International Journal of Mechanical Engineering and Technology (IJMET) Volume 10, Issue 01, January 2019, pp. 1383–1391, Article ID: IJMET_10_01_140 Available online at http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=10&IType=1 ISSN Print: 0976-6340 and ISSN Online: 0976-6359 © IAEME Publication Scopus Indexed TENSILE, IMPACT, FLEXURAL AND MORPHOLOGICAL CHARACTERISTICS OF PINEAPPLE LEAF FIBER REINFORCED POLYLACTIC ACID COMPOSITES Darsan R S Department of Mechanical Engineering Noorul Islam Centre for Higher Education, Kumaracoil, India Stanly Jones Retnam. B Department of Automobile Engineering, Noorul Islam Centre for Higher Education, Kumaracoil, India M Sivapragash Department of Mechanical Engineering, PSN College of Engineering and Technology, Melathediyoor, Tirunelveli 627152, Tamil Nadu, India * E-mail: ndmresearch11@gmail.com ABSTRACT The composites are fabricated by reinforcement of various fibre composition of short natural fibre into polylactic acid (PLA) by compression moulding. Untreated pineapple (UPAL) and treated pineapple (TPAL) fibres are used as reinforcement material to prepare composites of 10%, 15% and 20% fibre loadings. Tensile, impact, flexural and morphological characteristics conducted on different fibre loaded UPAL/PLA and TPAL/PLA composites. Tensile strength has increased to 40.78% and 44.33% for 10% fibre loaded UPAL/PLA and TPAL/PLA composites respectively. A similar increase in tensile modulus of 20.8% and 11.47% for 20% fibre loaded UPAL/PLA and TPAL/PLA composites respectively. The significant increase is noted for the flexural strength and the flexural modulus of UPAL/PLA and TPAL/PLA composites. Impact strength increases with increase in fibre loading. Ductile fracture is noticed in UPAL/PLA composites, while brittle fracture is inferred in TPAL/PLA composites from the SEM images. Key words: Tensile, impact, flexural and morphological characteristics, untreated and treated natural fiber and polylactic acid. http://www.iaeme.com/IJMET/index.asp 1383 editor@iaeme.com Darsan R S, Stanly Jones Retnam. B, M Sivapragash Cite this Article: Darsan R S, Stanly Jones Retnam. B, M Sivapragash, Tensile, Impact, Flexural and Morphological Characteristics of Pineapple Leaf Fiber Reinforced Polylactic Acid Composites, International Journal of Mechanical Engineering and Technology 10(1), 2019, pp. 1383–1391. http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=10&IType=1 1. INTRODUCTION The immense volume of petroleum-based thermoplastic polymers are used in day to day applications in the form of household appliances to industrial products. The decomposition and degradation of non-renewable based synthetic polymers raises more significant challenges and leads to environmental pollution in the form of accumulation of solid waste pollutes the water bodies [1]. Incineration of these waste leads to the generation of toxic gases which in turn pollutes the air. Both methods of waste disposal are not feasible as it causes a high level of environmental pollution. In recent years more awareness is created among people and communities to use products that are from environmentally friendly materials. In current scenario the attention of the communities has shifted to the materials which are naturally degradable without affecting the ecosystem. Thus, the search for materials has culminated in the polymers which has natural roots. A new generation of polymers known as ‘green’ polymers formed from the renewable natural roots [2] can be a replacement for the existing polymers. Various consumer products produced in large volumes started depending on ‘green’ polymers. During the recycling process of the green polymers, the enzymatic biocatalyst in them works to return them to the carbon cycle [3,4]. Currently, the research for modern materials is directed in developing sustainable materials to create an ecological balance to the nature. Such materials will be mostly a biocomposite, formed from a combination of the green polymer matrix and is reinforced with natural fillers [5]. The biocomposites are produced from polymers coming from natural renewable roots, which should have a capacity to replace the existing petroleum-based nonrenewable polymers. There are various verities of polymers made from renewable sources like starch, cellulose and proteins etc. Examples of such naturally occurring polymers are, polylactic acids (PLA), synthesized from lactide monomers, polyhydroxybutyrate produced through microbial fermentation [6]. Among the renewable biopolymers, polylactic acids are biodegradable, obtained through agricultural roots, and they have properties nearer the existing used polymers [7]. The reinforcement filler materials are natural fibres produced from plant and animal [8]. Few of the natural fibres like cotton [9], jute [9], ramie [10], bamboo [11], kenaf [12] and sisal [13] were used as reinforcement in the PLA matrix for fabrication of green composites. Appreciable changes in properties are noticed in pineapple leaf fibre (PAL) reinforced with polyester composites due to their higher percentage of cellulose content [14]. The alkali treatment helps to remove the hydrophobic waxy layer thus improving the wettability of the matrix with the fibre [15]. In the present study tensile, impact, flexural and morphological characteristion of pineapple leaf fibre reinforced polylactic acid composites prepared by compression moulding. Evaluate the effect of different fibre loading on short treated and untreated fibre on the properties of the composites, prepared using compression moulding technique and morphological characteristics using SEM to understand the fracture behaviour of the composites. http://www.iaeme.com/IJMET/index.asp 1384 editor@iaeme.com Tensile, Impact, Flexural and Morphological Characteristics of Pineapple Leaf Fiber Reinforced Polylactic Acid Composites 2. MATERIALS & EXPERIMENTAL PROCEDURES 2.1. Materials From Nature Works, USA PLA 3052D grade Polylactic acid is procured. Pineapple leaf fibres are obtained from Vrushacomposites and services, India, Sodium hydroxide (NaOH) pellets and Glacial Acetic acid are from SRL chemicals and HIMEDIA, India. 2.2. Treatment on Pineapple Leaf Fibre Initially, the pineapple leaf fibre is washed in mild detergent followed by in distilled water to remove any leftover detergent. Secondly, the washed fibres were rinsed in distilled water is dipped in for 2 hours in sodium hydroxide solution of 2% concentration under room condition[15]. The fibres were then washed in distilled water, followed by immersion in glacial acetic acid of 1% concentration, and washed in distilled water to remove any traces of acid. Finally, the fibres are air dried in shade till the entire water content is removed. The dried fibres are cut into 3 -6mm in length. 2.3. Composite Preparation The first step in composite preparation is to dry the PLA and PAL fibres in hot air oven at 80OC for few hours to remove the moisture content. The second step is melt blending of PLA and untreated PAL fibres (UPAL) & treated PAL fibres(TPAL) using (M/s. Specific Engineering, ZV 20, Baroda India) a twin screw extruder for 0%, 10%, 15%, 20% fibre loadings. The blended materials are initially cooled and pelletised using a shredding machine. The pelletised shredded materials are dried overnight in a hot air oven at 80OC. Dried pelletised material is formed into a sheet of 200 X 200 X 3.2mm using a compression moulding machine. From the compresson moulded sheets standard specimens are cut. 3. MECHANICAL TESTING 3.2. Tensile testing The tensile testing is carried out using Universal testing machine (M/s. Tinius Olsen, H 50KL) according to ASTM D638 with a crosshead speed of 5mm/min, on a gauge length of 50mm, to find out the tensile property of various samples prepared. 3.3. Flexural testing The flexural test is conducted to find the flexural strength and flexural modulus on the universal testing machine according to the ASTM D790 standard. 3.4. Impact testing The impact strength of the samples was found using impact tester (M/s. Tinius Olsen, Impact 104), according to the ASTM D256 standard. 3.5. Morphological characteristics The fracture behaviour of fractured specimens is observed by Scanning electron microscopy (SEM), M/s. TESCAN VEGA 3 SBH with a resolution of 10nm. http://www.iaeme.com/IJMET/index.asp 1385 editor@iaeme.com Darsan R S, Stanly Jones Retnam. B, M Sivapragash 4. RESULT & DISCUSSION 4.1. Mechanical Properties 4.1.1. Tensile Properties of UPAL/PLA and TPAL/PLA Composites The tensile strength and modulus of untreated pineapple leaf fibre (UPAL)/Polylactic acid (PLA) and treated pineapple leaf fibre (TPAL)/Polylactic acid (PLA) composites of different fibre percentage loadings are shown in figure 1 and figure 2 respectively. From figure 1, there is a sharp increase of 40.78% in strength for 10% fibre loading for UPAL/PLA composite when compared with the virgin PLA. For 15% and 20% fibre loaded UPAL/PLA composite the tensile strength has an increase of 24.2% and 20.92% respectively with repect to virgin PLA. In the case of TPAL/PLA composites, for 10% fibre loading an increase of 44.33%, 8.1% and 15.25% increase respectively for 15% and 20% fibre loading with respect to virgin PLA. The tensile modulus of the UPAL/PLA composites shows an increase of 6.93%, 12% and 20.8% respectively for 10%, 15% and 20 % fibre loading with respect to virgin PLA. In the case of TPAL/PLA composites, a decrease of 4.27% for 10% fibre loading and an increase of 0.27% and 11.47% respectively for 15% and 20% fibre loading with respect to virgin PLA. Agglomeration at higher loading fraction resulted in decrement of strength at higher loading fraction [16]. Figure 1 Tensile Strength of UP AL/PLA and TPAL/PLA composites Figure 2 Tensile Modulus of UPAL/PLA and TPAL/PLA composites. http://www.iaeme.com/IJMET/index.asp 1386 editor@iaeme.com Tensile, Impact, Flexural and Morphological Characteristics of Pineapple Leaf Fiber Reinforced Polylactic Acid Composites 4.1.2. Impact strength of UPAL/PLA and TPAL/PLA composites The impact strength of UPAL/PLA and TPAL/PLA composites for different fibre percentage compositions are shown in Figure 3. For different fibre loading of UPAL/PLA and TPAL/PLA composites, shows similar behaviours. The impact strength increases up to 15% fibre loading and shows a decrease for 20% fibre loading. In the case of UPAL/PLA composites, an initial increase of 8.46% and 28.67% for 10% and 15% fibre loading with respect to virgin PLA and a decrease of 6.29% for 20% fibre loading when compared with 15% fibre loaded composite. For TPAL/PLA composites, 10.66% and 41.18% increase respectively for 10% and 20% fibre loaded composite when compared with virgin PLA and a decrease of 1.30% for 20% fibre loading with repect to 15% TPAL/PLA composite. Introduction of more and more stiffer fiber into the matrix resulted in increase in impact strength at higher loading fractions [17]. Figure 3 Impact of UPAL/PLA and TPAL/PLA composites. 4.1.3. Flexural Properties of UPAL/PLA And TPAL/PLA Composites Figure 4 Flexural strength of UPAL/PLA and TPAL/PLA composites http://www.iaeme.com/IJMET/index.asp 1387 editor@iaeme.com Darsan R S, Stanly Jones Retnam. B, M Sivapragash The flexural strength and modulus of UPAL/PLA and TPAL/PLA composites for different fibre percentages in compositions are represented in Figure 4 and Figure 5 respectively. The 10% fibre loading of UPAL/PLA composites has a decrease of 2.99% strength with respect to virgin PLA and for 15% and 20% shows an increase of 9.3% and 9.072% with respect to virgin PLA. For TPAL/PLA composites, for various fibre loading initial increase in flexural strength followed by a decline as the fibre loading increases. The maximum flexural strength of 27.38% increase is shown for 10% fibre loading and 23.83% and 22.19% increase corresponding to 15% and 20% fibre loading when compared with virgin PLA. In the case of flexural strength, the maximum flexural strength for both UPAL/PLA and TPAL/PLA composites with different fibre loading is exhibited by 20% fibre loaded com posites. An increase of 22.38% and 13.75% respectively for 20% fibre loaded UPAL/PLA and TPAL/PLA composite when compared with virgin PLA. In the case of UPAL/PLA composites an initial increase of 19.05% for 10% fibre loading and a decrease of 1.04% for 15% fibre loading with respect to virgin PLA. For TPAL/PLA composites shows an initial decrease of 0.51% for 10% fibre loading and an increase of 5.44% for 15% fibre loading compared to virgin PLA. Figure 5 Flexural Modulus of UPAL/PLA and TPAL/PLA composites. 4.1.4. Morphological Properties of UPAL/PLA And TPAL/PLA Composites Figure 6, 7, 8 & 9 shows the SEM images of 10% and 15% UPAL/PLA and TPAL/PLA composites respectively. From figure 6, the fracture is the result of ductile fracture and poor interfacial bonding between the untreated fibre and the PLA matrix. In the case of the 15%, the nature of the fracture is brittle and other reasons resulted in fracture during loading are poor interfacial bonding between fibre and matrix and fibre pull out. Figure 8 shows the fracture behaviour of 10% TPAL/PLA composite, which is similar to 10 % UPAL/PLA composite, with void present along the matrix. For 10% TPAL/PLA composite, fracture happen due to various causes, like matrix crack, fibre pullout, a large number of voids, poor interfacial bond between fibre and matrix and the nature of the fracture is brittle. http://www.iaeme.com/IJMET/index.asp 1388 editor@iaeme.com Tensile, Impact, Flexural and Morphological Characteristics of Pineapple Leaf Fiber Reinforced Polylactic Acid Composites Figure 6 SEM images of 10 % UPAL/PLA composite. Figure 7 SEM images of 15% UPAL/PLA composite. Figure 8 SEM images of 10 % TPAL/PLA composite. Figure 9 SEM image of 15% TPAL/PLA composite. 5. CONCLUSIONS In this research work on composites prepared by reinforcement of pineapple fibre in both untreated and treated condition into the PLA matrix, tensile, impact, flexural and morphological properties of % UPAL/PLA and TPAL/PLA composites are analysed. The following conclusions are noted in this work. UPAL and TPAL fibres are reinforced into PLA matrix initially using a twin extruder, followed by compression mouldinginto sheets. The standard specimens for each characterisation are cut from the compression moulded sheets. http://www.iaeme.com/IJMET/index.asp 1389 editor@iaeme.com Darsan R S, Stanly Jones Retnam. B, M Sivapragash The decrease in tensile strength for higher fibre loading in UPAL/PLA composites due to agglomeration and poor interfacial bonding between the UPAL fibre and PLA matrix, this was evident from the SEM images. Brittle fracture and matrix crack resulted in variation of properties exhibited in TPAL/PLA composites. The tensile modulus increases the increase in fibre loading for both UPAL/PLA and TPAL/PLA composites due to the introduction of stiff fibre into the PLA matrix. The impact strength in both UPAL and TPAL fibre reinforced composites increases up to to 15% fibre loading followed by reduction due to agglomeration of the fibre in the PLA matrix for higher fibre loading. Variation in flexural strength and modulus of UPAL/PLA and TPAL/PLA composites are due to the non-uniform orientation of fibre in the PLA matrix during compression moulding. Brittle fracture, fibre pull out, matrix crack and numerous voids present on the matrix attributed to the reduction in properties of TPAL/PLA composites at higher loading fractions. ACKNOWLEDGEMENTS The authors are grateful to CIPET: Institute of Plastics Technology (IPT), and Maharaja’s College, Ernakulam in conducting different characterisations. REFERENCES [1] R Premraj, Doble, MukeshBiodegradation of polymers, Indian Journal of Biotechnology, 4, 2005, pp. 186 -193. [2] Scott, G, ―Green” polymers. Polymer Degradation and Stability, 68(1), 2000, pp. 1–7. [3] H. N. Cheng, Richard A. Gross, Patrick B. 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