AFTER MARKETS PRESENTATION
Rotating Equipment Services
March 2015
© Psicon BV - The Netherlands
www.psicon.eu
Introduction
Psicon BV and Quantum Offshore Ltd is a joint venture of two rotating equipment specialist
companies. Together we support customers worldwide from our locations in Zoetermeer
(Netherlands), Labuan (Malaysia), Falmouth UK and Houston (USA)
Our knowledgeable and experienced personnel work closely with the client to provide
engineered solutions to the toughest challenges. We supply engineered products and services
that provide reduced Life Cycle Cost and maximize Return on Investment for the end user
We provide our unique solutions to the following markets:
• Oil and Gas (On & Offshore)
• Power / Energy
We work with dedicated manufacturing partners having manufacturing facilities worldwide:
• Netherlands
• United Kingdom
• Germany
• Malaysia
We have been active in the Power and Oil & Gas industry for
• United States
over 15 years
© Psicon BV - The Netherlands
www.psicon.eu
Sheet 2
Products Lines
• Reciprocating Gas Compressor & Screw Compressor packages
• Turbines
• Process Modules, Chemical Injection & Fuel Gas Conditioning
Systems
Engineered
Products
• Filters (Magnetic filtration)
• Equipment Enhancement & Upgrading Services
• Operations, Troubleshooting, Maintenance and Overhaul
• Spare Parts
• Reconditioned Compressors, Turbines and Pumps
After Market
Services
• Manpower. Training, Studies, Inspections & Consultancy
• Living Quarters Upgrades
© Psicon BV - The Netherlands
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Sheet 3
Rotating Equipment Services
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Life Time Extension projects Reciprocating compressors
Troubleshooting & Upgrading
Inspection and Consultancy
Overhaul:
Ø Steam turbines
ü Single Stage / Double stage
Ø Reciprocating Compressors
• Spare parts & Service:
Ø Steam turbines
Ø Compressors
Ø Pumps (Sundyne)
© Psicon BV - The Netherlands
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She
Turbo Compressors
.
Dresser Rand compressor barrel
Elliott Compressor casing
Demag gear type compressor
© Psicon BV - The Netherlands
Sulzer Axial compressor casing - IGV’S
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Steam Turbines (Single Stage)
Terry steam turbine
Coppus steam turbine
© Psicon BV - The Netherlands
Nadrowski steam turbine
Worthington steam turbine
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Steam Turbines (Multi Stage)
Terry steam turbine
Delaval steam tuirbine
Delaval steam tuirbine
© Psicon BV - The Netherlands
Worthington steam turbine
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Reciprocating Compressors
Reciprocating Compressor Enhancement & Upgrading Services:
Psicon BV offers a complete range of equipment upgrade, configuration and modification
services.
Compressor upgrade & modifications:
• Complete compressor system studies and evaluations
• Mechanical and thermodynamic evaluations
• Re-design of existing compressor frame and cylinders
• Cylinder re-application and refurbishment
• Compressor up- & de-staging
• Acoustic pulsation studies
• Bid review
• Training (onsite / offsite)
• Inspection services
© Psicon BV - The Netherlands
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Sheet 8
Reciprocating Compressors
Thomassen and Dresser Rand Reciprocating compressors
© Psicon BV - The Netherlands
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Sheet 9
Reciprocating Compressors
© Psicon BV - The Netherlands
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Sheet 10
Parts Supply – Reciprocating
Parts Supply:
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•
•
•
•
•
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Ariel
Superior
Cooper Cameron
Dresser
Thomassen
Nuove Pignone
Neumann Esser
Etc.
Parts Supply (OEM or Reverse Engineering):
• We guarantee that all our spare parts are according to the most stringent standards.
• Our reverse engineered spare parts are 100% compatible and combine the highest
standards of turbo machinery knowledge with an in-depth understanding of material
specifications, manufacturing standards and tolerances.
• All our spare parts are supplied with material and quality certificates
• All our spare parts are supplied with full warranty equal and/or exceeding OEM warranty
© Psicon BV - The Netherlands
www.psicon.eu
Sheet 11
Rotor Shop
Our rotor shop, located in Belgium provides services such as refurbishment of compressor ,
steam turbine and expander rotors and stator parts, stripping and stacking of
rotors, re-blading of turbine and expander rotors , blade carriers and
casings, including supply of new rotors or stator parts.
OUR SHOP IS FULLY EQUIPED WITH:
•Overhead crane up to 100.000 kg
•High speed balancing bunker - Speed 30.000 rpm / max .weight 12500 kg
•Low speed - Max. rotor weight 100.000 kg
•Lathes - Radius 3400 mm – length 14000 mm
•Milling machines
•Welding robot
•Climate controlled measuring room
•Non and destructive testing equipment
•Stand electrical run out control on rotor probe tracks
•Stand stripping and stacking of rotors
•Rotor storage ( Vertical or horizontal )
© Psicon BV - The Netherlands
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12
High Speed Balancing
Specifications
DH7S
DH4
600 – 12.500 kg
60 – 1.250 kg
Max rotor length
6.000 mm
6.000 mm
Max rotor diameter
1.700 mm
1.700 mm
280 mm
125 mm
12.000 rpm
30.000 rpm
Rotor weight
Max journal diameter
Max drive speed
© Psicon BV - The Netherlands
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13
Low Speed Balancing
Specifications
Rotor weight
100.000 kg
Max rotor diameter
4.000 mm
Min. distance between
bearing centers
600 mm
Max. distance between
bearing centers
8.600 mm
Journal diameter range
(max.14.000kg load/
pedestal)
125 – 300 mm
Journal diameter range
(max. 30.000kg load/
pedestal)
250 – 500 mm
Journal diameter range
(max. 50.000kg load/
pedestal)
450 – 900 mm
© Psicon BV - The Netherlands
www.psicon.eu
14
Rotor Repair and Upgrading
GHH compressor rotor
Sulzer axial compressor rotor
Nuovo Pignone compressor rotor
Delaval compressor rotor
© Psicon BV - The Netherlands
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Rotor Repair and Upgrading
Mitsubishi steam turbine rotor
Siemens steam turbine rotor
MAN Turbo steam turbine rotor
AEG Kanis steam turbine rotor
© Psicon BV - The Netherlands
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16
Rotor Repair and Upgrading
CASE STUDY: Accident with 35 MW Mitsubishi 5EH6 steam turbine, due to stress
corrosion cracking on rotor disc blade root, which caused heavy damages on rotor
and stator parts.
Rotor complete refurbished and stator parts like diaphragms and labyrinths
© Psicon BV - The Netherlands
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17
Rotor Repair and Upgrading
Pre Machining
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Rotor Repair and Upgrading
TIG - Welding
© Psicon BV - The Netherlands
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Rotor Repair and Upgrading
Final Machining
© Psicon BV - The Netherlands
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Rotor Repair and Upgrading
Reblading
© Psicon BV - The Netherlands
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Rotor Repair and Upgrading
FINALPRODUCT
© Psicon BV - The Netherlands
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22
HVOF Coating
High Velocity Oxy – Fuel ( HVOF ) coating solutions
Journal before coating
© Psicon BV - The Netherlands
Journal after coating
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23
SermaLon Coating
GHH compressor rotor
© Psicon BV - The Netherlands
Delaval compressor rotor
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24
SermaLon Coating
Inlet guide vanes Delaval air compressor
© Psicon BV - The Netherlands
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Parts Supply – Turbo
Parts Supply:
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•
•
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•
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Mitsubishi
Hitachi
Kobe
Cooper Bessermer
Kobelco
Demag
Elliott / Ebara
Etc
Parts Supply (OEM or by Reverse Engineering):
• We guarantee that all our spare parts are according to the most stringent standards.
• Our reverse engineered spare parts are 100% compatible and combine the highest
standards of turbo machinery knowledge with an in-depth understanding of material
specifications, manufacturing standards and tolerances.
• All our spare parts are supplied with material and quality certificates
• All our spare parts are supplied with full warranty equal and/or exceeding OEM warranty
© Psicon BV - The Netherlands
www.psicon.eu
Sheet 26
Parts Supply
GHH compressor rotor impeller
Kobe compressor rotor shaft
GHH compressor rotor impeller
© Psicon BV - The Netherlands
New Nuovo Pignone compressor rotor
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Sheet 27
Parts Supply – Steam
Parts Supply:
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•
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Mitsubishi
Fuji
Motsui
Coppus
Worthington
Terry
Elliott
Dresser
Etc
Parts Supply (OEM or Reverse Engineering):
• We guarantee that all our spare parts are according to the most stringent standards.
• Our reverse engineered spare parts are 100% compatible and combine the highest
standards of turbo machinery knowledge with an in-depth understanding of material
specifications, manufacturing standards and tolerances.
• All our spare parts are supplied with material and quality certificates
• All our spare parts are supplied with full warranty equal and/or exceeding OEM warranty
© Psicon BV - The Netherlands
www.psicon.eu
Sheet 28
Parts Supply
© Psicon BV - The Netherlands
www.psicon.eu
Sheet 29
Parts Supply
© Psicon BV - The Netherlands
www.psicon.eu
Sheet 30
Parts Supply
Valve steam Hiro Zoki turbine
Reverse ring Coppus turbine
Wheel Terry turbine GAF 5
© Psicon BV - The Netherlands
Carbon rings Coppus turbine
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Sheet 31
Parts Supply – Pumps
• Design and production of components suitable
for Sundyne® and Sunflo® pumps and
compressors
• Technical competence
• High degree of quality awareness
• React quickly to specific customer needs
• Repair and maintenance works at Sundyne®
and Sunflo® machinery in our service center
• Permanent availability of key components such as
gears, shafts, impellers, inducers, mechanical seals,
etc…
• Test bench for gearbox mechanical test run available!
• Field service
•
commissioning, start up, troubleshooting etc…
© Psicon BV - The Netherlands
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Sheet 32
Parts Supply – Sundyne
© Psicon BV - The Netherlands
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She
Field Services
Our highly skilled field service employees provide on-site services such as minor and major
overhauls , including commissioning and start-up assistance .
This service can be performed on scheduled or non scheduled maintenance.
Our Service Engineering Team is equipped with:
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•
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•
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Tool and hoisting containers
Hytorc
Laser Alignment
Condition monitoring equipment
Field balancing equipment
3D measuring equipment
Non destructive test equipment
© Psicon BV - The Netherlands
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Sheet 34
Field Repairs
© Psicon BV - The Netherlands
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Sheet 35
Psicon BV
Stephensonstraat 45
2723RM Zoetermeer
Postal address:
PO Box 7294
2701 AG Zoetermeer
The Netherlands
The Netherlands
Email.:
Web.:
Tel.:
Fax.:
info@psicon.eu
www.psicon.eu
+31 79 - 362 59 13
+31 79 - 362 59 12
KvK nr.: 51473119
© Psicon BV - The Netherlands