Under-Oil ARRESTERS Page 1 | July 2016 WARRANTY HPS warrants to Buyer that the products sold will be free of defects in workmanship or material for a period of one (1) year (or as otherwise specified) from the date of original shipment by HPS when stored, installed, operated or maintained in accordance with recommendations of HPS and standard industry practice and when used under proper and normal use. HPS shall in no event be responsible or liable for modifications, alterations, misapplication or repairs made to its products by Buyer or others, or for damage caused thereto by negligence, accident or improper use by Buyer or others. This warranty does not include reimbursement for the expenses of labor, transportation, removal or reinstallation of the products. This warranty shall run only to the first Buyer of a product from HPS, from HPS’ Buyer, or from an original equipment manufacturer reselling HPS’ product, and is non-assignable and non-transferable and shall be of no force and effect if asserted by any person other than such first Buyer. APPLICATION: HPS does not warrant the accuracy of and results from product or system performance recommendations resulting from any engineering analysis or study. This applies regardless of whether a charge is made for the recommendation, or if it is provided free of charge. Responsibility for selection of the proper product of application rests solely with the Buyer. In the event of errors or inaccuracies determined to be caused by HPS, its liability will be limited to the re- performance of any such analysis or study. BUYER INSPECTIONS: Tests, inspections and acceptance of all material must be made at the factory. Buyer’s inspectors are welcome at the factories and are provided with the necessary facilities for carrying out their work. Name and phone number of who should be contacted for inspection should be given to HPS no later than two weeks prior to scheduled shipment date. LIMITED WARRANTY AND LIMITATION OF LIABILITY IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT OR WARRANTY OR ALLEGED NEGLIGENCE, SHALL HPS BE LIABLE FOR SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE, LOSS OF USE OF THE EQUIPMENT OR ANY ASSOCIATED EQUIPMENT, LOSS OF CAPITAL, COST OF SUBSTITUTE EQUIPMENT, FACILITIES OR SERVICES, DOWNTIME COSTS, OR CLAIMS OF THIRD PARTIES OF THE BUYER FOR SUCH DAMAGES. Any claim by Buyer for breach of the foregoing warranty shall be deemed waived by Buyer unless submitted to HPS in writing within thirty (30) days from the date Buyer discovered, or by reasonable inspection should have discovered, the alleged breach. Any cause of action for breach of the foregoing warranty shall be brought within one year after the cause of action has accrued. 1850 Richland Avenue, East, Aiken, SC 29801 HubbellPowerSystems.com 1.573.682.5521 o 1.573.682.8714 f hpsliterature@hubbell.com NOTE: Because Hubbell Power Systems Inc., has a policy of continuous product improvement, we reserve the right to change design and specifications without notice. Copyright 2016 Hubbell Power Systems Inc./Ohio Brass Page 2 | July 2016 General Production Tests The HPS under-oil distribution arrester is designed to limit surge voltage by discharging the surge current to ground. The arrester is designed for under-oil applications. It will meet or exceed the application requirements of IEEE C62.11 and IEC 60099-4 standards for metal oxide surge arresters for AC Power Circuits. A complete production test program ensures the under oil design satisfies the IEC 60099-4 requirements, as well as the IEEE C62.11 requirements. HPS maintains stringent testing controls in accordance with IEC 60099-4 & IEEE C62.11 to guarantee that the customer receives consistent quality with every product. HPS also performs various Quality Assurance tests on every batch of metal oxide varistor (MOV) blocks. The routine tests listed below, in addition to the exceptionally controlled manufacturing processes, ensure that HPS products demonstrate a superior level of quality. The HPS under-oil arrester is designed to be used inside a distribution transformer, immersed in an insulating liquid. The arrester can be used where the maximum temperature does not exceed 125 °C, and where the weighted average temperature does not exceed 90 °C. MOV Disc Routine Tests: • The arrester can be mounted inside the distribution transformer tank in a horizontal or vertical position. In a vertical-mount position, alongside the transformer coils, the ejected internal parts will fall to the bottom of the tank. If the arrester is mounted above the core and coils, a pressboard (or similar) shield should be used to prevent ejected parts from falling into the windings of the transformer. The transformer should not be tested (impulse or hipot) with the arrester connected. If the arrester is connected to the transformer during impulse test, the arrester will clamp the voltage; thus the transformer will not be subjected to full test voltage. If the arrester is connected to the transformer during hipot test, it is highly probable that the arrester will be damaged by this overvoltage. • • • MOV Block Batch QA Tests: • • • Metal Oxide Varistor (MOV) Discs Phenolic Insulating Tube Physical Inspection – Visually performed post grind, post energy test, and for a final visual inspection. Rated Energy Test – Procedure confirms the energy capability of each zinc oxide disc element. Discharge Voltage Test – Every disc undergoes full lightning discharge 8/20 current wave impulse to verify its volt vs. amp characteristics. Watts Loss Test – Test measures the AC watts loss and capacitive current characteristics of the disc. Square Wave Energy Test – Performed on a 5 disc sample from each batch, this test is performed to quantify the batch energy capability. High Current Test – Each 5 disc sample is subjected to two high current discharges of the same polarity to ensure high current characteristics. AC Life Test – The discs are placed under test conditions for a minimum of 160 hours to verify performance. Each under oil arrester must pass the following production tests: • 100% physical inspection • 100% reference voltage test • 100% watts loss at power frequency Spring ¼-20 UNC End Stud Figure 1 : Cutout Diagram Page 3 | July 2016 Arrester Care Normal care taken in handling the arrester will prevent the possibility of damage to the metal-oxide valve elements. For example, do not allow the arrester to be impacted by, or on, other objects and be shocked mechanically. The arrester is constructed of materials that have little or no moisture absorbing capacity. Special precautions are not necessary to prevent the arrester from being exposed to moisture laden air prior to installation. A normal transformer treat or bake out should be sufficient to remove any moisture which may have been introduced into the transformer and absorbed by the arrester surfaces. The arrester does not require testing. No test which applies power-frequency voltage in excess of arrester voltage rating should be made without consulting Hubbell Power Systems. There is no single field test which will indicate the complete operating characteristics of the arrester. Features and Detailed Description The under-oil arrester, shown in Figure 2. contains a number of MOV discs mounted securely inside a phenolic housing. The MOV discs are made by Hubbell Power Systems in Wadsworth, Ohio. The arrester is shipped fully assembled. The catalog number, rating, and maximum continuous operating voltage (MCOV) capability are identified on the phenolic housing. Under oil arrester qualifies for fail “OPEN” per IEEE C62.11 and IEC 60099-4 when the short circuit current exceeds the values tabulated in Table 2. An arrester fails “OPEN” if, after the fault current is interrupted by an overcurrent protective device, the resultant arrester is an open circuit. Tests have indicated that the force of fragmentation will be damped by the surrounding insulating liquid, thereby preventing damage to adjacent components such as core and coils. Table 2 specifies the insulation characteristics and fail open current rating of the arrester. Figure 2 : Under-Oil Arrester Table 1: Under - Oil Arrester Electrical Characteristics Catalog Number Rated Voltage Maximum Continuous Operating Voltage (MCOV) 221103 221105 221108 221109 221110 221113 221115 221117 221122 221124 kVrms 3.0 6.0 9.0 10.0 12.0 15.0 18.0 21.0 27.0 30.0 kVrms 2.55 5.10 7.65 8.40 10.20 12.70 15.30 17.00 22.00 24.40 Page 4 | July 2016 Maximum .05µs Discharge Voltage 10.0 kA 10.43 20.90 27.71 30.33 36.26 45.70 54.72 61.62 81.35 91.40 Maximum Switching Surge Protective Level 0.5 kA 7.87 15.69 23.54 27.07 31.39 39.08 47.09 52.32 67.70 75.09 8/20 μs Lightning Surge 1.5 kA 8.43 16.83 25.24 29.03 33.66 41.91 50.49 56.10 72.59 80.52 3.0 kA 8.88 17.72 26.59 30.57 35.45 44.14 53.17 59.08 76.45 84.80 5.0 kA 9.29 18.54 27.81 31.98 37.08 46.17 55.62 61.80 79.97 88.70 10.0 kA 9.97 19.89 29.84 34.31 39.79 49.54 59.68 66.31 85.81 95.17 20.0 kA 11.04 22.02 33.03 37.98 44.05 54.84 66.06 73.41 94.99 105.36 Table 2: Under - Oil Arrester Characteristics Catalog Number Rated Voltage 221103 221105 221108 221109 221110 221113 221115 221117 221122 221124 kVrms 3.0 6.0 9.0 10.0 12.0 15.0 18.0 21.0 27.0 30.0 Maximum Continuous Operating Voltage (MCOV) kVrms 2.55 5.10 7.65 8.40 10.20 12.70 15.30 17.00 22.00 24.40 Impulse 1.2/50 full wave (BIL) Fail Open Current Rating kV crest 75.0 75.0 95.0 95.0 95.0 125.0 125.0 125.0 150.0 150.0 A rms * 2000 1000 1000 500 500 500 500 500 500 Application The HPS under-oil arrester should be installed only on systems where the power frequency voltage at the arrester does not exceed published maximum continuous operating voltages (MCOV) values. MCOV values are shown in Tables 1 & 2 and are also marked on the arrester housing. Standards HPS under-oil arresters comply with the latest revision of the IEEE C62.11, as well as IEC 60099-4. “Standards for Metal Oxide Surge Arresters for AC Power Circuits.“ Table 3: Commonly Applied Voltage Ratings of Distribution Arresters System RMS Voltage (kV) Nominal Voltage 2.4 4.16Y/2.4 4.16 4.8 6.9 8.32Y/4.8 12Y/6.93 12.47Y/7.2 13.2Y/7.62 13.8Y/7.97 13.8 20.78Y/12 22.86Y/13.2 23.0 24.94Y/14.4 27.6Y/15.93 34.5Y/19.92 Maximum Voltage Range B 2.54 4.4Y/2.54 4.4 7.26 8.8Y/5.08 12.7/7.33 13.2Y/7.62 13.97Y/8.07 14.52Y/8.38 14.52 22Y/12.7 24.2Y/13.97 24.34 26.4Y/15.24 29.25Y/16.89 36.51Y/21.08 Commonly Applied Arrester Duty-Cycle (MCOV) Voltage Rating (kV) on Distribution Systems Four-Wire Multigrouned Neutral WYE 3.0(2.55) 5.08 6.0(5.1) 9.0(7.65) 9.0(7.65) or 10.0(8.4) 10.0(8.4) 10.0(8.4) & 12.0(10.2) 15.0(12.7) 18.0(15.3) 18.0(15.3) 21.0(17) 27.0(22) Three-Wire Low Impediance Grounded 6.0(5.1) 9.0(7.65) 12.0(10.2) 15.0(12.7) 15.0(12.7) 15.0(12.7) 21.0(17) 24.0(19.5) 27.0(22) 30.0(24.4) 36.0(29) Three-Wire High Impediance Grounded 3.0(2.55) 6.0(5.1) 6.0(5.1) 6.0(5.1) 9.0(7.65) 18.0(15.3) 30.0(24.4) - Page 5 | July 2016 Ordering Information To order a HPS under-oil arrester, please determine the arrester rating depending on the intended application using Table 3 and specify the correct catalog number from Table 4. Contact your HPS representative for additional assistance. Table 5 displays HPS’s offered hardware configurations. Customers are able to select the desired under-oil arrester by choosing the correct catalog ID number and pairing it with a specific hardware code. Example: 2211033001 would produce a 3.0kV under-oil arrester with mounting brackets and no lead wires. Table 4: Under - Oil Dimensional Information Catalog Number 221103 221105 221108 221109 221110 221113 221115 221117 221122 221124 Rated Voltage kVrms 3.0 6.0 9.0 10.0 12.0 15.0 18.0 21.0 27.0 30.0 Maximum Continuous Operating Voltage (MCOV) kVrms 2.55 5.10 7.65 8.40 10.20 12.70 15.30 17.00 22.00 24.40 Overall Length (A) Figure3 (in) 3.71 5.73 5.73 6.01 6.77 7.67 8.79 9.45 11.90 12.86 Figure 3 : Dimenisonal Information Tolerance Range (A) Figure 3 (in) 3.32-4.10 5.34-6.12 5.34-6.12 5.62-6.40 6.38-7.16 7.28-8.06 8.40-9.18 9.06-9.84 11.51-12.29 12.47-13.25 Table 5: Hardware Codes Overall Tube Length (B) Figure 3 (in) 2.94 4.96 4.96 5.24 6.00 6.90 8.02 8.68 10.90 11.86 Hardware Code 3001 3002 3003 3004 3005 3006 3007 3008 Mounting Brackets Yes No Yes Yes Yes No No No Lead Wires No No 20” 30” 48” 20” 30” 48” Figure 4 : Dimensional Information of Mounting Bracket * Material is 0.125” thick. Dimensions used for reference only. Page 6 | July 2016 Hubbell Power Systems Worldwide Locations HPS under-oil arresters comply with the latest revision of the IEEE C62.11, as well as IEC 60099-4. “Standards for Metal Oxide Surge Arresters for AC Power Circuits.“ h America estic international NY SC worth, OH on, NJ onville, FL alia, MO City, TN dsville, lia, MO IL boro, SC NC , AL AL St. Jerome, Canada Tatui, Brazil Wuhu China Juarez, Mexico Matamoras, Mexico City, TN NY a, FL Mount, NC worth, OH ed, CT monee Falls, WI ome, Canada national ome, BrazilCanada Brazil , Mexico China City, China Mexico hai, China oras, Mexico China North America Aiken, SC • Boonton, NJ • Centralia, MO • Edwardsville, IL • Goldsboro, NC • Leeds, AL • Lenoir City, TN • Leroy, NY • Palatka, FL • Rocky Mount, NC • Wadsworth, OH • Winsted, CT • Menomonee Falls, WI • St. Jerome, Canada International Juarez, Mexico • Tatui, Brazil • Ragao City, China • Shanghai, China • Wuhu, China United States, Canada, International Hubbell Power Systems, Inc. 210 N. Allen Street Centralia, MO 65240 Phone: 1-573-682-5521 Fax: 1-573-682-8714 email: hpsliterature@hubbell.com Mexico HUBBELL DE MEXICO, S.A. DE C.V. Av. Insurgentes Sur #1228, Piso 8 Col. Tlacoquemacatl Del Valle Mexico, D.F. 03200 Phone: 52-55-9151-9999 Fax: 52-55-9151-9988 Website: hubbell.com.mx Web: www.hubbellpowersystems.com Email: hpsliterature@hubbell.com Page 7 | July 2016 NOTE: Because Hubbell has a policy of continuous product improvement, we reserve the right to change design and specifications without notice. Copyright 2016 Hubbell Incorporated © CA01063E Never Compromise TM www.hubbellpowersystems.com Printed in USA