International Journal of Civil Engineering and Technology (IJCIET) Volume 10, Issue 04, April 2019, pp. 419-427, Article ID: IJCIET_10_04_045 Available online at http://www.iaeme.com/ijciet/issues.asp?JType=IJCIET&VType=10&IType=04 ISSN Print: 0976-6308 and ISSN Online: 0976-6316 © IAEME Publication Scopus Indexed COMPARATIVE ANALYSIS OF FURAN RESIN MODIFIED ASPHALT MIX AND CONVENTIONAL ASPHALT MIX Mukesh Sharma Student of M.E, Transportation Engineering, Chandigarh University, Punjab, India Er. Avani Chopra Assistant Professor, Department of Civil Engineering, Chandigarh University, Punjab, India ABSTRACT Bitumen used in hot mix plant must possess specific characteristic. There are numerous method to reach these properties. These properties can be achieved by using some specific method. Use of polymer modifiers is one of them. In this paper effect of furan resin which is a polymer used as a bitumen modifier is studied. Modified asphalt mixture were prepared by furan resin in asphalt. Furan resin is derived from furfural and it possess thermosetting properties and exhibit great physical strength. Previous studies shows that addition of furan resin as a bitumen modifier increases the consistency, ageing resistance, moisture susceptibility and temperature. In the present study furan resin was added to base bitumen in different proportions with an increment of 0.5% and percentage of best performance was adopted. The results shows that addition of furan resin in bitumen increases the stability and performance of pavement. Keywords: Furan Resin, Asphalt mixture, Asphalt Modifier, Polymer Cite this Article: Mukesh Sharma and Er. Avani Chopra, Comparative Analysis of Furan Resin Modified Asphalt Mix and Conventional Asphalt Mix. International Journal of Civil Engineering and Technology, 10(04), 2019, pp. 419-427 http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=10&IType=04 1. INTRODUCTION Bituminous concrete used in the wearing course of the flexible pavement is mainly composed from bitumen which is a binder and aggregates and it is the most common material used in pavement because it provides better service in terms of stability, comfort, water resistance and durability. The distresses that are commonly encountered in flexible pavement are fatigue, rutting, and cracking due to increase in traffic loads, traffic volume environmental conditions and design and construction errors decreases the service performance and life of pavements. So there is a need to overcome these distresses and improving the properties of the conventional http://www.iaeme.com/IJCIET/index.asp 419 editor@iaeme.com Mukesh Sharma and Er. Avani Chopra bituminous mixture. There are many ways or methods to modify/improve the properties of the conventional bituminous mixture. One of them is to use additive or doing modification of the conventional mixture. In the present study furan resin which is a polymer derived from the furfural compound was used to modify the base bitumen. Furan resin possess excellent thermosetting properties and better physical strength also. The effect of furan resin on the bituminous concrete was studied and their results are compared with the normal or conventional bituminous mixture. The percentage of furan resin added in the mixture varies from 4% to 6% with an increment of 0.5% along with fixed proportion of catalyser. Various tests were conducted on the base bitumen and the modified bitumen and their results were compared. 2. MATERIALS AND SAMPLE PREPARATION 2.1. Bitumen Bitumen grade 30/40 was used throughout the study and was obtained from the Delhi bitumen agency Chandigarh. For the characterization of bitumen various tests were conducted on the base bitumen i.e. softening point, ductility, penetration test etc. 2.2. Aggregates Aggregates used in the study were supplied by local contractor and gradation of aggregates used in the study was selected according to IRC 90:2010 & MORTH specification. Various tests were conducted on the aggregates such as impact test, crushing test, los angeles abrasion test, specific gravity and water absorption test as per standard procedure. 2.3. Modifier or Furan resin Furan resin is a polymer derived from furfural and possess thermosetting properties. Furan resin was supplied by the Jaco Erectors Private Limited, Navi Mumbai. Figure. 1. Furan resin with catalyser 2.4. Preparation of modified asphalt Bitumen was heated to its pouring consistency and 4% to 6% ratio furan resin was used at an increment of 0.5% along with 30% catalyser. The concentration of catalyser was fixed at 30% of furan resin as recommended by the manufacturer. 3. TEST METHODS 3.2. Marshal stability and flow tests Marshall Specimen were prepared and tested for stability and flow value at different binder content as per ASTM D1559. Pre heated aggregates were mixed with modified asphalt. Compaction of specimen were carried out by giving 75 blows of Marshall hammer on each http://www.iaeme.com/IJCIET/index.asp 420 editor@iaeme.com Comparative Analysis of Furan Resin Modified Asphalt Mix and Conventional Asphalt Mix side of specimen of diameter 101.6 mm and thickness of 63.5 mm . After compaction the specimen were allowed to cool for 24 hours and placed in a water bath at 60 degree Celsius for 30 minutes and then placed in marshal machine for testing. The load was applied at a constant rate of 50.8 mm/min and stability and flow values were recorded at the failure point. Three specimen were prepared at each percentage and their average values were recorded. The results obtained were recorded and compared with the conventional bituminous mixture. 4. RESULTS AND DISCUSSION 4.1. Marshall stability and flow test Conventional and modified samples were prepared by using 4 to 6% binder content of the total weight of aggregates in order to calculate OBC. The various parameters of Marshall Mix design were calculated and their results are shown in Table 1. Table 1. Marshall Stability, flow value and volumetric parameters of modified mix design. S.NO. Optimum bitumen content (%) Percentage of bitumen replaced by furan resin (%) Stability (KN) Flow (mm) VA (%) VMA (%) VFB (%) 1 2 3 4 5 6 5 5 5 5 5 5 0 4 4.5 5 5.5 6 22.8 19.8 20.7 24.3 25.6 22.7 2.72 3.20 2.73 2.74 2.67 1.83 5.69 5.66 5.37 4.66 4.95 5.07 17.45 16.23 15.97 15.31 15.53 15.64 67.39 65.13 66.39 69.56 68.13 67.56 Table 2.Comparison of mix design results of modified and conventional asphalt mix at OBC. S.NO. 1 2 Optimum bitumen content (%) 5 5 Percentage of bitumen replaced by furan resin (%) 0 5.5 http://www.iaeme.com/IJCIET/index.asp 421 Stability (KN) Flow (mm) VA (%) VMA (%) VFB (%) 22.8 25.6 2.72 2.67 5.69 4.95 17.45 15.53 67.39 68.13 editor@iaeme.com Mukesh Sharma and Er. Avani Chopra 30 STABILITY (KN) 25 20 15 STABILITY 10 5 0 4 4.5 5 5.5 6 FURAN RESIN % Figure.3 Effect of furan resin on stability 3.5 FLOW (mm) 3 2.5 2 FLOW 1.5 1 0.5 0 4 4.5 5 5.5 6 FURAN RESIN % Figure 4. Effect of furan resin on flow http://www.iaeme.com/IJCIET/index.asp 422 editor@iaeme.com Comparative Analysis of Furan Resin Modified Asphalt Mix and Conventional Asphalt Mix 6 AIR VOIDS (%) 5 4 3 VA 2 1 0 4 4.5 5 5.5 6 FURAN RESIN % Figure 5. Effect of furan resin on air voids 16.4 16.2 VMA (%) 16 15.8 15.6 VMA 15.4 15.2 15 14.8 4 4.5 5 5.5 6 FURAN RESIN (%) Figure 6. Effect of furan resin on VMA http://www.iaeme.com/IJCIET/index.asp 423 editor@iaeme.com Mukesh Sharma and Er. Avani Chopra 70 69 VFB (%) 68 67 66 VFB 65 64 63 62 4 4.5 5 5.5 6 FURAN RESIN (%) Figure 6. Effect of furan resin on VFB 4.2. Softening point test results Softening point of bitumen increases continuously with increase in the concentration of furan resin. The values of softening point of bitumen at various percentage of furan resin are shown in Table 3. Table 3. Effect of furan resin on softening point S.NO. Optimum bitumen Bitumen replaced Softening point content (%) by furan resin (%) 1 5 0 52 2 5 4 54 3 5 4.5 56 4 5 5 57.5 5 5 5.5 57.5 6 5 6 58 http://www.iaeme.com/IJCIET/index.asp 424 editor@iaeme.com Comparative Analysis of Furan Resin Modified Asphalt Mix and Conventional Asphalt Mix 59 SOFTENING POINT 58 57 56 SOFTENING POINT 55 54 53 52 4 4.5 5 5.5 6 FURAN RESIN (%) Figure 7. Effect of furan resin on softening point 4.3. Penetration test The penetration value of bitumen decreases significantly with increase in the percentage of furan resin. The penetration values of bitumen at different concentration on furan resin are shown in Table 4. Table 4. Show results of penetration test. Bitumen replaced Penetration value by furan resin (%) (mm) S.NO. Bitumen (%) 1 5 0 44 2 5 4 43 3 5 4.5 40 4 5 5 38 5 5 5.5 36 6 5 6 35 http://www.iaeme.com/IJCIET/index.asp 425 editor@iaeme.com Mukesh Sharma and Er. Avani Chopra 50 PENETRATION VALUE (mm) 45 40 35 30 PENETRATION VALUE 25 20 15 10 5 0 4 4.5 5 5.5 6 FURAN RESIN (%) Figure 8. Effect of furan resin of penetration value 5. COMPARISON The experimental results shows that 1. Furan resin modified bituminous pavement offers more resistance to distresses as compared to conventional bituminous pavement. 2. The furan resin modified bituminous pavements are less susceptible to temperature as compared to conventional bituminous road. 3. The durability of furan resin modified pavement is more as compared to conventional pavement. 6. CONCLUSIONS The experimental results of this paper reveals that 1. The marshal stability value of bitumen increases with increase in the concentration of furan resin in bituminous mix and the maximum value of stability is obtained at 5.5%. 2. Softening point of bitumen increases significantly with increase in furan content, therefore furan resin modification reduces the temperature susceptibility. 3. The penetration value of bitumen decreases with increase in furan content 4. The durability and resistance to deformation of pavement increases by FR modification. REFERENCES [1] [2] Abdullahi, A. M., 2007. A study on the physical and mechanical properties of asphaltic concrete incorporating Crum Rubber produced through dry process. Hussain et al. *2008+ “Modified Hot Mix Asphalt for Road Maintenance”. World Applied Sciences Journal 5 (2): 236-245, 2008, ISSN 1818-4952. 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