CONTROL CHARTS FOR ATTRIBUTES Name:S.Ramesh Roll No:100712508122 M.SC(Applied Statistics) IV semester DEFINITION The term Attribute refers to those quality characteristics that conform to specifications or do not conform to specifications. Attribute are used: 1. Where measurements are not possible. 2. Where measurements can be made but are not made because of time, cost, or need. DEFECT: Defect is appropriate for use when evaluation is in terms of usage. Nonconformity is appropriate for conformance to specifications. The term Nonconforming Unit is used to describe a unit of product or service containing at least one nonconformity. DEFECTIVE Defective is analogous to defect and is appropriate for use when unit of product or service is evaluated in terms of usage rather than conformance to specifications. Limitations of variable control charts: These charts cannot be used for quality characteristics which are attributes. TYPES OF ATTRIBUTE CHARTS: 1. Nonconforming Units (based on the Binomial distribution): p chart, np chart. 2. Nonconformities (based on the Poisson distribution): c chart, u chart. P CHART The P Chart is used for data that consist of the proportion of the number of occurrences of an event to the total number of occurrences. It is used in quality to report the fraction or percent nonconforming in a product, quality characteristic, or group of quality characteristics. CALCULATE THE TRIAL CENTRAL LINE AND CONTROL LIMITS p (1 p ) UCL p 3 n LCL p np n p (1 p ) p 3 n = average of p for many subgroups n = number inspected in a subgroup EXAMPLE p np n 138 0.018 7500 0.018(1 0.018) UCL 0.018 3 300 0.041 0.018(1 0.018) LCL 0.018 3 300 0.005 0.0 Subgroup Number Number Inspected n np p 1 300 12 0.040 2 300 3 0.010 3 300 9 0.030 4 300 4 0.013 5 300 0 0.0 6 300 6 0.020 7 300 6 0.020 8 300 1 0.003 19 300 16 0.053 25 300 2 0.007 7500 138 Total P CHART 0.053 p UCL 0.04 0.03 0.02 p-bar 0.01 LCL 0 5 10 15 20 Subgroup 25 NP CHART The np chart is almost the same as the p chart. Central line = npo UCL npo 3 npo (1 po ) LCL npo 3 npo (1 po ) If po is unknown, it must be determined by collecting data, calculating UCL, LCL. EXAMPLE Subgroup n np UCL np -bar LCL 1 2 3 4 5 300 300 300 300 300 3 6 4 6 20 12.0 12.0 12.0 12.0 12.0 5.24 5.24 5.24 5.24 5.24 0.0 0.0 0.0 0.0 0.0 21 22 23 24 25 300 300 300 300 300 2 3 6 1 8 12.0 12.0 12.0 12.0 12.0 5.24 5.24 5.24 5.24 5.24 0.0 0.0 0.0 0.0 0.0 C CHART The procedures for c chart are the same as those for the p chart. If count of nonconformities, is unknown, it must be found by collecting data, calculating UCL & LCL. UCL c c 3 c LCL c 3 c c = average count of nonconformities g EXAMPLE ID Number Subgroup MY102 1 MY113 MY121 MY125 MY132 MY143 MY150 MY152 MY164 MY166 MY172 MY267 MY278 MY281 MY288 2 3 4 5 6 7 8 9 10 11 22 23 24 25 c c g 141 UCL 5.64 3 5.64 5.64 25 c UCL c -bar LCL 7 6 6 3 20 8 6 1 0 5 14 4 14 4 5 12.76 12.76 12.76 12.76 12.76 12.76 12.76 12.76 12.76 12.76 12.76 12.76 12.76 12.76 12.76 5.64 5.64 5.64 5.64 5.64 5.64 5.64 5.64 5.64 5.64 5.64 5.64 5.64 5.64 5.64 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 12 .76 LCL 5.64 3 5.64 1.48 0 c-Chart 25 20 Count of Nonconformities c UCL c-bar 15 LCL 10 5 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Subgroup Num ber 16 17 18 19 20 21 22 23 24 25 U CHART The u chart is mathematically equivalent to the c chart. c u n u c n u UCL u 3 n u LCL u 3 n EXAMPLE ID Number Subgroup 30-Jan 1 31-Jan 1-Feb 2-Feb 3-Feb 4-Feb 28-Feb 1-Mar 2-Mar 3-Mar 4-Mar u c n 3389 1.20 2823 n c u UCL u -Bar LCL 2 3 4 5 6 110 82 96 115 108 56 120 94 89 162 150 82 1.091 1.146 0.927 1.409 1.389 1.464 1.51 1.56 1.54 1.51 1.52 1.64 1.20 1.20 1.20 1.20 1.20 1.20 0.89 0.84 0.87 0.89 0.88 0.76 26 27 28 29 30 101 122 105 98 48 105 143 132 100 60 1.040 1.172 1.257 1.020 1.250 1.53 1.50 1.52 1.53 1.67 1.20 1.20 1.20 1.20 1.20 0.87 0.90 0.88 0.87 0.73 For January 30: c u Jan 30 n 120 1.09 110 1.20 UCL Jan 30 1.20 3 110 1.51 1.20 110 0.89 LCL Jan 30 1.20 3 Advantages of attribute control charts Allowing for quick summaries, that is, the engineer may simply classify products as acceptable or unacceptable, based on various quality criteria. Thus, attribute charts sometimes bypass the need for expensive, precise devices and timeconsuming measurement procedures. More easily understood by managers unfamiliar with quality control procedures. THANK YOU