International Journal of Civil Engineering and Technology (IJCIET) Volume 10, Issue 04, April 2019, pp. 114-124, Article ID: IJCIET_10_04_013 Available online at http://www.iaeme.com/ijmet/issues.asp?JType=IJCIET&VType=10&IType=4 ISSN Print: 0976-6308 and ISSN Online: 0976-6316 © IAEME Publication Scopus Indexed ENHANCEMENT COMBUSTION AND IGNITION CHARACTERISTICS OF BIODIESEL/DIESEL FUEL MIXTURES BY NANO ALUMINIUM (N-AL) AND NANO ALUMINIUM OXIDE (N-AL2O3) ADDITIVES Jihad.Kadhim.AbdAli Agriculture College, Al. Qasim Green University, Babil, Iraq ABSTRACT The experimental investigation of combustion behavior and ignition process of Al and Al2O3 nanoparticles which are in stably suspension in mixture of fuel that which containing from oil fuel such as diesel and biodiesel (jatropha). The problems with diesel and biodiesel in combustion processes and ignition process are incomplete combustion, ignition delay and emissions etc. The aluminum (40nm) and aluminum oxide (30nm) additive nanoparticles size are added to the fuel mixture in order to enhance combustion and ignition performance. The volume fraction percentage of the nanoparticles additives are varies from 0.1% to 0.5%. In the current work, we illustrate the increase in heat of combustion and reduction of ignition delay. This experimental study shows the characteristics of fuel mixture with nanoparticles for active materials. The first step of this study is to prepare the fuel mixture from 50%diesel plus 50% biodiesel , n-Al and n- Al2O3 using the magnetic stirring ceaseless with heating. The second method is to prepare the fuel mixture by ultrasonic bath. This is used for the complete mixing of fuel and highly decreases the separation of fuel mixture, Aluminum and Aluminum oxide. From this investigation, it can be concluded that the aluminum and aluminum oxide nanoparticles act to increase the energy density and heat of combustion and reduce evaporation delay. Photographs taken by using scan electron microscope show the morphology of the state of additives and mixture agglomeration elements. Key words: Diesel/biodiesel mixture, stirring process, nano fluid, combustion, ignition. Cite this Article: Jihad.Kadhim.AbdAli, Enhancement Combustion and Ignition Characteristics of Biodiesel/Diesel Fuel Mixtures by Nano Aluminium (N-Al) and Nano Aluminium Oxide (N-Al2o3) Additives, International Journal of Civil Engineering and Technology 10(4), 2019, pp. 114-124. http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=10&IType=4 http://www.iaeme.com/IJCIET/index.asp 114 editor@iaeme.com Enhancement Combustion and Ignition Characteristics of Biodiesel/Diesel Fuel Mixtures by Nano Aluminium (N-Al) and Nano Aluminium Oxide (N-Al2o3) Additives 1. INTRODUCTION The current work, investigating nanoscale particle additives, that is not yet complete fully understood. Recent experimental studies results show that addition of nanoparticles (typically metal oxides nanoparticles, such as aluminium and alumina) can improve the combustion process and ignition mechanism of liquid fuels, probably influencing and increasing the thermal exchange process between the droplets mixture and the surrounding oxidation. The added nanoscale particles can be little enough to approach dimensions of atoms and molecular distribution, enhance the physical properties of fuel (such as thermal conductivity, mass distribution and heat transfer) and increase the surface area to volume ratio of the fuel droplets, permitting more fuel to be in contact with the oxidant. High energetic metals such as aluminum have higher combustion energies and have been employed as energetic additives in propellants and explosives as indicated byYetter.et al. [1].Recent advances in nanoscience and nanotechnology are in the areas of production, control, and characterization of nanoscale energetic materials, which have shown substantial merits larger size particles such as micronsized ones. Due to the more specific surface area, particles metallic nanoparticles offer less ignition delay, reduced burn times, and a more complete combustion than micron-sized particles .Thus, nanoscale energetic metals as fuel additives to enhance combustion of liquid fuels are an important concept. The high energy density of energetic materials, especially aluminum, could significantly enhance the power output of engines and thus decrease fuel consumption and consequently result in a lower emission of CO, NOx etc. In addition to the higher energy density, fuel additives have the possibility to shorten the ignition delay time and improve fuel oxidation by catalytic effect. These investigations are focussed on the analysis of the ignition probability nanofuel droplets impinging on a hot plate. It has been observed that the ignition temperature of fuel mixtures containing nanoparticles is lower than that of pure diesel. In fact, ignition temperature and ignition delay are critical parameters to characterize the rendition of a fuel mixture, for both emission levels and efficiency of the combustion process. Moreover, it has been noticed, as indicated by Kuo and Risha [2], that the use of nanoparticles in rocket propulsion can enhance the engine performance under the point of view of specific thrust. Previous studies explain the behavior of suspended metallic nanoparticles in liquid fuels and explored the differences between nano suspensions and micron suspensions. Nanoparticles have shown such merits as higher reactivity and burning rate over micron-sized particles. More importantly, nanoparticles are much easier to disperse and suspend in liquid fuels than micro particles, the latter are inclined to settle quickly as a result of gravity. Nanoparticles have an extremely high ratio of surface area to space volume; interaction between particle surface and the surrounding liquid is strong enough to overcome difference in density. Larger surface area of particle when become nanoscale can be utilized for surface functionalization, making a much stabilized suspension state possible to maintain for a very long time in practical applications. In liquid fuel the ionic groups can be absorbed onto particle surfaces to form a charged layer, which results in repulsive forces. These forces between nanoparticles increase as a result of the larger specific surface areas of nanoparticles, and this may reduce agglomeration to some extent. This study explains effect of nanoenergetic additives on the ignition property of diesel/biodiesel with a hot-plate requirements setup, and heat of combustion by the static bomb calorific system to explore the underlying mechanisms of combustion. There are more merits to adding nanoparticles to liquids and solid fuels, such as shortened evaporation delay, more energy density, and high burn rates by Galfetti.et al. [3]. The mixture is prepared by the sonicating process and ultrasonic bath to improve the mixing properties. Recent studies have also shown that the addition of nanoparticles to a fluid can improve the physical properties such as thermal conductivity, as outline by Risha and Boyer, Pivkina.et.al and De Luca.et al. [4-6], http://www.iaeme.com/IJCIET/index.asp 115 editor@iaeme.com Jihad.Kadhim.AbdAli by Prasher.et al. [7-9] mass diffusivity by Krishnamurthy.et al. [10] and radiation heat transfer. By Prasher and Phelan [11], Pantoya and Granier [12], As a result it is possible in principle to achieve the desired properties of a fluid by adding some specifically tailored nanoparticles, as indicated by Gan and Qiao [13].In the current work, aluminium and aluminium oxide are suspended in mixture fuel , with volume fractions in the range 0.1% to 0.5%. The mixture droplets are released onto a hot plate at temperatures varying from approximately 700 ºC to 800 ºC .The preparation of the nano fluid is discussed in the Sonication section. The experimental procedure is discussed in the subsequent section followed by the one on Results and Discussion. 2. SONICATION The ultrasonic bath improves the mixing property of nano aluminium and nano aluminium oxide with fuel mixture .The direct mixing of aluminium or aluminium oxide with diesel/biodiesel leads to a complete settling down of nanoparticles as shown in Fig.2. Also, ultrasonic bath leads to improvement of the mixing property of diesel/biodiesel with aluminium and aluminium oxide by using a sonigator. The properties and characteristics of the nano fluid depend on the mechanism of mixing and period of time in the bath. Fuel samples were sonicated in an ultrasonic cleaner for at least 30 minutes at 45 kHz with a power rating of 140 watts. Ultrasonic-induced cavitation applies mechanical stresses between particles to break them apart and reduce agglomeration. Two additional approaches to stabilization include electrostatic stabilization and steric stabilization in the mixing processes. After sonication the mixtures are permitted to cool down to 25°C for 45 minutes, before starting the experiments. No surfactants were added to the samples. Figure 1. Steric stabilization (left) and electrostatic stabilization (right) of additives in a solution respectively. 3. DIESEL, BIODIESEL ALUMINIUM AND ALUMINIUM OXIDE PROPERTIES The properties of diesel/biodiesel are shown in Table 1. A set of tests was performed in order to observe the solubility of diesel/biodiesel with the help of additives. Diesel/biodiesel is mixed with n-Al (or n-Al2O3) into a homogenous suspension in a container by stirring it. The mixture is kept in the container to study the solubility and phase stability. The state of phase separation takes place soon after stirring. http://www.iaeme.com/IJCIET/index.asp 116 editor@iaeme.com Enhancement Combustion and Ignition Characteristics of Biodiesel/Diesel Fuel Mixtures by Nano Aluminium (N-Al) and Nano Aluminium Oxide (N-Al2o3) Additives Table 1 Properties of fuel materials NO Properties 1 Density 0.86 0.92 Units Magnitude g/cc 2 HCV 1008 E-HCV Krakatau Flash Point 43.4 63 MJ/kg 40 61 MJ/kg 50 90 Cᵊ 3 4 Diesel Biodiesel To surmount this problem, additives are added in equal proportion to diesel. Nanoparticles are relatively miscible and do not have any clearly visible interface. The mixture is formed after magnetic stirring. The important parameters in this process are heat, stirring time, time and frequency for the ultrasonic bath. Table 2 Properties of nano aluminum and nano aluminum oxide materials NO Properties Aluminum Aluminum Oxide 2 1Density 2Manufacturer Nanoshel LLC 3Oxide phase 4Average particle size 5Specific surface area 6Purity 7Color Amorphase 40 10.84 99% Black gray (a) 3.9 Units g/cc Alpha .SRL Alpha 30 nm 38 m2 /g 99.9% White (b) Figure 2.SEM images of a) N-Al, b) N- AL2O3 at 500 nm magnification. 3. EXPERIMENTALS METHODS Regarding constant volume calorimeter experiments, the reactants are enclosed in a stainless steel vessel and ignited in pure O2 to ensure complete combustion. The heat of combustion of the fuel sample is determined indirectly from the heat transfer to the surrounding distilled water. In the present study, the combustion experiments were carried out with a modified static bomb calorimeter .The calorimeter system is well insulated in Fig.3. The hot plate setup is illustrated http://www.iaeme.com/IJCIET/index.asp 117 editor@iaeme.com Jihad.Kadhim.AbdAli in Fig.4. It can be noticed from the figure that the hot plate is putted directly on the top of a circular electric heater. The fuel mixture droplets are slowly released onto the hotplate from a syringe placed on the top. Insulating material is placed around them in order to reducing the heat losses. The plate is constructed from stainless steel metals, and has a diameter of 60 mm at the top. It has a small concave portion at the top in order to ensure that the droplet does not move off the top surface. A plastic pipette was joined to a movable arm such that it could be positioned directly over the hot plate when desired. In order to reduce the movement of the droplet, the hot plate was carefully leveled and positioned such that the droplet fell as close as possible to the center of the plate. Before starting, the plate was carefully polished and cleaned in order to minimize the effect of the surface or any effects of hot spots remaining. Figure3. Experimental setup (bomb calorimeter). Figure4. Schematic of the experimental setup (Hot plate ignition probability). 4. RESULTS AND DISCUSSION The heat of combustion (HoC) of diesel /biodiesel based fuels is determined for both aluminum and aluminum oxide, the nanoparticle volume fraction range is from 0.1% to 0.5%. The heat of combustion values are represented with uncertainty band. From basic energy conservation, the HoC can be written, as indicated by Jones.et al. [15], as H = C S T + ngas RT + ngas RT (1) Where Δngas is the change in moles of gas between reactants and products, R is the ideal gas constant (8.3145J mol-1K-1), CS the heat capacity of the system and T the final temperature of the gases. The first and final terms of RHS of Eq.1 indicate that combustion products with a higher flame temperature will have a higher heat of combustion. The enhancement in HoC with n-Al and n-Al2O3 is between 12-41% over pure diesel/biodiesel fuel. http://www.iaeme.com/IJCIET/index.asp 118 editor@iaeme.com Enhancement Combustion and Ignition Characteristics of Biodiesel/Diesel Fuel Mixtures by Nano Aluminium (N-Al) and Nano Aluminium Oxide (N-Al2o3) Additives Table 3 Symbol and units of quantities for heat of combustion and ignition delay NO 1 2 3 4 5 6 7 8 9 10 11 12 13 Symbol HoC Δngas H R Cs n-Al n-l2o3 ∆T t oxide r ρAl ρAl2o3 C Quantity Magnitude Heat of combustion Change in gas moles Enthalpy Ideal gas constant Heat capacity Nano aluminum Nano aluminum oxide Temperature difference Oxide layer Outer mean particle radius Aluminum density Aluminum oxide density Pure aluminum and aluminum Units in SI MJ/Kg moles J J mol-1K-1 J/Kg.K Nm Nm °C Nm Nm g/cc g/cc %volume fraction Volumetric HoC(MJ/Kg) 60 50 volumetric HoC 40 30 20 10 Linear (volumetric HoC) 0 0 0.1 0.2 0.3 0.4 0.5 Fuel mixture+N-Al Volume Fraction (%) Figure 5. Enhancement ratio of fuel mixture + N-Al. Volumetric HoC(MJ/Kg) 60 50 40 Volumetric HoC 30 20 10 Linear (Volumetric HoC) 0 0 0.1 0.2 0.3 0.4 0.5 Fuel mixture +N-Al2O3 volume Fraction (%) Figure 6. Enhancement ratio of fuel mixture N-Al2O3. For Al and fuel-oxidizer mixtures with flame temperatures below the aluminum vaporization temperature, combustion is expected to occur as a heterogeneous surface reflex, while for mixtures with flame temperatures above the aluminum vaporization temperature, they typically occur in a diffusive gas-phase, as indicated by Bazyn.et al. [16]. The http://www.iaeme.com/IJCIET/index.asp 119 editor@iaeme.com Jihad.Kadhim.AbdAli nanoparticles have a dominating component of Al2O3 coating which was found to increase the stability of the samples. Figures (6, 7) show the enhancement in the HoC for diesel with n-Al and n-Al2O3 particles. However, as predicted, the n-Al2O3 nanoparticles do not react with the ambient O2. The increase in HoC is due to the increase in adiabatic flame temperature of combustion for the mixture, as indicated by Chen .et al. [17]. The oxide layer has a significant effect on reaction energetic. Hot plate ignition probability for pure diesel/biodiesel is shown in Fig.7. The comprehensive results of ignition probability are obtained using the various mixtures of nanoparticles (Al -40nm and Al2O3 -30 nm) with diesel/biodiesel. Thermally conductive nanoscale additives in diesel/biodiesel are known to significantly enhance thermal transport properties in the liquid mixture, leading to reduced ignition delays. The ignition characteristics may be enhanced due to the reactive nature of the additive material. The (spark) ignition occurs earlier due to the increased surface area and size-dependent melting point depression due to additives. The uncertainty in ignition probability is found to be ± 9.8% and the uncertainty in hot-plate temperature is ±25ºC. This is similar to the procedure adopted by Kim.et al.[18], [19]. The uncertainty in ignition probability is calculated using the Student-t method and assuming a 95% confidence level. The nanoparticles, when added, lead to a decrease in oxide layer thickness (toxide) because of decreasing particle size and the melting response move toward lower temperature and heat of fusion decreases. The effect of oxide coating on the particles is to apply compressive force to the aluminum core, thereby increasing the melting point and heat of fusion. The size dependent heat of fusion is significantly less than that predicted by the effect of surface tension, indicating that the solid nanoparticles are at a higher energy than expected, presumably due to the presence of defects or irregularities in the crystal structure, at or emanating from the surface, as outlined by Sun and Simon [20]. This is increasing due to exposure to the atmosphere during storage. The equation for the oxide layer, as given in [20], is as follows: Al2 O3 c = r 1 − + c Al O − Al 2 3 Al 1 3 toxide (2) Where (ρAl) and (ρAl2O3) are the aluminum and aluminum oxide Al2O3 densities, (r) is the outer mean particle radius, and (c) is the pure aluminum content by mass. Based on the threshold of experimental and simulation enhancement (0.5%), the estimated oxide layer thickness from this calculation is 10nm. A reduction in surface tension and contact angle may facilitate the occurrence of ignition as indicated by Sanchidrian.et al. [21]. The heterogeneous nucleation has a vital role in enhancing ignition behavior. A mild disruptive burning phenomenon is observed for the nano-fuel mixtures, where there is a fragmentation of a parent droplet into smaller ones. With the vaporization of a volatile liquid, there is a formation of a porous non-volatile shell on the exterior of the droplet, with subsequent pressure build up and ignition of the interior liquid. It can be clearly observed From Fig. (8,9) that the mixtures containing n-Al and n-Al2O3 show significantly higher ignition probability compared to pure diesel. All the mixtures burn 100% of the time at a temperature of 760ºC. ( http://www.iaeme.com/IJCIET/index.asp ) 120 editor@iaeme.com Enhancement Combustion and Ignition Characteristics of Biodiesel/Diesel Fuel Mixtures by Nano Aluminium (N-Al) and Nano Aluminium Oxide (N-Al2o3) Additives Figure7. Ignition probability of pure fuel mixture The addition of nanoparticles tends to significantly increase the ignition probability of the fuel, as indicated by Tyagi.et al.[22]. Interestingly, while looking at the corresponding results of pure diesel/biodiesel (shown in Fig.7), one significant difference can be observed. The ignition probability of pure diesel at a hot-plate temperature of 760°C is 100%, according to the data shown in Fig. ( 8,9) however the values of ignition probability of nano mixture are in the range of temperature ,when take the three points of temperature 720°C ,740°C and 760°C,is observed the effect of nanoparticles on the ignition temperatures. There are significant differences in the ignition probabilities of pure diesel depending on whether a particular set of experiments was performed on an uncontaminated surface which is the case in Fig. 7 or if it was performed on a surface on which prior experiments had been carried out using any nanoparticle + diesel/biodiesel mixture, as mentioned by Coops.et al.[23]. Also it can be clearly observed that these increases in ignition probabilities are comparatively more than the uncertainties associated with measurement of ignition probability in the current experimental setup. It is suspected that when experiments using fuel mixtures that contain nanoparticles are performed, some residue is deposited on the hot plate surface. The presence of any residue on the plate might influence the ignition probabilities of the subsequent batches of pure diesel droplets which in normal circumstances would have encountered an uncontaminated surface with no deposited residue. Figure 8. Ignition probability of fuel mixture+ N-Al. http://www.iaeme.com/IJCIET/index.asp 121 editor@iaeme.com Jihad.Kadhim.AbdAli Figure 9. Ignition probability of fuel mixture+ N-Al2O3 Figure.10. shows the surface morphology of residual nanoparticles after combustion. In particular, diesel/biodiesel +0.5%n-Al and 0.5% n-Al2O3 flake into a powdery substance. This is a characteristic of n-Al and n-Al2O3 combustion products. The probability of ignition to the nanoparticle fuel mixtures in all cases is observed to be much higher than that of pure diesel/biodiesel. By adding 0.5% n-Al volume fraction, one observes a 44% increase in ignition probability at 740ºC. With 0.5% of n-Al2O3, the increase is 35% at the same temperature. This is due the fact that when the internal heating is increased, the rate of fuel vapor generation is also increased. At an instantaneous critical point, there is a transition from pure vaporization of the droplet to active chemical reactions in the surrounding gas-phase, favoring increasing pressure, temperature, and oxidizer concentration for ignition, as indicated by Law [24]. (b) (a) Figure10. SEM images of residual combustion products of (a) fuel mixture + 0.5% n-Al and (b) fuel mixture + 0.5%n-Al2O3 400 nm magnification. 5. CONCLUSIONS The effect of n-Al and n-Al2O3 on the fuel mixture has been investigated. The enhancement in the HoC and ignition probability is determined. It is seen that the HoC increases almost linearly with the nanoparticle concentration. Metal oxide nanoparticles of aluminium may be not be stably suspended in oil base fuel up to the concentration of approximately 0.5% volume fraction, it is recommended in future work that a dispersant be incorporated in the suspension for higher nanoparticle loadings. It was by experimentally shown that the amount of heat released from diesel combustion increases almost linearly with n-Al and n-Al2O3 http://www.iaeme.com/IJCIET/index.asp 122 editor@iaeme.com Enhancement Combustion and Ignition Characteristics of Biodiesel/Diesel Fuel Mixtures by Nano Aluminium (N-Al) and Nano Aluminium Oxide (N-Al2o3) Additives concentrations. Hot-plate ignition probability measurements are carried out on various volume fractions of n-Al and n-Al2O3 mixtures. The measurements are conducted for the temperature range 700°C - 800°C. 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