Guidelines for Schematic Diagram ELECTRICAL INSTALLATION Distribution Board Usually do not have metering scheme. Selection of MCCB based on TCL. Protection scheme: MCCB, MCB for final loads Leakage protection relay Chosen of leakage protection relay : Use ELR with Zct : 20A 3 phase ≤x ≤250A 3 phase Use EF with CT (min 2 OC/1EF) : x > 250A Installation of protection relay at: i. For isolators/mechanical loads: at upstream MCCB ii. For other type loads within same building: at downstream MCCB iii. Load via underground cable: at both upstream & downstream MCCB Sub Switch board Consist of: Protection scheme Metering Protection scheme Circuit Breaker (based on calculation of MD) Leakage protection relay Chosen of leakage protection relay : Use ELR with Zct : 20A 3 phase ≤x ≤250A 3 phase Use EF with CT (min 2 OC/1EF) : x > 250A Installation of protection relay at: i. For isolators/mechanical loads: at upstream MCCB ii. For other type loads within same building: at downstream MCCB iii. Load via underground cable: at both upstream & downstream MCCB Metering The facility of measuring and monitoring devices at SSB is depending to the incoming switch gear rating and the usage of the panel. The items need to be installed are: a) incoming phase indicating light – LED type c/w fuse b) voltmeter c) ammeter d) kilowatt hour meter e) items b, c and d may be replaced with a digital power meter to connect to electrical building automation system (SCADA) enabling collecting data and may be used for measurement of efficiency and improvement etc. Main Switch Board Consist of: Protection scheme Metering Protection scheme Circuit Breaker (based on calculation of MD + 20%) Leakage protection relay Chosen of leakage protection relay : Use ELR with Zct : 20A 3 phase ≤x ≤250A 3 phase Use EF with CT (min 2 OC/1EF) : x > 250A Installation of protection relay at: i. For isolators/mechanical loads: at upstream MCCB ii. For other type loads within same building: at downstream MCCB iii. Load via underground cable: at both upstream & downstream MCCB Metering The facility of measuring and monitoring devices at SSB is depending to the incoming switch gear rating and the usage of the panel. The items need to be installed are: a) incoming phase indicating light – LED type c/w fuse b) voltmeter c) ammeter d) kilowatt hour meter e) items b, c and d may be replaced with a digital power meter to connect to electrical building automation system (SCADA) enabling collecting data and may be used for measurement of efficiency and improvement etc. Name of MSB legend refers to the location of the panel. a) MSB NE (Non Essential) Supply direct from TNB b) MSB E (Essential) Supply from Generator Set c) MSB Mechanical, etc. Example 1 – Main Switch Board Incoming Normal Supply Panel/Consumer HT Panel Sometimes two transformers are supplied by TNB. This may happen when:- (i) a single transformer is insufficient to cater for the total load of the installation, or (ii) a more secured supply system for the installation is required. Whatever the cause may be, the main switchboard must be designed to receive the two incoming feeders from the separate transformer. In this case it is normal practice to incorporate a 4 pole coupler between the two sections of main busbars fed by the two transformers to provide further flexibility in the supply system. The coupler must at least be mechanically interlocked with the other two incoming Circuit Breaker (CB) so that the coupler can only be closed if either one of the two incoming CBs is opened in order to satisfy TNB’s requirement. Consist of: Consumer’s HT panel TNB HT panel Consumer’s HT panel consists of: Metering Protection Example 2 – Incoming Supply Panel Concept of Breaker Sizing Alternate Supply Panel Usually refer to Genset or UPS Panel Consists of: Protection scheme Metering Protection scheme: Air Circuit Brekaer Leakage Protection Relay Fine Surge Supressor Load Assesment and Genset Sizing It is necessary to determine to which loads one proposes to maintain a supply under emergency conditions. These loads may consist of static loads and motor loads. The generator is sized with the main loads plus 20% on other power requirements such as lightings, small motors, etc. Static load consist of lamps, communication equipment, etc. – items which do not involve rotating machinery. Static loads are expressed in kW. Motor loads are those electrical motors which power such things as fireman lifts, pressurization fans and fire fighting equipment. These motor loads are also expressed in kW, but they also place an additional demand on the electric supply. This demand is the starting kVA (skVA). The starting kVA for a motor of 5 kW or more is 5.5 to 6 times the rated kVA and it is 8 to 10 times approximately in the case of one of 5 kW or lower. At starting, the motor normally apply a fairly large load to the generator. Under the rated full load, most motors require about 1.4 kVA per kW. It is therefore easy to find out kVA values on the basis of output kW. Thus to determine the total load, a) Add up the static loads in kWto establish the total static load. b) Identify the individual motor loads and compute their total kW value. c) Then individually calculate the starting kVA of each motor. Automatic Main Failure Panel Make the power switch to emergency standby generators in the event of a significant loss of mains power or total blackout. Without AMF panels, generators need to be operated manually and that can mean lost data, potential damage to electrical equipment and huge amounts of disruption Consists of: Phase indicator Interlock switch (contactor) Contactor size of AMF refers to nominal current of circuit breaker. Eg:- 800 A TPN of ACB follows 800 TPN 4 Pole Contactor of AMF. Example 3 – AMF/Genset Control Panel Example 4 – Legend