proper selection, use, and maintenance of any Fisher product remains solely with the purchaser and end user. When ordering, please specify: 1. Number of individual switches desired. 2. If mounting parts for a Fisher actuator are ordered, specify actuator type, size, and travel. Ordering Information 3. If the 304 switch is ordered mounted on a control valve assembly, the cam and switch nearest the switch base (switch 1) are adjusted at the factory so that this switch actuates at the valve closed position. For units with two switches, the switch farthest from the base actuates at the valve fully open position. If other action is desired, or if three or more switches are ordered, specify the valve travel at which these switches are to actuate. Note: Fisher does not assume responsibility for the selection, use, or maintenance of any 4. Optional terminal strip if desired. 4 Product Bulletin 62.3:304 September 2002 304, 304L Electrical Position Switch Table 3 Dimension A for Sliding-Stem Valves DIMENSION A, INCHES Actuator 350 and 470 Series Switch Type DIMENSION A, mm Actuator Size Actuator Size 30 40, 43, 46 60, 63, 64, 68 80, 86, 100, 130 ––– ––– 30 40, 43, 46 60, 63, 64, 68 80, 86, 100, 130 ––– ––– 304 9.31 10.06 10.25 11.75 ––– ––– 236 256 260 298 ––– ––– 304L 11.94 12.69 12.88 14.38 ––– ––– 303 322 327 365 ––– ––– Actuator Size Actuator Size 40, 43, 46 60, 64 68 ––– ––– ––– 40, 43, 46 60, 64 68 ––– ––– ––– 304 10.38 10.25 11.12 ––– ––– ––– 264 260 282 ––– ––– ––– 304L 13.88 12.88 13.25 ––– ––– ––– 353 327 331 ––– ––– ––– Type 478 Actuator Size Type 478-16 478 16 Actuator Size 60, 68 80, 100 ––– ––– ––– ––– 60, 68 80, 100 ––– ––– ––– ––– 304 10.25 11.75 ––– ––– ––– ––– 260 298 ––– ––– ––– ––– 304L 12.88 14.38 ––– ––– ––– ––– 327 365 ––– ––– ––– ––– Actuator Size Type 513 & 513R Actuator Size 20, 32 ––– ––– ––– ––– ––– 20, 32 ––– ––– ––– ––– ––– 304 14.25 ––– ––– ––– ––– ––– 362 ––– ––– ––– ––– ––– 304L 15.81 ––– ––– ––– ––– ––– 402 -- ––– ––– ––– ––– Actuator Size Type 585 & 585R Actuator Size 25, 50 100 ––– ––– ––– ––– 25, 50 100 ––– ––– ––– ––– 304 9.75 11.38 ––– ––– ––– ––– 248 289 ––– ––– ––– ––– 304L 12.38 14.00 ––– ––– ––– ––– 314 356 ––– ––– ––– ––– Actuator Size 657 & 667 Series Actuator Size 30, 34 40, 45, 46 50, 60 70 80 87 30, 34 40, 45, 46 50, 60 70 80 87 304 10.00 10.06 10.25 12.56 11.88 11.75 254 256 260 319 302 298 304L 12.56 12.69 12.88 15.19 14.50 14.38 319 322 327 388 368 365 Actuator Size Type 1250 & 1250R Actuator Size 225, 450 675 ––– ––– ––– ––– 225, 450 675 ––– ––– ––– ––– 304 10.42 11.33 ––– ––– ––– ––– 265 332 ––– ––– ––– ––– 304L 13.05 13.96 ––– ––– ––– ––– 288 355 ––– ––– ––– ––– 21A8707-B 15A6785-A A2313-1 / IL Figure 4. Dimensions When Used With Actuators Mounted on Sliding Stem Valves (Also See Table 3) 5 Product Bulletin 304, 304L Electrical Position Switches B1209-2 / IL 62.3:304 September 2002 Figure 5. Dimensions When Used With Actuators Mounted on Rotary-Shaft Valves (Also See Table 4) 6 Product Bulletin 62.3:304 September 2002 304, 304L Electrical Position Switch Table 4. Dimension A for Rotary Valves Dimension A, Inches Actuator Types 1051, 1051 1052 Dimension A, Inches Dimension A, mm Actuator Size Actuator Size Switch Type 20 33, 40, 60, 70 20 33, 40, 60, 70 304 10.75 10.44 273 265 304L 13.38 13.06 340 Actuator Size Type 1061 304 304L Type 1066 & 1066SR 304 304L Type 1069 304 304L Type 1076 All All 10.44 265 13.06 332 Actuator Size Actuator Size All All 10.25 260 12.88 327 Actuator Size Actuator Size All All 10.25 260 12.88 327 Actuator Size Actuator Size 1 2 3 1 2 3 304 10.88 11.00 7.25 276 279 184 304L 13.50 13.62 9.88 343 346 251 Actuator Size Type 1077 332 Actuator Size Actuator Size 0-KE, 2-KE 5-KE 7-KE, 9-KE 0-KE, 2-KE 6-KE 7-KE, 9-KE 304 12.88 10.44 10.69 327 265 272 304L 15.50 13.06 13.31 394 332 338 7 Product Bulletin 304, 304L Electrical Position Switches 62.3:304 September 2002 Fisher is a mark owned by Fisher Controls International, Inc., a business of Emerson Process Management. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Fisher product remains solely with the purchaser and end-user. Emerson Process Management Fisher Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 www.Fisher.com 8 EFisher Controls International, Inc. 1984, 2002; All Rights Reserved Printed in USA